Servo/Hydraulic Press Brake With

Automatic Tool Changer

HD 1003 ATC
The HD NT Press Brake
An ultra-high precision, down-acting system featuring advanced hydraulics
that provide the ultimate in positioning accuracy.

Unique Hybrid Drive System

Pressure Tank Independent AC-servo motors drive high

efficiency, bi-directional hydraulic pumps
AC Servo Motor
• Extremely fast approach, bending and return speeds – provide
faster cycle times and result in more parts per hour
Two-Way Piston Pump • Unequalled ram positioning and repeatability of ±0.00004˝
• Programmable ram tilting and 50% off-center bending capacity
allows for quick set-up of multiple stage part bending
Cylinder
• Low power consumption – hydraulic pump motors are on only
when the ram is moving
Piston • Stable hydraulic oil temperature ensures consistent angular accuracy
• Less hydraulic oil and fewer oil changes required
• Very low noise level

Servo-hydraulic Drive Principle

Upper Table

Rapid Rising

• Precise • Energy-efficient
• Dynamic • Eco-friendly
Rapid Lowering • Constant bending result
• Quiet

Bending Process
 HD 1003 ATC
Press Brake
Automatic Tool Changer
(ATC) and Bend Indicator
technology eliminate
time-consuming setup
and costly test bends.

Key Benefits:
The high-performance HD series features and productivity. The ATC is capable of storing
a Hybrid Drive system that is engineered for more than 86 feet (26.4 m) of precision tooling. • Quicker and more precise tool
low energy consumption and requires less Locating and loading the appropriate tooling is set-up compared to manual
hydraulic fluid than conventional machines. performed quickly and efficiently. The system’s operation
In addition to being eco-friendly, Amada’s four-axis manipulator precisely selects and
• Perfect for small lot sizes
Hybrid Drive system maintains a high rate places punches and dies from the tool magazine
of repeatability (± .00004˝). — avoiding costly delays typically associated • Reduced requirements for
with conventional tool changes. the operator
Equipped with an automatic tool changer,
the HD-ATC provides unmatched flexibility • Ideal for complex tool layouts
• Large open height allows for a
variety of part geometries to
be formed
• Auto-slide 3-position foot pedal
for fast convenient stage bending

HD-ATC Components

Hybrid Drives

Punch Stockers
AMNC/PC Control

AKAS Laser
Safety System

Automatic
Bend Indicator
Die Stockers

Auto Slide Foot Pedal Safety Gate

HD-ATC Tool Changer

• 15 Punch Stockers
• 18 Die Stockers
• 86´ Tool Capacity
• Punch Reversal Unit
• 4 Tool Layout units
(2 punch, 2 die) for
quick, precise tool
changes

• A total of 4 manipula-
tors automatically
provide precise
tool layout

• Rotating stockers enable

punches to be installed
in reverse orientation

• The motorized foot pedal moves to

the tool station where the next bend
is produced

Multiple Axis Backgauge

6-axis backgauge plus 2 additional L-axes — provide L-Shift functionality
(for gauging of complex part geometries)

• High-speed movement on all axes ensures that the gauge fingers

are positioned as quickly as the operator positions the part
• 6-axis backgauge including L-Shift functionality
• Independent servo drives for “L” axis as well as “L” shift allow
for tapered and offset gauging
• Tool navigator software positions backgauge where each tool
needs to be installed, shortening the tool installation process
• Unprecedented positioning repeatability ±0.0001˝
• Extended gauging allows for up to a 39˝ flange dimension
• Low-profile design enables part positioning over the top of
the backgauge
BI-S — Bend Indicator Sensor

• The BI-S is a high-speed, high-precision, probe-style bend indicator

sensor that measures and adjusts the bend angle on the fly
• Bend Indicator technology eliminates test bends and reduces setup
• Automatic angle adjustment ensures high-quality production bending
even when material thickness and hardness varies from part to part
• Compensates for any environmental factor that effects bend angle to
produce high-accuracy bends even if the operator lacks experience
• Comes standard on HD series brakes from 88-243 tons
• Automatic detection and compensation of spring back
• Usable with 1V- dies (.236˝ - .787˝)

Variable Slit Crown Bed

• Amada’s patented slit crown bed design combined with a simple

lever adjustment, provides consistent angle accuracy
• The wedge setting calculated by the AMNC control is adjustable
according to material type and thickness
• The crown setting is adjustable based on material type and thickness
and is accurate for the entire material length

AMNC/PC – PC Control with Network Capabilities

• Amada’s AMNC-PC control with touch-screen offers multiple modes

of data entry (angle, depth, 2D and 3D) for the utmost in program-
ming flexibility
• Through the Bend-Navi feature on the AMNC-PC control, or with
Amada’s Dr. ABE Bend offline programming software, operators are
provided with a 3D simulation of the bending process which reduces
setup time and bend errors
• Graphic tool library and tool set-up graphics assist operators in the
quick setup of complicated parts
• Amada’s SDD database software provides for program storage on the
control or on a server when the control is networked, providing secure
storage of machine setup and program data
• Bar code scanner provides simplified and immediate retrieval of
stored programs
• Adjustment of all machine axis can be accomplished through use of
control mounted handwheel
Dimensions

114.8˝ 120.47˝

118.5˝ 239.4˝

Specifications

Press Brake Automatic Tool Changer (ATC) Complete System

Tonnage 100 KN (110 ton) Tool Style AMTS ATC Total Length 6080 mm (239.4˝)
Open Height 620 mm (24.4˝) Punch Stockers 15 Total Width 3010 mm (118.5˝)
Stroke 200 mm (7.9˝) Die Stockers 18 Total Height 2915 mm (114.8˝)
Maximum Bend Length 3060 mm (120.47˝) ATC Location Right Hand Total Weight 10,200 kg (22,487 lb.)
Distance Between Frames 2700 mm (106.3˝) Max. Tool Layout Length 3060 mm (120.47˝) Supply Power 10 KVA
Backgauge 6 axis plus 2 axis L-­Shift Auto Tool Layout Range 3000 mm (118.1˝) Voltage 200 V
Oil Capacity 48 liters (12.7 gal.) Minimum Tool Pitch 5 mm (.196˝) Foot Pedal 2, Auto Slide and Remote
Max. Approach Speed 120 mm/sec. (4.72˝/sec.) “V” Range 4-­40 mm (.157-­1.57˝) Bend Control Auto Bend Indicator-­Slide
Max. Bending Speed 10 mm/sec. (39˝/sec.) Punch Reversal Unit Yes Crown Auto Wedge Type
Max. Return Speed 120 mm/sec. (4.72˝/sec.) Punch Height 170 mm (6.7˝ ) Standard Safety AKAS 3F, Safety Gate
220 mm (8.7˝ ) Special (Tool Change), Light Guard
Control Amada AMNC/PC (Slide Pedal)

Amada America, Inc.

7025 Firestone Boulevard • Buena Park, CA 90621 • (714) 739-2111 • FAX (714) 670-8020 • www.amada.com