PROCESS FLOW CHART

Part Name WASHER Process Responsibility Mr. RAJ KUMAR Process Identification Metal Stamping Process

Part Number 82232-27 Gauge Ref. No: NIL Design Note No. / DEVO: PFC No. PFC/82232-27

Date (Original) :
Cross Functional Team: R.Srinivasan, M.Kumaraguruparan, S.Singaravelan, R.Balasubramani, E.Singaravel, B.Annadurai, E.Durai, S.Manikandan Date (Revised):
05.02.2019

Sr. Unit function Description / Incoming PRODUCT PROCESS

No. Unit function purpose Source of Variation Operation CHARACTERISTICS CHARACTERISTICS
Operation Transportation Storage Delay Inspection
Inspection

10 Receipt of Raw Material 1. Qty / Weight variation

i 1. Material grade & qty in
DC / Invoice

1. Material Grade
2. Thickness
1. Thickness variation 3. Length
20 Receipt inspection
2. Length Variation
3. Width Variation i 4. Width
5. Burr
2. Aesthetic defects 6. Deep scratches
7. Deformities
8. Rust

1. Outer diameter
2. Inner diameter
3. Forming height
1. Thickness variation
30 Blanking & Forming 2. Length Variation
3. Width Variation
i 4. Forming angle
5. Radius
6. Cut blank
7. Burr
8. Dent mark

40 Issuing of parts for Zinc trivalent plating

i 1. Correct quantity

50 Zinc trivalent plating Sub-contract

1. Coating Thickness
2. Blister
3. Watre mark
i
Receipt inspection after Zinc trivalent 1. Coating thickness less
60 4. Black mark
plating 2. Coating issues
5. Plating finish
6. Pit marks
7. Discoloration
 Sr. Unit function Description / Incoming PRODUCT PROCESS
No. Unit function purpose Source of Variation Operation CHARACTERISTICS CHARACTERISTICS
Operation Transportation Storage Delay Inspection
Inspection

1. Outer diameter
2. Inner diameter
3. Thickness after percing
4. Angle after piercing
5. Radius
6. Cut blank
7. Burr
70 Final Inspection
1. Dimensional variation
2. Aesthetic defects i 8. Dent mark
10. Coating Thickness
11. Blister
12. Water mark
13. Black mark
14. Plating finish
15. Pit marks
16. Discoloration

80 Packing & Delivery 1. Qty variation

i 1. Correct quantity

90 Layout Inspection
i As per Drawing

Legends Operation, Transportation, Storage Delay Inspection, Operation-Inspection

Rev.No Date Reason Signature