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Sustainable Environment Research 28 (2018) 142e147

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Sustainable Environment Research


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Original Research Article

MEA and DEE as additives on diesel engine using waste plastic oil
diesel blends
Pappula Bridjesh a, b, *, Pitchaipillai Periyasamy a, Arani Vijayarao Krishna Chaitanya b,
Narayanan Kannaiyan Geetha c
a
Department of Mechanical Engineering, St. Peter's Institute of Higher Education & Research, Chennai, 600054, India
b
Department of Mechanical Engineering, MLR Institute of Technology, Hyderabad, 500043, India
c
Department of Science and Humanities, Sri Krishna College of Engineering and Technology, Coimbatore, 641008, India

a r t i c l e i n f o a b s t r a c t

Article history: Waste plastic oil (WPO) is a standout amongst the most promising alternative fuels for diesel in view of
Received 13 September 2017 most of its properties similar to diesel. The challenges of waste management and increasing fuel crisis
Received in revised form can be addressed while with the production of fuel from plastic wastes. This experimental investigation
6 November 2017
is an endeavour to supplant diesel at least by 50% with waste plastic oil alongside 2-methoxy ethyl
Accepted 3 January 2018
Available online 8 January 2018
acetate (MEA) and diethyl ether (DEE) as additives. Test fuels considered in this study are WPO, 50D50W
(50%Diesel þ 50%WPO), 50D40W10MEA (50%Diesel þ 40%WPO þ 10%MEA) and 50D40W10DEE (50%
Diesel þ 40%WPO þ 10%DEE). The test results are compared with diesel. An increase in brake thermal
Keywords:
2-Methoxy ethyl acetate
efficiency and abatement in brake specific fuel consumption are seen with 50D40W10MEA, as well as
Diethyl ether reduction in hydro carbon, carbon monoxide and smoke emissions. 50D40W10DEE showed reduced NOx
Waste plastic oil emission whereas 50D40W10MEA has almost no impact. Engine performance and emission character-
Pyrolysis istics under different loads for different test fuels are discussed.
© 2018 Chinese Institute of Environmental Engineering, Taiwan. Production and hosting by Elsevier B.V.
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-
nc-nd/4.0/).

1. Introduction The research established by Kalargaris et al. [9] showed that the
engine could be operated using neat WPO but the brake thermal
With the vast applications of plastics, the production of plastics efficiency (BTE) reduced by 4% when compared with diesel at full
globally increased in leaps and bounds. The quality of lives of load. On the onset, up to a load of 80%, the WPO exhibited higher
people improved with the invention of plastics. From the onset of BTE than diesel. Exhaust emissions such as oxides of nitrogen
invention of plastics, accumulation of plastic wastes gives rise to (NOx), hydro carbon (HC) and carbon monoxide (CO) were higher
environmental problems [1]. It may take billions of years for plastic for neat WPO than diesel. Mani et al. [10] examined the impact of
to degrade naturally [2]. Conversion of plastic waste into plastic oil neat WPO as fuel on a single cylinder diesel engine. The investi-
is found to be the optimal solution to minimize the accumulation of gation uncovered that the CO emission has increased by 5% and NOx
plastic waste in environment [3]. With the escalation in con- emission increased by 25% than diesel. When contrasted with
sumption of energy, various methods are being developed for uti- diesel, smoke emission increased by 40%. Kaimal and Vijayabalan
lizing the alternative resources of energy effectively [4]. The [11] did a relative report on performance of diesel engine with neat
challenges of waste management and increasing fuel crisis can be WPO and diesel at different loads. Their investigation reported that
addressed simultaneously with the production of fuel from plastic BTE and brake specific fuel consumption (BSFC) were particularly
wastes. Some researchers showed that the properties of the waste substandard to diesel. Additionally, NOx, HC and CO emissions were
plastic oil (WPO) are practically like diesel fuel [5e8]. higher for WPO than diesel.
It is unavoidable to state that the engine performance deterio-
* Corresponding author. Department of Mechanical Engineering, St. Peter's rated when fuelled with neat WPO due to the presence of high
Institute of Higher Education & Research, Chennai, 600054, India. aromatic content and high viscosity. Tests were conducted by
E-mail address: meetbridjesh@gmail.com (P. Bridjesh). Panda et al. [12] on a single cylinder diesel engine using blends of
Peer review under responsibility of Chinese Institute of Environmental WPO as fuel. It was concluded that the BSFC for all blends of WPO
Engineering.

