Rev:0 Petrofac | wommccucunronrn | Samm FOAM SYSTEM 40h 14 1 INTRODUCTION 1.1. Abbreviations GTP Gas Treatment Piant HPC Hayan Petroleum Company HSE Health, Safety and Environment Lpm Litre Per Minute (oGs Oil & Gas Separation SGs Satelite Gathering Station RO Restriction Orifice 1.2 Project Description HPC - HAYAN PETROLEUM COMPANY / INA - INDUSTRIJA NAFTE d.d. have performed an intensive exploration work on the Hayan Block located relatively close to Palmyra town (Syria). Several gas and condensate gas fields have been discovered in Hayan Block, in addition to other exploration areas (Al Mahr. Jihar, Jazal etc.) For the exploitation of the condensate and gas fields, HPC intend to develop oil stabilization and export (Jihar), a Gas Treatment Plant (GTP-Jihar) for the production of LPG and one Satellite Gathering Station (SGS-Jihar).. The production wells fe. Jihar & Al-Mahr will be connected to the SGS Jihar and SGS Al-Mahr and further to OGS/GTP-Jihar by two gas and oil pipeline each. The OGS/GTP-Jihar will also receive the production of other satellite stations (Al-Mahr, Jazal etc). OGS/GTP-Jihar will produce on spec sales gas, LPG & stabilized ofl/condensate. ‘The produced gas and oil/condensate will be exported by means of dedicated pipelines while the produced LPG will be exported by means of tank trucks and loading arms from LPG bullets, for this purpose a complete tank trucks loading and weighing system will be provided. 1.3. Study Objectives ‘The purpose of this report is to hydraulically assess the Foam System for Oil Storage Tanks at Jihar GTP in order to verify following aspects of the System: * To verify the adequacy of pressure provided by fire water network at inlet of deluge system To verify sizes and associated velocities in pipe segments To determine flow rate and pressure at foam inductor and foam chamber To calculate the orifice plates on upstream of foam skid 1.4. Definitions For the purposes of this report, the following definitions shall apply: Node :Supply point (inlet point), flow point (outlet point), branching of pipes or a point where the pipe diameter changes. Pipe Segment :A single limited length of pipe which has a start node and an end node and a constant diameter.Rev: 0 Petrofac @ HYDRAULIC CALCULATION FoR M2 arms FOAM SYSTEM Page Sof 14 Supply Point: The point at which water source is connected to the pipe network, Discharge Point: The point of discharge connection from the pipe network. It can either be pipe outlet or nozzle outlet or equivalents. 1.5 List of Reference Documents Codes and Standards 1.5.1. Project Reference Documents [1] “HSE Design Philosophy” JI191-SA-08-0000-10001 [2] “Fire Protection Philosophy” JI-191-SA-08-0000-10002 [3] “Fire Water Demand Calculation Report” -JI-191-SA-06-0000-10009 [4] “Fire Water System Hydraulic Calculation” JI-191-SA-06-2970-10010 1.5.2. Industry Codes & Standards The following Codes and Standards, to the extent specified herein, form a part of this study. ‘National Fire Protection Association NFPA Standard for Low, Medium and high expansion foam systems NEPA5 Water Spray Fixed Systems for Fire ProtectionPetrofac | womacoucumenrn FOAM SYSTEM. eS 2° CALCULATION METHOD PIPENET Spray/Sprinkler module (Ver. 4.10) has been employed to hydraulically design deluge systems in accordance with NFPA. Based on definition of nodes and pipe segments, foam system was modelled as a combination of pipe segments and nodes. Data like Length, elevation, size and fittings of each pipe segment from isometrics were provided as an input for the calculations. Available pressure and flow rate from fire water network, ref. [4], was specified at inlet point of the network. Special equipments like foam chamber and orifice plates were also modelled in the software. Hydraulic calculation was performed using following formulas specified in ref. [4]. 2.1. Assumptions 1. ‘C! Factor of 120 and 150 shall be used for untined carbon steel and stainless steel pipes respectively. 