PROPOSAL METHOD

WIKA CLTBATAM

PC SPUN PILE
MODIFICATION METHOD OF PC PILE ON
BODY FOR BOTTOM & JOINTING PURPOSE

PT CITRA LAUTAN TEDUH

WIKA CLT BATAM
 PROPOSAL METHOD
WIK.A CLTBATAM

PC SPUN PILE
MODIFICATION METHOD OF PC PILE ON
BODY FOR BOTTOM & JOINTING
PURPOSE

Checked by, Prepared by,

Date:��- Date: Autf -sr , 9. r t-h tGt.o/:)

Fajar Arif 8.

Production Manager QC & Engineering

 MODIFICATION METHOD OF PC PILE ON BODY
FOR BOTTOM & JOINTING PURPOSE

A. TOOLS
1. Grindstone Machine
2. Chisel
3. Hammer Drill
4. Zinc mould
5. Welding equipment
6. Pliers

B. MATERIALS
1. Joint Plate with anchor (Reinforced Bar+ Spiral Wire)
2. Bonding agent
3. Concrete Material (sikagrout, split, clean water)
4. Welding rod
5. Multiplex board
6. Clean Water

C. PROCEDURES
1. Make sure end of pile has been chiselled and grinded.

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Pile section to
be modified
(Broken or good condition)

PC Bar
Cutting line based on needed

2. Cut the presstressed wire using grindstone or acetylene

3. Clean the concrete surface using water
4. Blocked hole of pile by using multiplex, 40 cm from end pile and tied it with concrete wire to the
PC Bar

� PCBar
�-·--·--�-- ---.---- - ------.... . ..
------�

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Multipex
(Depth 40 cm) =
 5. Set the component (joint plate or pile shoe) with anchor and then put in the end of pile.

PC Bar
/ Reinforced Bar (12 016)
JOint Plate / I
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�---- . '/ . . ------� :

Multiplex
Zincmouldr· �--- . -�MLl:�PCSpunPile
Reinforced
'----------------------------- ···-p11e ·shoe--------------------------------------' Bar

6. Install mould (zinc casting box) around pile up to the joint plate and pile body surface are sealed
tightly
7. Apply bonding agent material (styrobond) on the inner concrete surface evenly
8. Perform casting carefully with concrete materials
Concrete materials composition :
- Sikagrout : 1 zak (25 kg)
- Coarse Aggregate : 10 kg
- Water : 4 Ur

Zinc mould

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Zinc mould

9. Make sure that the cracking sequence has been fully filled by concrete materials.
10. Cover the surface of the concrete with cement sack
11. Open casting box after the "new concrete" has hardened ( ± 24 hours ) and finishing it.

12. Product can be use again after the age of concrete at the joint plate has reached 4 days (curing
time).