https://doi.org/10.1016/j.serj.2018.01.001
2468-2039/© 2018 Chinese Institute of Environmental Engineering, Taiwan. Production and hosting by Elsevier B.V. This is an open access article under the CC BY-NC-ND
license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
P. Bridjesh et al. / Sustainable Environment Research 28 (2018) 142e147 143

were higher than diesel fuel and vibration on engine was noticed diesel engine were then compared with both WPO and Diesel for
with blend percentage beyond 50. Based on the studies on using any improvement.
blends of WPO with diesel, the performance and emissions from
the engine have not improved significantly as compared with 2. Methodology
diesel. The physical and chemical properties of blends of WPO are
better than neat WPO but the density and viscosity of blends of 2.1. Materials and methods
WPO are higher than diesel. As such, the heavier HC chains present
in blends of WPO leads to higher HC and CO. WPO is produced from various types of plastics such as, high
Ananthakumar et al. [13] found that the variable compression density polyethylene (HDPE), low density polyethylene, poly-
ratio in diesel engine could operate with 100% WPO. Blends of WPO ethylene terephthalate, polypropylene (PP), and polystyrene in
and diethyl ether (DEE) were utilized as fuels to examine the per- proportions of 35, 10, 35, 10, 5 and 5% respectively on weight basis.
formance of diesel engine. The results demonstrated that BTE of HDPE has long linear polymer chain with high degree of crystalinity
WPO blends was lower than diesel and BSFC was particularly but LDPE has more branches with weak intermolecular forces.
inferior to diesel in all cases. However, HC and smoke emissions Whereas, PP has linear hydrocarbon chain but the density of PP is
were close to diesel. Additionally, at higher compression ratios, the lower than HDPE. The process of producing oil from waste plastics
engine performed better in terms of BTE with diesel yet it is is termed as pyrolysis. It is the process of thermally degrading long
particularly inferior with blends of WPO. It is as well observed that chain polymers into less complex molecules in inert gas atmo-
NOx emission might have been higher in WPO blends at higher sphere through heat and pressure in the absence of oxygen. Those
compression ratios. Devaraj et al. [14] analysed the performance of mixed plastic waste was cut into small pieces of size 1e2 cm2 by a
diesel engine fuelled with blends of WPO and DEE in proportions of shear cutter. These bits were washed ceaselessly with water and
5% and 10% of DEE. The test results demonstrated that brake power after that dried. Coal of 10 wt% and Zeolite Socony Mobil-5, a
and BTE increased with blends of WPO over diesel, about which, catalyst of 1.5 wt% were mixed with the dried bits of plastic wastes.
10% blend exhibited higher BTE. At higher engine speeds, BSFC for The ingredients are fed into a batch reactor and undergo pyrolysis
WPO blends are close to diesel. With addition of DEE to WPO, HC in the absence of oxygen and in an inert nitrogen environment. The
and CO emissions were found to decrease apart from reduction in temperature in the reactor have been upheld in the range of
peak cylinder pressure and heat release rate (HRR). Kaimal and 450e500  C at a heating rate of 10  C min1 using a PID controller.
Vijayabalan [15] analysed the addition of DEE to WPO-diesel blends This procedure is permitted to proceed for 4e5 h and the plastic
on a diesel engine. 5, 10 and 15% by volume of DEE was mixed with vapours generated from the reactor are condensed as they pass
WPO. Cetane number of blends of DEE-WPO being higher showed through a double walled condenser and this condensate (WPO) is
reduced BSFC than neat plastic oil. Also, the BTE for blends of DEE- collected in a separate tank. The yield from plastic wastes consti-
WPO was higher than WPO. Combustion characteristics revealed tutes 56.2% WPO, 46.6% gas and 3.2% solid waste by weight. 10 kg of
reduced peak cylinder pressure and heat release for blends of WPO- plastic wastes yielded 840 mL of WPO. The products of pyrolysis of