2. Maximum allowable velocity in foam system supply lines and riser has been considered as 6 m/s. 3. Inlet pressure of the foam system at fire water network connection has been considered ‘equal to available pressure from fire water network calculation, ref. [4]. 4. Orifice plate on the upstream of foam skid has been sized in a way to adjust the actual foam solution discharge equal to theoretical flow rate of the system. 5. A Pressure Drop of 35% along the foam inductor as per manufacturer's recommendation hhas been considered for proper proportioning of foam compound and water. 6. Foam Chamber ‘K’ factors has been selected as per vendor catalogue. 7. Calculation was performed in following two sections: A) From fire water network connection to inlet of foam inductor in which water is 8) From sitlt of for inductor to foam chamber on tank in which fam solution is flowing For each section associated fluid properties such as density and viscosity has been usedRev 0 Petrofac @ HvORALIC CALCULATION FoR WF 2 nuns FOAM SYSTEM, Page 7of 14 3 RESULTS & CONCLUSIONS Detailed Results are depicted in appendixes A. summary of calculation results are provided in (Table 3-1). Orifice plate sizes and their corresponding pressure drops for foam systems of TK-2201A and TK-2201B are provided in table (Table 3-2) (Table 3-1: Calculation Results for Foam System of TK-2201A and TK-2201B) ven TK-2201A TK018 ain Gans RO-2920-101 RO-2920-100 Hydraulic calculation results show that the system is adequate to provide the required flow of foam solution in order to protect the storage tanks (TK-2201A/B).Rev 0 Petrofac @ | wmmcorcuroven | Elam e FOAM SYSTEM Page 8 of 14 APPENDICES APPENDIX (A)-General Foam System Calculation‘THAME PARK ROAD THAME ANGUS oxFoRDSHIRE FIRE ENGLAND “TEL 44) 104426 5000 FAX 44 (0) 184420 5148 HYDRAULIC ANALYSIS CALCULATION REPORT Doc No CC1725-1018 compris ay: 8. Wiliams CHECKED AY: A, Rochowski [APPROVED BY: D, Bernes‘Top Pourer Foam Syste! Hydraulic Calculations CC1725-3001 & CC1725-3003 Hazen Williams Formula is used as the basis for these calculations, Hazen Wiliams formula is an empirical one for water and set as a defauit in the Pipenet Hydraulic Analysis Software. A solution of 3% foam does not alter the viscosity significantly. AFE use Darcy Formula for foam concentrate calculations, Tank Diameter = 16.40 metres Application Rate = 4.1 Vmin/m? Design Foam Solution = Tank Surface Area x Application Rate | Design Foam Solution = 211.24 x 4.1 | Design Foam Solution = 866.0 Min 1x Angus TPS80 Top Pourer selected for each tank (see data shee!) ‘Actual Flow and Pressures:- C1726-3001, Tank 201A = 866.9 L/Min, Pressure at Pourer = 4.2 bar C1726-3003, Tank 22018 = 868.6 L/Min. Pressure at Pourer = 4.2 bar Flow rate 840 Vmin of Water + 3% foam Concentrate Water Flow Rate = 97% x 886 L/Min =840.02 Limin Foam Concentrate = 3% X 866 L/Min = 26 LiMin int to Foam Skid Systems Hydraulic Calculations CC1725-3002 & CC1725-3004 Hazen Wiliams values for water set as requested. Density = 995.6 kgim* Viscosity = 0.85 Cp @ 35 deg C ‘Actual Flow and Pressures:- (©C1725-3002, Tank 22018 Design Inlet Pressure at Tie in Point = 11.5 bar Water Flow Rate = 840.0 L/Min. Pressure at Skid Inductor Orifice Plate 2920 101 is included to reduce pressure at Skid 35% pressure loss across inductor = 9.15 x 35 = 3.2025 bar ‘Therefore pressure at outlet of inductor = 9.15 ~ 3.2026 = 5.95 bar This pressure (5.96) is therefore inlet pressure for calculation CC1726-3001. 15 bar ©C1725-3004, Tank 22018 Design Inlet Pressure at Tie in Point = 11.5 bar Water Flow Rate = 840.0 L/Min, Pressure at Skid Inductor Orifice Plate 2920 100 is included to reduce pressure at Skid 35% pressure loss across inductor = 9.17 x.35 = 3.2095 bar Therefore pressure at outlet of inductor = 9.17 ~ 3.2095 = 5.96 bar This pressure (5.96) is therefore inlet pressure for calculation CC1726-3003. Orifice Plates :- Drawing No CC1725-6001 33.0 Hole Diameter 33.3 Hole Diameter Tank 201A, Orifice Plate 2920 101 Tank 2201B, Orifice Plate 2920 10¢