DEPARTMENT EMD

TITLE VACUUM CIRCUIT BREAKER & PAN

VER.NO. :01 REV.NO
HAZARD IDENTIFICATION
TITLE

HAZARD
ACTIVITY HAZARD
NO
 1.1 Electrocution
AKER & PANEL MAINTENANCE

Maintenance of
VCB
VACUUM CIRCUIT BREAKER & PANEL
Maintenance of 1.2 Exposure to Dust
VCB

1.3 Slip/ Trip

VAC
Falling/Topling of
Breaker from
1.4
trolley during
breaker shifting

PREPARED BY
PMPL VL
 DEPARTMENT EMD
TITLE VACUUM CIRCUIT BREAKER & PAN
VER.NO. :01 REV.NO
TITLE HAZARD IDENTIFICATION

HAZARD
ACTIVITY HAZARD
NO
 Fire hazards due to
Breaker flash overs
1.5
during breaker
Rack-in & Rackout
AKER & PANEL MAINTENANCE

Maintenance of
VCB
VACUUM CIRCUIT BREAKER & PANEL MAINTEN
Maintenance of
VCB
Use of Cleaning
1.6
Chemicals Agents

Defective Hand
Tools
1.7 (Screw driver,
Spanner & Plier
etc)
VACUUM CIRC
Control Panel
Maintenance
1.8 Electrocution

PREPARED BY
PMPL VL
 DEPARTMENT EMD
TITLE VACUUM CIRCUIT BREAKER & PAN
VER.NO. :01 REV.NO
HAZARD IDENTIFICATION
TITLE

HAZARD
ACTIVITY HAZARD
NO

1.9 Exposure to Dust

ANCE
UUM CIRCUIT BREAKER & PANEL MAINTENANCE
Control Panel
Maintenance 1.10 Slip/ Trip

Defective Hand
Tools
1.11 (Screw driver,
Spanner & Plier
etc)
VACUUM CIRCUIT BRE Power Cable &
CT Compartment
Maintenance
1.12 Electrocution
(Motor
IR and WR
Measurement)

PREPARED BY
PMPL VL
 DEPARTMENT EMD
TITLE VACUUM CIRCUIT BREAKER & PAN
VER.NO. :01 REV.NO
HAZARD IDENTIFICATION
TITLE

HAZARD
ACTIVITY HAZARD
NO
EAKER & PANEL MAINTENANCE

1.13 Electrocution

Power Cable &

CT Compartment
Maintenance

(Motor
IR and WR
VACUUM CIRCUIT BREAKER & PAN
Power Cable &
CT Compartment Defective Hand
Maintenance
Tools
(Motor 1.14 (Screw driver,
IR and WR Spanner & Plier
Measurement) etc)

1.15 Exposure to Dust

VAC
1.16 Slip/ Trip

PREPARED BY
PMPL VL
 DEPARTMENT EMD
TITLE VACUUM CIRCUIT BREAKER & PAN
VER.NO. :01 REV.NO
HAZARD IDENTIFICATION
TITLE

ACTIVITY HAZARD NO HAZARD

CUIT BREAKER & PANEL MAINTENANCE

1.17 Electrocution

Differential
Stability Testing
 Differential

VACUUM CIRCUIT BREAKER

Stability Testing

1.18 Slip/ Trip

Defective Hand
Tools
1.19 (Screw driver,
Spanner & Plier
etc)

Note: S= Severity, P= Probability, BC=Business concern, l= Legal, P= Policy specific,

e= impact on other process leading to stoppage, i= Impact on public image, t= technology a
 PREPARED BY
PMPL VL
 VEDANTA LIMITED 4X600 MW JHARS
INTEGRATED MANAGEMENT SYS
HAZARD IDENTIFICATION, RISK ASSESMENT AND DETERMIN
LOCATION BTG/SWITCHYARD DOC. NO.:TPP
REAKER & PANEL MAINTENANCE
REV.NO.:05 Date: 01.10.2019
Existing risk assessment