DEE resulting in increased delay period along with delayed start of plastic wastes are oil, gas and char. The amount of useful oil pro-
combustion. Sukjit et al. [16] studied the effects of butanol and DEE duced is influenced by the volatile matter, fixed carbon and ash
addition to WPO along with castor oil. The combination of DEE and content present in the plastic wastes.
castor oil showed more advantage to decrease HC, CO, NOx and For reduction in exhaust gas emissions, oxygen enriched com-
smoke emissions than other blends. It was also observed that bustion is a superior technique. Out of the numerous oxygenated
butanol-WPO-castor oil blend showed benefit in smoke emission at additives, MEA and DEE are selected in the present study. The lower
low engine load while the DEE blend was more potential to reduce viscosity, higher volatility and higher cetane number of DEE are
smoke emissions at high engine load. The increase in ignition delay favourable to be used as additive with WPO. The combustion
at high engine load was noticed with addition of butanol to WPO characteristics of oxygenated additives are dominated by the con-
and the combustion of DEE blend compared to butanol blend stituents like ether or ester radicals. MEA has both ether and ester
promoted lower maximum HRR and lower in-cylinder pressure. radicals as a good additive in diesel engine. Also, the oxygen con-
Addition of oxygenated additives like alcohols, esters, or ether tent in MEA is very much high (40.7%) than diesel. Boiling point of
can reduce the aromatic content of WPO. In specific, alcohols have MEA is closer to diesel. As such, it avoids the drawback of vapour
greater tendency to improve spray characteristics which could be blocks in the fuel system. Addition of DEE and MEA will improve
beneficial to reduce smoke. Damodharan et al. [17] explored the the combustion and decrease the emission. But from physical and
impact of addition of n-butanol with WPO blends on diesel engine chemical properties point of view, these additives are different
performance. Experimental results indicated that NOx emission from each other. So, separate tests are needed to evaluate the WPO
reduced favourably with addition of n-butanol than WPO and blends with diesel along with either DEE or MEA. The main prop-
diesel. Be that as it may, HC emission increased with increment in erties of blending stocks are shown in Table 1.
n-butanol content when contrasted to diesel.
From the summary of literature review, various avenues of WPO 2.2. Experimental setup and procedure
utilization in diesel engine are observed. Still, some of the
oxygenated additives are not used in diesel engine along with The engine tests were conducted on single cylinder (5.2 kW) at
WPO-Diesel blend. So, advanced exploratory investigation is ex- constant speed (1500 rpm) in a four-stroke diesel engine. An eddy
pected to contemplate the impacts of oxygenated additives on current dynamometer was coupled to the engine. Pressure in the
diesel engine performance fuelled with WPO-Diesel blends. combustion chamber was measured by AVL (Germany) GH12D
The main objective of the present investigation is to supplant miniature pressure transducer. AVL 364 angle encoder was used to
50% by volume of diesel with WPO, 2-methoxy ethyl acetate (MEA, get crank angle position. A five gas analyzer, AVL Digas 444 mea-
CAS number: 110-49-6) and DEE (CAS number: 60-29-7) by sures the composition of exhaust gas emission. Smoke meter of AVL
formulating three blends of diesel/WPO/MEA/DEE. The effects of make was used to measure the smoke opacity. Thermocouples
these blends [50D50W (50%Diesel þ 50%WPO), 50D40W10MEA were installed to measure temperature of exhaust gas, cooling
50%Diesel þ 40%WPO þ 10%MEA) and 50D40W10DEE (50% water, calorimeter water at inlet and outlet. AVL INDI MICRA-602-
Diesel þ 40%WPO þ 10%DEE)] on performance and emissions of a T10602A version V2.5 software was used for online analysis of
144 P. Bridjesh et al. / Sustainable Environment Research 28 (2018) 142e147

Table 1
Properties of blending stocks.

Property Diesel WPO MEA DEE 50D50W 50D40W10MEA 50D40W10DEE ASTM method

Density @15  C (kg m3) 0.835 0.782 1.01 0.713 0.808 0.807 0.805 D4052
Calorific value (MJ kg1) 45.4 42.9 21.1 33.9 44.1 43.1 43.3 D240
Kinematic viscosity (cSt) 2.15 2.52 e 0.23 2.33 2.31 2.28 D445
Flash point ( C) 49 62 49 40 55 e e D93
Boiling point ( C) 180e330 130e385 145 34.6 e e e D7169-16
Self ignition temperature ( C) 210 258 392 160 e e e D1929-16
Cetane number 53 44 e > 125 48 46 45 D4737
Oxygen content (wt%) 0.03 4.31 40.7 21.6 e e e e

engine performance. The ignition delay period, starting of com- 50D40W10DEE, the dynamic injection decreases and the fuel in-
bustion, HRRs and peak cylinder pressure were obtained from jection process is prolonged resulting in decrease in cylinder
pressure vs. crank angle diagram. The schematic sketch of setup of pressure [19]. In case of 50D40W10MEA, as the load increases, the
engine is shown in Fig. 1 and the engine specifications are shown in ignition delay decreases due to the later starting of combustion
Table 2. Uncertainty analysis of measured and calculated quantity is while the maximum pressure falls and occurs later. HRR is influ-
shown in Table 3. The total uncertainty percentage is in the range of enced by ignition delay period and premixed combustion phase
±1.7%. which in turn are influenced by the chemical composition of fuel
Before starting the engine, lubricating oil level and cooling and mixing of fuel with air. The higher HRR of WPO is probably due
water levels are ensured. The engine is started and run at zero load to better mixing of fuel and air in the second stage of combustion
till the warm up period ends. The fuels used were diesel, WPO, than diesel fuel. Whereas, in 50D50W, the lower heat content and
50D50W, 50D40W10MEA and 50D40W10DEE. The performance of poor mixing of fuel and air in the diffusion combustion may be the
the engine was analysed by varying the load for pre-set intervals reason for decrease in heat release [18]. The combustion analysis
(20, 40, 60, 80 and 100%) and optimum number of intervals. The reveals that most of the heat release in WPO blends happens
engine was run for 10 min at every load to stabilize and the read- throughout the premixed combustion phase because of shorter
ings were recorded. For each refuelling with other blends, engine ignition delay. The higher volatility and lower latent heat value of
was run for 30 min to consume the fuel entrapped in the fuel lines. MEA lead to a larger amount of fuel accumulation in the combus-
Repeatability was ensured by replicating the experiments thrice. tion chamber at the time of premixed combustion stage, leading to
a higher heat release for 50D40W10MEA than 50D40W10DEE.
Despite the fact that cetane number of DEE is especially high, lower
3. Results and discussion
HRR in 50D40W10DEE might be fuel injection into a lower tem-
perature surroundings, where in DEE is a highly volatile liquid [19].
3.1. Combustion analysis

The cylinders pressure and HRR variations with crank angle for 3.2. BTE
all fuels are shown in Fig. 2. The variation of HRR for various fuels is
fully magnified at full load only. So the comparison curves were BTE is true identification of the engine performance and is
drawn at full load conditions. It can be seen that the peak cylinder influenced by calorific value of fuel. Fig. 3a shows BTE variations at
pressure for all test fuels is of the order of WPO > different load. At full load conditions, BTE decreased by 6.9% with
50D50W > 50D40W10MEA > 50D40W10DEE > diesel. For WPO WPO and 4.5% with 50D50W than those of diesel. As the viscosity of
and 50D50W, the viscosity is higher and cetane number is lower. WPO and 50D50W is higher than diesel, there will be diminishing
With decrease in the cetane number, the delay period lengthens over atomization and vaporization of WPO resulting in increased
which results in delayed start of combustion. Measure of fuel BSFC and decreased BTE [18]. BTE decreased by 3.4% with
partaking in delay period and premixed combustion phase also 50D40W10DEE than diesel. The low viscosity, calorific value and
affects the cylinder peak pressure which in turn depends not only density of DEE in 50D40W10DEE could influence the fuel spray
on chemical properties of fuel but also on rate of combustion. formation resulting in lower BTE than diesel. The higher cetane
Moreover, the differences in densities and bulk modulus of elas- number of DEE in 50D40W10DEE was appropriately concluded for
ticity of test fuels influence the combustion process [18]. With earlier ignition which results in better combustion [14]. It is also

Table 2
Engine specifications.

