Professional Documents
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XAXX
FAULT FINDING
ABS - ESP
BOSCH 5.7
Vdiag No.: 08
"The repair procedures given by the manufacturer in this document are based on the All rights reserved by RENAULT s.a.s.
technical specifications current when it was prepared.
Copying or translating, in part or in full, of this document or use of the service part
The procedures may be modified as a result of changes introduced by the reference numbering system is prohibited without the prior written authority of
manufacturer in the production of the various component units and accessories from RENAULT s.a.s..
which his vehicles are constructed."
Page
Introduction 38C-1
Fault finding log 38C-2
Interpretation of faults 38C-4
Conformity check 38C-65
Help 38C-66
Interpretation of statuses 38C-68
Customer complaints 38C-69
Fault Finding Chart 38C-70
138C
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Introduction 38C
This document presents the fault finding procedure applicable to all BOSCH 5.7 ABS/ESP computers with
VDIAG 08.
In order to carry out fault finding on this system, it is essential to have the following items available:
– The wiring diagram for the function on the vehicle concerned.
– the tools listed under the heading Special tooling required.
38C-1
FAULT FINDING LOG
System: anti-lock braking system and ESP (Electronic Stability program)
Pages 1 / 2
● Administrative identification
Date 2 0
Log completed by
VIN
Engine
Update version
● Customer complaint
1786 Anti-lock braking 1787 Accidental triggering of 1790 Warning lights come on
system not triggered anti-lock braking system
Type of diagnostic manual: Workshop Repair Manual Technical Note Assisted fault finding
Other documentation
FD 02
Fault finding log
Description:
● Additional information
Please specify:
FD 02
Fault finding log
Special notes:
NOTES
None
38C-4
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
FRONT LEFT-HAND WHEEL SPEED SENSOR CIRCUIT
DF006
PRESENT
Special notes:
NOTES
None
If the resistance is correct, check and ensure the continuity of the following connections:
Sensor connector one of the two tracks Track 28 of the computer connector
Computer connector other track Track 13 of the computer connector
Also check the insulation between these two connections.
Carry out a visual check of the sensor wiring and check that the connections on the 42-track computer connector
are in good condition.
If all the checks are in order, reconnect the computer and the wheel speed sensor, then clear the computer fault
memory.
Exit fault finding mode and switch off the ignition.
Switch the ignition on and replace the sensor if the fault recurs.
38C-5
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
REAR LEFT-HAND WHEEL SPEED SENSOR CIRCUIT
DF007
PRESENT
Special notes:
NOTES
None
If the resistance is correct, carry out a visual check of the sensor wiring and check that the connections on the
42-track computer connector are in good condition.
Check and ensure the continuity of the following connections:
Sensor connector one of the two tracks Track 14 of the computer connector
Computer connector other track Track 29 of the computer connector
Also check the insulation between these 2 connections.
If the connections are faulty, carry out the following checks:
Check that the black 4-track R237 intermediate connector under the body is in good condition and correctly
connected.
Check the continuity, insulation and absence of interference resistance between:
Computer connector track 14 Track A of the intermediate connector
Computer connector track 29 Track B of the intermediate connector
Repair or replace the wiring if necessary.
Check the continuity, insulation and absence of interference resistance between:
Sensor connector one of the two tracks Track A of the intermediate connector
Sensor connector the other track Track B of the intermediate connector
Repair or replace the wiring if necessary.
If the results of the checks are correct, reconnect the computer and the wheel speed sensor and clear the computer
memory.
Exit fault finding mode and switch off the ignition.
Switch the ignition on and replace the sensor if the fault recurs.
38C-6
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
FRONT LEFT-HAND WHEEL SPEED SENSOR SIGNAL
DF008
STORED
Check the condition of the axles (impacts, deformations, etc.) and the correctness and proper fitting of the tyres.
Check that the braking system is in good condition (condition of the linings, sealing, grip, bleeding, bearing play,
grease or mud on the targets, etc.).
Check the condition of the wheel speed sensor mounting (position and torque tightening).
Check the conformity (number of teeth = 44), condition and mounting (crimping, etc.) of the targets on the hubs.
Carry out a visual check of the sensor wiring and check that the connections on the 42-track computer connector
are in good condition.
If the results of the checks are correct, reconnect the computer and the wheel speed sensor and clear the computer
memory.
Exit the fault finding procedure and carry out a road test. Replace the sensor if the fault recurs.
38C-7
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
REAR LEFT-HAND WHEEL SPEED SENSOR SIGNAL
DF009
STORED
Check the condition of the axles (impacts, deformations, etc.) and the correctness and proper fitting of the tyres.
Check that the braking system is in good condition (condition of the linings, sealing, grip, bleeding, bearing play,
grease or mud on the targets, etc.).
Check the condition of the wheel speed sensor mounting (position and torque tightening).
Check the conformity (number of teeth = 44), condition and mounting (crimping, etc.) of the targets on the hubs.
Carry out a visual check of the sensor wiring and check that the connections on the 42-track computer connector
are in good condition.
Check the connections at the intermediate connection under the body (R237).
If the results of the checks are correct, reconnect the computer and the wheel speed sensor and clear the computer
memory.
Exit the fault finding procedure and carry out a road test. Replace the sensor if the fault recurs.
38C-8
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
PUMP MOTOR CIRCUIT
DF010
PRESENT
OR
STORED
If the motor pump operates continuously, change the computer and the hydraulic valve block.
Check the ESP earth (tightness of the earth bolt above the hydraulic valve block).
Check for earth on track 1 of the 42-track computer connector and check the condition of the connections.
Repair if necessary.
Check the condition of the fuse in the passenger compartment fuse box. Repair if necessary.
Check the continuity between track 2 of the computer connector and the passenger compartment fuse box.
Check the condition of the computer wiring again.
If all the checks are in order, reconnect the computer and clear the computer fault memory.
Exit fault finding mode and switch off the ignition.
Switch the ignition back on and change the computer and the hydraulic valve block if the fault recurs.
38C-9
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
SOLENOID VALVE SUPPLY
DF011
PRESENT
Special notes:
NOTES
None
If all the checks are in order, reconnect the computer, then clear the fault memory.
Exit the fault finding procedure and carry out a road test.
If the fault is still present, contact the Techline.
38C-10
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
TARGET ON ONE OF THE WHEELS
DF013
PRESENT
Special notes:
NOTES
None
Check the condition of the axles (impacts, deformations, etc.) and the correctness and proper fitting of the tyres.
Check that the braking system is in good condition (condition of the linings, sealing, grip, bleeding, bearing play,
grease or mud on the targets, etc.).
Check the condition of the wheel speed sensor mounting (position and torque tightening).
Check the conformity (number of teeth = 44), condition and mounting (crimping, etc.) of the targets on the hubs.
Check the sensor/target air gap over one revolution of each of the wheels:
Front wheels: 0.3 mm < air gap < 1.4 mm
Rear wheels: 0.3 mm < air gap < 1.4 mm
If the results of the checks are correct, reconnect the computer and the sensors and clear the computer fault
memory. Exit the fault finding procedure and carry out a road test.
If the fault recurs, it may be caused by a solenoid valve operational fault. It is therefore necessary to carry out the
solenoid valve hydraulic test with the diagnostic tool commands (see Help).
If the 10 unlocking / locking cycles does not occur on one of the wheels, replace the hydraulic unit.
If the hydraulic unit is not at fault, contact the Techline.
38C-11
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
COMPUTER
DF017
PRESENT
Special notes:
NOTES
None
If all the checks are in order, reconnect the computer, then clear the fault memory.
Exit the fault finding procedure and carry out a road test.
If the fault is still present, contact the Techline.