EXISTING Risk level

NO OF
Score=S (acceptable risk
EXISTING CONTROL MEASURE POTENTIAL PERSONS S P
*P to un
HARM INVOLVED
acceptable risk)
1.Permit, Electric
2.SMP,3. HIRAdeC, shock
4.Safety PPE, Electrical
5.Job specific PPE:Electrical burns, 2 4 3 12 HIGH
Safety Shoe, Insulated hand nervous
gloves, rubber mat, system
6.Job specific TBT damage
1.Permit,
2.SMP 3. HIRAdeC, Respiratory
4.Safety PPE, problem,
2 2 3 6 MEDIUM
5.Job specific PPE:Nose Irritation in
mask, Safety Googles Eyes
6.Job specific TBT

1.Permit,
2.SMP 3. HIRAdeC,
4.Safety PPE,
injury 2 2 3 6 MEDIUM
5.Job specific PPE:Safety
Shoe, Helmet
6.Job specific TBT
1.Permit,
2.SMP 3. HIRAdeC,
Severe
4.Safety PPE,
wounds, 2 4 3 12 HIGH
5.Job specific PPE:Safety
injuries
Shoe, Helmet
6.Job specific TBT

REVIEWED BY - EMD HOD REVIEWED BY - SA

PMPL VL

VEDANTA LIMITED 4X600 MW JHARS

INTEGRATED MANAGEMENT SYS
 HAZARD IDENTIFICATION, RISK ASSESMENT AND DETERMIN
LOCATION BTG/SWITCHYARD DOC. NO.:TPP
REAKER & PANEL MAINTENANCE
REV.NO.:05 Date: 01.10.2019
Existing risk assessment

EXISTING Risk level

NO OF
Score=S (acceptable risk
EXISTING CONTROL MEASURE POTENTIAL PERSONS S P
*P to un
HARM INVOLVED
acceptable risk)
1.Permit, Fire,Burn,
2.SMP 3. HIRAdeC, Skin
4.Safety PPE, loss,
2 3 3 9 MEDIUM
5.Job specific PPE:Safety Nervous
Shoe, Helmet system
6.Job specific TBT damage
1.Permit, Skin Irritation
2.SMP 3. HIRAdeC, Ingestion
4.Safety PPE, inhalation
2 3 2 6 MEDIUM
5.Job specific PPE:Safety Shoe, Fire hazard if
Googles, nose mask, gloves exposed to
6.Job specific TBT heat

1.Insection of tools.
2.User of Tool Kit
Injury 2 3 2 6 MEDIUM
3.Job Specific TBT
4.Insulated Tools
1.Permit, Electric
2.SMP,3. HIRAdeC, shock
4.Safety PPE, Electrical
5.Job specific PPE:Electrical burns, 2 4 3 12 HIGH
Safety Shoe, Insulated hand nervous
gloves, rubber mat, system
6.Job specific TBT damage

REVIEWED BY - EMD HOD REVIEWED BY - SA

PMPL VL
 VEDANTA LIMITED 4X600 MW JHARS
INTEGRATED MANAGEMENT SYS
HAZARD IDENTIFICATION, RISK ASSESMENT AND DETERMIN
LOCATION BTG/SWITCHYARD DOC. NO.:TPP
REAKER & PANEL MAINTENANCE
REV.NO.:05 Date: 01.10.2019
Existing risk assessment

EXISTING Risk level

NO OF
Score=S (acceptable risk
EXISTING CONTROL MEASURE POTENTIAL PERSONS S P
*P to un
HARM INVOLVED
acceptable risk)

1.Permit,
2.SMP 3. HIRAdeC, Respiratory
4.Safety PPE, problem,
2 2 3 6 MEDIUM
5.Job specific PPE:Nose Irritation in
mask, Safety Googles Eyes
6.Job specific TBT
1.Permit,
2.SMP 3. HIRAdeC,
4.Safety PPE,
injury 2 2 3 6 MEDIUM
5.Job specific PPE:Safety
Shoe, Helmet
6.Job specific TBT

