Bagasse & Biomass Fired Boilers ENGINEERING ioe ExcELLENCEary YEARS & BEYOND esr. 1933 gee Plan atte pot town of Dana (Gujrat Ind. Tho shop has boon setup especialy fro manuf flags ana heatysqupment fre overseas man. ens Ofer (e supu of ow Da, nda, yee Plat for manuectring Standard Mechanical Presse ai Bwalya), ala sgee Castings Pant (UP Sees at uzatorager (UP), la ‘A Googie Eat vow ofthe lege Plant ra), ra Cover Picture: 220 TPH, 109 Kgs. om), 5402 5 Dag. C ‘Coal ed Traveling Grate Baler ‘at ngen, Migdsona, Guat (2 kepaot ot om apsnere mse)=m Total EPC Solution meen (iSGEC) 370° 230 Bagasse & mass Across Countries Fired Boilers Bus Suess Boe uta ari en Sigel rae Pape Isgec Heavy Engineering Ltd, is a mult-product, mult-location public company that has been providing engineering solutions o customers around the wort for the past80 years. COurrange ofofferings include - EPC Power Plants, Boilers, Sugar Plants & Machinery, AirPollion ControlEquipment, Pracess Equipment, Presses, Castings, Contract Manufacturing, and Trading ‘The companies technical capabilties are supported by ahighl trained and experienced cadre of nearly 700 qualfied engineers, 500 designers, and as many as. 55 teams working on sites around the world at atime. Our capabilities cover a gamut of specializations — thermal, metallurgical, mechanical, electrical, instrumentation & cv. We oferatotal EPC solution, which includes cv works, site construction, commissioning actvies and customer raining. ‘Our manufacturing facies, spread over 100 hectares, caver a shop floor area of over 120,000 square meters (143520 square yards) with world class manufacturing andtesting facies. |We are ISO 001:2008, ISO 14001:2004 & OHSAS 18007:2007 certified and our Works are authorized by ASME to use the ‘US, "U2" & 'U' Stamps and by the National Board ofBoilo & Pressure Vossol Inspectors, USAto use tho Symbol and NB' Mark. Rnd Tora ora enc Eoice Remi erent St er i Range TPH ema erie “Biomass & Bagasse y ny Fired Boilers up to 250 + Circulating Fluidised Bed Combustion Boilers : up to 425 (100 MWe) + Atmospheric Fluldised Bed Combustion Bollers : up to 200 aay rece + Oil! Gas Fired Package: up to 260 Boilers TPH Tonnes por Houriil al=== Total EPC Solution === Up Time 91.30% 99.50% including scheduled excluding scheduled shutdown shutdown Efficiency* 72.10% 91.60% on Gross Cate veue on Net Cale vaue (ecy) (NCV) ortagsse = Travelling Grate Boilers === We are aleading boiler manufacturer in India with over 40 years of experience and have supplied over 370 Travelling Grate Boilers both in Indiaand overseas. Several ofthese are high pressure (87 to 125 kg / cm’g) and high temperature (up to 545 deg. C) boilers. These operate on a wide ‘aria of fuels for coganeration plants as woll as mdepandont power plants Bagasse Paddy Straw Cotton Stalk a Wheat Stalk Coffee Husk Mustard Stalk Poultry Litter Jule Flora + Supplementary Fuel : Oil, Natural Gas and Bi m= HIGH UP TIME FEATURES Water cooled membrane wall construction Gas, Travelling grate stoker using SG Iron grate bar Chains made of hardened and tempered steel Gross beams and skid bars made of heavy sections and heat resistant material ‘Single pass, inline boiler bank tube arrangement ‘Supetheater sections made of alloy steel! material ($A2137 11/72/81) Wide pitched convective Superheater arrangement Highly efficient drum internal ‘all furnace with low furnace exit gas temperature Economiser tube bends placed outside the flue gas path by providing double casing arrangement. Low flue gas velocities across pressure parts Rice Husk Lignite Coal ADVANTAGES: = Low maintenance due to minimum use of refractory in the furnace Eliminates gas leakage - Ensures structural rigidity Adds to ruggedness of boiler ~ Eliminates eddies resulting in minimum erosion ~ Ensures low flue gas velocity Increases creep and fatigue resistance = Minimizes external fouling due to alkali constituents in ash ~ Eliminates internal fouling of Superheater = Helps in achieving steam purity of 0.02 ppm silica and 0.1 ppm Total Dissolved Solids (TDS) = Minimizes fouling due to alkali constituents in ash ~ Minimizes erosion of tube bends thus minimum leakages. ~ Reduces erosion resulting in improved life of heating surfaces (conta)«Travelling Grate Boilers @ High Efficiency FEATURES ADVANTAGES + Generous grate area loading - efficient combustion of fuel minimizes unburnt carbon loss + Staggered secondary air nozzles at mult levels + better turbulence due to high pressure air jets - effective air curtain for minimizing escape of tunburt fuel particles. + Heat recovery through economizer & air heater - Low flue gas exit temperature. = Low Auxiliary Power Consumption === FEATURES ADVANTAGES: + Low flue gas velocities - reduces draft loss across flue path + Single pass boller bank design - law power consumption + Low excess air operation = low power consumption m= Environment Friendly = + Efficent Air Pollution control equipment to limit particulate emission. + Efficient silencers that meet Occupational Safety and Health Administration (OSHA) norms 180 TP, 110 kale), 40 Deg C, Tavoling Grate Boiler supplied o Shee Duta SK Ls, Maresh, nds™ Automated Operations == ‘Automatic Control System - DCS / PLC + Extensive use of supervisory controls and data acquisition system (SCADA) to minimize manual intervention, enhance safety and ease of operation. + Safety and interlocks as per HAZOP (Hazard and Operabilly Analysis) for complete safety of ‘operator and equipment. @ Other Features EEE + Mechanical / Pneumatic fly ash handling system + High pressure feed water heaters for improving cycle efficiency / fuel economy + Variable speed feeders for regulating the fuel feed Adequate number of soot blowers provided for on-load cleaning of all heating surfaces - superheaters, boiler bank, economiser + On-line bagasse storage silos for stable boiler operation . + Indoor & outdoor instalation options h + Variable frequency drives for fans and feed pumps.= Stoker art With experience of more than 200 Travelling Grate Stokers, we offer rugged and easy to maintain stokers suitable for multi fuel fring. Typleal elevation of 220 TPH, 10949 9.0m (g) 540 Deg C TG Boer 30 image of fan Traveling Grate Stoker Merosiricture of neat resistant Sonera! Graphite (SO) ron gate bar Rugged + Heavy duty ribbed grate bars made of heat resistant Spheroidal Graphite (SG) Iron + Supporting cross beams are made of heavy section to take load of grate bars and fuel + Skid bars are fixed to the cross beams and are made of heat resistant cast iron as per SA 278 specifications. + Chains are robust in construction and its parts are made of hardened and tempered steel. Easy to Maintain + The Grate bars are made in short section, which can be individually replaced quickly + The bottom portion of stoker and its drive components, shafts, bearing and sprockets are cooled by combustion air, which eliminates overheating and results in long life, + Chain is Catenary tensioned, which eliminates manual tensioning + Spring loaded shoes prevent the grate from opening prematurely, thus avoiding entrapment of foreign material ‘such as stones, tramp iron ete. + Self lubricating Graphite bearings are provided for Stoker ‘Shaft. These bearings are chemically inet, dimensionally stable non Hygrascopic and resistant to wear.Innovative Solution for u of Di lery Spent Wash Vinasse (Slop) Fired Boiler + ‘st ofits kind, specially designed slop fired boiler to fire concentrated effluent from distillery along with minimum support fuel to generate steam & power for captive consumption + Muttiple options for support fuel such as Bagasse, Rice husk, Coal etc + Ensures Zero discharge as per environmental norms. See eee ear Preys Pert at erat) ace meee enact ey -Sehemane sroving 1 ale Grate Boiler, ‘Nicaragua + For burning only bagasse we also offer low cost and reliable pin hole grate boilers + Pin hole grate boilers are equipped with stationary pin hole grate with steam jets for ash removal. The steam nozzles are staggered hence de-ashing is smooth and cffcient + The furnace bottom water wall tubes and the pin hole ‘grate bars are arranged with slight slope for positive water circulation + Grate bars are made of heat resistant steel shaped to rest losely on a support floor of boiler tubes which are integrated with the furnace water walls. + Absence of moving components in pinhole grate makes it easy for use. offered in partnership with leading European company= Design Capabilities == We have a large, state-of-the-art Design Office with a strength of274 designers. In our intial years (1960s), we 0 Mode ot 120 TP, 125 apm. 45 Deg. Ting Gate ter had a technology transfer arrangement with John ose ‘Thompson, UK. Since then we have developed our own engineering and technological capabilies for Traveling Grate, Dumping Grate, Atmospheric Fhidlsed Bed Combustion, Circulating Fludisea Bed Combustion and Oi18.Gas Fired Boies. Currently we have a licensing arrangement with Foster Wheeler, USA for PC Fired, CFBC Boilers as well as Package Oil & Gas Fired Boilers. ‘We use the latest software packages for designing and detailed engineering of boilers, For project management, wouse ERP (BaaN), MS Projects & Prima Vera, We also utlise the services of the R&D fai European Universities for conducting tests on improve the availabilty and efficiency of boilers. ‘spt presents he computor aided ow modeling technique used by uso pro! the tue gas low patter veloc ond temperate We ae cuenty supplying a $78 TPH Bate othe Ghasour Waste to- Energy Project in De, ‘haouted by LAPS Enoronmentalinasrcture & Sordoes Lid 28 EPG Contactor cooperation ttn Keppel Seghers, Begum as Tecnology supple nd supper of he air cooled grate= Quality (Scec) Approvals: + CE Marking ASME ‘N’& ‘NPT’ Stamps ASME ‘S''U"'U-2' & 'U-3' Stamps + National Board, USA'R’ Symbol + National Board, USA NB’ Mark + Lloyd's Approved Class-1 Manufacturer of Fusion Welded Prossure Vessels up to 200 mm (8°) thickness + Lloyd's Approved Foundry from Lloyd's Register of Shipping, London + Department of Transportation (DOT), USA approval for Liquefiable Gas Containers Mochanised Utrasonie Testing of 100 mn (6) hick dram + Special Equipment Licensing Organisation, China (SELO) + Chief Inspector of Bollers (CIB), India + 180 9001 : 2008 Approval by Lloyds Register of Quality Assurance + 180 14001 : 2004 OHSAS 18001 : 2007 Testing Facilities: + Radiography upto 300 mm thickness + Helium Leak Testing + Mechanised Ultrasonic Testing + Positive Material Identification (PMI) + Metallurgical Microscope of 2000x with Photography facility + 39.Channel Spectroscope with Nitrogen Analyser + Impact Testing up to-196°C (-821°F) + Tensilo Testing (at elovated temp. up to 800°C) + 1GC Testing + Gas Analyser for Oxygen, Hydrogan & Nitrogen + Theadolite System + Hardnoss Testing + Utrasonic Testing + Magnetic Particle Testing + Dye Penetrant Testing Facigranty tity f25300 mm (12) thteV unoor Te hove 9 adopanhy trans 000 toni We have tan Resor External Inspection Agen: + Lloye's Register + Bureau Veritas + Dot Norske Veritas (DNV) + TW. + Velosi Certification Services + SGS Inspection + Bax Counsel 29-Chennel Specrameter wih Nirogen Analyser, Merostture of + Engineers India Marensite Stains Stoo! + Chief inspector of Bollers, India "ASTINA 743 GrCANM,= InfrastructUre = ae ht Sie a sania‘our manufacturing pan ped for manufacture of Ons & Headers: Membrane P ‘mas Single