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SBR
SBR Plant
SBR changed the outlook
Safeguarding the Environment is the primary Objective
Nutrient Removal( Nitrogen & Phosphorous) is a must
along with Lowest achievable BOD/COD/TSS.
Saving and conservation of Drinking water is required
Savings on Operating Cost and Land is most important.
Technologies requiring Less manpower and with
Remote operations are preferred
Reuse and Recycle of Treated Wastewater is the most
important
Revenue Generation from Recycle of Treated
wastewater is important
Investment is analyzed for Life Cycle cost and not
Capital cost only.
SBR Social and National Benefits
Benefits of SBR
The Treated Sewage from SBR can be Reused for
Industrial, Agricultural or Domestic purpose. This
Conserves Water which, today, is the most
Valuable National Resource.
Aeration
zone
Aeration
zone
Selector
INLET
OUTLET
SBR Basin
System Schematics …
Inlet
start
B
Inlet
end
Outlet
end
B B
Outlet
start
B B
System Schematics …
Step – 2 : Aeration
Settling
Step – 3 : Settling
Clear water at top after settling
Decanting
20
140
40
120
160
200
100
0
60
180
80
1
6
11
16
21
26
31
36
41
46
51
56
61
66
71
76
81
86
91
96
101
106
111
116
121
Days
126
131
136
141
146
151
156
161
SLUDGE VOLUME INDEX
166
171
176
181
186
191
196
Sludge characteristics
201
206
211
216
221
226
231
236
241
SVI
Cocurrent NitrificationDenitrification
• Ammonia converted to Nitrates in the Aeration
basin.
• Denitrification of recycled effluent occurs in the
selector basin
• Denitrification occurs concurrently in the
aeration tank during the settling / decant phase
• Nitrogen stripped off during subsequent
aeration cycle. Nitrification
De-nitrification
Biological Phosphorous Removal
• During settlement and decant the biomass
oxidation reduction potential depletes from a
positive value of around +50 to +100 mV to a
negative value of around –150 to – 200 mV.
COD
1.000 ffc-OUR
20
800
[kgCOD/2hrs]
OUR [mg/l.h]
15
600
10
400
5
200
0 0
25.6 26.6 26.6 26.6 26.6 27.6 27.6 27.6 27.6 28.6 28.6
SBR Applications
SBR is ideal for any waste requiring Biological Treatment. I
can be used to for :
Municipal Sewage Treatment.
Common Effluent Treatment Plants
Petrochemicals and Refineries
Food Industry
Chemical Industry
Beverages and Breweries
Pesticides
Pharmaceutical Effluents
Textile Effluents
SBR Advantages
1. Variable Design
2. Excellent Performance including N, P Removal
3. 50% Savings in Power requirement
4. 50% Savings in Land Requirements
5. Easy to construct and operate. Less time
required to build the Plant.
6. Fully Automatic computer controlled
7. All Under water Stainless Steel Components
8. Easy to augment
Variable Design
ADVATAGES OF VARIABLE DESIGN
• Can handle hydraulic load variations from 0 to
250%
• Can operate at low organic loadings of 30% of
design loads without compromising on
performance
• Power cost is proportional to the organic load
applied
HANDLING DAILY FLOW VARIATIONS IN SBR
250
200
% Design Flow
150
Inlet flow
100
Outlet flow
50
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Hrs
DESIGN vs. ACTUAL BOD LOAD & POWER CONSUMPTION
30000
25000
20000
Design BOD load, kg BOD
Values
5000
0
1 2 3 4 5 6 7 8
ELECTRICAL CONSUMPTION IN SBR PLANT AT 25 MLD,
KHARGHAR
0.16
0.14
kWh/m3 of Treated Sewage
0.12
0.1
0.08
0.06
0.04
0.02
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Days
50 % Savings in Land
Requirements, Civil cost and
construction time
RAW SEWAGE
SUMP
AND
PUMP HOUSE
PRIMARY CLARIFIER
SECONDARY CLARIFIER
AERATION TANK
GRIT REACTORS
INLET
SCREENS REMOVAL
CHAMBER
TANKS
PRIMARY CLARIFIER
SECONDARY CLARIFIER
SLUDGE
RECIRCULATION
SUMP AND
PUMP HOUSE
SLUDGE DIGESTOR THICKNER
HANDLING
SYSTEM
RAW EFFLUENT SUMP
AND
PUMP HOUSE
SBR REACTORS
DECANTERS
GRIT
INLET
SCREENS REMOVAL
CHAMBER
TANKS
FINAL DISCHARGE
RAS/SAS PUMPS
SLUDGE HANDLING
SELECTORS SYSTEM
RAW SEWAGE SUMP
AND
PUMP HOUSE
ADDITIONAL TANK
GRIT
INLET
SCREENS REMOVAL SBR REACTORS
CHAMBER
TANKS
SLUDGE HANDLING
SYSTEM
Fully Automatic PLC operated
…Fully automatic operation`
• Plant operation is fully automatic through PLC &
SCADA
• All important plant data is logged and stored to
trace history !!
• Instantaneous and continuous analysis of
parameters like Flow, pH, TSS, COD, MLSS, NH4-
N,PO4,DO etc
• Plant performance independent of operator
capability
REMOTE MONITORING OF PLANT
• Plant can be monitored from any location
worldwide through internet connectivity !!
• Plant MIMIC can be viewed online with present
status of plant operation
• Historic data of plant with trends can be viewed
online
• SMS alerts on plant operation & maintenance
• Online daily/ weekly/ monthly reporting
Stainless steel components
No corrosion
No maintenance
SBR
Conventional
Advantages of SBR
It’s an intelligent plant … treats what it gets and
how much it gets
Consistent outlet characteristics … does not
depend on inlet quality
Requires no chemicals … fully biological and
eco friendly process
Very easy to augment…. Just add one tank to
double the capacity of the plant
Advantages of SBR
Fully automatic plant… does not depend on
operator capability
Can handle variations in flow and BOD/COD
from 0 to 250 %
Design parameters can be changed any number
of times
Latest state of art technology using computer
removes all inefficiencies of conventional
process
Thank you
Trushit Desai
geostone.corp@gmail.com
March, 2016