1.Insection of tools.
2.User of Tool Kit
Injury 2 3 2 6 MEDIUM
3.Job Specific TBT
4.Insulated Tools
1.Permit, Electric
2.SMP,3. HIRAdeC, shock
4.Safety PPE, Electrical
5.Job specific PPE:Electrical burns, 2 4 3 12 HIGH
Safety Shoe, Insulated hand nervous
gloves, rubber mat, system
6.Job specific TBT damage

REVIEWED BY - EMD HOD REVIEWED BY - SA

PMPL VL
 VEDANTA LIMITED 4X600 MW JHARS
INTEGRATED MANAGEMENT SYS
HAZARD IDENTIFICATION, RISK ASSESMENT AND DETERMIN
LOCATION BTG/SWITCHYARD DOC. NO.:TPP
REAKER & PANEL MAINTENANCE
REV.NO.:05 Date: 01.10.2019
Existing risk assessment

EXISTING Risk level

NO OF
Score=S (acceptable risk
EXISTING CONTROL MEASURE POTENTIAL PERSONS S P
*P to un
HARM INVOLVED
acceptable risk)
1.Permit, Electric
2.SMP,3. HIRAdeC, shock
4.Safety PPE, Electrical
5.Job specific PPE:Electrical burns, 2 4 3 12 HIGH
Safety Shoe, Insulated hand nervous
gloves, rubber mat, system
6.Job specific TBT damage
1.Insection of tools.
2.User of Tool Kit
Injury 2 3 2 6 MEDIUM
3.Job Specific TBT
4.Insulated Tools

1.Permit,
2.SMP 3. HIRAdeC, Respiratory
4.Safety PPE, problem,
2 2 3 6 MEDIUM
5.Job specific PPE:Nose Irritation in
mask, Safety Googles Eyes
6.Job specific TBT
1.Permit,
2.SMP 3. HIRAdeC,
4.Safety PPE,
injury 2 2 3 6 MEDIUM
5.Job specific PPE:Safety
Shoe, Helmet
6.Job specific TBT

REVIEWED BY - EMD HOD REVIEWED BY - SA

PMPL VL
 VEDANTA LIMITED 4X600 MW JHARS
INTEGRATED MANAGEMENT SYS
HAZARD IDENTIFICATION, RISK ASSESMENT AND DETERMIN
LOCATION BTG/SWITCHYARD DOC. NO.:TPP
REAKER & PANEL MAINTENANCE
REV.NO.:05 Date: 01.10.2019
Existing risk assessment

EXISTING Risk level

NO OF
Score=S (acceptable risk
EXISTING CONTROL MEASURE POTENTIAL PERSONS S P
*P to un
HARM INVOLVED
acceptable risk)
1.Permit, Electric
2.SMP,3. HIRAdeC, shock
4.Safety PPE, Electrical
5.Job specific PPE:Electrical burns, 2 4 3 12 HIGH
Safety Shoe, Insulated hand nervous
gloves, rubber mat, system
6.Job specific TBT damage
 1.Permit,
2.SMP 3. HIRAdeC,
4.Safety PPE,
injury 2 2 3 6 MEDIUM
5.Job specific PPE:Safety
Shoe, Helmet
6.Job specific TBT

1.Insection of tools.
2.User of Tool Kit
Injury 2 3 2 6 MEDIUM
3.Job Specific TBT
4.Insulated Tools

cy specific,
mage, t= technology available, c = cost effective technology
 REVIEWED BY - EMD HOD REVIEWED BY - SA
PMPL VL
ARSUGUDA
SYSTEM
RMINING CONTROLS(HIRADeC)
.:TPP/HIR-EMD-01
YEAR : 2019-2020
page 1 of 5
Risk with proposed control measure