poco waht fo 0 MT We can hot rob ster Pats upto 300 mm (127 thickness 180:mm (69 thickness, ACE CE Cnc’ Maximum Lifting Capacity DRC Mees Cree Rr aad ‘and old up i PR OORT CI) 120,000 sq.m. (143520 sq. yards) cn cs= Site Work aut Experience: + 600 Boilers +70 Complete Sugar Plants including Major Expansions 30 MW Cogen PowerPlant ‘on EPC basis intone work for Shree Renuka Super Lid, aa q a. 220 TPH Traveling Grato Boer under Erection at Roylex (inte), Guatemala———= A Few Recent References Customer! Sie TeH | talsacma | deat Fu Ingenio Magdalena SA, Guatemala 220 109 40 agasso, Coal {Repeat Grd rom Magiatna Group) eam « “ Bogesse, Coal Ingenio Agricola ndustial Santa Ana, SA. Guatemala 220 109 540 Bagasse, Coal Royex SA, (ztex S.A), Guatemala 220 109 s40 Bagesse, Coal Ingenio Chaparastque S.A, ESalador 220 109 540 Bagesse, Coal Ingenio Panuco SAPIDe CV, Mexico" 200 85 510 Bagasse, Natural Gas IN Garavan Bo-enery, Colombia 180 703 525 Bagasse San Diego SA, Guatemala 105 109 40 agate, Coal Ingenio Polo Gordo S.A, Guatemala 165 109 540 Bagasse, Coal Ingenio La Union S.A, Guatemala 165 109 540 Bagasse, Coal Cogeneracion Green Power S.A, Nicaragua 160 85 40 Bagesse, Coal Natural Gas Ingenio Risaralsa S.A, Colombia 159 658 510 Bagasse, Coal, Fuel Ol Compania Azucarera del Sur. SA, Nearagua 160 85 540 Bagasse, Natural Gas non Kaen Sugar PowerPlant Company Lis, Thailand | 4x 150 10 s10 Bagasse, Cane Trash, Woo chips Compania Azvcarera Tres Vales S.A. de CV, Honduras | 60 o33 510 Bagasse, Coal Kesar Enterprises Ui, naa 190 115 542 Bagass, Imported coal, nslan coal Urankar Stree Duta Power Company Lid, India 100 109 540 | Bagasse, ported coal, Rice husk, Cane rash ‘Dhami Sugars and Chemicals Ui, nda us 125 45 agesse, Imported coal Shree Duta SSKL (Dalmia Group), nda 20 15 545 Bogasse, Imported coal ILFS EnvvonmentInfastucture & Services Lic, nda 579 4289 400 Muncipa Sots Waste * Pinhole Grate Boiler 2 105 TPH, 67 Kasam, 485 Dog. © Coal Fred AFBC Boiers for Rajstnan Spinning and Weaving Mil i, nda Detaied Ist can bo provided on request 2 190 TPH CFAC Baler with Fostr Wooler, USA Techology fr 45 MW Powor generation ‘at BLA Power Pvt. Ls, Gadorwor MF ndaProject Management & Training We use dedicated teams fr Projet Management These inde specials acros vaousfuretone, We use onolod ERP (Entepnsofesource Panna) solute fom ‘Baah ana MS Proje fo conta al project action Other Isgec Offerings STEAM GENERATORS AUXILIARY EQUIPMENT | STEAM GENERATOR SERVICES | EPC PROJECTS = Pulverized Coal Fired Electrostatic Precipitator (ESP) | - Site Construction & Commissioning - Independent Power Plants - Circulated Flidzed Bed Combustion (CFBC) | - Deaerator Retofting and Modemizaon = CoGeneraton Panis) - Atmospheric Fluidized Bed Combustion (AFBC) Replacement / Upgradation of Parts ~ Sugar Plants: -O1& Gas Fired Trouble Shooting & Services = Traveling | Pulsating | Pinhole / Dumping Grate Residual Life Assessment (RLA) Studios + Slop! Vinasse Fired Training Waste to Energy Spares Waste Heat Recovery Feed Cycle Equipment (HP Heater, LP Heater & Condenser) Process Equipment Presses * Castings * Contract Manufacturing » Trading Inaia USA www.isgec.com Europe ‘Agents Printed inne 2073 ‘Ac4, Sector 24, Noida -201 301 (U.P) India Contact: NR Shastry / Yogesh Marwaha. Tel: #91-120-408 50 05 / 02 Fax: 491-120-408 50 00 E-mail: exports@isgec.co.in, oft North America Office 5125 Coctrane Avo. Oakland, Calfomia, CA 94618 USA Contact: Ashi Matic Tol: 1-510-922-9815 Fax: $7-510-870-7220 small: ahi@'sgec.com Europe Office Kreilen Strasse 25, 40470 Dusseldorf, Germany Contact Viren Chadha Tol: #49-211-271 63 00 E-mail: vchadha@isgec.com ‘Across 72 Counties For county spectc contact details please wee fo oxports@isgec.co.in Contr subjoctochango, without any prior notice IageerBF 8 Br.fEng/08139080