EMD

LT MOTOR ONLINE MAINTENANC

VER.NO. :01 REV.N
HAZARD IDENTIFICATION
TITLE

HAZARD
ACTIVITY HAZARD
NO
 17.1 Electrocution
ONLINE MAINTENANCE

17.2 Exposure to Dust

MOTOR CLEANING
LT MOTOR ONLINE M
MOTOR CLEANING

17.3 Slip/ Trip

Defective Hand
Tools
17.4 (Screw driver,
Spanner & Plier
etc)

17.5 Noise
 PREPARED BY
PMPL VL
 EMD
LT MOTOR ONLINE MAINTENANC
VER.NO. :01 REV.N
HAZARD IDENTIFICATION
TITLE

HAZARD
ACTIVITY HAZARD
NO

17.6 Electrocution
 Defective Hand
GREASING Tools (Screw
17.7
driver, Spanner
LT MOTOR ONLINE MAINTENANCE & Plier etc)

17.8 Slip/ Trip

17.9 Electrocution
LT M
POYTHENE Defective Hand
WRAPPING ON Tools (Screw
17.10
MOTOR OR TB driver, Spanner
& Plier etc)

17.11 Slip/ Trip

PREPARED BY
PMPL VL
 VEDANTA LIMITED 4X600 MW JHAR
INTEGRATED MANAGEMENT SY
HAZARD IDENTIFICATION, RISK ASSESMENT AND DETERM
LOCATION BTG/BOP/AHP/SWYD DOC. NO.:TPP/
INE MAINTENANCE
REV.NO.:05 Date: 05.10.2019
Existing risk assessment

EXISTING Risk level

NO OF
Score= (acceptable risk
EXISTING CONTROL MEASURE POTENTIAL PERSONS S P
S*P to un
HARM INVOLVED
acceptable risk)
1.Permit, Electric
2.SMP,3. HIRAdeC, shock
4.Safety PPE, Electrical
5.Job specific PPE:Electrical burns, 2 4 3 12 HIGH
Safety Shoe, Insulated hand nervous
gloves, rubber mat, system
6.Job specific TBT damage

1.Permit,
2.SMP 3. HIRAdeC, Respiratory
4.Safety PPE, problem,
2 2 3 6 MEDIUM
5.Job specific PPE:Nose mask, Irritation in
Safety Googles Eyes
6.Job specific TBT
1.Permit,
2.SMP 3. HIRAdeC,
4.Safety PPE,
injury 2 2 3 6 MEDIUM
5.Job specific PPE:Safety Shoe,
Helmet
6.Job specific TBT

1.Insection of tools.
2.User of Tool Kit
Injury 2 3 2 6 MEDIUM
3.Job Specific TBT
4.Insulated Tools

1.Permit, 2.SMP
3. HIRAdeC, 4.Safety PPE,
Hearing loss 2 3 2 6 MEDIUM
5.Job specific PPE: Ear Plug
6.Job specific TBT
 REVIEWED BY - EMD HOD REVIEWED BY - SAF
PMPL VL
 VEDANTA LIMITED 4X600 MW JHAR
INTEGRATED MANAGEMENT SY
HAZARD IDENTIFICATION, RISK ASSESMENT AND DETERM
LOCATION BTG/BOP/AHP/SWYD DOC. NO.:TPP/
INE MAINTENANCE
REV.NO.:05 Date: 05.10.2019
Existing risk assessment

EXISTING Risk level

NO OF
Score= (acceptable risk
EXISTING CONTROL MEASURE POTENTIAL PERSONS S P
S*P to un
HARM INVOLVED
acceptable risk)

Electric
1.Permit, 2.SMP,
shock
3. HIRAdeC, 4.Safety PPE,
Electrical
5.Job specific PPE:Electrical
burns, 2 4 3 12 HIGH
Safety Shoe, Insulated hand
nervous
gloves, rubber mat,
system
6.Job specific TBT
damage
1.Insection of tools.
2.User of Tool Kit
Injury 2 3 2 6 MEDIUM
3.Job Specific TBT
4.Insulated Tools

1.Permit,
2.SMP 3. HIRAdeC,
4.Safety PPE,
injury 2 2 3 6 MEDIUM
5.Job specific PPE:Safety Shoe,
Helmet
6.Job specific TBT

Electric
1.Permit, 2.SMP,
shock
3. HIRAdeC,4.Safety PPE,
Electrical
5.Job specific PPE:Electrical
burns, 2 4 3 12 HIGH
Safety Shoe, Insulated hand
nervous
gloves, rubber mat,
system
6.Job specific TBT
damage
1.Insection of tools.
2.User of Tool Kit
Injury 2 3 2 6 MEDIUM
3.Job Specific TBT
4.Insulated Tools

1.Permit,
2.SMP 3. HIRAdeC,
4.Safety PPE,
injury 2 2 3 6 MEDIUM
5.Job specific PPE:Safety Shoe,
Helmet
6.Job specific TBT

REVIEWED BY - EMD HOD REVIEWED BY - SAF

PMPL VL
 HARSUGUDA
NT SYSTEM
ERMINING CONTROLS(HIRADeC)
:TPP/HIR-EMD-17
YEAR : 2019-2020
page 1 of 2
Risk with proposed control measure

Risk level
Ref:proposed controls(Elimination S P
Score (acceptable risk
Substitution,Engg.Sign/Admin &PPE) =S*P to un acceptable
risk)
1.Ensure to follow safe LT MOTOR Online Maintenance
procedure. i.e Approved SMP
2.Use Electrical insulated hand gloves.
3.Ensure to use electrical safety shoe.
4.Strict supervision of Engineer to be ensured. 4 1 4 LOW
5.For Air Blower or Vacuum Cleaner power supply must
be taken from 30mA ELCB Board only.
5.Ensure motor body is properly doubly earthed and no
leakage current.

1. Use of nose mask to be ensured.

2 2 4 LOW
2.Use to Safety Googles to be ensured
1.Ensure work path and work area is free from
obstacles.
2.Ensure Proper housekeeping at work place. 2 1 2 LOW
3.Ensure Safe access to work place.
4.Ensure proper illumination at work place.

1.Tools Inspection Before starting the job by

engineer/Techinician.
2.Periodic Inspection of tools by Safety Dept. 3 1 3 LOW
3.Permanent removal of defective tools from site
4.IR Value Check for Insulated tools.

1. Use ear plug to be ensured. 3 1 3 LOW

 APPROVED BY
- SAFETY HOD
PMPL VL (MAINTENANCE HE
PMPL
 HARSUGUDA
NT SYSTEM
ERMINING CONTROLS(HIRADeC)
:TPP/HIR-EMD-17
YEAR : 2019-2020
page 1 of 2
Risk with proposed control measure
Risk level
Ref:proposed controls(Elimination S P
Score (acceptable risk
Substitution,Engg.Sign/Admin &PPE) =S*P to un acceptable
risk)

1.Ensure to follow safe LT MOTOR Online Maintenance

procedure. i.e Approved SMP
2.Use Electrical insulated hand gloves.
4 1 4 LOW
3.Ensure to use electrical safety shoe.
4.Strict supervision of Engineer to be ensured.
5.Ensure motor body is properly doubly earthed .
1.Tools Inspection Before starting the job by
engineer/Techinician.
2.Periodic Inspection of tools by Safety Dept. 3 1 3 LOW
3.Permanent removal of defective tools from site
4.IR Value Check for Insulated tools.

1.Ensure work path and work area is free from

obstacles.
2.Ensure Proper housekeeping at work place. 2 1 2 LOW
3.Ensure Safe access to work place.
4.Ensure proper illumination at work place.

1.Ensure to follow safe LT Motor Panel Online

Maintenance procedure. i.e Approved SMP
2.Use Electrical insulated hand gloves.
3.Ensure to use electrical safety shoe. 4 1 4 LOW
4.Strict supervision of Engineer to be ensured.
5.Ensure motor body is properly doubly earthed and no
leakage current.
 1.Tools Inspection Before starting the job by
engineer/Techinician.
2.Periodic Inspection of tools by Safety Dept. 3 1 3 LOW
3.Permanent removal of defective tools from site
4.IR Value Check for Insulated tools.