38C-12
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
TACHOMETRIC INDEX PROGRAMMING
DF020
PRESENT
Special notes:
NOTES
None
The Bosch 5.7 ABS computer with the tachometer function supplies the vehicle speed signal to all areas where
this information is needed (instrument panel, engine management, etc.).
This vehicle speed signal replaces the one supplied by the speed sensor located on the gearbox.
The ABS computer calculates the vehicle speed from the speed of the wheels and the circumference of the tyres
fitted on the vehicle.
The tyre circumference must be programmed into the memory of a new computer. This consists of
entering an index X using the diagnostic tool and the command VP007 Tachometric index.
Once the index has been entered using the VP007 command, clear the computer fault memory and then switch
off the ignition. Use the PR030 parameter to check that the index has been stored correctly.
38C-13
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
FRONT RIGHT-HAND WHEEL SPEED SENSOR CIRCUIT
DF026
PRESENT
Special notes:
NOTES
None
If the resistance is correct, check and ensure the continuity of the following connections:
Sensor connector one of the two tracks Track 15 of the computer connector
Sensor connector the other track Track 16 of the computer connector
Also check the insulation between these 2 connections.
Carry out a visual check of the sensor wiring and check that the connections on the 42-track computer connector
are in good condition.
If all the checks are in order, reconnect the computer and the wheel speed sensor, then clear the computer fault
memory.
Exit fault finding mode and switch off the ignition.
Switch the ignition on and replace the sensor if the fault recurs.
38C-14
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
REAR RIGHT-HAND WHEEL SPEED SENSOR CIRCUIT
DF027
PRESENT
Special notes:
NOTES
None
If the resistance is correct, carry out a visual check of the sensor wiring and check that the connections on the
42-track computer connector are in good condition.
Check and ensure the continuity of the following connections:
Sensor connector one of the two tracks Track 31 of the computer connector
Computer connector other track Track 30 of the computer connector
Also check the insulation between these two connections.
If the connections are faulty, carry out the following checks:
Check the condition and connection of the black 4-track R237 intermediate connector under the body.
Check the continuity, insulation and absence of interference resistance between:
Computer connector track 30 Track D of the intermediate connector
Computer connector track 31 Track C of the intermediate connector
Repair or replace the wiring if necessary.
Check the continuity, insulation and absence of interference resistance between:
Sensor connector one of the two tracks Track C of the intermediate connector
Computer connector other track Track D of the intermediate connector
Repair or replace the wiring if necessary.
If all the checks are in order, reconnect the computer and the wheel speed sensor, then clear the computer fault
memory.
Exit fault finding mode and switch off the ignition.
Switch the ignition on and replace the sensor if the fault recurs.
38C-15
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
FRONT RIGHT-HAND WHEEL SPEED SENSOR SIGNAL
DF028
STORED
Check the condition of the axles (impacts, deformations, etc.) and the correctness and proper fitting of the tyres.
Check that the braking system is in good condition (condition of the linings, sealing, grip, bleeding, bearing play,
grease or mud on the targets, etc.).
Check the condition of the wheel speed sensor mounting (position and torque tightening).
Check the conformity (number of teeth = 44), condition and mounting (crimping, etc.) of the targets on the hubs.
Carry out a visual check of the sensor wiring and check that the connections on the 42-track computer connector
are in good condition.
If all the checks are in order, reconnect the computer and the wheel speed sensor, then clear the computer fault
memory. Exit the fault finding procedure and carry out a road test.
Replace the sensor if the fault recurs.
38C-16
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
REAR RIGHT-HAND WHEEL SPEED SENSOR SIGNAL
DF029
STORED
Check the condition of the axles (impacts, deformations, etc.) and the correctness and proper fitting of the tyres.
Check that the braking system is in good condition (condition of the linings, sealing, grip, bleeding, bearing play,
grease or mud on the targets, etc.).
Check the condition of the wheel speed sensor mounting (position and torque tightening).
Check the conformity (number of teeth = 44), condition and mounting (crimping, etc.) of the targets on the hubs.
Carry out a visual check of the sensor wiring and check that the connections on the 42-track computer connector
are in good condition.
Check the connections at the intermediate connection under the body (R237).
If all the checks are in order, reconnect the computer and the wheel speed sensor, then clear the computer fault
memory. Exit the fault finding procedure and carry out a road test.
Replace the sensor if the fault recurs.
38C-17
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
BRAKE LIGHT AND SWITCH CIRCUIT
DF046
PRESENT
Special notes:
NOTES
None
Check the connection and condition of the brake light switch connector.
Check for + after ignition feed on track 1 of the brake light switch connector.
Check that the brake light switch is operating correctly:
– Brake pedal released (Switch depressed): Continuity between tracks 1 and 2.
– Brake pedal depressed (Switch released): Continuity between tracks 1 and 3.
Replace the switch if necessary.
If the fault is still present, check the condition and connections of the ABS/ESP computer connector.
Check the continuity and insulation of the connections between:
Brake light switch connector Track 2 Track 37 computer connector
Brake light switch connector Track 3 Track 32 computer connector
If the connections are faulty:
Check the condition and connection of the blue R35 and clear R36 intermediate connectors in the clear terminal
block.
Check the continuity and insulation of the connections between:
Brake light switch connector Track 2 Track B5 blue R35
Brake light switch connector Track 3 Track B4 blue R35
Also check the insulation between these connections.
Check the continuity and insulation of the connections between:
Blue R35 Track B5 Track 7 clear R36 on clear terminal block
Blue R35 Track B4 Track 3 clear R36 on the clear terminal block
Also check the insulation between these connections.
Check the continuity and insulation of the connections between:
Clear R36 on clear terminal block Track 7 Track 32 Computer connector
Clear R36 on clear terminal block Track 3 Track 37 Computer connector
Also check the insulation between these connections.
38C-18
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
VEHICLE PARAMETER PROGRAMMING
DF055
PRESENT
Special notes:
NOTES Before using the diagnostic tool to calibrate the steering wheel angle (VP003) it is
essential to correctly adjust the front axle.
Use the CONFIGURE VP003 command with the diagnostic tool to calibrate the steering wheel angle.
Use the CONFIGURE VP004 command with the diagnostic tool to define the appropriate variant for the vehicle
type. You must select the version that corresponds to the vehicle type.
Use the CONFIGURE VP007 command with the diagnostic tool to calibrate the tachometric index.
If the fault is still present, contact the Techline.
After using command VP003, turn to full lock on each side and, with the wheels straight ahead, check
that PR033 is located between: -10°° < PR033 < +10°° (the value of full left lock must be equal to the value
for full right lock).
If the value read is incorrect, exit fault finding mode and switch off the ignition for a few seconds.
Switch the ignition back on and run the VP003 command again.
38C-19
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
BRAKE PEDAL CONTACT CONSISTENCY
DF056
PRESENT
OR
STORED
YES Check the two brake light bulbs and the rear light units earth (no earthing of track 41
across the bulbs when pedal is not pressed).
NO Apply the fault finding procedure described in the interpretation of status ET017 BRAKE
PEDAL.
38C-20
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
BRAKE PEDAL / PRESSURE STATUS CONSISTENCY
DF058
PRESENT
OR
STORED
Check the connection and condition of the pressure sensor connector on the hydraulic unit.
Check the continuity and insulation of the connections between:
Pressure sensor connector track 1 Track 25 of the computer
Pressure sensor connector track 2 Track 26 of the computer
Pressure sensor connector track 3 Track 42 of the computer
Repair if necessary.
Check the connection and condition of the brake light switch connector on the pedal assembly.
With the brake pedal released, check the continuity between tracks 1 and 2.
With the brake pedal depressed, check the continuity between tracks 1 and 3.
Replace the brake light switch if necessary.
Check the continuity and insulation of the connections between:
Switch connector track 2 Track 37 of the computer
Switch connector track 3 Track 32 of the computer
Repair if necessary.
Using the diagnostic tool, check that PR035 is approximately 10 bar.
If the fault is still present, contact the Techline.
38C-21
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
FRONT RIGHT-HAND WHEEL SPEED SENSOR
DF059
PRESENT
Special notes:
NOTES
None
Check the condition of the axles (impacts, deformations, etc.) and the correctness and proper fitting of the tyres.
Check that the braking system is in good condition (condition of the linings, sealing, grip, bleeding, bearing play,
grease or mud on the targets, etc.).
Check the condition of the wheel speed sensor mounting (position and torque tightening).
Check the conformity (number of teeth = 44), condition and mounting (crimping, etc.) of the targets on the hubs.
Carry out a visual check of the sensor wiring and check that the connections on the 42-track computer connector
are in good condition.
If all the checks are in order, reconnect the computer and the wheel speed sensor, then clear the computer fault
memory. Exit the fault finding procedure and carry out a road test.
Replace the sensor if the fault recurs.
38C-22
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
FRONT LEFT-HAND WHEEL SPEED SENSOR
DF060
PRESENT
Special notes:
NOTES
None
Check the condition of the axles (impacts, deformations, etc.) and the correctness and proper fitting of the tyres.
Check that the braking system is in good condition (condition of the linings, sealing, grip, bleeding, bearing play,
grease or mud on the targets, etc.).
Check the condition of the wheel speed sensor mounting (position and torque tightening).
Check the conformity (number of teeth = 44), condition and mounting (crimping, etc.) of the targets on the hubs.
Carry out a visual check of the sensor wiring and check that the connections on the 42-track computer connector
are in good condition.
If all the checks are in order, reconnect the computer and the wheel speed sensor, then clear the computer fault
memory. Exit the fault finding procedure and carry out a road test.
Replace the sensor if the fault recurs.
38C-23
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
REAR RIGHT-HAND WHEEL SPEED SENSOR
DF061
PRESENT
Special notes:
NOTES
None
Check the condition of the axles (impacts, deformations, etc.) and the correctness and proper fitting of the tyres.
Check that the braking system is in good condition (condition of the linings, sealing, grip, bleeding, bearing play,
grease or mud on the targets, etc.).
Check the condition of the wheel speed sensor mounting (position and torque tightening).
Check the conformity (number of teeth = 44), condition and mounting (crimping, etc.) of the targets on the hubs.
Carry out a visual check of the sensor wiring and check that the connections on the 42-track computer connector
are in good condition.
If the results of the checks are correct, reconnect the computer and the wheel speed sensor and clear the computer
memory.
Exit the fault finding procedure and carry out a road test. Replace the sensor if the fault recurs.
38C-24
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
REAR LEFT-HAND WHEEL SPEED SENSOR
DF062
PRESENT
Special notes:
NOTES
None
Check the condition of the axles (impacts, deformations, etc.) and the correctness and proper fitting of the tyres.
Check that the braking system is in good condition (condition of the linings, sealing, grip, bleeding, bearing play,
grease or mud on the targets, etc.).
Check the condition of the wheel speed sensor mounting (position and torque tightening).
Check the conformity (number of teeth = 44), condition and mounting (crimping, etc.) of the targets on the hubs.
Carry out a visual check of the sensor wiring and check that the connections on the 42-track computer connector
are in good condition.
If the results of the checks are correct, reconnect the computer and the wheel speed sensor and clear the computer
memory.
Exit the fault finding procedure and carry out a road test. Replace the sensor if the fault recurs.
38C-25
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
WHEEL SPEED CONSISTENCY
DF063
PRESENT
OR
STORED
Check the condition of the axles (impacts, deformations, etc.) and the correctness and proper fitting of the
tyres.
Check that the braking system is in good condition (condition of the linings, sealing, grip, bleeding, bearing
play, grease or mud on the targets, etc.).
Check the condition of the wheel speed sensor mounting (position and torque tightening).
Check the conformity (number of teeth = 44), condition and mounting (crimping, etc.) of the targets on the hubs.
Check the sensor/target air gap over one revolution of each of the wheels:
Front wheels: 0.3 mm < air gap < 1.4 mm
Rear wheels: 0.3 mm < air gap < 1.4 mm
Carry out a visual check of the sensor wiring and check that the connections on the 42-track computer connector
and the intermediate connector under the body (R237) are in good condition.
If all the checks are in order, reconnect the computer and the wheel speed sensor, then clear the computer fault
memory.
Exit the fault finding procedure and carry out a road test. Replace the sensor(s) if the fault recurs.
38C-26
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
MULTIPLEX SIGNAL CONTROL MODULE
DF064
PRESENT
Special notes:
NOTES
None
Check the condition and correct connection of the ABS/ESP and injection computer connectors and the steering
wheel angle sensor connector.
Check the continuity and insulation of the connections between:
ABS computer Track 24 Track CAN H injection computer
ABS computer Track 40 Track CAN L injection computer
If the connections are faulty:
Check the condition and connections of the clear intermediate connector R36 on the clear terminal block.
Check the continuity and insulation of the connections between:
Clear R36 on clear terminal block Track 10 Track 24 ABS computer
Clear R36 on clear terminal block Track 11 Track 40 ABS computer
Also check the insulation between these connections. Repair if necessary.
Check the continuity and insulation of the connections between:
Clear R36 on clear terminal block Track 10 Track CAN H injection computer
Clear R36 on clear terminal block Track 11 Track CAN L injection computer
Also check the insulation between these connections.
Check the continuity and insulation of the connections between:
Clear R36 on clear terminal block Track 10 Track 3 intermediate connector R318
Clear R36 on clear terminal block Track 11 Track 4 intermediate connector R318
Also check the insulation between these connections.
Check the continuity and insulation of the connections between:
Intermediate connector R318 Track 3 Track 3 steering wheel angle sensor
Intermediate connector R318 Track 4 Track 4 steering wheel angle sensor connector
Also check the insulation between these connections.
Continues on the next page.
38C-27
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
DF064
CONTINUED 1
If the fault is still present, carry out fault finding on the engine injection and repair accordingly.
If the fault is still present, there may be a CAN problem inside the injection or ABS/ESP computers.
Perform the tests described on the following page to determine which computer is faulty.
ABSESP.X64 2.0
38C-28
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
DF064
CONTINUED 2
Disconnect the green intermediate connector R318 before performing the procedure described below.
1. Switch off the ignition, disconnect the ABS/ESP computer and switch the ignition back on. Using the oscilloscope
(procedure as below), measure the signal between track 40 (CAN L, taken as earth reference) and track 24
(CAN H) on the ABS/ESP wiring harness connector.
If you see a signal (sequence of signals with amplitude of 2.3 V), perform test 2.b.
If you do not see a signal, perform test 2.a..
2.a. Switch off the ignition, reconnect the ABS/ESP computer, disconnect the injection computer and switch the
ignition back on.
Using the oscilloscope, measure (procedure below) the signal between track CAN L taken as earth
reference and track CAN H on the injection wiring harness connector.
If you see a signal (sequence of signals with amplitude of 2.3 V), replace the injection computer.
If you do not see a signal: an error has occurred in the procedure, restart from the beginning.
2.b. Switch off the ignition, reconnect the ABS/ESP computer, disconnect the injection computer and switch the
ignition back on.
Using the oscilloscope, measure (procedure below) the signal between track CAN L, taken as earth
reference and track CAN H on the injection wiring harness connector.
If you do not see a signal, replace the ABS/ESP computer.
If you see a signal: an error has occurred in the procedure, restart from the beginning.
ABSESP.X64 2.0
38C-29
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
ABS REGULATION
DF065
PRESENT
Special notes:
NOTES
None
Check the ESP earth (tightness of the earth bolt on top of the hydraulic unit).
Check the condition and position of the fuses.
Check the connection and condition of the 42-track computer connector.
Switch on the ignition, carry out a new test, clear the fault memory and exit fault finding mode.
If the fault is still present, contact Techline.
38C-30
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
NO INJECTION MULTIPLEX SIGNAL
DF066
PRESENT
Special notes:
Although the fault is stored in the computer, it is not caused by ABS/ESP components,
but it signals that the ESP is deactivated because of an injection frame transmission
fault. Perform fault finding on the injection system.
Note:
The injection does not always store transient faults as quickly as the ABS/ESP.
If no fault is stored in the injection computer, start the engine; if there is no fault present,
NOTES contact the Techline. Once the fault in the injection system has been resolved,
clear the ABS/ESP computer fault memory.
Special notes:
None
Check the condition and correct connection of the ABS/ESP and injection computer connectors and the steering
wheel angle sensor connector.
Check the continuity and insulation of the connections between:
ABS computer Track 24 Track CAN H injection computer
ABS computer Track 40 Track CAN L injection computer
If the connection is faulty:
Check the condition and connections of the clear intermediate connector R36 on the clear terminal block.
Check the continuity and insulation of the connections between:
Clear R36 on clear terminal block Track 10 Track 24 ABS computer
Clear R36 on clear terminal block Track 11 Track 40 ABS computer
Also check the insulation between these connections. Repair if necessary.
Check the continuity and insulation of the connections between:
Clear R36 on clear terminal block Track 10 Track CAN H injection computer
Clear R36 on clear terminal block Track 11 Track CAN L injection computer
Also check the insulation between these connections.
If the fault is still present, perform a fault finding procedure on the engine injection and repair accordingly.
If the fault is still present, there may be a CAN problem inside the injection or ABS/ESP computers.
Perform the tests described on the following page to determine which computer is faulty.
38C-31
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
DF066
CONTINUED
Disconnect the green intermediate connector R318 before performing the procedure described below.
1. Switch off the ignition, disconnect the ABS/ESP computer and switch the ignition back on. Using the oscilloscope
(procedure as below), measure the signal between track 40 (CAN L, taken as earth reference) and track 24
(CAN H) on the ABS/ESP wiring harness connector.
If you see a signal (sequence of signals with amplitude of 2.3 V), perform test 2.b.
If you do not see a signal, perform test 2.a..
2.a. Switch off the ignition, reconnect the ABS/ESP computer, disconnect the injection computer and switch the
ignition back on.
Using the oscilloscope, measure (procedure below) the signal between track CAN L, taken as earth
reference and track CAN H on the injection wiring harness connector.
If you see a signal (sequence of signals with amplitude of 2.3 V), replace the injection computer.
If you do not see a signal: an error has occurred in the procedure, restart from the beginning.
2.b. Switch off the ignition, reconnect the ABS/ESP computer, disconnect the injection computer and switch the
ignition back on.
Using the oscilloscope, measure (procedure below) the signal between track CAN L, taken as earth
reference and track CAN H on the injection wiring harness connector.
If you do not see a signal, replace the ABS/ESP computer.
If you see a signal: an error has occurred in the procedure, restart from the beginning.
Procedure: use the oscilloscope in the diagnostic tool set.
Select the Oscilloscope function in voltage mode.
AUTOMATIC adjustment inactive.
Time base: 10 ms or 500 µs depending on the tool.
Signal amplitude: 1 V.
ABSESP.X64 2.0
38C-32
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
FAULTY MULTIPLEX INJECTION SIGNAL
DF067
PRESENT
Special notes:
NOTES
None
Perform a complete check on the vehicle injection system using the diagnostic tool.
If the fault is still present, apply the interpretation of DF066 No injection multiplex signal.
38C-33
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
PRESSURE SENSOR
DF071
PRESENT
OR
STORED
Special notes:
NOTES
None
38C-34
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
STEERING WHEEL ANGLE SENSOR COMMUNICATION
DF072
PRESENT
Special notes:
NOTES The vehicle multiplex network consists of the ABS/ESP computer, the INJECTION
computer, the diagnostic socket and the steering wheel angle sensor.
Without disconnecting connector R318, check for an + after ignition feed steering wheel angle sensor side
between tracks 1 and 2 on this connector.
NO Check the connection and condition of the intermediate connector R318 and the
computer connector.
Check the continuity of the following connections:
Connector R318 track 1 Track 21 computer connector.
Connector R318 track 2 Track 39 computer connector.
If the connections are faulty, carry out the following checks:
Check the condition and connection of the intermediate connector R36.
38C-35
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
DF072
CONTINUED 1
YES With the ignition switched off measure, without disconnecting, the resistance
between tracks 3 and 4 of the R318 connector on the steering wheel angle sensor
side.
Continued
on next
page
ABSESP.X64 2.0
38C-36
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
DF072
CONTINUED 2
The connections are correct; clear the computer fault memory and carry out
a road test followed by a new test using the diagnostic tool. If the fault
recurs, check what is outlined below.
Disconnect the steering wheel angle sensor and check the condition of the
connector.
Check the continuity and insulation of the following connections:
Connector R318 track 1 Track 1 Sensor connector
Connector R318 track 2 Track 2 Sensor connector.
IF Connector R318 track 3 Track 3 Sensor connector.
Connector R318 track 4 Track 4 Sensor connector.
R ≈ 60 Ω Also check the insulation between these connections. Repair or replace the
harness if necessary.
Apply full lock in both directions, and with the wheels straight ahead
check that PR033 is between: -10°° < PR033 < +10°° (the value of full left
lock must be equal to that of full right lock).
If the value read is incorrect, exit fault finding mode and switch off the
ignition for a few seconds.
Switch on the ignition again and run command VP003 (see Help for
use of this command).
ABSESP.X64 2.0
38C-37
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
STEERING WHEEL ANGLE SENSOR CALIBRATION
DF073
PRESENT
Special notes:
Before using the diagnostic tool to calibrate the steering wheel angle it is essential to
NOTES correctly adjust the front axle.
If calibration has been carried out after replacing the steering wheel angle sensor, clear
the computer fault memory and carry out a road test.
Use the diagnostic tool to program the steering wheel angle sensor with command VP003.
After using command VP003, turn to full lock on each side and, with the wheels straight ahead, check
that PR033 is located between: -10°° < PR033 < +10°° (the value of full left lock must be equal to that of
full right lock).
If the value read is incorrect, exit fault finding mode and switch off the ignition for a few seconds.
Switch the ignition back on and run the VP003 command again.
38C-38
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
STEERING WHEEL ANGLE CONSISTENCY
DF074
PRESENT
Special notes:
NOTES Before using the diagnostic tool to calibrate the steering wheel angle it is essential to
correctly adjust the front axle.
Check the condition of the axles (impacts, deformations, etc.) and the correctness and proper fitting of the tyres.
Check that the steering wheel angle sensor is in good condition and correctly mounted on the steering column.
Use the diagnostic tool to program the steering wheel angle sensor with command VP003.
If the fault is still present, check for a + after ignition feed on the intermediate connector R318 (connector
connected) between tracks 1 and 2 sensor side.
Check the connection and condition of the intermediate connector R318 and the computer connector.
– Check the continuity of the following connections:
Connector R318 track 1 Track 21 computer connector.
Connector R318 track 2 Track 39 computer connector.
If the connections are faulty, carry out the following checks:
Check the condition and connection of the intermediate connector R36.
– Check the continuity of the following connections:
Connector R318 track 1 Track 12 connector R36.
Connector R318 track 2 Track 11 connector R36.
Also check the insulation between these connections. Repair or replace the wiring if necessary.
– Check the continuity of the following connections:
Connector R36 track 12 Track 21 computer connector.
Connector R11 track 11 Track 39 computer connector.
Also check the insulation between these connections. Repair or replace the wiring if necessary.
If the checks are correct, reconnect all of the connectors and check for +12 after ignition feed between tracks 21
and 39 on the computer connector.
If the voltage is incorrect, replace the ABS/ESP computer.
After using command VP003, turn to full lock on each side and, with the wheels straight ahead, check
that PR033 is located between: -10°° < PR033 < +10°° (the value for full left lock must be equal to that for
full right lock).
If the value read is incorrect, exit fault finding mode and switch off the ignition for a few seconds.
Switch the ignition back on and run the VP003 command again.
38C-39
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
STEERING WHEEL ANGLE SENSOR CIRCUIT
DF076
PRESENT
OR
STORED
Special notes:
Before using the diagnostic tool to calibrate the steering wheel angle it is essential to
correctly adjust the front axle.
NOTES Conditions for applying the fault finding procedure to stored faults:
The fault is present when: steering turned from lock to lock.
Check that the steering wheel angle sensor is correctly installed and positioned on the steering column.
Use the diagnostic tool to perform the calibration of the sensor with command VP003.
Set the wheels straight and go to the parameter menu in the diagnostic tool to check that PR033 varies between
0°° and -500°° when the wheel is set at full right lock, and 0°° and +500°° when the wheel is set at full left lock.
Without disconnecting connector R318, check for an + after ignition feed steering wheel angle sensor side
between tracks 1 and 2 on this connector.
YES Disconnect the steering wheel angle sensor and check the condition of the connector.
Check the continuity and insulation of the following connections:
Connector R318 track 1 Track 1 Sensor connector.
Connector R318 track 2 Track 2 Sensor connector.
Connector R318 track 3 Track 3 Sensor connector.
Connector R318 track 4 Track 4 Sensor connector.
Also check the insulation between these connections.
Repair or replace the harness if necessary.
38C-40
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
DF076
CONTINUED
NO Check the connection and condition of the intermediate connector R318 and the
computer connector.
Check the continuity of the following connections:
Connector R318 track 1 Track 21 computer connector.
Connector R318 track 2 Track 39 computer connector.
If the connections are faulty, carry out the following checks:
Check the condition and connection of the intermediate connector R36.
Check the continuity of the following connections:
Connector R318 track 1 Track 12 connector R36.
Connector R318 track 2 Track 11 connector R36.
Also check the insulation between these connections. Repair or replace the wiring if
necessary.
Check the continuity of the following connections:
Connector R36 track 12 Track 21 computer connector.
Connector R11 track 11 Track 39 computer connector.
Also check the insulation between these connections. Repair or replace the wiring if
necessary.
If the checks are correct, reconnect all of the connectors and check for + after ignition
feed between tracks 21 and 39 on the computer connector.
If the voltage is incorrect, contact Techline.
ABSESP.X64 2.0
38C-41
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
YAW SPEED SENSOR CONFORMITY
DF077
PRESENT
Special notes:
NOTES
Position the vehicle on a flat working surface.
Check the condition and correct connection of the ABS/ESP computer connector and the combined sensor
connector.
Check for the presence of +12 after ignition feed between tracks 6 and 3 of the combined sensor connector.
YES Reconnect the combined sensor connector, switch on the ignition and measure the
voltage delivered by the sensor between tracks 6 and 4 on the sensor connector.
If the voltage is not approximately 2.5 V ± 0.4, replace the combined sensor.
38C-42
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
YAW SPEED SENSOR INCONSISTENCY
DF078
PRESENT
Special notes:
NOTES Before using the diagnostic tool to calibrate the steering wheel angle it is essential to
correctly adjust the front axle.
Check to see if calibration VP003 of the steering wheel angle has been carried out.
Check that the combined sensor is correctly tightened and positioned on the vehicle floor.
Check that PR034 varies when the vehicle is rocked from side to side.
Check that the voltage under + after ignition between terminals 6 and 3 of the combined sensor connector is
approximately 12 V. Repair if necessary.
With the connector connected, check that the voltage under + after ignition between terminals 6 and 4 of the
combined sensor connector is approximately 2.5 V ± 0.4.
Clear the faults and carry out a road test at 18 mph (30 km/h) on a winding road.
Replace the combined sensor if the fault recurs.
After using command VP003, turn to the full lock on each side and with the wheels straight, check that
PR033 is located between: -10°° < PR033 < +10°° the value for full left lock must be equal to that for full
right lock).
If the value read is incorrect, exit fault finding mode and switch off the ignition for a few seconds.
Switch the ignition back on and run command VP003 again.
38C-43
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
YAW SPEED SENSOR SIGNAL
DF079
PRESENT
Check that the combined sensor is in good condition, correctly positioned and tightened to its mounting to 8 Nm.
Then check that the mounting is fixed to the floor (under the centre console between the gear lever and the
handbrake lever).
Check the connection and condition of the combined sensor connector.
Check the connection and condition of the sensor and the computer wiring.
Check the continuity and insulation of the following connections:
Sensor connector track 1 Track 10 computer connector
Sensor connector track 2 Track 9 computer connector
Sensor connector track 3 Track 39 computer connector
Sensor connector track 4 Track 41 computer connector
Sensor connector track 5 Track 8 computer connector
Sensor connector track 6 Track 21 computer connector
Also check the insulation between these connections.
If the connections are faulty:
Disconnect the clear R36 connector and check the condition and correct connection of the black terminal block
wiring.
Check the continuity and insulation of the following connections:
Sensor connector track 1 Track 7 black terminal block connector R36
Sensor connector track 2 Track 10 black terminal block connector R36
Sensor connector track 3 Track 11 black terminal block connector R36
Sensor connector track 4 Track 8 black terminal block connector R36
Sensor connector track 5 Track 9 black terminal block connector R36
Sensor connector track 6 Track 12 black terminal block connector R36
Also check the insulation between these connections.
38C-44
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
DF079
CONTINUED
Check and ensure the continuity and insulation of the connections between:
Connector R36 black terminal block track 7 Track 10 computer connector
Connector R36 black terminal block track 8 Track 41 computer connector
Connector R36 black terminal block track 9 Track 8 computer connector
Connector R36 black terminal block track 10 Track 9 computer connector
Connector R36 black terminal block track 11 Track 39 computer connector
Connector R36 black terminal block track 12 Track 21 computer connector
Also check the insulation between these connections.
If all the checks are in order, reconnect the computer and the combined sensor, then clear the computer fault
memory.
Exit the fault finding procedure and carry out a road test.
Replace the combined sensor if the fault recurs.
ABSESP.X64 2.0
38C-45
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
YAW SPEED SENSOR CIRCUIT
DF080
PRESENT
Special notes:
NOTES
None
Check the connection and condition of the sensor and computer connectors.
Check the continuity and insulation of the following connections:
Sensor connector track 1 Track 10 computer connector
Sensor connector track 2 Track 9 computer connector
Sensor connector track 3 Track 39 computer connector
Sensor connector track 4 Track 41 computer connector
Sensor connector track 5 Track 8 computer connector
Sensor connector track 6 Track 21 computer connector
Also check the insulation between these connections.
If the connections are faulty:
Disconnect the clear R36 connector and check the condition and correct connection of the black terminal block
connectors.
Check the continuity and insulation of the connections between:
Sensor connector track 1 Track 7 black terminal block connector R36
Sensor connector track 2 Track 10 black terminal block connector R36
Sensor connector track 3 Track 11 black terminal block connector R36
Sensor connector track 4 Track 8 black terminal block connector R36
Sensor connector track 5 Track 9 black terminal block connector R36
Sensor connector track 6 Track 12 black terminal block connector R36
Also check the insulation between these connections.
Check the continuity and insulation of the connections between:
Black terminal block connector R36 track 7 Track 10 computer connector
Black terminal block connector R36 track 8 Track 41 computer connector
Black terminal block connector R36 track 9 Track 8 computer connector
Black terminal block connector R36 track 10 Track 9 computer connector
Black terminal block connector R36 track 11 Track 39 computer connector
Black terminal block connector R36 track 12 Track 21 computer connector
Also check the insulation between these connections.
If all the checks are in order, reconnect the computer and the combined sensor, then clear the computer fault
memory.
Exit the fault finding procedure and carry out a road test. Replace the sensor if the fault recurs.
38C-46
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
YAW SPEED SENSOR
DF081
PRESENT
Special notes:
NOTES
None
38C-47
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
TRANSVERSAL ACCELERATION INCONSISTENCY
DF082
PRESENT
Special notes:
NOTES Before using the diagnostic tool to calibrate the steering wheel angle it is essential to
correctly adjust the front axle.
Check to see if calibration VP003 of the steering wheel angle has been carried out.
Check that the combined sensor is correctly tightened and positioned on the vehicle floor.
Check that PR034 varies when the vehicle is rocked from side to side.
Check that the voltage under + after ignition between terminals 6 and 3 of the combined sensor connector is
approximately 12 V. Repair if necessary.
With the connector connected, check that the voltage under + after ignition between terminals 6 and 5 of the
combined sensor connector is approximately 2.5 V ± 0.4.
Clear the faults and carry out a road test at 18 mph (30 km/h) on a winding road.
Replace the combined sensor if the fault recurs.
After using command VP003, put the full lock on each side and with the wheels straight, check that
PR033 is located between: -10°° < PR033 < +10°° the value for full left lock must be equal to that for full
right lock).
If the value read is incorrect, exit fault finding mode and switch off the ignition for a few seconds.
Switch the ignition back on and run command VP003 again.
38C-48
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
TRANSVERSE ACCELERATION SENSOR SIGNAL
DF083
PRESENT
Check that the combined sensor is in good condition, correctly positioned and tightened to its mounting. Then
check that the mounting is fixed to the floor (under the centre console between the gear lever and the
handbrake lever).
Check the connection and condition of the combined sensor connector.
Check the connection and condition of the sensor and the computer wiring.
Check and ensure continuity and insulation of the following connections:
Sensor connector track 1 Track 10 computer connector
Sensor connector track 2 Track 9 computer connector
Sensor connector track 3 Track 39 computer connector
Sensor connector track 4 Track 41 computer connector
Sensor connector track 5 Track 8 computer connector
Sensor connector track 6 Track 21 computer connector
Also check the insulation between these connections.
If the connections are faulty:
Disconnect the clear R36 connector and check the condition and correct connection of the black terminal block
connectors.
Check the insulation and continuity of the connections between:
Sensor connector track 1 Track 7 black terminal block connector R36
Sensor connector track 2 Track 10 black terminal block connector R36
Sensor connector track 3 Track 11 black terminal block connector R36
Sensor connector track 4 Track 8 black terminal block connector R36
Sensor connector track 5 Track 9 black terminal block connector R36
Sensor connector track 6 Track 12 black terminal block connector R36
Also check the insulation between these connections.
38C-49
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
DF083
CONTINUED
Disconnect the clear R36 connector and check the condition and correct connection of the black terminal block
connectors.
Check the insulation and continuity of the connections between:
Black terminal block connector R36 track 7 Track 10 computer connector
Black terminal block connector R36 track 8 Track 41 computer connector
Black terminal block connector R36 track 9 Track 8 computer connector
Black terminal block connector R36 track 10 Track 9 computer connector
Black terminal block connector R36 track 11 Track 39 computer connector
Black terminal block connector R36 track 12 Track 21 computer connector
Also check the insulation between these connections.
If all the checks are in order, reconnect the computer and the combined sensor, then clear the computer fault
memory.
Exit the fault finding procedure and carry out a road test.
Replace the sensor if the fault recurs.
ABSESP.X64 2.0
38C-50
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
TRANSVERSE ACCELERATION SENSOR CIRCUIT
DF084
PRESENT
Special notes:
NOTES
None
If all the checks are in order, reconnect the computer and the combined sensor, then clear the computer fault
memory. Exit fault finding mode and switch off the ignition.
Switch the ignition on and replace the sensor if the fault recurs.
38C-51
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
TRANSVERSE ACCELERATION SENSOR
DF085
PRESENT
Special notes:
NOTES
None
38C-52
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
COMPUTER CONFIGURATION
DF086
PRESENT
Special notes:
NOTES Before using the diagnostic tool to calibrate the steering wheel angle it is essential to
correctly adjust the front axle.
Configure the tachometric index PR030 and the vehicle parameters VP004, and program the steering wheel
angle VP003.
If the computer configuration fails, contact the Techline.
After using command VP003, put the full lock on each side and with the wheels straight, check that
PR033 is located between: -10°° < PR033 < +10°° the value for full left lock must be equal to that for full
right lock).
If the value read is incorrect, exit fault finding mode and switch off the ignition for a few seconds.
Switch the ignition back on and run command VP003 again.
38C-53
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
PROGRAMMING THE STEERING WHEEL ANGLE SENSOR
DF087
PRESENT
Special notes:
NOTES Before using the diagnostic tool to calibrate the steering wheel angle it is essential to
correctly adjust the front axle.
Use the diagnostic tool to program the steering wheel angle sensor with command VP003.
After using command VP003, put the full lock on each side and with the wheels straight, check that
PR033 is located between: -10°° < PR033 < +10°° the value for full left lock must be equal to that for full
right lock).
If the value read is incorrect, exit fault finding mode and switch off the ignition for a few seconds.
Switch the ignition back on and run command VP003 again.
If the fault is still present, replace the steering wheel angle sensor and calibrate again (refer to the Help section
for this operation).
38C-54
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
PRESSURE SENSOR CIRCUIT
DF088
PRESENT
Special notes:
NOTES
None
Check the condition and correct connection of the brake pressure sensor.
Check the connection and the condition of the computer connectors.
If all the checks are in order, reconnect the computer and the brake pressure sensor and clear the computer fault
memory.
Exit fault finding mode and switch off the ignition.
Switch the ignition on and replace the sensor if the fault recurs.
38C-55
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
PRESSURE CONSISTENCY
DF089
PRESENT
Special notes:
NOTES
In the event of long brake pedal travel, completely bleed the ABS system.
Check the condition and correct connection of the brake pressure sensor.
Check the connection and the condition of the computer connectors.
If all the checks are in order, reconnect the computer and the brake pressure sensor and clear the computer fault
memory.
Exit fault finding mode and switch off the ignition.
Switch the ignition on and replace the sensor if the fault recurs.
38C-56
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
STEERING WHEEL ANGLE SENSOR
DF108
PRESENT
OR
STORED
Special notes:
Before using the diagnostic tool to calibrate the steering wheel angle it is essential to
correctly adjust the front axle.
NOTES Conditions for applying the fault finding procedure to stored faults:
The fault is present when: steering turned from lock to lock.
Check that the steering wheel angle sensor is correctly installed and positioned on the steering column.
Use the diagnostic tool to calibrate the sensor with command VP003.
Set the wheels straight ahead and go to the parameter menu in the diagnostic tool to check that PR033 varies
between 0°° and -500°° when the wheel is set at full right lock, and 0°° and +500°° when the wheel is set at full left lock.
Without disconnecting connector R318, check for an + after ignition feed steering wheel angle sensor side
between tracks 1 and 2 on this connector.
YES Disconnect the steering wheel angle sensor and check the condition of the connector.
Check the continuity and insulation of the following connections:
Connector R318 track 1 Track 1 sensor connector.
Connector R318 track 2 Track 2 sensor connector.
Connector R318 track 3 Track 3 sensor connector.
Connector R318 track 4 Track 4 sensor connector.
Also check the insulation between these connections. Repair or replace the harness if
necessary.
