DEPARTMENT EMD

TITLE LT MOTOR OFFLINE MAINTENANCE

VER.NO. :01 REV.NO
HAZARD IDENTIFICATION
TITLE

HAZARD
ACTIVITY HAZARD
NO
 16.1 Electrocution

16.2 Exposure to Dust

NE MAINTENANCE

MOTOR
LT MOTOR OFFLINE MAINTENANC
Use of Cleaning
16.3 Chemicals
MOTOR Agents
CLEANING

16.4 Slip/ Trip

 Defective Hand
Tools
16.5 (Screw driver,
Spanner & Plier
etc)

16.6 Noise

PREPARED BY
PMPL VL
 DEPARTMENT EMD
TITLE LT MOTOR OFFLINE MAINTENANCE
VER.NO. :01 REV.NO
HAZARD IDENTIFICATION
TITLE

HAZARD
ACTIVITY HAZARD
NO
 16.7 Electrocution

TB
(POWER )
MAINTENANCE Defective Hand
Tools (Screw
16.8
driver, Spanner &
Plier etc)
TENANCE
LT MOTOR OFFLINE MAINTENANCE
16.9 Slip/ Trip

MOTOR Material/Man
16.10
MAINTENANCE Fall from height
LT MOTOR OF
MOTOR Material/Man
16.10
MAINTENANCE Fall from height

Defective Hand
Tools
16.11 (Screw driver,
Spanner & Plier
etc)
 Use of Cleaning
16.12 Chemicals
Agents

PREPARED BY
PMPL VL
 DEPARTMENT EMD
TITLE LT MOTOR OFFLINE MAINTENANCE
VER.NO. :01 REV.NO
HAZARD IDENTIFICATION
TITLE

HAZARD
ACTIVITY HAZARD
NO
 16.13 Electrocution

MOTOR WINDING
INSULATION Defective Hand
TESTING Tools (Screw
16.14
driver, Spanner &
Plier etc)

16.15 Slip/ Trip

NTENANCE
LT MOTOR OFFLINE MAINTENANC
16.16 Electrocution

16.17 Slip/ Trip

BEARING Use of Cleaning

INSPECTION 16.18 Chemicals
Agents
 Defective Hand
Tools (Screw
16.19
driver, Spanner &
Plier etc)

Physical contact
16.20
with sharp edges,

PREPARED BY
PMPL VL
 VEDANTA LIMITED 4X600 MW
INTEGRATED MANAGEM
HAZARD IDENTIFICATION, RISK ASSESMENT AND D
LOCATION BTG/BOP/AHP/SWYD DOC. NO.:TPP
NE MAINTENANCE
REV.NO.:05 Date: 05.10.2019
Existing risk assessment

EXISTING Risk level

NO OF
Score= (acceptable risk
EXISTING CONTROL MEASURE POTENTIAL PERSONS S P
S*P to un
HARM INVOLVED
acceptable risk)
1.Permit,
Electric shock
2.SMP,3. HIRAdeC,
Electrical
4.Safety PPE,
burns,
5.Job specific PPE:Electrical 2 4 3 12 HIGH
nervous
Safety Shoe, Insulated hand
system
gloves, rubber mat,
damage
6.Job specific TBT

1.Permit,
2.SMP 3. HIRAdeC, Respiratory
4.Safety PPE, problem,
2 2 3 6 MEDIUM
5.Job specific PPE:Nose mask, Irritation in
Safety Googles Eyes
6.Job specific TBT
1.Permit, Skin Irritation
2.SMP 3. HIRAdeC, Ingestion
4.Safety PPE, inhalation
2 3 2 6 MEDIUM
5.Job specific PPE:Safety Fire hazard if
Shoe, Googles, nose mask, exposed to
gloves 6.Job specific TBT heat