1.Ensure work path and work area is free from

obstacles.
2.Ensure Proper housekeeping at work place. 2 1 2 LOW
3.Ensure Safe access to work place.
4.Ensure proper illumination at work place.
APPROVED BY
- SAFETY HOD
PMPL VL (MAINTENANCE HE
PMPL
SWP/SMP
Reference
Number
TPP/WI-EMD/17
P/WI-EMD/17
APPROVED BY

(MAINTENANCE HEAD)
PMPL VL
SWP/SMP
Reference
Number
TPP/WI-EMD/17
APPROVED BY

(MAINTENANCE HEAD)
PMPL VL
 DOCUMENT HAZARD IDENTIFICATION, RISK ASSESSMENT AND DE
DEPARTMENT IPP ELECTRICAL MAINTENANCE DOC. NO. :HIR-POM/ELE/BO
LOCATIO BOP
N AREA
TITLE NORMAL - ROUTINE ACTIVITIES
VER. NO :01 REV. NO : 01 DATE: 10.01.2017
Hazard Identification Existing Risk Assessment

No. of Persons involved

Risk Score= S*P

Hazard No.

Existing Existing
Control Potential
S.No. Activity Hazard Measure

P
S
harm
s

Burn,
Skin
Electric Safety loss,
1.1 3 4 3 12
shock PPE Nervous
sysytem
damage

Respirat
MAINTE ory
NANCE Exposur Safety problem
OF H2 1.2 e to Dust PPE , 3 1 2 2
1 PLANT Irritation
RECTIFIE in Eyes
R
SYSTEM
 OF H2
1 PLANT
RECTIFIE
R
SYSTEM

Safety
PPE, Fire
Electrical extinguis Blast
flashove her & leading
1.3 2 4 3 12
r during work to
charging procedur Fatality
e
provided

NAOCL MAINTENANCE

PPE.

fire due
2.1 to h2 gas Respirat burn/fat 4 4 3 12
escape or,h2 gas al
detector

PPE.
NAOCL Tool box
MAINTE talk.Pro
NANCE per Burn
Elecric house
2.2 shock keeping. injury/fa 4 4 3 12
tal
Using no
leakage
wire.

Respirat
ory
Exposur Safety problem
2.3 3 1 2 2
e to Dust PPE ,
Irritation
in Eyes

Note; S= Severity, P= Probability, BC=Business concern, l= Legal, P= Policy specific,

e= impact on other process leading to stoppage, i= Impact on public image, t= technology available,
PREPARED:IMS COORDINATOReviewed by : EMD HOD, SAFETY
HEAD
SSESSMENT AND DETERMINING CONTROLS (HIRADeC)
DOC. NO. :HIR-POM/ELE/BOP/ROU
YEAR-
2017

2017 PAGE 1 of 1
Risk with Proposed Control Measures
Risk level (Acceptable toUnacceptable)

Risk level (Acceptable toUnacceptable)

Ref
:Propose
d
controls
Refer
Score= S*P
(Elimina
tion, BC SWP/SO
P/WI
P
S

Subsituti
on,
Engg,
Sign/Ad
min &
PPE)

Work
procedur
e
HIGH provided 4 1 4 LOW
,mobile
restricte
d.

Safety
LOW 1 1 1 LOW
PPE IPP/WI-
EMD/56
 IPP/WI-
EMD/56

SMP/SO
P & fire
HIGH extinguis 4 1 4 LOW
her
provided

PPE,tool
box talk,

HIGH Respirat 4 1 4 LOW

or,h2 gas
detector

IPP/WI-
PPE,tool EMD/57
box talk,
HIGH 4 1 4 LOW

Safety
LOW 1 1 1 LOW
PPE

mage, t= technology available, c = cost effective technology

APPROVED BY: