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Collaert 2008
Collaert 2008
Solid-State Electronics
journal homepage: www.elsevier.com/locate/sse
a r t i c l e i n f o a b s t r a c t
Article history: Due to the limited control of the short channel effects, the high junction leakage caused by band-to-band
Available online 12 May 2008 tunneling and the dramatically increased VT statistical fluctuations, the scaling of planar bulk MOSFETs
becomes more and more problematic with every technology node. The ITRS roadmap predicts that from
The review of this paper was arranged by
the 32 nm technology node on, planar bulk devices will not be able to meet the stringent leakage require-
Jurriaan Schmitz
ments anymore and that multi-gate devices will be required. In this paper, the suitability of FinFET-based
multi-gate devices for the 32 nm technology and beyond will be discussed. Apart from the benefits, some
technological challenges will be addressed.
Ó 2008 Elsevier Ltd. All rights reserved.
1. Introduction as conducting channels. Due to the fact that the gate is wrapped
around a tiny fin, the electrostatic control of the gate on the chan-
FinFET-based multi-gate (MuGFET) devices have been the topic nel is enhanced leading to better immunity against short channel
of many publications over the last decade [1–3]. The benefits of effects (SCE).
these devices are very clear: reduced short channel effects, leakage The fin width is therefore a crucial parameter in the design of
currents, VT dopant fluctuations and possible higher mobility due MuGFET devices. Fig. 2 shows that scaling the fin width decreases
to the undoped channels. Recently [4] it has also been demon- the drain induced barrier lowering (DIBL) for the short channel de-
strated that these devices can be used for large-scale integration vices. The width of the fin is determined by the required controllabil-
and that digital MuGFET circuits can show superior performance ity of the SCE and hence by the target gate length (LGATE). Depending
over planar bulk devices. In the first section of this paper, we will on the kind of MuGFET structure under investigation (Omega-gate,
briefly discuss the benefits of using MuGFET from the intrinsic Pi-gate, Tri-gate. . .) the gate length LGATE to fin width WFIN ratio
transistor performance point of view. The main part of the paper can vary from 1.5 to 2 [5]. As shown in [6] and in Fig. 3, good scala-
will describe the technological challenges. The last part will briefly bility down to 25–30 nm LGATE can be achieved. The results clearly
give an overview of the performance of circuits fabricated in MuG- show that the fin width needs to be scaled down below 10 nm,
FET technology. which is a challenge as will be discussed in the next paragraph.
Fig. 1 shows a SEM view of a typical MuGFET transistor. The de- MuGFET fabrication follows a quite conventional Si processing.
vice consists of a channel formed in a Si fin and a self-aligned gate However, specific process steps will require additional restrictions,
wrapped around the thin Si fin. In this device, the current flow is e.g. fin critical dimension (CD) control. Next to that, new process
still horizontal while the sidewalls of the dry-etched Si fin are used modules such as selective epitaxial growth of Si (SEG) will be
needed.
* Corresponding author. Tel.: +32 16 28 16 41; fax: +32 16 28 18 44. In the next part of this section we will present the technological
E-mail address: collaert@imec.be (N. Collaert). challenges related to the processing of MuGFET devices. Topics like
0038-1101/$ - see front matter Ó 2008 Elsevier Ltd. All rights reserved.
doi:10.1016/j.sse.2008.04.018
1292 N. Collaert et al. / Solid-State Electronics 52 (2008) 1291–1296
0.5
nMOS
0.4
0.3
0.2
Wfin = 17 nm
0.1
VT_sat (V)
Wfin = 12 nm
0 Wfin = 8 nm
Wfin = 6 nm
-0.1
-0.2
-0.3
-0.4 pMOS
-0.5
20 40 60 80 100
Lg (nm)
Fig. 3. Saturated threshold voltage (jVDSj = 1 V) as function of gate length for devices
with different fin widths demonstrating the excellent scalability of these devices
down to LG = 25–30 nm.
Fig. 1. SEM view of a typical MuGFET device, showing several fins in parallel and
the gate running over the fins. ever, this assumes that WFIN variation is the main cause of VT var-
iability. In [6] it is shown that for short gates, VT variability is
mainly dominated by LGATE variation. This is again shown in
0.4 Fig. 4 where the VT_lin dependency upon fin width and LGATE is
Wfin = 20nm shown. For short (<70 nm) gates, the WFIN dependency upon VT_lin
0.35 is found to be surprisingly weak. For longer gates, a strong VT_lin in-
Wfin = 12nm crease is observed, especially for narrow fins. This increase can be
0.3
Wfin = 30nm attributed to fin width fluctuations, as is confirmed by Monte Carlo
DIBL [V/V]
-0.1
device scaling, work function tuning, access resistance and strain
30 nm
engineering will be discussed.
-0.2
35 nm
3.1. Fin width and density scaling
VT_lin (V)
40 nm
One of the challenges in MuGFET integration is the formation of -0.3
50 nm
5–10 nm wide fins, required to fully benefit from the short channel
70 nm
control of multi-gate devices. The fins are typically defined by opti-
cal lithography and dry etch. Depending on the device layout -0.4
110 nm
(standalone fins, single fins, fins with large source and drain pads)
optimization of the lithography settings is needed in order to con- Monte-Carlo
-0.5 simulation for
trol the fin width [7]. This requires the development of model- 160 nm
based optical proximity correction (OPC) which is very specific 10 µm Lg = 110 nm
for MuGFET. Assuming a target fin width of 10 nm and allowing 410 nm
-0.6
a maximum variation in fin width of 10% in order to keep the max- 0 5 10 15 20
imum VT shift at LG = 20 nm smaller than 70 mV, this would mean Wfin (nm)
that at litho level only a litho CD variation of 1.5% can be allowed
taking into account a specific and constant etch bias (in this case of Fig. 4. VT_lin vs. WFIN for various LGATE; only pMOS is shown. Dashed line: simulation
60 nm). This is a very stringent requirement at litho level. How- (LGATE = 110 nm) including WFIN fluctuations.
N. Collaert et al. / Solid-State Electronics 52 (2008) 1291–1296 1293
and the spacers are used as a hardmask during the formation of the 0.6
fins.
Fig. 5a and b show that the spacer technology provides a more 0.5
uniform pattern size and much higher device density than the cur-
rent optical lithography. Devices and circuits with a fin pitch as 0.4
small as 50 nm have been demonstrated.
Apart from the ability to fabricate these narrow fins, metrology 0.3
VTlin [V]
tools have to guarantee a high enough accuracy to measure those
0.2
features. For example, a 5 nm accuracy error would correspond
to a 30% change in CD when dealing with a 15 nm feature, which increased fin doping
0.1
is unacceptable.
Next to that, line width roughness (LWR) and sidewall rough- 0
ness have a direct impact on device performance. A robust metrol-
no fin doping
ogy to characterize these elements in both development and -0.1
production is required [9].
-0.2
0.01 0.1 1 10
3.2. Workfunction engineering
Wfin [um]
Threshold voltage tuning in planar devices is achieved by Fig. 6. Linear threshold voltage as function of fin width; nMOS device with poly/
increasing or decreasing the channel implant, using halo implanta- SiON gate stack and LGATE = 10 lm is shown.
tions for the short gate lengths, scaling the gate dielectric or using a
metal gate to tune the work function. In the case of MuGFET de-
vices, the full depletion of the fin makes threshold voltage setting MuGFET devices with a VT of 0.33 V through As implantation into
and tuning with implantation very difficult [10]. Whereas the fin TiN were demonstrated. This method allows for devices with mul-
doping can easily tune the VT for wide fin devices, the impact of tiple VT’s through just one As implantation step into 10 nm TiN. For
the implantation is dramatically reduced for narrow fin devices pMOS, Al implantation can be considered. It is an integration-
(Fig. 6). The threshold voltage for devices with WFIN = 35 nm lies friendly method but it is not without issues: the most critical steps
around zero and seems to become insensitive to fin doping. Next are the fine-tuning of the implantation and annealing conditions in
to that, introducing a large amount of fin doping makes the device order to keep the implantation damage away from the gate dielec-
vulnerable to variations in fin width. Therefore work function tun- tric. In the case of MuGFET, this also means that conformal doping
ing with metal gate is needed for setting the VT in MuGFET devices. is needed to implant both top and sidewalls adequately, similar to
Integration of a single metal gate is the preferred solution when the extension doping that will be discussed in the next section.
considering process complexity. However, a single mid-gap metal Recently the use of dielectric capping layers became very pop-
like TiN or TaN on planar bulk devices results in either high thresh- ular. Typically Dy- and La-based capping layers are used for nMOS
old voltages or poor short channel control. In MuGFET the mid-gap and Al-based layers for pMOS. The first nMOS MuGFET devices
work function of TiN leads to symmetric threshold voltages for with TiN/Dy2O3/SiO2 were demonstrated in [13]. The obtained VT
nMOS and pMOS [10]. However, setting the VT is not enough. Cir- shift for nMOS of 120 mV to lower values (Fig. 5) is very promising.
cuit operation needs different flavors of VT: low, medium, high The work demonstrated that bi-directional mixing occurs between
VT. Different from planar bulk devices, MuGFETs need less shifting the Dy-capping and the host dielectric leading to the formation of
from mid-gap work functions to reach low VT targets. Different Dy-silicates. It was found that the optimum Dy2O3:SiO2 ratio is 1:2.
techniques are under investigation for VT tuning: implantation into A thicker Dy2O3 layer will degrade the inversion Tox. Next to that, it
the metal gate, TiN thickness variation [11] and recently also the was found that thicker Dy-layers have some issues related to the
use of dielectric capping layers. The boundary condition is that gate stack etch: a larger gate undercut was found for thicker layers
these techniques, typically also used in planar bulk, need to be thereby degrading the short channel characteristics as can be seen
compatible with the high topography in MuGFETs. In [12] NMOS in Fig. 7a for the 1.5 nm Dy2O3 layer.
Fig. 5. Tilted SEM view of MuGFET devices where the fins have been defined by spacer defined patterning; a fin pitch of 50 nm has been demonstrated; in (a) devices with
standalone fins are shown and in (b) devices with large source and drain pads.
1294 N. Collaert et al. / Solid-State Electronics 52 (2008) 1291–1296
a 0.5 b 1.E+09
nFET Poly/TiN 10 years
Weff=25nm
T=125°C
Vds=50mV 1.E+08
0.4
PBTI
120mV 1.E+07
VT,Lin (V)
Lifetime (s)
0.3
1.E+06
2.0nm SiO2
Fig. 7. (a) Linear threshold voltage VT lin as function of gate length LGATE for nMOS MuGFET devices with WFIN = 25 nm; the devices with Dy2O3 capping (1.5 nm and 1 nm) are
compared to the reference devices; (b) BTI analysis comparing devices without Dy2O3 capping and with a 1 nm Dy2O3 capping (on a 2 nm SiO2 host dielectric).
Providing more Si area increases the contact area and at the same
time reduces the over-silicidation that occurs in aggressively
scaled fins. The latter problem is more severe for nMOS than for on the source and drain areas and the encroachment of the silicide
pMOS since p-type dopants like B typically retard the Ni-silicida- under the spacers, towards the channel.
tion. This is also shown in Fig. 8 where the estimated NiSi thickness Over-silicidation of the narrows fins also leads to excessive gate
is shown as function of WFIN. The NiSi thickness on n-type areas is induced drain leakage (GIDL) [15]. When silicide encroachment to-
overall much thicker than on p-type areas. Next to that, a dramatic wards the channel occurs, the Ni-silicide can overrun the lowly
increase in thickness occurs when scaling the WFIN below 35 nm, doped extensions. In that case, a typical Schottky barrier FET
leading to a full silicidation of the fin. The multi-directional con- behavior is seen and this leads to an increased off-state leakage.
sumption of Si during the silicidation and the limited amount of Again the use of SEG can reduce the GIDL significantly.
available Si are the main causes for this problem. As the Ni is the Although the use of SEG can clearly decrease the RSD in thin
diffusing species, it will look for available Si to form NiSi. Next to body devices, it is not enough to meet the ITRS requirements for
that, defects remaining from the extension and highly doped the 32 nm technology node [16]. Other contributors like the
source/drain implants and recrystallization can lead to local NiSi- spreading and sheet resistance will need to be addressed in order
piping towards the channel. to meet the ITRS specifications. In [17] it was shown that the root
The issue of over-silicidation is again shown in Fig. 9a and b cause for the high access resistance in aggressively scaled fins is re-
where the cross-sections of a wide and narrow fin device are com- lated to the full amorphization of the fins during source/drain im-
pared after Ni-silicidation. Fig. 9b clearly shows the increase in NiSi plant and its problematic recrystallization during the high
N. Collaert et al. / Solid-State Electronics 52 (2008) 1291–1296 1295
Fig. 9. Cross-section SEM of (a) a wide fin device (W = 1 lm) showing the NiSi on source and drain and (b) a narrow fin device (WFIN = 50 nm); in the latter case the source/
drain NiSi is much thicker, almost reaching the interface between Si film and buried oxide, and moreover there is NiSi encroachment towards the channel.
Fig. 11. Tilted SEM view of a 0.274 lm2 6T SRAM cell after fin patterning, gate etch
and spacer formation.
Fig. 10. X-TEM of a wide and narrow fin after implantation and rapid thermal
annealing (RTA) at 1050 °C showing the poor fin crystallinity for the narrow fin.