1.Permit,
2.SMP 3. HIRAdeC,
4.Safety PPE,
injury 2 2 3 6 MEDIUM
5.Job specific PPE:Safety
Shoe, Helmet
6.Job specific TBT
1.Insection of tools.
2.User of Tool Kit
Injury 2 3 2 6 MEDIUM
3.Job Specific TBT
4.Insulated Tools

1.Permit,
2.SMP 3. HIRAdeC,
4.Safety PPE, Hearing loss 2 3 2 6 MEDIUM
5.Job specific PPE: Ear Plug
6.Job specific TBT

REVIEWED BY - EMD HOD REVIEWED BY - SAF

PMPL VL
 VEDANTA LIMITED 4X600 MW
INTEGRATED MANAGEM
HAZARD IDENTIFICATION, RISK ASSESMENT AND D
LOCATION BTG/BOP/AHP/SWYD DOC. NO.:TPP
NE MAINTENANCE
REV.NO.:05 Date: 05.10.2019
Existing risk assessment

EXISTING Risk level

NO OF
Score= (acceptable risk
EXISTING CONTROL MEASURE POTENTIAL PERSONS S P
S*P to un
HARM INVOLVED
acceptable risk)
1.Permit,
Electric shock
2.SMP,3. HIRAdeC,
Electrical
4.Safety PPE,
burns,
5.Job specific PPE:Electrical 2 4 3 12 HIGH
nervous
Safety Shoe, Insulated hand
system
gloves, rubber mat,
damage
6.Job specific TBT

1.Insection of tools.
2.User of Tool Kit
Injury 2 3 2 6 MEDIUM
3.Job Specific TBT
4.Insulated Tools
1.Permit, 2.SMP
3.HIRAdeC, 4.Safety PPE,
5.Job specific PPE:Safety injury 2 2 3 6 MEDIUM
Shoe, Helmet
6.Job specific TBT

1.Permit, Certificates
2.SMP,3. HIRAdeC,
4.Safety PPE, Body Parts
5.Job specific PPE:Safety Belt, Injury
2 4 3 12 HIGH

6.Job specific TBT

1.Permit, Certificates
2.SMP,3. HIRAdeC,
4.Safety PPE, Body Parts
5.Job specific PPE:Safety Belt, Injury
2 4 3 12 HIGH

6.Job specific TBT

1.Insection of tools.
2.User of Tool Kit
Injury 2 3 2 6 MEDIUM
3.Job Specific TBT
4.Insulated Tools
 Skin Irritation
1.Permit, 2.SMP
Ingestion
3. HIRAdeC, 4.Safety PPE,
inhalation
5.Job specific PPE:Safety 2 3 2 6 MEDIUM
Fire hazard if
Shoe, Googles, nose mask,
exposed to
gloves 6.Job specific TBT
heat

REVIEWED BY - EMD HOD REVIEWED BY - SAF

PMPL VL
 VEDANTA LIMITED 4X600 MW
INTEGRATED MANAGEM
HAZARD IDENTIFICATION, RISK ASSESMENT AND D
LOCATION BTG/BOP/AHP/SWYD DOC. NO.:TPP
NE MAINTENANCE
REV.NO.:05 Date: 05.10.2019
Existing risk assessment

EXISTING Risk level

NO OF
Score= (acceptable risk
EXISTING CONTROL MEASURE POTENTIAL PERSONS S P
S*P to un
HARM INVOLVED
acceptable risk)
1.Permit,
Electric shock
2.SMP,3. HIRAdeC,
Electrical
4.Safety PPE,
burns,
5.Job specific PPE:Electrical 2 4 3 12 HIGH
nervous
Safety Shoe, Insulated hand
system
gloves, rubber mat,
damage
6.Job specific TBT

1.Insection of tools.
2.User of Tool Kit
Injury 2 3 2 6 MEDIUM
3.Job Specific TBT
4.Insulated Tools

1.Permit, 2.SMP
3. HIRAdeC, 4.Safety PPE,
5.Job specific PPE:Safety injury 2 2 3 6 MEDIUM
Shoe, Helmet
6.Job specific TBT
1.Permit, 2.SMP, Electric shock
3. HIRAdeC, 4.Safety PPE, Electrical
5.Job specific PPE:Electrical burns,
2 4 3 12 HIGH
Safety Shoe, Insulated hand nervous
gloves, rubber mat, system
6.Job specific TBT damage

1.Permit, 2.SMP
3. HIRAdeC, 4.Safety PPE,
5.Job specific PPE:Safety injury 2 2 3 6 MEDIUM
Shoe, Helmet
6.Job specific TBT
Skin Irritation
1.Permit, 2.SMP
Ingestion
3. HIRAdeC, 4.Safety PPE,
inhalation
5.Job specific PPE:Safety 2 3 2 6 MEDIUM
Fire hazard if
Shoe, Googles, nose mask,
exposed to
gloves 6.Job specific TBT
heat
1.Insection of tools.
2.User of Tool Kit
Injury 2 3 2 6 MEDIUM
3.Job Specific TBT
4.Insulated Tools

1.Permit, 2.SMP
3. HIRAdeC, 4.Safety PPE,
5.Job specific PPE:Safety
Cut Injury, 2 3 2 6 Medium
Shoe, Helmet ,Cut Resistance
hand gloves
6.Job specific TBT

REVIEWED BY - EMD HOD REVIEWED BY - SAF

PMPL VL
 MW JHARSUGUDA
EMENT SYSTEM
ND DETERMINING CONTROLS(HIRADeC)
:TPP/HIR-EMD-16
YEAR : 2019-2020
page 1 of 3
Risk with proposed control measure

Ref:proposed controls(Elimination Substitution,Engg.Sign/Admin &PPE) S P

1.Ensure to follow safe LT MOTOR OFFLINE Maintenance procedure. i.e
Approved SMP
2. Ensure proper isolation of motor's LT breaker and Confirm LOTO-V.
3.Use Electrical insulated hand gloves.
4 1
4.Ensure to use electrical safety shoe.
5.Strict supervision of Engineer to be ensured.
6.For Air Blower or Vacuum Cleaner power supply must be taken from 30mA
ELCB Board only.

1. Use of nose mask to be ensured.

2 2
2.Use to Safety Googles to be ensured
1.Ensure use of hand gloves,Googles and nosemask.
2.Follow MSDS of chemical agents.
3.do not use on hot surface or near hot work area. 3 1
4.Training Must be conducted regarding MSDS of CRC and other
cleaning agents.

1.Ensure work path and work area is free from obstacles.

2.Ensure Proper housekeeping at work place.
2 1
3.Ensure Safe access to work place.
4.Ensure proper illumination at work place.
 1.Tools Inspection Before starting the job by engineer/Techinician.
2.Periodic Inspection of tools by Safety Dept.
3 1
3.Permanent removal of defective tools from site
4.IR Value Check for Insulated tools.

1. Use ear plug to be ensured. 3 1

APPRO
- SAFETY HOD
PMPL VL (
PM
 MW JHARSUGUDA
EMENT SYSTEM
ND DETERMINING CONTROLS(HIRADeC)
:TPP/HIR-EMD-16
YEAR : 2019-2020
page 1 of 3
Risk with proposed control measure

Ref:proposed controls(Elimination Substitution,Engg.Sign/Admin &PPE) S P

1.Ensure to follow safe LT MOTOR OFFLINE Maintenance procedure. i.e
Approved SMP
2. Ensure proper isolation of motor's LT breaker and Confirm LOTO-V
4.Use Electrical insulated hand gloves.
4 1
5.Ensure to use electrical safety shoe.
6.Strict supervision of Engineer to be ensured.
7.discharge the Power cable at motor power TB end before tightness
checking.

1.Tools Inspection Before starting the job by engineer/ Techinician.

2.Periodic Inspection of tools by Safety Dept.
3 1
3.Permanent removal of defective tools from site
4.IR Value Check for Insulated tools.
1.Ensure work path and work area is free from obstacles.
2.Ensure Proper housekeeping at work place.
2 1
3.Ensure Safe access to work place.
4.Ensure proper illumination at work place.
1. Only workers with valid height pass to be deployed.
2. Proper anchoring points to be ensured. If requierd lifeline to be used. Only
one person can hook in one lifeline.
3. Only good condition & tagged full body safety harness with double
lanyards to be used as first line of defence. Both the hooks to be hooked at
diferent point.

4 1
4. Fall arrestor to be used as second line of defence if required. 4 1
5. Safe access to be ensured for safe climbing.
6. Only approved scaffolding to be used. ( with valid green tag).
7.Incase of man lifter/Scissor Lifter Operator Check list to be fullfilled.
8. Standard ladder with ID mark to be used.
9.Work to be executed under engineer supervision.
10.Loose materials tie properly
12.Area to be barricated and unauthorised entry prohibited.

1.Tools Inspection Before starting the job by engineer/Techinician.

2.Periodic Inspection of tools by Safety Dept.
3 1
3.Permanent removal of defective tools from site
4.IR Value Check for Insulated tools.
 1.Ensure use of hand gloves,Googles and nosemask.
2.Follow MSDS of chemical agents.
3.do not use on hot surface or near hot work area. 3 1
4.Training Must be conducted regarding MSDS of CRC and other
cleaning agents.
APPRO
- SAFETY HOD
PMPL VL (
PM
 MW JHARSUGUDA
EMENT SYSTEM
ND DETERMINING CONTROLS(HIRADeC)
:TPP/HIR-EMD-16
YEAR : 2019-2020
page 1 of 3
Risk with proposed control measure

Ref:proposed controls(Elimination Substitution,Engg.Sign/Admin &PPE) S P

1.Ensure to follow safe LT MOTOR OFFLINE Maintenance procedure. i.e
Approved SMP
2. Ensure proper isolation of motor's LT breaker and Confirm LOTO-V.
3.Use Electrical insulated hand gloves. 4 1
4.Ensure to use electrical safety shoe.
5.Strict supervision of Engineer to be ensured.
6.discharge the Power cable at motor power TB end before and after IR Test.

1.Tools Inspection Before starting the job by engineer/Techinician.

2.Periodic Inspection of tools by Safety Dept.
3 1
3.Permanent removal of defective tools from site
4.IR Value Check for Insulated tools.

1.Ensure work path and work area is free from obstacles.

2.Ensure Proper housekeeping at work place.
2 1
3.Ensure Safe access to work place.
4.Ensure proper illumination at work place.
1.Ensure to follow safe LT MOTOR OFFLINE Maintenance procedure. i.e
Approved SMP
2. Ensure proper isolation of motor's LT breaker and Confirm LOTO-V.
4 1
3.Use Electrical insulated hand gloves.
4.Ensure to use electrical safety shoe.
5.Strict supervision of Engineer to be ensured.

1.Ensure work path and work area is free from obstacles.

2.Ensure Proper housekeeping at work place.
2 1
3.Ensure Safe access to work place.
4.Ensure proper illumination at work place.

1.Ensure use of hand gloves,Googles and nosemask.

2.Follow MSDS of chemical agents.
3.do not use on hot surface or near hot work area. 3 1
4.Training Must be conducted regarding MSDS of CRC and other
cleaning agents.
 1.Tools Inspection Before starting the job by engineer/Techinician.
2.Periodic Inspection of tools by Safety Dept.
3 1
3.Permanent removal of defective tools from site
4.IR Value Check for Insulated tools.

1.Cut resistance gloves to be used.

3 1
2.Inspect & Ensure that the work area is free from sharp edges.

APPRO
- SAFETY HOD
PMPL VL (
PM
 Risk level SWP/SMP
Score (acceptable risk
=S*P to un acceptable Reference
risk) Number
4 LOW

4 LOW

TPP/WI-E
TPP/WI-EMD/16
LOW

LOW
3

2
 3 LOW

3 LOW

APPROVED BY

(MAINTENANCE HEAD)
PMPL VL
 Risk level SWP/SMP
Score (acceptable risk
=S*P to un acceptable Reference
risk) Number
 TPP/WI-EMD/16
LOW

LOW
4

3
TPP/WI-EMD/16
LOW
LOW

4
2
4 LOW

3 LOW
 3 LOW

APPROVED BY

(MAINTENANCE HEAD)
PMPL VL
 Risk level SWP/SMP
Score (acceptable risk
=S*P to un acceptable Reference
risk) Number
4 LOW

3 LOW

2 LOW
TP
TPP/WI-EMD/16
LOW

LOW

LOW
4

3
 3 LOW

3 LOW

APPROVED BY

(MAINTENANCE HEAD)
PMPL VL
 DOCUMENT HAZARD IDENTIFICATION, RISK ASSESSMENT AND DE
DEPARTMENT IPP ELECTRICAL MAINTENANCE DOC. NO. :HIR-POM/ELE/BO
LOCATIO BOP
N AREA
TITLE NORMAL - ROUTINE ACTIVITIES
VER. NO :01 REV. NO : 01 DATE: 10.01.2017
Hazard Identification Existing Risk Assessment

No. of Persons involved

Risk Score= S*P

Hazard No.

Existing Existing
Control Potential
S.No. Activity Hazard Measure

P
S
harm
s

Burn,
Skin
Electric Safety loss,
1.1 3 4 3 12
shock PPE Nervous
sysytem
damage

Respirat
MAINTE ory
NANCE Exposur Safety problem
OF H2 1.2 e to Dust PPE , 3 1 2 2
1 PLANT Irritation
RECTIFIE in Eyes
R
SYSTEM
 OF H2
1 PLANT
RECTIFIE
R
SYSTEM

Safety
PPE, Fire
Electrical extinguis Blast
flashove her & leading
1.3 2 4 3 12
r during work to
charging procedur Fatality
e
provided

NAOCL MAINTENANCE

PPE.

fire due
2.1 to h2 gas Respirat burn/fat 4 4 3 12
escape or,h2 gas al
detector

PPE.
NAOCL Tool box
MAINTE talk.Pro
NANCE per Burn
Elecric house
2.2 shock keeping. injury/fa 4 4 3 12
tal
Using no
leakage
wire.

Respirat
ory
Exposur Safety problem
2.3 3 1 2 2
e to Dust PPE ,
Irritation
in Eyes

Note; S= Severity, P= Probability, BC=Business concern, l= Legal, P= Policy specific,

e= impact on other process leading to stoppage, i= Impact on public image, t= technology available,
PREPARED:IMS COORDINATOReviewed by : EMD HOD, SAFETY
HEAD
SSESSMENT AND DETERMINING CONTROLS (HIRADeC)
DOC. NO. :HIR-POM/ELE/BOP/ROU
YEAR-
2017

2017 PAGE 1 of 1
Risk with Proposed Control Measures
Risk level (Acceptable toUnacceptable)

Risk level (Acceptable toUnacceptable)

Ref
:Propose
d
controls
Refer
Score= S*P
(Elimina
tion, BC SWP/SO
P/WI
P
S

Subsituti
on,
Engg,
Sign/Ad
min &
PPE)

Work
procedur
e
HIGH provided 4 1 4 LOW
,mobile
restricte
d.

Safety
LOW 1 1 1 LOW
PPE IPP/WI-
EMD/56
 IPP/WI-
EMD/56

SMP/SO
P & fire
HIGH extinguis 4 1 4 LOW
her
provided

PPE,tool
box talk,

HIGH Respirat 4 1 4 LOW

or,h2 gas
detector

IPP/WI-
PPE,tool EMD/57
box talk,
HIGH 4 1 4 LOW

Safety
LOW 1 1 1 LOW
PPE

mage, t= technology available, c = cost effective technology

APPROVED BY: