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Bs Standard Copper PDF
Bs Standard Copper PDF
1057 : 1996
IncoTpomtirlg
Amendment No. 1
ICs 23.040.15
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S T D - B S I B S EN 1 0 5 7 - E N G L 199b Lb2LibbS ObLDSLL 3 3 7
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9372
I March lW7
Indicated in the margin by a sideline
C E HRWkTOU "r)
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' h e following BSI references
relrtetotheworkonthis
commiaee reference NF"34
Draft for comment 99B04025 Dc
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Issue 1, March 1997 BS EN 1057 : 1996
Summary of pages
The following table identifies the current issue of each page. Issue 1 indicates that a page has been introduced
for the first time by amendment. Subsequent issue numbers indicate an updated page. Vertical sidelining on
replacement pages indicates the most recent changes (amendment, addition, deletion).
Pwe I issue II Page I issue
Front cover 2 u original
Inside front cover 2 1 to 12 Orîginai
a 1 Inside back cover Original
b blank Back cover Original
i Original
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Contents
page
Committees responsible Inside front cover
National foreword ii
Foreword 2
Text of EN 1057 3
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National foreword
This British standard has been prepared by Technical Committee "E/34 and is the
English language version of EN 1057 : 1996 Copper and copper alloys -Sea?nh?s,
m nd copper tubesfor water and gas in sanita% and heating applhtions,
published by the European Committee for Standardization (CEN). It supersedes
BS 2871 :Part 1 : 1971 which is withdrawn.
Textual error. When implementing this European Standard a textual error was
noticed in the text relating to the introduction, which has been reported to CEN
Central Secretariat. For the convenience of the user of this standard the omitted text is
reproduced below.
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'in respect of potentiai adverse effects on the quality of water intended for human
consumption, caused by the product covered by this standard
1) This standard provides no informalion as to whether the product may be used
without restriction in any of the Member States of the EU or EFT&
2) It should be noted that,while awaiting the adoption of verifiable European
criteria, existmg national regulations concerning the use and/or the characteristics
of this product remain in force.'
Compliance with a British Standard does not of itself confer immunity
from legal obligations.
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S T D - B S I BS E N 1057-ENGL 177b 1 b 2 4 b b 7 Ob10715 T ö 2 m
EUROPEAN m m EN 1057
NORNE EUR0PEE”E
EuROP&CHE NORM April 1996
ICs 23.040.15
Descriptors: copper, copper alloys, copper tube,seamless tubes,water pipes, gas pipes, sanitary appliances, heating, designation, chemical
composition, mechanical properties, dimensions, dimensional tolerances, tests, defects, markmg, conditioning.
Ehgk4-1version
CEN
European Committee for Standardization
Comité Européen de Normalisation
Europäisches Komitee fix Normung
O 1996 AU rights of reproduction and communication in any form and by any means reserved in all countries to
CEN and its members.
Ref. No. EN 1057 : 1996 E
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S T D - B S I B S EN 1057-ENGL L79b W LbZqbb9 U b L O S L b 719
Page 2
EN 1û57 : 1996
Foreword Contents
This European Standard has been prepared by page
CENB'C 133, Copper and copper alloys, the secretariat Foreword 2
of which is held by DIN.
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Introduction 3
Within its programme of work, Technical Cornmitte 1 Scope 3
CENB'C 133 requested CENirC 133/wG3.1, Copper 2 Normative references 3
tubes, to prepare the following standard 3 Definitions 3
EN 1057 Copper and copper &ys - seamless 3.1 seamless round copper tube 3
round wpper tubes far water and gas in 3.2 soldering and brazing 3
sanitary and heating app1.iCatiim-s 3.3 welding 3
This European Standard shall be given the status of a 3.4 braze welding 3
national standard, either by publication of an identical 3.6 meandiameter 4
text or by endorsement, at the latest by October 1996, 3.6 deviation from circular form 4
and conflictirtg standards shaU be withdrawn at the 3.7 deviation from concentricity 4
latest by October 1996. 3.8 production batch 4
The attention of the user of this standard is drawn to 4 Designations 4
the fact that nationai or local reguiations or practices 4.1 Material 4
might restrict the choice of dimensions and tempers in 4.2 Materialtemper 4
the application of products conforming to this 4.3 Product 4
standard. 6 Orderinginformation 4
This is one of a series of European standards for 6 Requirements 7
copper and copper d o y tubes. Other products will be 6.1 Composition 7
specified as follows: 6.2 Mechanical properties 7
*)Copperand copper alloys - & M s , round tubes 6.3 Dimensions and tolerances 7
far geneml purposes (WI: 00133008)
*>Copperand copper a h y s - Seamkss, rounù tubes 6.4 F'reedom from defects 8
for heat m c h n g m (WI: 00133009) 6.6 Surfacequality 8
*)Copperand copper alloys - RoW,finned, 6.6 Bending 8
seamless tubes for heat a c h n g m (WI: 00133011) 6.7 Driftexpanding 8
*)Copper and copper W S - Seardes, m n d 6.8 Flanging 8
copper tubes for air conditioning and refmgeration 7 sampling 9
Part 1: Tubesfor piping systems (WI: 00133031) 8 Testmethods 9
*)Copperand copper alloys - Smrdes, round 8.1 Analysis 9
wpper tubes for air conditioning and refmgemtion 8.2 Tensiletest
Part 2 lbbes for equ.iPment (WI: 00133037) 9
8.3 Harcìnesstest 9
*)copperand copper &ys - Seardes, mrui
copper tubes for rned.iCaì gmes (WI: 00133032) 8.4 Carbon content test 9
*)Copper and copper &ys - Seardes, m n d 8.6 Carbonñìmtest 9
copper capülary tubes (WI: 00133034) 8.6 Bending test 9
*)Copper and copper alloys -&-insulated copper 8.7 Driftexpandingtest 9
tubes 8.8 Flangingtest 9
Part 1: Tubes with solid covering (WI: 00133044) 8.9 Freedom from defects tests 9
*)Copper and copper alloys- &-i&ted copper 8.10 Retests 10
tubes 9 Marking and form of delivery 10
Part 2: Tubes with expanded mering (WI: 00133050) 9.1 Marking 10
*h?opper and impper &ps -Seardes copper tubes 9.2 Form of delivery 10
for electrical purposes (Wl: 00133023)
Annexes
Accorduig to CENICENELEC internai Regulations, the
national standards organizations of the following A (nonnative) Standardhd dimensions
countries are bound to implement this European for reconsidemtion at a future revision 11
Stand& Austria, Belgium,Denmark, Finland, France, B (nomiative) Carbon Nm test 11
Germany, Greece, Iceland, Ireland, Itaiy, Luxembourg, C (nomiative) F'reedom from defects
Netherlands, Norway, Portugal,Spain, Sweden, tests 11
Switzerland and the United Kingdom. D (informative) Bibliography 12
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S T D - B S I BS E N L 0 5 7 - E N G L L79b L b 2 4 b b 7 O b L ü 7 L 7 ô55
Page 3
EN 1067 :1%
appropriate places in the text and the publications are A filier maî~riaìhaving a melting point similar to that
listed hereafter. For dated references, subsequent of the materials to be welded may be used.
amendments to or revisions of any of these 3.4 braze welding1)
publications apply to this European Standard oniy Operation in which a joint of the open type is obtained
when incorporated in it by amendment or revision. For step by step by an operating technique similar to
undated references, the iatest edition of the publication fusion welding, the melting temperature of the filler
referred to applies. metal being higher than 450 "C.
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3.5 mean diameter The product designation for products to this standard
Arithmetical mean of any two diametem n o d to shall consist of:
each other at the same cross-section of the tube. - denomination (Copper tube);
3.6 deviation from circular form - number of this European Standard (EN 1057);
Difference between the maximum and minimum - maierial temper (see table 1);
outside diameters measured at any crosssection of the - nominai crosssectionai dimensions in millimetres:
tube. outside diameter X wall thickness.
3.7 deviation from concentricity The d e r i d o n of a product designation is shown in
the following example.
Half of the difference between the maxjmum and
minimum waü thicknesses at the same cross-section of EXAMPLE:
the tube. Copper tube conforming to this standard, temper R220
(annded), nominal outside diameter 12 mm, nominai
3.8 production batch wall thickness 1,O nun, shall be designakà as follows:
Definite quantity of products of the same form, the
same temper and the same cross-sectionai dimensions CoRper tube EN 1057 - E 2 0 - 12 X 1,O
manufactured during the same production sequence
under uniform conditions. Denomination I
4 Designations Number of this
European Standad
4.1 Material
4.1.1 Gemral
The material is designated either by symbol or number
Temper designation I
(see6.1). Nominal cross-sectional
àimensions in millimetres
4.1.2 Symbol
The material symbol designation is based on the
designation system given in IS0 11W1. 5 Ordering information
4.1.3 Number In order to facilita& the enquiry, order and
The material number designation is in accordance with confinnation of order procedures between the
the system given in EN 1412. purchaser and the supplier, the purchaser shall state on
his enquiry and order the following information:
4.2 Material temper a) quantiw of materiai required (in metres);
For the purpases of this standard, the foìiowhg b) denomination (Copper tube);
designaiion, which is in accordance with the system
given in EN 1173, applies for the material temper (see c) number of this European Standard (EN 1057);
table 1): d) temper designation (see 4.2 and table 1);
R... Temper designated by the minimum value of tensile e) nominai crosssectionai dimensions: outside
strength requirement for the product with mandatory diameter X wall thickness (see table 3 and annex A);
tensile strength and elongation requirements. f) length (see 9.2);
4.3 Product g) form of delivery (see9.2).
The product designation provides a standardized NOTE. It is recommended that the product designation as
described in 4.3 is used for items b) to e).
patteni of designation from which a rapid and
unequivocal description of a product is conveyed in EXAMPLE2
communication. It provides mutual comprehension at Ordering details for 500 m copper tube conforming to
the internationai level with regard to products which EN 1057, in temper U 2 0 (anneded), nominai outside
meet the requirements of the relevant European diameter 12 mm, nominal wall thickness 1,0 mm, in
Standard. 50m coils:
The product designation is no substitute for the fuii 500 m Copper tube EN 1057- W20 -
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I Table 2. Minimal elongation values for R250 (half hard) temper tubes
Nominal wall thicknesses e
133
159
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STDUBS1 B S EN L057-ENGL L77b m l b 2 4 b b 7 Ob10720 3 4 T m
Page 6
EN 1057 : 1996
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S T D - B S I B S EN L057-ENGL L77b L b 2 4 b b 7 O b L 0 7 2 L 28b
Page 7
EN 1057 : 1996
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requirements: Table 4. Tolerances on outside diameter
Cu +Ag: min. 99,90%
0,015 % 5 P I0,040 % Nominal outside Tolerances on nominal diameter
This copper grade is designated either Cu-DHP or diameter
cw024A.
6.2 Mechanical properties
d
1 to mean
diameter 1
applicable applicable to any
diameter')
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Nominal outside diameter Material temper Residual Potential Total Carbon film
carbon') carbon') carbon') test
Id
lm l I I
IOver I up to and
including I I bending')
I cirifi expanding
I flanging
I
18 R220 (anneaìed) - M A
R250 (half hard) - M -
ma - - -
54 267 Fa20 (annealed) - - -
R250 (half hard) - - -
Wd) - - -
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S T D * B S I B S EN L057-ENGL L99b l b 2 4 b b 7 ObL0923 O59
Page 9
EN 1057 : 1996
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< 100000m 2 100ûûûm accordance with EN 10232. The test piece shall be bent
k€m kg kg to an angle of 90" and to the appropriate minimum
raàius of curvature given in table 9.
I0,25 1500 3000
> 0,25 12 500 16000 Table 9. Minimum radius of curvature
')At least one sampling unit shall be taken per production batch. Nominal outside Minimum radius of curvature
diameter
These sampling rates shall apply when testing for d internal radius neutral axis radius
dimensionai controls; controis of other mandatory 6 27 30
properties shall be carried out on each second
Sampllng unit. 8 31 35
For the verification of the composition, resuits may be 10 35 40
used from anaiyses carried out at an earlier stage of
manufacturing the product, e.g. at the casting or billets 12 39 45
inward stage, if product identity is mahtahed during 14 43 50
production and if the quality system of the
manufacturer is certified as conforming to EN IS0 9001
15 48 I
or EN LSO 9002. 16 52 160
8 B s t methods
8.7 Drift expanding test
8.1 Analysis When required, the drift expanding test shall be carried
For composition, analysis shall be carried out on the out in accordance with EN 10234. The outside diameter
test Samples obtained in accordance with clause 7. The of the tube end shall be expanded by 30 % using a
anaiytical methods used shall be chemical or conical mandrel having an angle of 45".
spectrographic in accordance with appropriate
European or Intemational standards.In cases of 8.8 Flanging test
dispute the reference method shall be by chemical When required, the flanging test shall be carried out in
analysis. accordance with EN 10235. After testing, the outside
diameter of the flange shall be at least 30 % greater
8.2 Tensile test
than the nominal tube diameter when the tube was
The tensile test shall be carried out in accordance with formed on a h g i n g tool with a corner radius of
the method given in EN 10002-1on test pieces approximately 1nun.
prepared h m the samples obtained in accordance
with clause 7. 8.9 Freedom from defects tests
Each tube shall be subjected to one of the following
8.3 Hardness test tests:
When required, the Vickers hardness test shall be - eddy current test for detection of local defects, in
carried out in accordance with IS0 6507-1. accordance with prEN 1971 and the requirements
8.4 Carbon content test in c.1;
The determination of carbon content shall be carried - hydrostatic test in accordance with the method
out on the samples obtained in accordance with in c.2;
clause 7 using the reference method described in - pneumatic test in accordance with the method
prEN 723. in Ca.
NOTE.For routine controls in the course of quality assurance The choice of the method, selected from the above, is
procedures, other methods e.g. the carbon black test (modified
VTR method), may be used as an alternative. at the discretion of the manufacturer.
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Page 10
S T D - E S 1 B S E N 1057-ENGL L77b 1bZLibbS Ob1092Li T 9 5 =
EN 1057 : 1996
8.10 Retests nibes from 6 mm but less than 10mm, or greater than
in the event that the tube sample fails to meet the test 54 mm diameter shall be at least similarly marked
legibly at both ends.
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requirements, the batch represented by the tube
sample 05 in the case of continuous production, ali 9.2 Form of delivery
tubes manufactured since the previous check, shall be The recommended form of delivery of tubes is given in
placed in a bond. table 10.
Further samples shall be taken from the bonded tubes
at a sampling rate four times more frequent than I Ikrble 10. Recommended form of delivery
specified in clause 7. If any of the retest samples fail to
Form of Nominal outside Length Material
meet the specification requirements, the tubes delivery diameter temper
represented by the samples shall be deemed not to
meet the requirements of this standard and shall be
rejected if all the retest samples meet the m
requirements, the tubes represented by the samples
shall be deemed to meet the requirements of this
Standard.
54
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STD.BS1 BS EN L057-ENGL L 7 9 b 1 6 2 4 b b ï Ob10925 921 =
Page 11
EN 1067 : 1996
Annex A (normative) deionized water to wash back into the acid any
particles adhering to the test piece.
Standardized dimensions for
reconsideration at a future revision B.3 Detection and assessment of flìms
The reaction of the test piece in the acid shaii be
1 Table A.l I observed with a microscope of X 10 magmfícation.
The initial observation wiU assess whether a material
released by the acid is in the form of a film or
particulate. If nothing is detected, or particles are
found, the test is passed.
If clearly visible films are seen floating to the surface
these may be of carbon or oxide.
To disthguish between carbon and oxide, the porcelain
or glass dish shall be gently heated and the acid
allowed to boil for about 5 min to dissolve any oxide
films.
If on reexamhation the films have been eluninated or
only particles remain, the test is passed. If there is no
15 X reduction in the film element, then it is carbon and the
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test is failed.
18 X
21 X Annex C (normative)
27,4 X Freedom from defects tests
34 X
C.l Eddy current test
Ix I Maximum drill diametem for the reference standard
tube which is defined in prEN 1971 and are given in
table C.1.
Annex B (normative) Table C.l I
Carbon film test
B.l Preparation of the test piece Nominal outside diameter Drill diameter
d
The sample of tube to be tested shali be cleaned on its
outside surface either abrasively by filing or turrung in
order to remove all traces of the original surîace finish,
over up to and
including
I ma.
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Page 12
EN 1057 : 1996
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BS EN 1067 : 1996
List of references
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BS EN
1057 :1996
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Amendment No. 1
published and effective from 15 March 1997
to BS EN 1057 : 1996
Copper and copper alloy tubes - Seamless, round copper tubes for water and gas
in sanitary and heating applications
Dt
v)
*
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BRITISH STANDARD BS EN
1057 : 1996
Inco?pQmti?y
Amendment No. 1
ICs 23.040.15
.- -. .......
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S T D - B S I B S EN 1057-ENGL L 9 7 b H Lb24bb7 Ob10731 125
caPper-w-- * 'on
I NationaiAssoaaû
* 'on of Plumbing, Heating and Mechanical SeMces Contractors
Non-Fmus Metai Stockists
I Power Generation Conttactors' Associatjon (BEAMA)
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Summary of pages
The foilowing table identifies the current issue of each page. Issue 1 indicates that a page has been introduced
for the first time by amendment. Subsequent issue numbers indicate an updated page. Vertical sidelining on
replacement pages indicates the most recent changes (amendment, addition, deletion).
Page Issue
Front cover 2
Inside front cover 2 1 to 12
a 1 inside back cover original
b blank Back cover original
i Original J I I
--`,,,```,`,,``,,,`,,`,,```,``-`-`,,`,,`,`,,`---
COPYRIGHT 2003; British Standards Institution on ERC Specs and Standards Document provided by IHS Licensee=Hong Kong Polytechnic Univ/9976803100, User=,
O BSI 1997 03/11/2003 20:46:22 MST Questions or comments about this message: please call a
the Document Policy Management Group at 1-800-451-1584.