Make and model Kirloskar, TV1

Number of cylinders 1
Bore, mm 87.5
Stroke, mm 110
Combustion chamber Hemispherical
Piston bowl Shallow bowl
Compression ratio 17.5:1
Rated power, kW 5.2
Rated speed, rpm 1500
Fuel injection type Direct injection
Number of nozzle holes 3
Fuel injection pressure, MPa 22
Fuel injection timing,  CA bTDC 23
Dynamometer Eddy current, 7.5 kW, 1500e3000 rpm,
air cooled with loading unit
Load measurement Direct coupling, strain gauge
Fig. 1. Schematic diagram of diesel engine test rig.
P. Bridjesh et al. / Sustainable Environment Research 28 (2018) 142e147 145

Table 3
Instruments and uncertainties.

Instrument Measured quantity Measuring range Accuracy Percentage uncertainties

AVL Digas 444 analyzer NOx 0e5000 ppm ± 10 ppm ± 0.53


HC 0e20,000 ppm ± 10 ppm ± 0.11
CO 0e10% vol ± 0.03% ± 0.32
AVL 437C smoke meter Smoke opacity 0e10 FSN (filter smoke number) ± 1% ± 1.1
Speed sensor Engine speed 0e10,000 rpm ± 10 rpm ± 0.1
Stop watch Time e ± 0.6 s ± 0.2
Burette Fuel quantity 0e50 cc ± 0.1 cc ± 1.0

observed that BTE increased by 1.9% with 50D40W10MEA than may be explained that DEE blends produce relatively slow vapor-
diesel. The boiling point and self ignition temperature of MEA are ization and unavailability of oxygen at crevices and sac volumes
almost equivalent to diesel. This can be ascribed to the improved causes incomplete combustion which resulted in increased CO
spray atomization of 50D40W10MEA along with faster fuel vapor- emission [17,20]. The drastic increase in CO emission beyond 80%
ization resulting in improved combustion with increase in BTE. load may be due to consumption of more amounts of fuel and
Above all, the increased ignition delay with 50D40W10MEA pro- shorter duration available for fuel to burn completely. The CO
motes better fuel air mixing which increases the combustion emission is also controlled by l. It can be seen that the values of l
efficiency. for 50D40W10MEA and 50D40W10DEE are very close to diesel and
higher for WPO. It infers that the engine runs leaner with
3.3. Exhaust gas temperature (EGT) 50D40W10MEA and 50D40W10DEE. The reduced BSFC with
50D40W10MEA and 50D40W10DEE confirm to this.
Fig. 3b shows EGT variations with respect to load for all fuels.
EGT increases as the load on engine increases. Consumption of 3.5. HC
additional amount of fuel needed to generate the same power to
meet the load requirement may be the reason. In case of WPO, the The properties of fuel, fueleair mixture and engine operating
fuel air ratio increases with increase in the load resulting in conditions greatly influence the formation of HC. The HC emissions
increased EGT. Table 1 shows that oxygen content in variations with respect to load are shown in Fig. 3d. With WPO and
50D40W10MEA is higher over other test fuels. Other than that, 50D50W, HC emission increased by 22% and 12%, respectively, than
increment in oxygen content promotes more complete combustion diesel. This may be attributed to the aromatic nature of WPO along
resulting in higher EGT. with local rich and lean mixtures of fuel and air in the combustion
chamber. The chemical kinetics of WPO reveals that thermal
3.4. CO cracking affects the long chain and short chain carbon molecules
which results in formation of lean mixtures and lean combustion
Fig. 3c depicts CO emission and equivalence ratio (l) variations during the delay period. Also, during the late combustion process,
with load for all fuels. Equivalence ratio is defined as the ratio of under mixing of fuel and air results in higher HC emission [21,22].
actual fuel/air ratio to the stoichiometric fuel/air ratio. CO emission There was 5.6% decrease in HC emission with 50D40W10DEE than
is lower for WPO, 50D50W, 50D40W10MEA and 50D40W10DEE diesel. This might be due to the release of molecular oxygen in DEE
than diesel. The higher oxygen content in WPO, 50D50W, in 50D40W10DEE. Whereas, the HC emission decreased by 11.1%
50D40W10MEA and 50D40W10DEE has a tendency to decrease CO with 50D40W10MEA. This might be attributed to the higher
emission. Among all test fuels, 50D40W10MEA indicated lower CO amount of oxygen in MEA which need initiating the unsaturated
emissions. This may be due to more oxygen molecules present in hydrocarbon in the fuel to more complete and cleaner combustion.
MEA and furthermore, mixing of fuel and air with appropriate As such the surplus oxygen helps for the more complete combus-
spray atomization tends in reducing CO emission. When tion resulting in the decrease of HC emission.
50D40W10DEE and 50D40W10MEA are compared, CO emission
increased by 5.9% for 50D40W10DEE than 50D40W10MEA. This 3.6. NOx

Fig. 3e shows NOx and BSFC variations with respect to load for all
fuels. NOx in the combustion chamber is produced at an elevated
temperature of 2200 K, and NOx emission depends on combustion
temperature and oxygen content. It is observed that NOx emission
increased by 23.6 and 7.2% with WPO and 50D50W than diesel.
Table 1 reveals that oxygen content in WPO is 4.31%. The higher
oxygen content in WPO and 50D50W than diesel might have led to
rise in combustion temperature and in turn more NOx emission.
Moreover, the higher adiabatic flame temperature and higher HRR
of WPO and 50D50W are also a possible cause for increase in NOx
emission [18,23]. With 50D40W10DEE, NOx emission decreased by
5.5% than diesel. It might be ascribed to the cooling effect caused by
the vaporization of DEE in 50D40W10DEE and the decrease in heat
release has diminished the peak combustion temperature, bringing
about decrease in NOx emission. Also, the shorter ignition delay and
high latent heat of vaporization of DEE in 50D40W10DEE might
Fig. 2. Variations of cylinder pressure and heat release rate (HRR) vs. crank angle at full have reduced the peak combustion temperature and pressure
load. which in turn enhanced the reduction in NOx emission [14]. With
146 P. Bridjesh et al. / Sustainable Environment Research 28 (2018) 142e147

Fig. 3. Performance evaluation as function of load for all test fuels (a) brake thermal efficiency, (b) exhaust gas temperature, (c) CO and equivalence ratio, (d) HC, (e) NOx and BSFC (f)
smoke emission.

50D40W10MEA, there is marginal increase (1.4%) in NOx emission. lower by 15.6% with 50D40W10MEA. The higher viscosity of WPO
This may be due to the higher energy density of MEA [23]. The and slow combustion of WPO during the combustion phase results
lower heating value of plastic oil needs more fuel to maintain the in higher smoke emission. Whereas, the higher oxygen content in
power output at peak load. The presence of alkanes in lower pro- 50D40W10MEA promotes more complete combustion and also
portions attributes to the lower heating value of WPO and blends of oxidizes the soot already formed by removing local oxygen de-
WPO. Because of the cetane index of WPO and blends of WPO, more ficiencies. As the engine runs overall leaner with 50D40W10MEA,
fuel being burnt in premixed combustion phase. the combustion is being assisted by the presence of fuel bound
oxygen of MEA in locally rich zones, which seems to have the
3.7. Smoke opacity dominating effect. When 50D40W10DEE and 50D40W10MEA are
compared, smoke emission for 50D40W10DEE is higher than
The smoke variations for all test fuels are shown in Fig. 3f. 50D40W10MEA by 8.6%. This might the formation of regions of rich
Smoke emission with WPO is 12.3% higher than diesel whereas it is mixture with deviation in spray atomization.
P. Bridjesh et al. / Sustainable Environment Research 28 (2018) 142e147 147

4. Conclusions In summary, the problems of fuel energy crisis and plastic waste
management can be addressed simultaneously with production
An experimental study is lead to assess the diesel engine per- and utilization of fuel produced from plastic wastes. MEA should
formance using WPO and oxygenated additives like MEA and DEE make a favourable additive for WPO and diesel.
and compared with diesel without any modifications in the engine.
The following results were obtained:
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