Clear the computer fault memory then switch off the ignition.
Switch on the ignition again and turn the steering wheel from lock to lock; if the fault
reappears, replace the steering wheel angle sensor and recalibrate (see the "help"
section for this operation).
38C-57
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
DF108
CONTINUED
NO Check the connection and condition of the intermediate connector R318 and the
computer connector.
Check the continuity of the following connections:
Connector R318 track 1 Track 21 computer connector.
Connector R318 track 2 Track 39 computer connector.
If the connections are faulty, carry out the following checks:
Check the condition and connection of the intermediate connector R36.
Check the continuity of the following connections:
Connector R318 track 1 Track 12 connector R36.
Connector R318 track 2 Track 11 connector R36.
Also check the insulation between these connections. Repair or replace the wiring if
necessary.
Check the continuity of the following connections:
Connector R36 track 12 Track 21 computer connector.
Connector R11 track 11 Track 39 computer connector.
Also check the insulation between these connections. Repair or replace the wiring if
necessary.
If the checks are correct, reconnect all of the connectors and check for + after ignition
feed between tracks 21 and 39 on the computer connector.
If the voltage is incorrect, contact Techline.
ABSESP.X64 2.0
38C-58
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
COMBINED SENSOR SUPPLY
DF125
PRESENT
Special notes:
NOTES
None
With the ABS/ESP computer connector connected and the ignition on, check for +12 V between tracks 21 and 39
on the computer connector.
If the voltage is incorrect, check that there is a voltage between tracks 23 and 5 on the computer connector.
If there is a voltage between tracks 23 and 5 there is a computer internal fault; contact the Techline.
38C-59
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
DF128 TO SOLENOID VALVE CIRCUIT
DF151
PRESENT
OR
STORED
Special notes:
None
NOTES
Conditions for applying the fault finding procedure to stored faults:
Clear the computer fault memory, switch the ignition off and on again and carry out
another check with the diagnostic tool.
Check that the earth on the hydraulic valve block is in good condition.
Check the condition and position of the 60A fuses in the engine fuse box.
Clear the computer fault memory, switch the ignition off and on again and carry out another check with the
diagnostic tool.
If the fault is still present contact Techline.
ABSESP.X64 2.0
38C-60
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
MULTIPLEX NETWORK
DF152
DF153
DF154
PRESENT
Special notes:
NOTES
None
Check the condition and correct connection of the ABS/ESP and injection computer connectors and the
steering wheel angle sensor connector.
Check the continuity and insulation of the connections between:
ABS computer Track 24 Track CAN H injection computer
ABS computer Track 40 Track CAN L injection computer
If the connection is faulty:
Check the condition and connections of the clear intermediate connector R36 on the clear terminal block.
Check the continuity and insulation of the connections between:
Clear R36 on clear terminal block Track 10 Track 24 ABS computer
Clear R36 on clear terminal block Track 11 Track 40 ABS computer
Also check the insulation between these connections.
Repair if necessary.
Check the continuity and insulation of the connections between:
Clear R36 on clear terminal block Track 10 Track CAN H injection computer
Clear R36 on clear terminal block Track 11 Track CAN L injection computer
Also check the insulation between these connections.
Check the continuity and insulation of the connections between:
Clear R36 on clear terminal block Track 10 Track 3 intermediate connector R318
Clear R36 on clear terminal block Track 11 Track 4 intermediate connector R318
Also check the insulation between these connections.
Check the continuity and insulation of the connections between:
Intermediate connector R318 Track 3 Track 3 steering wheel angle sensor
Intermediate connector R318 Track 4 Track 4 steering wheel angle sensor
connector
Also check the insulation between these connections.
Continues on the next page.
38C-61
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
DF152
DF153
DF154
CONTINUED 1
If the fault is still present, carry out fault finding on the engine injection and repair accordingly.
If the fault is still present, there may be a CAN problem inside the injection or ABS/ESP computers.
Perform the tests described on the following page to determine which computer is faulty.
ABSESP.X64 2.0
38C-62
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
DF152
DF153
DF154
CONTINUED 2
Disconnect the green intermediate connector R318 before performing the procedure described below.
1. Switch off the ignition, disconnect the ABS/ESP computer and switch the ignition back on. Using the oscilloscope
(procedure as below), measure the signal between track 40 (CAN L, taken as earth reference) and track 24
(CAN H) on the ABS/ESP wiring harness connector.
If you see a signal (sequence of signals with amplitude of 2.3 V), perform test 2.b.
If you do not see a signal, perform test 2.a..
2.a. Switch off the ignition, reconnect the ABS/ESP computer, disconnect the Injection computer and switch on the
ignition.
Using the oscilloscope (procedure as below), measure the signal between track CAN L, taken as earth reference
and track CAN H on the ABS/ESP wiring harness connector.
If you see a signal (sequence of signals with amplitude of 2.3 V), replace the injection computer.
If you do not see a signal: an error has occurred in the procedure, restart from the beginning.
2.b. Switch off the ignition, reconnect the ABS/ESP computer, disconnect the injection computer and switch the
ignition back on.
Using the oscilloscope (procedure as below), measure the signal between track CAN L, taken as earth
reference and track CAN H on the ABS/ESP wiring harness connector.
If you do not see a signal, replace the ABS/ESP computer.
If you see a signal: an error has occurred in the procedure, restart from the beginning.
Procedure: using the oscilloscope in the diagnostic tools.
Select the Oscilloscope function in voltage mode.
AUTOMATIC adjustment inactive.
Time base: 10 ms or 500 µs depending on the tool.
Signal amplitude: 1 V.
ABSESP.X64 2.0
38C-63
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of faults 38C
DF158 TO LONG-TERM WHEEL SENSOR SIGNAL FAULT
DF161
PRESENT
OR
STORED
Special notes:
None
NOTES
Conditions for applying the fault finding procedure to stored faults:
Clear the computer fault memory, switch the ignition off and on again and carry out
another check with the diagnostic tool.
ABSESP.X64 2.0
38C-64
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Conformity check 38C
NOTES Only check conformity after a complete check using the diagnostic tool.
Parameter or Status
Order Function Display and notes Fault finding
Checked or Action
Steering wheel
angle STEERING WHEEL Values between
5 PR033: DF073
programming ANGLE -10°° < PR033 < +10°°
check
38C-65
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Help 38C
Use of command modes:
Control of the wheel solenoid valves in order to check the hydraulic system:
Raise the vehicle in order to be able to rotate the wheels, and check that they rotate freely. Keep the brake
pedal depressed to prevent the tested wheel from being turned by hand (do not brake so firmly that full brake
power is reached).
Select and confirm the command of the wheel being examined (Front left-hand wheel solenoid valves, etc.)
Apply the procedure described in the Bleeding the circuits section of the repair procedure Technical Note.
Before using the diagnostic tool to calibrate the steering wheel angle it is essential to correctly adjust the front
axle.
When replacing a steering wheel angle sensor, the sensor should be calibrated using command VP003. However,
there is a special procedure (described below) which must be followed with regard to command VP003.
After using command VP003, turn to full lock on each side and, with the wheels straight ahead, check
that PR033 is located between: -10°° < PR033 < +10°° (the value for full left lock must be equal to that for
full right lock).
If the value read is incorrect, exit fault finding mode and switch off the ignition for a few seconds.
Switch the ignition back on and run command VP003 again.
ABSESP.X64 2.0
38C-66
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Help 38C
REPLACING THE COMPUTER:
The Bosch 5.7 ABS computer with the tachometry function supplies the vehicle speed signal to all areas where
this information is needed (instrument panel, engine management, etc.).
This vehicle speed signal replaces the one supplied by the speed sensor located on the gearbox. The ABS
computer calculates the vehicle speed from the speed of the wheels and the circumference of the tyres fitted
on the vehicle.
The tyre circumference must be programmed into the memory of a new computer. This consists of
entering an index "X" using the VP007 "Tachometric index" command on the diagnostic tool.
Once the index has been entered using the VP007 command, clear the computer fault memory and then switch
off the ignition. Use the PR030 parameter to check that the index has been stored correctly.
Select command VP004 on the diagnostic tool (the variants selected must correspond with the vehicle
type).
Before using the diagnostic tool to calibrate the steering wheel angle it is essential to correctly adjust the
front axle.
After using command VP003, turn to full lock on each side and, with the wheels straight ahead, check
that PR033 is located between: -10°° < PR033 < +10°° (the value for full left lock must be equal to that for
full right lock).
If the value read is incorrect, exit fault finding mode and switch off the ignition for a few seconds.
Switch the ignition back on and run command VP003 again.
ABSESP.X64 2.0
38C-67
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of statuses 38C
BRAKE PEDAL
ET017
Special notes:
NOTES Carry out the checks only if the "depressed" and "released" statuses are not
consistent with the pedal position.
38C-68
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Interpretation of statuses 38C
ET017
CONTINUED
– Check the condition and fitting of the brake light switch, and the brake lights fuse and bulb conformity.
– Remove the brake light switch and check that it is operating correctly:
ABSESP.X64 2.0
38C-69
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Customer complaints 38C
Only refer to these customer complaints after performing a complete check with
NOTES
the diagnostic tool.
PULLING ALP3
DRIFT ALP4
OTHER CASES
ABSESP.X64 2.0
38C-70
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Fault Finding Chart (ALP) 38C
ALP1 No dialogue with the ABS computer
NOTES None
Check that the diagnostic tool is not causing the fault by trying to establish dialogue with a computer on another
vehicle. If the tool is not causing the fault and communication cannot be established with any other computer on
the same vehicle, it may be that a faulty computer is disrupting fault finding line K.
Proceed by successive disconnections to locate this computer.
Check the battery voltage and carry out the operations necessary to obtain the correct voltage (9.5 V < battery
voltage < 17.5 V).
Check the presence and the condition of the ABS fuses on the passenger compartment fuse board and in the
engine fuse box. Check that the computer connector is properly connected and the condition of its connections.
Check the ABS earths (good condition, not corroded, tightness of the earth bolt above the ABS assembly).
Check that the supply to the computer is correct:
– Earth on tracks 1 and 5 of the 42-track connector
– + before ignition feed on tracks 6 and 2 of the 42-track connector.
– + after ignition feed on track 23 of the 42-track connector.
If dialogue has still not been established after these various checks, contact the Techline.
38C-71
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Fault Finding Chart (ALP) 38C
ALP2 Locking of one or more wheels
NOTES Only consult this customer complaint after a complete check with the diagnostic tool.
Reminder: Locking of wheels on a vehicle fitted with ABS, or squealing of the tyres, which feels like locking
to the customer, may be linked to normal operation of the system and should not always be
considered a fault:
– Locking is allowed below 4 mph (6 km/h) (the system will not provide regulation).
– Braking with ABS intervention on very poor roads (significant squealing).
However, if the wheels are actually locking, lift the vehicle in order to be able to turn the wheels and check
– Possible inversion of the speed sensor connection.
Using parameters PR001, PR002, PR003 and PR004, rotate the wheels slowly and check the consistency of
the results obtained.
If the value measured is zero, rotate the other wheels to confirm an electrical inversion of the sensors and repair
the wiring harness.
– Possible inversion of pipes on the hydraulic unit.
Use commands AC003 Front left-hand wheel solenoid valves, AC004 Front right-hand wheel solenoid
valves, AC005 Rear left-hand wheel solenoid valves and AC006 Rear right-hand wheel solenoid valves
while depressing the brake pedal and check for the occurrence of five locking/unlocking cycles on the wheel (see
command mode processing section). If the 5 cycles do not occur on the wheel tested (wheel remains locked),
check whether they occur on another wheel to confirm reversed pipes.
If the 5 cycles are not detected on a wheel and the pipes have not been reversed, replace the hydraulic unit.
38C-72
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Fault Finding Chart 38C
ALP3 Pull
NOTES Only consult this customer complaint after a complete check with the diagnostic tool.
38C-73
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Fault Finding Chart 38C
ALP4 Wandering
NOTES Only consult this customer complaint after a complete check with the diagnostic tool.
38C-74
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Fault Finding Chart 38C
Unexpected ABS operation at low speed and with light pedal
ALP5
pressure
Only consult this customer complaint after a complete check with the diagnostic tool.
NOTES Warning: ABS regulation may be unresponsive when the vehicle is driven on surfaces
such as icy roads, cobbled streets, etc.
It is possible to feel brake pedal vibrations, which are due to the reaction of the system in particular
circumstances:
– Crossing speed bumps.
– Tight cornering with lifting of the inside rear wheel.
These vibrations may be linked to simple brake limiter activation, when the pressure on the rear axle is limited.
If the problem is different, check the speed sensor connectors (micro-breaks) as well as the air gaps.
38C-75
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Fault Finding Chart 38C
ALP6 Unexpected ABS system intervention on a poor road surface
NOTES Only consult this customer complaint after a complete check with the diagnostic tool.
On poor road surfaces it is normal to feel hesitation and vibrations of the pedal as well grating which is more
significant than on good surfaces.
This gives the impression of a variation in efficiency, but this should be considered normal.
38C-76
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Fault Finding Chart 38C
Unexpected ABS intervention when using special equipment
ALP7
(car phone, CB, etc.)
NOTES Only consult this customer complaint after a complete check with the diagnostic tool.
Check that the equipment which is causing the fault when used is approved.
Check that this equipment has been correctly installed with no alteration to the original wiring, in particular that
of the ABS (unauthorised connections from the ABS to earth and + After ignition feed / Before ignition feed).
38C-77
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Fault Finding Chart 38C
Lengthening of the brake pedal travel due to regulation phase
ALP8
(with pedal irregularity at the start of regulation)
NOTES Only consult this customer complaint after a complete check with the diagnostic tool.
Air transit from the hydraulic unit regulation channels to the brake circuits.
Bleed the circuits in accordance with the procedure recommended in the Workshop Repair Manual (use the
command modes on the diagnostic tool).
Following the operation, carry out a road test with ABS regulation.
If the fault is still present, carry out the above operation again once or twice.
If the customer complaint is particularly serious, and bleeding the circuit does not improve matters, replace the
hydraulic unit.
38C-78
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Fault Finding Chart 38C
ALP9 Long pedal travel
NOTES Only consult this customer complaint after a complete check with the diagnostic tool.
38C-79
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Fault Finding Chart 38C
ALP10 Brake pedal vibration
NOTES Only consult this customer complaint after a complete check with the diagnostic tool.
Normal reaction of the brake pedal during ABS regulation or of limitation of pressure on the rear axle (brake
limiter function).
38C-80
Bosch 5.7 ELECTRONICALLY CONTROLLED
ABS/ESP HYDRAULIC SYSTEM
Fault finding - Fault Finding Chart 38C
ALP11 Noise from the pump, pipes or hydraulic unit
NOTES Only consult this customer complaint after a complete check with the diagnostic tool.
– Vibration of the assembly: check the presence and the condition of the assembly bracket insulating rubber
mounting fittings.
– Vibration of pipes: check that all pipes are correctly clipped into their mounting clips and that there is no
contact between pipes or between pipes and bodywork.
To determine where the noise is coming from, use the Front left-hand wheel solenoid valves, Front right-hand
wheel solenoid valves, Rear left-hand wheel solenoid valves and Rear right-hand wheel solenoid valves
control commands while depressing the brake pedal.
If the fault is still present, replace the steering wheel angle sensor and calibrate again (refer to the Help section
for this operation).
38C-81