Risk level
Ref:proposed controls(Elimination S P
Score (acceptable risk
Substitution,Engg.Sign/Admin &PPE) =S*P to un acceptable
risk)
1.Ensure to follow safeVCB Maintenance
procedure. i.e Approved SMP
2.Strict supervision of Engineer to be ensured.
3.Use Electrical insulated hand gloves.
4.Ensure to use insulated tools.
5.Ensure to use rubber mat while checking .
6.Ensure to use electrical safety shoe. 4 1 4 LOW
7.Confirm LOTO-V
8.Ensure Control Supply MCB OFF
9. Ensure earth switch to be In closed condition.
10.Ensure breaker completely rackout condition
11.Awareness trainng to be provided before starting
the job.
1. Use of nose mask to be ensured.
2 2 4 LOW
2.Use to Safety Googles to be ensured

1.Ensure work path and work area is free from

obstacles.
2.Ensure Proper housekeeping at work place. 2 1 2 LOW
3.Ensure Safe access to work place.
4.Ensure proper illumination at work place.
 1. Only trained and experienced Technicians to be
deployed for breaker shifting work.
2. Physical condition of breaker trolley to be
4 1 4 LOW
checked before put in use.
3.Sufficient man power to be deputed for the job.
4.Ensure Pathway must be clear.
APPROVED BY
- SAFETY HOD
PMPL VL (MAINTENANCE HEAD
PMPL

ARSUGUDA
SYSTEM
RMINING CONTROLS(HIRADeC)
.:TPP/HIR-EMD-01
YEAR : 2019-2020
page 2 of 5
Risk with proposed control measure
Risk level
Ref:proposed controls(Elimination S P
Score (acceptable risk
Substitution,Engg.Sign/Admin &PPE) =S*P to un acceptable
risk)
1.Rack-in & Rackout of breakers are not allowed to
by maintenance Person.
2.Only authorised Switch gear Operation person
allowed to Rack-in & Rack-out. Isolation &
Normalisation procedures to be followed.
3 1 3 LOW
3.Arc Flash Suit must wear
4.All flammable materials to be removed from the
Switchgear room
5. Adequate fire extinguishers to be kept at easy
approach.
1.Ensure use of hand gloves,Googles and
nosemask.
2.Follow MSDS of chemical agents.
3 1 3 LOW
3.do not use on hot surface or near hot work area.
4.Training Must be conducted regarding MSDS of
CRC and other cleaning agents.

1.Tools Inspection Before starting the job by

engineer/Techinician.
2.Periodic Inspection of tools by Safety Dept. 3 1 3 LOW
3.Permanent removal of defective tools from site
4.IR Value Check for Insulated tools.
 1.Ensure to follow safeVCB Maintenance
procedure. i.e Approved SMP
2.Strict supervision of Engineer to be ensured.
3.Use Electrical insulated hand gloves.
4.Ensure to use insulated tools.
5.Ensure to use rubber mat while checking . 4 1 4 LOW
6.Ensure to use electrical safety shoe.
7.Confirm LOTO-V
8.Ensure Control Supply MCB OFF
9. Ensure earth switch to be In closed condition.
10.Ensure breaker completely rackout condition
APPROVED BY
- SAFETY HOD
PMPL VL (MAINTENANCE HEAD
PMPL
ARSUGUDA
SYSTEM
RMINING CONTROLS(HIRADeC)
.:TPP/HIR-EMD-01
YEAR : 2019-2020
page 3 of 5
Risk with proposed control measure
Risk level
Ref:proposed controls(Elimination S P
Score (acceptable risk
Substitution,Engg.Sign/Admin &PPE) =S*P to un acceptable
risk)

1. Use of nose mask to be ensured.

2 2 4 LOW
2.Use to Safety Googles to be ensured
1.Ensure work path and work area is free from
obstacles.
2.Ensure Proper housekeeping at work place. 2 1 2 LOW
3.Ensure Safe access to work place.
4.Ensure proper illumination at work place.

1.Tools Inspection Before starting the job by

engineer/Techinician.
2.Periodic Inspection of tools by Safety Dept. 3 1 3 LOW
3.Permanent removal of defective tools from site
4.IR Value Check for Insulated tools.
 1.Ensure to follow safeVCB Maintenance
procedure. i.e Approved SMP
2.Strict supervision of Engineer to be ensured.
3.Use Electrical insulated hand gloves.
4.Ensure to use insulated tools.
5.Ensure to use rubber mat while checking .
6.Ensure to use electrical safety shoe. 4 1 4 LOW
7.Confirm LOTO-V
8.Ensure Control Supply MCB OFF
9. Ensure earth switch to be In closed condition.
10.Ensure breaker completely rackout condition
11.Discharge the power cable before tightness
checking or IR Testing.
APPROVED BY
- SAFETY HOD
PMPL VL (MAINTENANCE HEAD
PMPL
ARSUGUDA
SYSTEM
RMINING CONTROLS(HIRADeC)
.:TPP/HIR-EMD-01
YEAR : 2019-2020
page 4 of 5
Risk with proposed control measure
Risk level
Ref:proposed controls(Elimination S P
Score (acceptable risk
Substitution,Engg.Sign/Admin &PPE) =S*P to un acceptable
risk)
1.Ensure to follow safeVCB Maintenance
procedure. i.e Approved SMP
2.Strict supervision of Engineer to be ensured.
3.Use Electrical insulated hand gloves.
4.Ensure to use insulated tools.
5.Ensure to use rubber mat while checking .
6.Ensure to use electrical safety shoe.
7.Confirm LOTO-V 4 1 4 LOW
8.Ensure Control Supply MCB OFF
9. Ensure earth switch to be In closed condition.
10.Ensure breaker completely rackout condition
11.Discharge the power cable before tightness
checking or IR Testing.
12.Ensure IR Tester with Valid Calibration & its
Cable free from joints.
1.Tools Inspection Before starting the job by
engineer/Techinician.
2.Periodic Inspection of tools by Safety Dept. 3 1 3 LOW
3.Permanent removal of defective tools from site
4.IR Value Check for Insulated tools.

1. Use of nose mask to be ensured.

2 2 4 LOW
2.Use to Safety Googles to be ensured
 1.Ensure work path and work area is free from
obstacles.
2.Ensure Proper housekeeping at work place. 2 1 2 LOW
3.Ensure Safe access to work place.
4.Ensure proper illumination at work place.

APPROVED BY
- SAFETY HOD
PMPL VL (MAINTENANCE HEAD
PMPL
ARSUGUDA
SYSTEM
RMINING CONTROLS(HIRADeC)
.:TPP/HIR-EMD-01
YEAR : 2019-2020
page 5 of 5
Risk with proposed control measure
Risk level
Ref:proposed controls(Elimination S P
Score (acceptable risk
Substitution,Engg.Sign/Admin &PPE) =S*P to un acceptable
risk)
1.Ensure to follow safeVCB Maintenance
procedure. i.e Approved SMP
2.Strict supervision of Engineer to be ensured.
3.Use Electrical insulated hand gloves.
4.Ensure to use insulated tools.
5.Ensure to use rubber mat while checking .
4 1 4 LOW
6.Ensure to use electrical safety shoe.
7.Confirm LOTO-V
8.Discharge the power cable before connecting LT
Testing cable.
9. Ensure earth switch to be In closed condition.
10.Ensure breaker completely rackout condition
1.Ensure work path and work area is free from
obstacles.
2.Ensure Proper housekeeping at work place. 2 1 2 LOW
3.Ensure Safe access to work place.
4.Ensure proper illumination at work place.

1.Tools Inspection Before starting the job by

engineer/Techinician.
2.Periodic Inspection of tools by Safety Dept. 3 1 3 LOW
3.Permanent removal of defective tools from site
4.IR Value Check for Insulated tools.
 APPROVED BY
- SAFETY HOD
PMPL VL (MAINTENANCE HEAD
PMPL
 SMP
Reference
Number
TPP/WI-EMD
TPP/WI-EMD/01
APPROVED BY

(MAINTENANCE HEAD)
PMPL VL
 SMP
Reference
Number
TPP/WI-EMD
TPP/WI-EMD/01
APPROVED BY

(MAINTENANCE HEAD)
PMPL VL
 SMP
Reference
Number
TPP/WI-EMD/01
 MD/01
APPROVED BY

(MAINTENANCE HEAD)
PMPL VL
 SMP
Reference
Number
TPP/WI-EMD/0
TPP/WI-EMD/01
APPROVED BY

(MAINTENANCE HEAD)
PMPL VL
 SMP
Reference
Number
TPP/WI-EMD/01
WI-EMD/01
APPROVED BY

(MAINTENANCE HEAD)
PMPL VL
 DOCUMENT HAZARD IDENTIFICATION, RISK ASSESSMENT AND DE
DEPARTMENT IPP ELECTRICAL MAINTENANCE DOC. NO. :HIR-POM/ELE/BO
LOCATIO BOP
N AREA
TITLE NORMAL - ROUTINE ACTIVITIES
VER. NO :01 REV. NO : 01 DATE: 10.01.2017
Hazard Identification Existing Risk Assessment

No. of Persons involved

Risk Score= S*P

Hazard No.

Existing Existing
Control Potential
S.No. Activity Hazard Measure

P
S
harm
s

Burn,
Skin
Electric Safety loss,
1.1 3 4 3 12
shock PPE Nervous
sysytem
damage

Respirat
MAINTE ory
NANCE Exposur Safety problem
OF H2 1.2 e to Dust PPE , 3 1 2 2
1 PLANT Irritation
RECTIFIE in Eyes
R
SYSTEM
 OF H2
1 PLANT
RECTIFIE
R
SYSTEM

Safety
PPE, Fire
Electrical extinguis Blast
flashove her & leading
1.3 2 4 3 12
r during work to
charging procedur Fatality
e
provided

NAOCL MAINTENANCE

PPE.

fire due
2.1 to h2 gas Respirat burn/fat 4 4 3 12
escape or,h2 gas al
detector

PPE.
NAOCL Tool box
MAINTE talk.Pro
NANCE per Burn
Elecric house
2.2 shock keeping. injury/fa 4 4 3 12
tal
Using no
leakage
wire.

Respirat
ory
Exposur Safety problem
2.3 3 1 2 2
e to Dust PPE ,
Irritation
in Eyes

Note; S= Severity, P= Probability, BC=Business concern, l= Legal, P= Policy specific,

e= impact on other process leading to stoppage, i= Impact on public image, t= technology available,
PREPARED:IMS COORDINATOReviewed by : EMD HOD, SAFETY
HEAD
SSESSMENT AND DETERMINING CONTROLS (HIRADeC)
DOC. NO. :HIR-POM/ELE/BOP/ROU
YEAR-
2017

2017 PAGE 1 of 1
Risk with Proposed Control Measures
Risk level (Acceptable toUnacceptable)

Risk level (Acceptable toUnacceptable)

Ref
:Propose
d
controls
Refer
Score= S*P
(Elimina
tion, BC SWP/SO
P/WI
P
S

Subsituti
on,
Engg,
Sign/Ad
min &
PPE)

Work
procedur
e
HIGH provided 4 1 4 LOW
,mobile
restricte
d.

Safety
LOW 1 1 1 LOW
PPE IPP/WI-
EMD/56
 IPP/WI-
EMD/56

SMP/SO
P & fire
HIGH extinguis 4 1 4 LOW
her
provided

PPE,tool
box talk,

HIGH Respirat 4 1 4 LOW

or,h2 gas
detector

IPP/WI-
PPE,tool EMD/57
box talk,
HIGH 4 1 4 LOW

Safety
LOW 1 1 1 LOW
PPE

mage, t= technology available, c = cost effective technology

APPROVED BY: