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Zhuzhou Cemented Carbide Cutting Tool Co.

Ltd(ZCCCT) is the research, production and sales


base of CNC cutting tools with large production scale, advanced equipments and leading technology
strength in China. 2018-2019
——Starting from the very beginning of material selection, we strictly control each procedure and
implement refined management to guarantee the stable quality of products.

CUT TING TOOLS
——Our research and application experts constantly pay close attention to the latest development of
materials and cutting technology to provide high-quality and high-efficiency cutting tools and complete
solutions to our customers.
——Our sales and service network can be found all over China and spanning the globe. We offer
considerate and professional technology services regarding orders of standard or non-standard tailor-
◎Turning Tools
made products.
◎Milling Tools
◎Boring Tools

Huanghe Southern Road, Tianyuan Zone, Zhuzhou, Hunan province, China.


2018-2019
Postcode: 412007
Tel: 0086-731-22889050 22889057 22884405 22884423
22887812 22887837
Fax: 0086-731-22889023 22889025
Website: http//www.zccct.com
E-mail: export@zccct.com
By using this catalogue, you can get the following information:
● Information on new products.
● Product information: Turning tools, milling tools, boring tools,
standard product series of tool holding system, description, basic
Statement
dimensions, recommended grade and cutting parameters, stock, etc. ● The product only provides the specifications
● Technical instruction: Tool selection and application, selection of information based on current productive
insert chipbreaker and grade, typical machining case, etc. conditions. We will continuously improve Safety & environmental
● General technical information. and innovate along with the development protection
of technology.
To better understand and use this catalogue, please pay ● The product photos in the catalogue are
Cemented carbide products are hard and fragile, which are
more attention to the “how to choose ***”, “*** overview” for demonstration only. Due to different
production technologies, product color easily damaged due to improper carrying or clamping, so please
sections in the front of each main catalogue introduction. be careful with them.
(such as insert coating color, tool surface
color) might be different from the colors Spattering of chips may occur and a lot of cooling liquid
shown in this catalogue. It would be is used during the machining process, so protective measures
Symbol explanation advisable to refer to the real product. should be used, such as ventilating equipment, machine
Good working condition
● Please note that in the catalogue, the protective shield, safeguard glasses, protective clothes, and so
minimum ordering quantity of common
Normal working condition on. Please take care to protect hand when clamping inserts with

Welcome to call our technical service hotline: 4008815915


inserts and ceramic insert is 10 pcs, and
Bad working condition
sharp edge.
the minimum ordering quantity of CBN &
★ Recommended grade (always stock available)
PCD inserts is 2 pcs.

● Available grade (always stock available)


● The stock may change because new
product or new grade is released.
○ Make-to-order
▲ Stock available △ Make-to-order
◎Very suitable ○ Suitable

Workpiece material
Machining application

Page
How to select general turning inserts
Number of teeth

P M K N S H
High

Quality guarantee
steel
Carbon steel, alloy
Pre-hardened steel

Stainless steel

Cast iron

Copper alloy

Aluminum alloy
Titanium alloy
Heat resistant alloy,

Specification
parameters
Cutting
■ Turning inserts list Size hardness
Geometry Type Shape steel
range
● Turning inserts listed according to shape

Below 55HRC

Above 55HRC
● Sequence of listed inserts
Negative inserts (with hole – without hole)
Positive inserts (with hole – without hole)
UM-4E B395
● Sequence of listed chipbreaker (Unequal pitch)
Ø4.0~Ø20.0 ◎ ◎ ○ ◎ ○ ◎ B248
-396
For finishing – For semi-finishing – For roughing – For heavy cutting – Without chipbreaker–
Through chipbreaker
Selecting grade according to workpiece material and working
Flattened 4
UM-4EL
(Unequal pitch)
UM-4EFP
Ø4.0~Ø20.0 ◎ ◎ ○ ◎ ○ ◎ B249
B395
-396
B397
We have been awarded GB/T19001-
condition (Unequal pitch)
Ø6.0~Ø20.0 ◎ ◎ ○ ◎ ○ ◎ B250
-398

ISO9001 Quality System Certificate.


Prior to select grade for insert according to working condition that is suitable for
workpiece material UM-4R B399
Ø4.0~Ø20.0 ◎ ◎ ○ ◎ ○ ◎ B251
Good working condition: machine works well and stably. There are high (Unequal pitch) -400
requirements for dimensional precision of components and quality surface.
UM-4RL B399
Main category of Normal working condition: machine works normally. There are certain Radius 4 Ø6.0~Ø16.0 ◎ ◎ ○ ◎ ○ ◎ B252
-400
(Unequal pitch)

All our products are inspected strictly.


requirements for dimensional precision of components and surface quality.
products Bad working condition: machine works with bad stability. There are high UM-4RFP
requirements for metal evacuation rate. Ø6.0~Ø16.0 ◎ ◎ ○ ◎ ○ ◎ B253 B401
(Unequal pitch)
Positive or negative PML-2E
Ø1.0~ Ø20.0 ◎ ◎ ○ ◎ ○ B254 B402
inserts (Corner protection)

CN□□(Negative inserts) PML-2F


Good working condition Normal working condition Bad working condition Ø1.0~ Ø20.0 ◎ ◎ ○ ◎ ○ B255 B403
Steel
(Sharp)
Workpiece material

PML-2EL
Stainless steel

Cast iron
2 Ø3.0~ Ø20.0 ◎ ◎ ○ ◎ ○ B256 B402
Non-ferrous metal (Corner protection)
Heat resistant alloy, Ti alloy
PML-2FL
Ø3.0~ Ø20.0 ◎ ◎ ○ ◎ ○ B257 B403
YNG151 Cermet

Cemented
YNG151C Coated
cermet

Dimensions(mm) Coated cemented carbide


Shape and dimensions carbide
(Sharp)
High-performance general milling

Inserts
Type
shape
YBC352

YBM151
YBM153
YBM251
YBM253
YBG102
YBG105
YBG202
YBG205
YBG302
YBC151
YBC152
YBC251
YBC252
YBC351

YBD052
YBD102
YBD151
YBD152
YBD252

L: cutting edge length PML-2EFP


YD051
YD101
YD201

L ØI.C S ød r
Grade
YC10
YC40

ØI.C: diameter of inscribed circle Ø6.0~ Ø20.0 ◎ ◎ ○ ◎ ○ B258 B404


NM
CNMG120404-NM 12.9 12.7 4.76 5.16 0.4 ○ ★ ○ (Corner protection)
S: Thickness CNMG120408-NM 12.9 12.7 4.76 5.16 0.8 ● ★ ○
ød: Hole diameter PML-3E-H
CNMG120412-NM 12.9 12.7 4.76 5.16 1.2 ○ ★ ○
Ø3.0~ Ø20.0 ◎ ◎ ○ ◎ ○ B259 B405
r: Nose radius For semi-
(Corner protection)
finishing 3
CNMM120408-LR 12.9 12.7 4.76 5.16 0.8 ★
PML-3EL-H Ø3.0~ Ø20.0 ◎ ◎ ○ ◎ ○ B260 B405
Type CNMM120412-LR 12.9 12.7 4.76 5.16 1.2 ★ Size (Corner protection)
CNMM120416-LR 12.9 12.7 4.76 5.16 1.6 ★
PML-4E-G B406
Ø1.0~ Ø20.0 ◎ ◎ ○ ◎ ○ B261
LR
CNMM160608-LR 16.1 15.875 6.35 6.35 0.8 ★
(Corner protection) -407
CNMM160612-LR 16.1 15.875 6.35 6.35 1.2 ★

CNMM160616-LR 16.1 15.875 6.35 6.35 1.6 ★ Stock PML-4F-G B408


Ø1.0~ Ø20.0 ◎ ◎ ○ ◎ ○ B262
Light-load CNMM160624-LR 16.1 15.875 6.35 6.35 2.4 ★ (Sharp) -409
roughing
CNMM190612-LR 19.3 19.05 6.35 7.94 1.2 ★
PML-4EL-G B406
CNMM190616-LR 19.3 19.05 6.35 7.94 1.6 ★
Flattened Ø3.0~ Ø20.0 ◎ ◎ ○ ◎ ○ B263
-407
CNMM190624-LR 19.3 19.05 6.35 7.94 2.4 ★ (Corner protection)
CNMM250924-LR 25.79 25.4 9.525 9.12 2.4 ★
★Recommended grade (always stock available) ●Available grade (always stock available) ○Make-to-order
Illustration of stock PML-4FL-G Ø3.0~ Ø20.0 ◎ ◎ ○ ◎ ○ B264
B408
(Sharp) -409
PML-4EX-G Ø3.0~ Ø20.0 ◎ ◎ ○ ◎ ○ B265 B410
(Corner protection)
4
Applicable tool
PML-4E B411
DCLNR/L PCBNR/L PCLNR/L PCLNR/L Ø1.0~ Ø20.0 ◎ ◎ ○ ◎ ○ B266
o
Kr:95
o
Kr:75 o
Kr:95
o
Kr:95 (Corner protection) -412
PML-4EL B411
Ø3.0~ Ø20.0 ◎ ◎ ○ ◎ ○ B267
Page A154 A161 A162 A202
(Corner protection) -412
PML-4E-H B406
Ø3.0~ Ø20.0 ◎ ◎ ○ ◎ ○ B268
Insert code key Grade selection reference Chipbreaker selection reference Recommended cutting parameters (Corner protection) -407
A50-A51 A19/A36-A47 A22-A35 A230-A232

PML-4EL-H Ø3.0~ Ø20.0 ◎ ◎ ○ ◎ ○ B269


B406
(Corner protection) -407
Reference page of
PML-4EFP B413
tool holders Recommended cutting parameters (Corner protection)
Ø6.0~ Ø20.0 ◎ ◎ ○ ◎ ○ B270
-414
Application of inserts Chipbreaker selection reference PML-6E
Grade selection reference Ø6.0~ Ø20.0 ◎ ◎ ○ ◎ ○ B271 B415
Shape (Corner protection)
Insert code key 6
PML-6EL
Ø6.0~ Ø20.0 ◎ ◎ ○ ◎ ○ B272 B416
Insert chipbreaker (Corner protection)
Chipbreaker code B417
Ball nose 2 PML-2B R0.5~R10.0 ◎ ◎ ○ ◎ ○ B273
-418
◎Very suitable ○Suitable

Welcome to order product on our website


WWW.ZCCCT.COM
Contents
A Turning A1-A308

General turning tools A21-A234


Parting and grooving tools A235-A272
Threading tools A273-A300

B Milling B1-B480

Indexable milling tools B1-B216

Solid carbide end mills B217-B480

C Boring tools C1-C140

Drills C1-C103

Reamers C104-C113
Thread cutters C114-C140

D General technical information D1-D29

General technical information D1-D28


Turning Tools
General turning tools
Parting and grooving tools
Threading tools
Turning
Guide to selecting turning tools
Turning inserts overview
A
A2-A5

A6-A11

Turning tool holders overview A12-A14

Recommended grade overview for turning insert A19

General turning tools A21-A234

General turning inserts overview A22-A26


Application instruction of general turning tools A27-A49
General turning inserts A50-A140
Cemented carbide and cermet inserts A54-A114
PCBN&PCD inserts A115-A137
Ceramic inserts A138-A140
General turning tools A141-A229
Tool holders for external turning A144-A195
Tool holders for internal turning A196-A229
Application reference for general turning machining A230-A234

Parting and grooving tools A235-A272


Parting and grooving tools overview A238-A240
Parting and grooving inserts A241-A253
Parting and grooving tools A254-A270
Application reference for parting and grooving A271-A272

Threading tools A273-A300


Threading tools overview A276-A277
Threading inserts A278-A286
Threading tools A287-A289
Application reference for threading A290-A300

General technical information for turning A301-A308

A 1
A TURNING Guide to selecting turning tools

Guide to selecting general turning tools

Selection A
General
turning

For
roughing
CNMG-SNR DNMG-SNR SNMG-SNR TNMG-SNR VNMG-SNR WNMG-SNR
Cutting edge
length 12,16,19 15 12 16 16 08
Page A58 A65 A72 A78 A82 A86
Guide to selecting turning tools

CNMM-LR DNMM-LR SNMM-LR TNMM-LR CNMG-DR CNMM-DR CNMG-ER CNMM-ER


Cutting edge
length 12,16,19,25 15 12,15,19,25 16,22 12,16,19 12,16,19,25 12,16,19 25 CNMG-DR

1 I want to order inserts


Page A57 A65 A69 A77 A58 A58 A58 A58

cutting edge
12,16,19
Negative inserts

length

Page A58
Cutting edge
length
DNMG-DR
15
DNMM-DR
15
DNMG-ER
15
DNMM-ER
15
SNMG-DR
12,15,19
SNMM-DR
12,15,19,25
SNMG-ER
12,15,19
SNMM-ER
25
Step :
Page A65 A65 A65 A65 A70 A70-71 A71 A72

•Shape, •Size, •Chipbreaker


TNMG-DR TNMM-DR TNMG-ER WNMG-DR
Cutting edge
length 16,22,27 16,22,27 16,22 06,08
Page A78 A78 A78 A86

For heavy
machining
CNMM-HPR SNMM-HPR 175.32-22/227 175.32-24 175.32-25 175.32-28
Cutting edge
length 19,25 19,25 19 19,30 19 19
Page A59 A72 A88 A88 A88 A88

CN□□(Negative inserts) Good working condition Normal working condition Bad working condition
Steel
Workpiece material

Stainless steel

Cast iron

Non-ferrous metal
Dimensions(mm)
Heat resistant alloy, Ti alloy
YNG151 Cermet

Cemented
YNG151C Coated
cermet

Dimensions(mm) Coated cemented carbide


carbide
Inserts
shape
Type
L I.C S d r
YBM151
YBM153
YBM251
YBM253
YBG102
YBG105
YBG202
YBG205
YBG212
YBG302
YBC151
YBC152
YBC251
YBC252
YBC351
YBC352

YBD052
YBD102
YBD152
YBD252

YD051
YD101
YD201

L ØI.C S ød r
YC10
YC40

CNMG120408-DR 12.9 12.7 4.76 5.16 0.8 ★●★● ● ● ●


12.9 12.7 4.76 5.16 0.8
CNMG120412-DR 12.9 12.7 4.76 5.16 1.2 ○ ● ★ ○ ● ●

2
CNMG120416-DR 12.9 12.7 4.76 5.16 1.6 ○ ○ ● ●
DR
CNMG160608-DR 16.1 15.875 6.35 6.35 0.8 ○ ○ ○

CNMG160612-DR 16.1 15.875 6.35 6.35 1.2 ● ★ ○ ● ○

CNMG160616-DR 16.1 15.875 6.35 6.35 1.6 ○ ★ ●


For light
roughing
CNMG190608-DR 19.3 15.875 6.35 7.94 0.8
CNMG190612-DR 19.3 19.05 6.35 7.94 1.2
○ ○

○ ● ★ ● ●



Step : Details of inserts
CNMG190616-DR 19.3 19.05 6.35 7.94 1.6
CNMG190624-DR 19.3 19.05 6.35 7.94 2.4
○ ● ★ ● ●

○ ● ○ ●

•Shape, •Size, •Chipbreaker, •Grade,
DR
CNMM120412-DR 12.9 12.7 4.76 5.16 1.2
CNMM160612-DR 16.1 15.875 6.35 6.35 1.2



•Stock
Applicable tool holders
CNMM160616-DR 16.1 15.875 6.35 6.35 1.6 ○

CNMM190612-DR 19.3 19.05 6.35 7.94 1.2 ● ○ ●

•Approach angle, Page


CNMM190616-DR 19.3 19.05 6.35 7.94 1.6 ● ★ ●
For roughing
CNMM190624-DR 19.3 19.05 6.35 7.94 2.4 ○ ○ ○

CNMM250924-DR 25.79 25.4 9.525 9.12 2.4 ○ ★ ○


★Recommended grade (always stock available) ●Available grade (always stock available) ○Make-to-order

Applicable tool
DCLNR/L PCBNR/L PCLNR/L PCLNR/L
Kr:95
o o
Kr:75 Kr:95
o o
Kr:95

Page A154 A161 A162 A202

Insert code key Grade selection reference Chipbreaker selection reference Recommended cutting parameters Applicable tool
A50-A51 A19/A36-A47 A22-A35 A240-A232
DCLNR/L PCBNR/L
Kr:95
o o
Kr:75

Corresponding tool holders of insert CN□□ P-type clamping

PCBNR/L Page A154 A161


Kr:75o

PCBNR/L
Type

2020K12
R


R-type shown

Stock


L a

20
Basic dimensions(mm)

20
L

125
h

20
s

17
e

32
Screw Shim Wrench Lever Shim pin
Step 3 : Selecting tool holder
•Tool holder type, Size, •Stock
•Operation genre, •Applicable inserts
2525M12 ▲ ▲ 25 25 150 25 22 32 LEM8×21 C12AP WH30L L4 SP4

3232P12 ▲ ▲ 32 32 170 32 27 32

2525M16 ▲ ▲ 25 25 150 25 22 38

3232P16 ▲ ▲ 32 32 170 32 27 38 LEM8×25 C16AP WH30L L5 SP5

4040R16 ▲ ▲ 40 40 200 40 35 42

3232P19 ▲ ▲ 32 32 170 32 27 42
LEM10×27 C19AP WH40L L6 SP6
For roughing
4040R19 40 40 200 40 35 42

4 Return to locate inserts


▲ ▲

4040S2507 ▲ ▲ 40 40 250 40 35 50 C25AP-07

4040S2509 ▲ ▲ 40 40 250 40 35 50
LEM12×36A
C25AP
WH50L L8 SP8
DR
▲Stock available △Make-to-order
Double
Applicable inserts
For heavy For cast iron
-side
A58 Step :
Application For finishing For semi-finishing For roughing
machining machining
Without
DF WGM DR HPR chipbreaker
Wiper Double
-side
A54 A55 A58 A59 A59
WGF PM DR
Wiper Single-
side
A54 A55 A58
SF DM ER
Double
-side
A54 A55 A58
Inserts shape
EF EM ER
Single-
side
A54 A56 A58
NF NM SNR

A58 A57 A58


LR

A57
Tool holder type

PCBNR/LK/M/P12 CN1204 CN1204 CN1204 CN1204 CN1204

PCBNR/LM/P/R16 CN1606 CN1606 CN1606 CN1606 CN1606

PCBNR/LP/R19 CN1906 CN1906 CN1906 CN1906

PCBNR/LS2507 CN2507

PCBNR/LS2509 CN2509

A 2
Guide to selecting turning tools TURNING
A
Guide to selecting general turning tools

Selection B

General
turning
D-type clamping system
DCLNR/L DDJNR/L DSBNR/L DTGNR/L DVVNN DVJNR/L DWLNR/L

Approach
angle 95° 93° 75° 91° 72°30' 93° 95°
Page A154 A155 A156 A157 A158 A159 A160

DCLNR/L
P-type clamping system

Guide to selecting turning tools


PCBNR/L PCLNR/L PDJNR/L PDNNR/L PSBNR/L PSDNN PSKNR/L

Approach
angle 75° 95° 93° 63° 75° 45° 75°
Page A161 A162 A163 A164 A165 A166 A167

PSSNR/L PTFNR/L PTTNR/L PTGNR/L PWLNR/L


Approach
angle 95°

1
Approach
angle 45° 90° 60° 90° 95°
Page A154
Page A168 A169 A170 A171 A172

Step : I want to order tool holders


S-type clamping system
SCACR/L SCLCR/L SDACR/L SDJCR/L SDNCN SVJBR/L SVABR/L •Approach angle, •Clamping system
Approach
angle 90° 95° 90° 93° 62°30' 93° 90°
Page A173 A174 A175 A176 A177 A178 A179

SVVBN SVVCN SVJCR/L SSBCR/L SSDCN SSKCR/L SSSCR/L

Approach
angle 72°30' 72°30' 93° 75° 45° 75° 45°
Page A180 A181 A182 A183 A184 A185 A186

Corresponding tool holders of insert CN□□ P-type clamping

PCBNR/L
Kr:75o

R-type shown

Stock Basic dimensions(mm) Screw Shim Wrench Lever Shim pin


Type
R L a b L h s e

PCBNR/L 2020K12 ▲ ▲ 20 20 125 20 17 32

2525M12 ▲ ▲ 25 25 150 25 22 32 LEM8×21 C12AP WH30L L4 SP4

3232P12 ▲ ▲ 32 32 170 32 27 32

2525M16 ▲ ▲ 25 25 150 25 22 38
For roughing
3232P16 ▲ ▲ 32 32 170 32 27 38 LEM8×25 C16AP WH30L L5 SP5

4040R16 ▲ ▲ 40 40 200 40 35 42

3232P19

4040R19



32

40
32

40
170

200
32

40
27

35
42

42
LEM10×27 C19AP WH40L L6 SP6 DR
4040S2507 ▲ ▲ 40 40 250 40 35 50 C25AP-07

4040S2509 ▲ ▲ 40 40 250 40 35 50
LEM12×36A
C25AP
WH50L L8 SP8
A58
▲Stock available △Make-to-order

2
Applicable inserts
For heavy For cast iron
Application For finishing For semi-finishing For roughing
machining machining
Without
DF WGM DR HPR

: Details of tool holder


chipbreaker

Step
Wiper Double
-side
A54 A55 A58 A59 A59
WGF PM DR
Single-

•Tool holder type, Size, •Operation genre


Wiper
side
A54 A55 A58
SF DM ER

•Applicable inserts
Double
-side
A54 A55 A58
Inserts shape
EF EM ER
Single-
side
A54 A56 A58
NF NM SNR

A58 A57 A58


LR

A57
Tool holder type

PCBNR/LK/M/P12 CN1204 CN1204 CN1204 CN1204 CN1204

PCBNR/LM/P/R16 CN1606 CN1606 CN1606 CN1606 CN1606

PCBNR/LP/R19 CN1906 CN1906 CN1906 CN1906

PCBNR/LS2507 CN2507

PCBNR/LS2509 CN2509

Dimensions(mm)
CN□□(Negative inserts) Good working condition Normal working condition Bad working condition
Steel
L I.C S d r
Workpiece material

Stainless steel

Cast iron

Non-ferrous metal 12.9 12.7 4.76 5.16 0.8

3
Heat resistant alloy, Ti alloy
YNG151 Cermet

Cemented
YNG151C Coated
cermet

Dimensions(mm) Coated cemented carbide


carbide
Inserts
Type
shape
YBM151
YBM153
YBM251
YBM253
YBG102
YBG105
YBG202
YBG205
YBG212
YBG302
YBC151
YBC152
YBC251
YBC252
YBC351
YBC352

YBD052
YBD102
YBD152
YBD252

YD051
YD101
YD201

L ØI.C S ød r

: Details of insert
YC10
YC40

CNMG120408-DR 12.9 12.7 4.76 5.16 0.8 ★●★● ● ● ● Step


•Shape, •Size, •Chipbreaker, •Grade, •Stock
CNMG120412-DR 12.9 12.7 4.76 5.16 1.2 ○ ● ★ ○ ● ●

CNMG120416-DR 12.9 12.7 4.76 5.16 1.6 ○ ○ ● ●


DR

Applicable tool holders


CNMG160608-DR 16.1 15.875 6.35 6.35 0.8 ○ ○ ○

CNMG160612-DR 16.1 15.875 6.35 6.35 1.2 ● ★ ○ ● ○

CNMG160616-DR 16.1 15.875 6.35 6.35 1.6 ○ ★ ●


For light
roughing
CNMG190608-DR 19.3 15.875 6.35 7.94 0.8
CNMG190612-DR 19.3 19.05 6.35 7.94 1.2
○ ○

○ ● ★ ● ●



•Approach angle, •Page
CNMG190616-DR 19.3 19.05 6.35 7.94 1.6 ○ ● ★ ● ● ○

CNMG190624-DR 19.3 19.05 6.35 7.94 2.4 ○ ● ○ ●

CNMM120412-DR 12.9 12.7 4.76 5.16 1.2


Applicable tool
● ○

CNMM160612-DR 16.1 15.875 6.35 6.35 1.2 ● ○


DR
CNMM160616-DR 16.1 15.875 6.35 6.35 1.6 ○ DCLNR/L PCBNR/L
Kr:95
o o
CNMM190612-DR 19.3 19.05 6.35 7.94 1.2 ● ○ ●
Kr:75
CNMM190616-DR 19.3 19.05 6.35 7.94 1.6 ● ★ ●

4 Return to locate
For roughing
CNMM190624-DR 19.3 19.05 6.35 7.94 2.4 ○ ○ ○

CNMM250924-DR 25.79 25.4 9.525 9.12 2.4 ○ ★ ○


★Recommended grade (always stock available) ●Available grade (always stock available) ○Make-to-order
Page A154 A161
Applicable tool
DCLNR/L
Kr:95
o
PCBNR/L
o
Kr:75
PCLNR/L
Kr:95
o
PCLNR/L
o
Kr:95
Step :
tool holder
Page A154 A161 A162 A202

Insert code key Grade selection reference Chipbreaker selection reference Recommended cutting parameters
A50-A51 A19/A36-A47 A22-A35 A230-A232

A 3
A TURNING Guide to selecting turning tools

Guide to selecting parting and grooving tools

External parting, grooving and turning tools


General
turning

R-type shown

Stock Basic dimensions(mm) Applicable inserts Screw Wrench


Type
R L H×B L S W ar max
Guide to selecting turning tools

QEAD 1212R/L07 ▲ ▲ 12×12 125 12.15 1.5 7 ZAD015

1212R/L12 ▲ ▲ 12×12 125 12.15 1.5 12 ZAD015

1616R/L07 ▲ ▲ 16×16 125 16.15 1.5 7 ZAD015


GB70-85-M5×16 WH40L
1616R/L12
Parting inserts
▲ ▲ 16×16 125 16.15 1.5 12 ZAD015

2020R/L07 ▲ ▲ 20×20 125 20.15 1.5 7 ZAD015

Parting and grooving tools QEBD


2020R/L12
1212R/L07



20×20

12×12
125

125
20.15

12.165
1.5

2
12

7
ZAD015

ZBD02

1212R/L10 ▲ ▲ 12×12 125 12.165 2 10 ZBD02

1212R/L14 ▲ ▲ 12×12 125 12.165 2 14 ZBD02

1616R/L07 ▲ ▲ 16×16 125 16.165 2 7 ZBD02

QER/L QECDR/L 1616R/L10 ▲ ▲ 16×16 125 16.165 2 10 ZBD02 GB70-85-M5×16 WH40L


Double edges Single edge
1616R/L14 ▲ ▲ 16×16 125 16.165 2 14 ZBD02

2020R/L07 ▲ ▲ 20×20 125 20.165 2 7 ZBD02 Grade


Basic dimensions(mm) Cemented
2020R/L10 ▲ ▲ 20×20 125 20.165 2 10 ZBD02
Type CVD Coating PVD Coating
carbide
2020R/L14 ▲ ▲ 20×20 125 20.165 2 14 ZBD02
Cutting depth
S+0.1 R±0.1 YBC151 YBC251 YBG205 YBG302 YD101
2525R/L07 ▲ ▲ 25×25 150 25.165 2 7 ZBD02 0 Lamax
2525R/L10 ▲ ▲ 25×25 150 25.165 2 10 ZBD02 GB70-85-M6×20 WH50L ZPAD01502-MG 1.5 0.2 12 ○ ★ ○

2525R/L14 ▲ ▲ 25×25 150 25.165 2 14 ZBD02 ZPBD0202-MG 2.0 0.2 14 ○ ★ ○

QEED
A256-A257 A257
1616R/L10 ▲ ▲ 16×16 125 15 2.5 10 ZED025
Page ZPED02502-MG 2.5 0.2 17 ★ ★

Double edges

GB70-85-M5×20 WH40L
1616R/L17 ▲ ▲ 16×16 125 15 2.5 17 ZED025
ZPFD0302-MG 3.0 0.2 17 ○ ★ ○
2020R/L10 ▲ ▲ 20×20 125 19 2.5 10 ZED025
ZPGD0402-MG 4.0 0.2 22 ○ ★ ○
2020R/L17 ▲ ▲ 20×20 125 19 2.5 17 ZED025
GB70-85-M6×20 WH50L

QFRR/LL QFDR/L
ZPHD0503-MG 5.0 0.3 22 ○ ★ ○
2525R/L10 ▲ ▲ 25×25 150 24 2.5 10 ZED025

2525R/L17 ▲ ▲ 25×25 150 24 2.5 17 ZED025 ZPKD0604-MG 6.0 0.4 22 ○ ★ ○

QEFD 1616R/L10 ▲ ▲ 16×16 125 14.8 3 10 ZFD03 ZPES02502-MG 2.5 0.2 ○ ★ ★


GB70-85-M5×20 WH40L
1616R/L17 ▲ ▲ 16×16 125 14.8 3 17 ZFD03 ZPFS0302-MG 3.0 0.2 ○ ★ ○

Single edge
2020R/L10 ▲ ▲ 20×20 125 18.8 3 10 ZFD03
ZPGS0402-MG 4.0 0.2 ○ ★ ○
2020R/L17 ▲ ▲ 20×20 125 18.8 3 17 ZFD03
GB70-85-M6×20 WH50L ZPHS0503-MG 5.0 0.3 ○ ★ ○
2525R/L10 ▲ ▲ 25×25 150 23.8 3 10 ZFD03

2525R/L17 ▲ ▲ 25×25 150 23.8 3 17 ZFD03 ZPKS0604-MG 6.0 0.4 ○ ★ ○

QEGD 2020R/L13 ▲ ▲ 20×20 140 18.5 4 13 ZGD04 The single-edge insert is only mounted on parting blade.

Page A262-265 A266-267 2020R/L22 ▲ ▲ 20×20 140 18.5 4 22 ZGD04 GB70-85-M6×20 WH50L ★Recommended grade (always stock available) ●Available grade (always stock available) ○Make-to-order

2525R/L13 ▲ ▲ 25×25 150 23.5 4 13 ZGD04


▲Stock available △Make-to-order

1 2 3
Tool holder type, Insert type, Chip-
Selection of tool
Size and applicable breaker, Size and
holder type
inserts grade

Parting inserts

Double edges Single edge

Grade
Basic dimensions(mm) Cemented
Type CVD Coating PVD Coating
carbide
Cutting depth
S+0.1 R±0.1 YBC151 YBC251 YBG205 YBG302 YD101
0 Lamax
ZPAD01502-MG 1.5 0.2 12 ○ ★ ○

Parting and grooving inserts ZPBD0202-MG

ZPED02502-MG
2.0

2.5
0.2

0.2
14

17
○ ★



Double edges

ZPFD0302-MG 3.0 0.2 17 ○ ★ ○

Little squirrel
ZPGD0402-MG 4.0 0.2 22 ○ ★ ○

ZPHD0503-MG 5.0 0.3 22

series
○ ★ ○

ZPKD0604-MG 6.0 0.4 22 ○ ★ ○

ZPES02502-MG 2.5 0.2 ○ ★ ★

ZPD-MG ZPS-MG ZTD-MG ZPFS0302-MG 3.0 0.2 ○ ★ ○


Single edge

ZPGS0402-MG 4.0 0.2 ○ ★ ○


Cutting edge
width 1.5,2.0,2.5,3,4,5,6 2.5,3,4,5,6 2.5,3,4,5,6 ZPHS0503-MG 5.0 0.3 ○ ★ ○

Page A246 A246 A247 ZPKS0604-MG 6.0 0.4 ○ ★ ○

The single-edge insert is only mounted on parting blade.


★Recommended grade (always stock available) ●Available grade (always stock available) ○Make-to-order

1 2
Insert type, Chip-
Selecting insert type breaker, Size and
grade

A 4
Guide to selecting turning tools TURNING
A
Guide of selecting threading tools

General
turning
External threading tools

Guide to selecting turning tools


ISO metric thread (with end)

ISO 965-1980 DIN 13


GB/T 197-2003 Tolerance class:6g/6H

R-type shown

Shim
Basic dimensions(mm) Applicable inserts Inserts screw Shim Wrench
screw
Type Stock
a h b L s

1616H16 ▲ 16 16 16 100 20

2020K16 ▲ 20 20 20 125 25 R type L type

2525M16 ▲ 25 25 25 150 32 Z16ER I60 M3.5X12TT MT16-MN SM4X8C WT15IP


Recommended coating
Type Basic dimensions(mm)
3225P16 ▲ 32 32 25 170 32 grade
The right hand tools The left hand tools Pitch S ØI.C ød YBG203 YBG205
ZSER 3232P16 ▲ 32 32 32 170 40
Z16ER0.5ISO Z16EL0.5ISO 0.50 3.52 9.525 4.0 ★ ○
2525M22 ▲ 25 25 25 150 32

Threading tools
Z16ER0.75ISO Z16EL0.75ISO 0.75 3.52 9.525 4.0 ★ ○
3225P22 ▲ 32 32 25 170 32 Z16ER1.0ISO Z16EL1.0ISO 1.00 3.52 9.525 4.0 ★ ○
Z22ER I60 M5X17 MT22-MN SM5X8.5 WT20IP
3232P22 ▲ 32 32 32 170 40 Z16ER1.25ISO Z16EL1.25ISO 1.25 3.52 9.525 4.0 ★ ○

4040S22 △ 40 40 40 250 50 Z16ER1.5ISO Z16EL1.5ISO 1.50 3.52 9.525 4.0 ★ ○

Z16ER1.75ISO Z16EL1.75ISO 1.75 3.52 9.525 4.0 ★ ○

External thread
1616H16 16 16 16 100 20
ZSER/L ZSIR/L

Z16ER2.0ISO Z16EL2.0ISO 2.00 3.52 9.525 4.0 ★ ○
2020K16 ▲ 20 20 20 125 25
Z16ER2.5ISO Z16EL2.5ISO 2.50 3.52 9.525 4.0 ★ ○
2525M16 ▲ 25 25 25 150 32 Z16EL I60 M3.5X12TT MT16-MN SM4X8C WT15IP Z16ER3.0ISO Z16EL3.0ISO 3.00 3.52 9.525 4.0 ★ ○

3225P16 ▲ 32 32 25 170 32 Z22ER3.5ISO Z22EL3.5ISO 3.50 4.65 12.7 5.0 ★ ○

Z22ER4.0ISO Z22EL4.0ISO 4.00 4.65 12.7 5.0


ZSEL 3232P16 ▲ 32 32 32 170 40 ★ ○

Z22ER4.5ISO Z22EL4.5ISO 4.50 4.65 12.7 5.0 ★ ○


2525M22 ▲ 25 25 25 150 32
Z22ER5.0ISO Z22EL5.0ISO 5.00 4.65 12.7 5.0 ★ ○
3225P22 ▲ 32 32 25 170 32
Z22EL I60 M5X17 MT22-MN SM5X8.5 WT20IP Z22ER5.5ISO Z22EL5.5ISO 5.50 4.65 12.7 5.0 ★ ○
3232P22 32 32 32 170 40
A288 A289

