Production Planning and Control I PDF

12/15/2019 TOP 250+ Production Planning and Control Interview Questions and Answers 15 December 2019 - Production Planning
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PRODUCTION PLANNING AND CONTROL INTERVIEW QUESTIONS Tutorial &
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Introduction To
Production And
Operation
Management
Production And Operation

Management Introduction
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Are you interested to place yourself in production planning and control jobs? If you
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are looking for production o cer jobs, then check on to the wisdom jobs site with all
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kind of details you are looking for y our relevant job. Production planning and control
operation-management-
is the process of planning for scheduling, inspection, quality management, supply
introduction-9433.html)
management, equipment management and also to ensure the production team of
Historical Evolution Of
achieving required production target. As a production planning o cer you need to
Production And Operations
assist and maintain the process of production in the company so that it works
Management
according to plan and policy within the speci ed target. MBA, M.com graduates who ()
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Concept Of Production
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production-9435.html)
Production System
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Production Management
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Operating System
Production Planning And Control Interview Questions And Answers
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All Interview Questions (https://www.wisdomjobs.com/e-university/all-skillsets-
interview-questions.html) Scope Of Production And
Operations Management
Question 1. What Is The Meaning Of Production Planning?
Answer : Production planning is the planning of production and manufacturing
modules in a company or industry. It utilizes the resource allocation of activities
tutorial-295/scope-of-
of employees, materials and production capacity, in order to serve different
production-and-operations-
customers. management-9442.html)
Plant Location And

Question 2. What Is The Cycle Of Production? Layout
Answer : Production cycle is used in two meanings: broad: a production
Plant Location And Layout
process that begins with raw materials and ends with nished product, narrow:
Introduction
time period of the production process from raw materials to nished product.
Business Process Reengineering Interview Questions
tutorial-295/plant-location-
(https://www.wisdomjobs.com/e-university/business-process-
and-layout-introduction-
reengineering-interview-questions.html)
9445.html)
Need For Selecting A Suitable

Question 3. What Does A Production Planner Do?
Location
Answer : (https://www.wisdomjobs.com/e- ()
Production planners, also known as production schedulers, managers, controllers
☰
and coordinators, are involved in the logistics of supply tutorial-295/need-for-
Search for Jobs... chain management.
 Most
selecting-a-suitable-location-
of their time is spent on business and organizational aspects of producing and
9452.html)
distributing products.
Factors In uencing Plant
Location/facility Location
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in uencing-plant-location-
facility-location-9458.html)
Location Theories
Question 4. What Is Production Control?
Answer : university/production-and-
Production control is the activity of monitoring and controlling any
particular production or operation. Production control isoperations-management-
often run from a speci c
tutorial-295/location-theories-
control room or operations room.
9459.html)
Location Models
Production and Operations Management Tutorial (https://www.wisdomjobs.com/e-
(https://www.wisdomjobs.com/e-university/production-and-operations-
management-tutorial-295.html) operations-management-
tutorial-295/location-models-
9476.html)
Question 5. What Is The Production Planning And Control?
Locational Economics
Answer : Production planning is the planning of production and manufacturing
modules in a company or industry. It utilizes the resource allocation of activities
of employees, materials and production capacity, in order to serve different
customers. tutorial-295/locational-
economics-9477.html)
Plant Layout
()
☰ Production and Operations Management Interview Questions
tutorial-295/plant-layout-
management-interview-questions.html) 9479.html)
Classi cation Of Layout

Question 6. What Are The Types Of Production Control?(https://www.wisdomjobs.com/e-
Types of production control : In the manufacturing world, production
planning and control features four stages: Routing, Scheduling, Dispatching, and
tutorial-295/classi cation-of-
Follow Up. The rst two relate to production planning while the second two relate
layout-9481.html)
to control.
Design Of Product Layout
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Design Of Process Layout

Question 7. What Is Ppc In Production? operations-management-
Answer : tutorial-295/design-of-
The PPC Cycle refers to Production Planning Control. It has three
process-layout-9557.html)
phases—preplanning, planning, controlling. The pre-planning phase consists of
product development, sales forecasting, factory or plantService
layout,Layout
equipment
selection policy, and preplanning of production just prior to large scale production.
tutorial-295/service-layout-
9558.html)
Organisation Of Physical
Facilities
()
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tutorial-295/organisation-of-
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Material Handling
Quality Management Interview Questions
Material Handling Introduction
(https://www.wisdomjobs.com/e-university/quality-management-
interview-questions.html)
Question 8. What Are The Objectives Of Production Planning?
tutorial-295/material-handling-
Answer : introduction-9574.html)
objectives of production planning are as follows:
Objectives Of Material
To ensure right quantity and quality of raw material, equipment, etc.
Handling
are available during times of production.
To ensure capacity utilization is in tune with forecast demand at all
the time. operations-management-
tutorial-295/objectives-of-
material-handling-9575.html)
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Question 9. What Are The Bene ts Of Production Planning?
Selection Of Material Handling
Answer : Organization can deliver a product in a timely and regular
Equipments
manner. (https://www.wisdomjobs.com/e-
Supplier are informed will in advance for the requirement of raw
materials. ()
tutorial-295/selection-of-
It reduces investment in inventory.
It reduces overall production cost by driving in e material-handling-equipments-

ciency.
☰ 9577.html)
Evaluation Of Material
Production Interview Questions (https://www.wisdomjobs.com/e-
Handling System
university/production-interview-questions.html) (https://www.wisdomjobs.com/e-
Question 10. What Are The Strategies Taken Care By Production Planning?
tutorial-295/evaluation-of-
Answer : Production planning takes care of two basicmaterial-handling-system-
strategies
product planning 9578.html)
process planning. Material Handing Equipments

Production planning is done at three different time dependent levels i.e. long-
range planning dealing with facility planning, capital investment, location planning,
etc.; medium-range planning deals with demand forecast and capacity planning
tutorial-295/material-handing-
equipments-9579.html)
and lastly short term planning dealing with day to day operations.
Guidelines For Effective
Question 11. What Are The Factors Of Production Control?
Utilisation Of Material
Handling Equipments
Answer : Production control cannot be same across all the organization.
Production control is dependent upon the following factors:
Nature of production( job oriented, service oriented, etc.).
Nature of operation. tutorial-295/guidelines-for-

effective-utilisation-of-
Size of operation.
material-handling-equipments-
9580.html)
Maintenance and Manufacturing Interview QuestionsMaterials Management

(https://www.wisdomjobs.com/e-university/maintenance-and-
manufacturing-interview-questions.html) Materials Management
Introduction
(https://www.wisdomjobs.com/e- ()
Question 12. What Are The Advantages Of Robust Production Control?
Answer : operations-management-
The advantages of robust production control are as follows:
☰ tutorial-295/materials-
Search for
Ensure Jobs... ow of all production processes.
a smooth 
management-introduction-
Ensure production cost savings thereby improving the bottom line.
9581.html)
Control wastage of resources.
Scope Or Functions Of
It maintains standard of quality through the production
Materialslife cycle.
Management
tutorial-295/scope-or-
functions-of-materials-
Ad KredX Early management-9582.html)
Material Planning And Control

Business Process Reengineering Interview Questions
tutorial-295/material-planning-
management-practice-tests-295-327237) and-control-9583.html)
Purchasing
Question 13. What Are The Objectives Of Production Control?
Answer : objectives of production control are as follows:
Regulate inventory management tutorial-295/purchasing-
Organize the production schedules 9597.html)
Optimum utilization of resources and productionStores Management

process
Question 14. What Are The Stages Of Production Planning & Control?
Answer : tutorial-295/stores-
Production Planning & Control is done in three stages namely,
Pre-planning
()
Inventory Control Or
Planning
Management
Control. (https://www.wisdomjobs.com/e-
☰ university/production-and-
Stage 1:Search : Under this phase of production planning,basic ground
for Jobs...
Pre-Planning
work on the product design, layout design and work owtutorial-295/inventory-control-
are prepared. The
operations relating to the availability scope and capacityor-management-9599.html)
of men, money materials,
machines, time are estimated. Standardization
Stage 2: Planning : This is a phase where a complete analysis on routing,
estimating and scheduling is done. It also tries to nd out the areas of concern for
short time and long time so that prominent planning cantutorial-295/standardization-
be prepared.
9600.html)
Stage 3: Control : Under this phase, the functions included are dispatching, follow
up, inspection and evaluation. It tries to analyze the expedition of work in
Simpli cation
progress. This is one of the important phases of the Production Planning and
Control.
tutorial-295/simpli cation-
9601.html)
Value Analysis
Ad KredX Early
tutorial-295/value-analysis-
9602.html)
Question 15. What Are The Main Elements Of Production Planning & Control?
Ergonomics (human
Answer : Main elements of Production Planning & Control :
Engineering)
The following are main elements of Production Planning(https://www.wisdomjobs.com/e-
and Control.
Routing
Loading tutorial-295/ergonomics-
Scheduling human-engineering-9603.html)
Dispatching ()
Just-in-time (jit)
Manufacturing
Follow up (https://www.wisdomjobs.com/e-
Inspection
Corrective
tutorial-295/just-in-time-jit-
Routing: It is about selection of path or route through which raw materials pass in
manufacturing-9604.html)
order to make it into a nished product. The points to beThe

noted while
Mixing Androuting
Bagging
Company
process are – full capacity of machines, economical and short route and
availability of alternate routing. Setting up time for the process for each stage of
route is to be xed. Once overall sequence are xed, then the standard time of
operations are noted using work measurement technique.
tutorial-295/the-mixing-and-
bagging-company-9605.html)
Loading and scheduling: Loading and Scheduling are concerned with preparation
of workloads and xing of starting and completing date of each operation.
Production On the
Planning
basis of the performance of each machine, loading and scheduling tasks are
And Control
completed.According to Kimball and Kimball, scheduling is de ned as the
Production Planning And
determination of the time that should be required to perform the entire series as
Control Introduction
routed, making allowance for all factors concerned. (https://www.wisdomjobs.com/e-
Dispatching: Dispatching is the routine of setting productive activities in motion
through the release of orders and instructions, in accordance with previously
planned time and sequence, embodied in route sheet and schedule charts. It is
planning-and-control-
here the orders are released. introduction-9606.html)
Expediting / Follow-up: It is a control tool which brings Need

an idea
For on breaking
Production up,
Planning
delay, rectifying error etc., during the progress of work. And Control
Inspection: Inspection is to nd out the quality of executed work process.
Corrective: At evaluation process, a thorough analysis isoperations-management-
done and corrective
tutorial-295/need-for-
measures are taken in the weaker spots.
production-planning-and-
control-9607.html) ()
Objectives Of Production
☰ Production Supervisor Interview Questions Planning And Control
(https://www.wisdomjobs.com/e-university/production-supervisor-
interview-questions-answers.html) university/production-and-
tutorial-295/objectives-of-
Question 16. What Are The Types Of Production Systems?
Answer : Types of Production Systems : A production system can be de ned
control-9608.html)
as a transformation system in which a saleable product or service is created by
Phases Of Production
working upon a set of inputs. Inputs are usually in the form of men,
Planning And Control
machine, money, materials etc. Production systems are(https://www.wisdomjobs.com/e-
usually classi ed on the
basis of the following: university/production-and-
Type of product,
tutorial-295/phases-of-
Type of production line, production-planning-and-
Rate of production, control-9609.html)
Equipments used etc Functions Of Production
Planning And Control
They are broadly classi ed into three categories: (https://www.wisdomjobs.com/e-
Job shop production. university/production-and-
Batch production.
tutorial-295/functions-of-
Mass production.
control-9610.html)
Prince Lodge
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Question 17. Explain Job Production? systems-9611.html)
Answer : Job Production : Aggregate Planning

☰ (https://www.wisdomjobs.com/e-
Search products
In this system 
for Jobs...are made to satisfy a speci c order. However that order
may be produced- operations-management-
only once tutorial-295/aggregate-

planning-9612.html)
or at irregular time intervals as and when new order arrives
Master Production Schedule
or at regular time intervals to satisfy a continuous demand
(mps)
The following are the important characteristics of job shop type production
system:
Machines and methods employed should be general purpose as
tutorial-295/master-
product changes are quite frequent. production-schedule-mps-
9613.html)
Planning and control system should be exible enough to deal with
the frequent changes in product requirements. Material Requirement Planning
(mrp)
Man power should be skilled enough to deal with changing work
conditions.
Schedules are actually non existent in this system as no de nite data
is available on the product. tutorial-295/material-
requirement-planning-mrp-
In process inventory will usually be high as accurate plans and
9614.html)
schedules do not exist.
Measurement Of Capacity
Product cost is normally high because of high material and labor
Planning
costs.
Grouping of machines is done on functional basis (i.e. as lathe
section, milling section etc.) operations-management-
This system is very exible as management hastutorial-295/measurement-of-
to manufacture
capacity-planning-9615.html)
varying product types.
Routing
Material handling systems are also exible to meet changing product
(https://www.wisdomjobs.com/e- ()
requirements.
☰ Steel Production Interview Questions (https://www.wisdomjobs.com/e-
tutorial-295/routing-
university/steel-production-interview-questions-answers.html)
9616.html)
Scheduling
Question 18. Explain Batch Production? (https://www.wisdomjobs.com/e-
Batch production is the manufacture of a number of identical articles
either to meet a speci c order or to meet a continuous demand. Batch can be
tutorial-295/scheduling-
manufactured either- 9619.html)
only once Scheduling Methodology
or repeatedly at irregular time intervals as and when demand arise
or repeatedly at regular time intervals to satisfy auniversity/production-and-

continuous demand
The following are the important characteristics of batchtutorial-295/scheduling-
type production system:
methodology-9621.html)
As nal product is somewhat standard and manufactured in batches,
economy of scale can be availed to some extent. Quality Control
Machines are grouped on functional basis similar to the job shop
Quality Control Introduction
manufacturing. (https://www.wisdomjobs.com/e-
Semi automatic, special purpose automatic machines are generally
used to take advantage of the similarity among the products.
tutorial-295/quality-control-
Labor should be skilled enough to work upon different product
batches.
Quality
In process inventory is usually high owing to the type of layout and
material handling policies adopted. university/production-and-
Semi automatic material handling systems are most appropriate in
conjunction with the semi automatic machines. tutorial-295/quality-9624.html)
Normally production planning and control is di Control
cult due to the odd
size and non repetitive nature of order. (https://www.wisdomjobs.com/e-
()
Prince Lodge tutorial-295/control-

☰ 9626.html)
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MakeMyTrip Hotels Offer | Kolkata
Inspection
Ad MakeMyTrip
tutorial-295/inspection-
9633.html)
Production and Operations Management Interview Questions
Quality Control
management-interview-questions.html) university/production-and-
Question 19. Explain Mass Production? tutorial-295/quality-control-
9640.html)
Answer : In mass production, same type of product is manufactured to meet
Statistical Process Control
the continuous demand of the product. Usually demand of the product is very
high and market is going to sustain same demand for suuniversity/production-and-
ciently long time.
The following are the important characteristics of massoperations-management-

production system:
tutorial-295/statistical-
As same product is manufactured for su ciently long time, machines
process-control-9645.html)
can be laid down in order of processing sequence. Product type
Quality Circles
layout is most appropriate for mass production system.
Standard methods and machines are used during part manufacture.
Most of the equipments are semi automatic or automatic in nature.
tutorial-295/quality-circles-
Material handling is also automatic (such as conveyors).
9647.html)
Semi skilled workers are normally employed as most of the facilities
Total Quality Management
are automatic.
As product ows along a pre de ned line, planning and control of the
system is much easier. operations-management-
()
Cost of production is low owing to the high rate of production.
tutorial-295/total-quality-
In process inventories are low as production scheduling is simple and

Iso 9000 Series
☰ can be for
implemented with ease. (https://www.wisdomjobs.com/e-
Search Jobs... 
Question 20. Explain Product Design?
tutorial-295/iso-9000-series-
Answer : 9650.html)
Product design is a strategic decision as the image and pro t earning
capacity of a small rm depends largely on product design. Once the
Application product
Iso 9000: Iso to
14000
be produced is decided by the entrepreneur the next step is toSeries
prepare its design.
Product design consists of form and function. The form designing includes
decisions regarding its shape, size, color and appearance of the product. The
functional design involves the working conditions of the product. Once a product
tutorial-295/application-iso-
is designed, it prevails for a long time therefore various factors are to be
9000-iso-14000-series-
considered before designing it. These factors are listed 9651.html)

below: -
Standardization Work Study (time And

Reliability Motion Study)
Maintainability Work Study Introduction

Servicing (https://www.wisdomjobs.com/e-
Reproducibility university/production-and-
Sustainability
tutorial-295/work-study-
Product simpli cation
Quality Commensuration with cost
Productivity
Product value (https://www.wisdomjobs.com/e-
Consumer quality university/production-and-
Needs and tastes of consumers. operations-management-
tutorial-295/productivity-
9656.html)
Work Study
()
☰ Smart Treasury Income Solution
tutorial-295/work-study-
9657.html)
Ad KredX Early
Method Study
tutorial-295/method-study-
Manufacturing Industrial Engineer Interview Questions
9658.html)
(https://www.wisdomjobs.com/e-university/manufacturing-industrial-
Motion Study
engineer-interview-questions.html)
tutorial-295/motion-study-
9659.html)
Production Planning and Control Related Tutorials
Work Measurement
Production and Operations Management Tutorial Quality Management Tutorial
(https://www.wisdomjobs.com/e- university/production-and-
university/production-and-operations-management- operations-management-
university/quality-management-
tutorial-295.html) tutorial-363.html)
tutorial-295/work-
measurement-9660.html)
Time Study
Production Planning and Control Related Interview Questions
Business Process Reengineering Interview Production and Operations Management
Questions Interview Questions
tutorial-295/time-study-
(https://www.wisdomjobs.com/e- (https://www.wisdomjobs.com/e-
university/business-process-reengineering- 9661.html)
university/production-and-operations-
interview-questions.html) management-interview-questions.html)
Maintenance
Management
()
Maintenance Management
Introduction
☰ Production Planning and Control Related Interview Questions
Quality Management Interview Questions Production Interview Questions
tutorial-295/maintenance-
university/quality-management-interview- university/production-interview-questions.html)
9667.html)
questions.html)
Objectives Of Maintenance
Maintenance and Manufacturing Interview Production Supervisor Interview Questions
Questions (https://www.wisdomjobs.com/e-
(https://www.wisdomjobs.com/e- university/production-supervisor-interview-
university/maintenance-and- questions-answers.html)
manufacturing-interview-questions.html) tutorial-295/objectives-of-
maintenance-9668.html)
Steel Production Interview Questions Manufacturing Industrial Engineer Interview
Types Of Maintenance
(https://www.wisdomjobs.com/e- Questions (https://www.wisdomjobs.com/e-
university/steel-production-interview- (https://www.wisdomjobs.com/e-
university/manufacturing-industrial-engineer-
questions-answers.html) university/production-and-
interview-questions.html)
tutorial-295/types-of-
Production Planning and Control Related Practice Testsmaintenance-9669.html)

Maintenance Planning
Production and Operations Management Practice Quality Management Practice Tests
Tests (https://www.wisdomjobs.com/e- (https://www.wisdomjobs.com/e-
university/production-and-operations-management- university/quality-management-
practice-tests-295-327237) practice-tests-363-327239)
Production Planning and Control Practice Tests Production Practice Tests
planning-9670.html)
Maintenance Scheduling
university/production-planning-and-control- university/production-practice-tests-
practice-tests-414-327724) (https://www.wisdomjobs.com/e-
417-327824)
Maintenance and Manufacturing Practice Tests operations-management-
(https://www.wisdomjobs.com/e- tutorial-295/maintenance-
university/maintenance-and-manufacturing-
scheduling-9671.html)
practice-tests-499-327750)
Maintenance Schedule
()
Techniques
schedule-techniques-
9672.html)
Total Productive Maintenance

(tpm)
tutorial-295/total-productive-
maintenance-tpm-9673.html)
Waste Management
Waste Management
Introduction
tutorial-295/waste-
9674.html)
Reasons For Generation And

Accumulation Of Obsolete,
Surplus And Scrap Items
tutorial-295/reasons-for-
generation-and-accumulation- ()
of-obsolete-surplus-and-scrap-
☰ items-9675.html)
Identi cation And Control Of
Waste
tutorial-295/identi cation-and-
control-of-waste-9676.html)
Disposal Of Scrap
tutorial-295/disposal-of-scrap-
9677.html)
Automation
Automation Introduction
tutorial-295/automation-
Types Of Automation
tutorial-295/types-of-
automation-9679.html)
Computer Integrated
()
Manufacturing
☰ operations-management-
tutorial-295/computer-
integrated-manufacturing-
9680.html)
Reasons For Automation

tutorial-295/reasons-for-
Advantages Of Automation
tutorial-295/advantages-of-
Disadvantages Of Automation
tutorial-295/disadvantages-of-
Automation Strategies
tutorial-295/automation-
strategies-9684.html)
Automated Flow Lines

()
☰ tutorial-295/automated- ow-
lines-9685.html)
Automated Guided Vehicles

Systems
tutorial-295/automated-
guided-vehicles-systems-
9686.html)
Automated Storage/retrieval
Systems
tutorial-295/automated-
storage-retrieval-systems-
9687.html)
Carousel Storage Systems

tutorial-295/carousel-storage-
systems-9688.html)
Carousel Storage Applications

tutorial-295/carousel-storage-
applications-9689.html) ()
Production Planning And

☰ ControlPractice Tests
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Developers Best Practices Tutorial Summary (https://www.wisdomjobs.com/e- Ravendb Interview Questions

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3129.html)
Career Planning in best practice Cobertura Interview Questions
YAML Tutorial (https://www.wisdomjobs.com/e- (https://www.wisdomjobs.com/e-
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12/15/2019 TOP 250+ Production Planning and Control Interview Questions and Answers 15 December 2019 - Production Planning

- Production Planning and Control Interview Questions | Wisdom Jobs India

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