Z22ER6.0ISO Z22EL6.0ISO
Page
6.00 4.65 12.7 5.0 ★ ○

4040S22 △ 40 40 40 250 50 ★Recommended grade (always stock available) ●Available grade (always stock available) ○Make-to-order

▲Stock available △Make-to-order

1 2 3
Tool holder type, Insert type, Chip-
Selection of tool
Size and applicable breaker, Size and
holder type
inserts grade

ISO metric thread (with end)

ISO 965-1980 DIN 13


GB/T 197-2003 Tolerance class:6g/6H

R type L type

Recommended coating
Type Basic dimensions(mm)
grade
The right hand tools The left hand tools Pitch S ØI.C ød YBG203 YBG205
Z16ER0.5ISO Z16EL0.5ISO 0.50 3.52 9.525 4.0 ★ ○

Z16ER0.75ISO Z16EL0.75ISO 0.75 3.52 9.525 4.0 ★ ○

Z16ER1.0ISO Z16EL1.0ISO 1.00 3.52 9.525 4.0 ★ ○

Threading inserts Z16ER1.25ISO


Z16ER1.5ISO
Z16EL1.25ISO
Z16EL1.5ISO
1.25

1.50
3.52

3.52
9.525

9.525
4.0

4.0


Z16ER1.75ISO Z16EL1.75ISO 1.75 3.52 9.525 4.0 ★ ○


External thread

Z16ER2.0ISO Z16EL2.0ISO 2.00 3.52 9.525 4.0


Right hand type shown ISO metric thread General pitch thread ★ ○

Z16ER2.5ISO Z16EL2.5ISO 2.50 3.52 9.525 4.0 ★ ○

Z16ER3.0ISO Z16EL3.0ISO 3.00 3.52 9.525 4.0 ★ ○

Z22ER3.5ISO Z22EL3.5ISO 3.50 4.65 12.7 5.0 ★ ○

Z22ER4.0ISO Z22EL4.0ISO 4.00 4.65 12.7 5.0 ★ ○

Z22ER4.5ISO Z22EL4.5ISO 4.50 4.65 12.7 5.0 ★ ○

Z22ER5.0ISO Z22EL5.0ISO 5.00 4.65 12.7 5.0


External thread Internal thread External thread Internal thread ★ ○

Z22ER5.5ISO Z22EL5.5ISO 5.50 4.65 12.7 5.0 ★ ○


Pitch/
Number of pitch 0.5~6 0.5~6 0.5~5 0.5~5 Z22ER6.0ISO Z22EL6.0ISO 6.00 4.65 12.7 5.0 ★ ○
Page A280 A281 A282 A282 ★Recommended grade (always stock available) ●Available grade (always stock available) ○Make-to-order

1 2
Insert type, Chip-
Selecting insert
breaker, Size and
category
grade

A 5
A TURNING Turning Inserts Overview

Cemented carbide and cermet inserts

For
finishing
General
turning

DNEG-NGF VNEG-NGF CNMG-DF CNMG-SF CNMG-EF CNEG-NF DNMG-DF


Cutting edge
length 15 16 09,12 09,12 09,12 12 11,15
Turning inserts overview

Page A62 A81 A54 A54 A54 A55 A61

DNMG-SF DNMG-EF DNEG-NF SNMG-DF SNMG-EF SNMG-SF TNMG-DF TNMG-SF


Cutting edge
length 11,15 11,15 15 09,12 09,12,15 09,12,15 16,22 11,16,22
Page A62 A62 A62 A67 A67 A67 A75 A75

TNMG-EF VNMG-DF VNMG-EF VNEG-NF VNMG-SF WNMG-DF WNMG-SF WNMG-EF


Cutting edge
length 11,16,22 16 16 16 16 06,08 06,08 06,08
A76 A81 A81 A81 A81 A83 A83 A84
Negative inserts

Page

Wiper For finishing

WNEG-NF CNMG-WGF DNMX-WGF TNMX-WGF WNMG-WGF


Cutting edge 08 12 11,15 16 06,08
length
Page A84 A54 A61 A75 A83

For semi-
For semi-finishing finishing

CNMG-WGM DNMX-WGM TNMX-WGM WNMG-WGM CNMG-PM


Cutting edge
length 12 15 16 06,08 09,12,16,19
Page A55 A63 A76 A84 A55

CNMG-DM CNMG-EM CNMG-NM DNMG-PM DNMG-DM DNMG-EM DNMG-NM SNMG-PM


Cutting edge
length 09,12,16,19 12,16 12 11,15 11,15 11,15 15 09,12,15,19
Page A56 A56 A57 A63 A64 A64 A64 A68

SNMG-DM SNMG-EM SNMG-NM TNMG-PM TNMG-DM TNMG-EM VNMG-PM VNMG-DM


Cutting edge
length 09,12,15,19 12,15 12 11,16,22 11,16,22 16,22 16 16
Page A68 A69 A69 A76 A77 A77 A82 A82

A 6
Turning Inserts Overview TURNING
A
VNMG-EM VNMG-NM WNMG-PM WNMG-DM WNMG-EM WNMG-NM

General
Cutting edge

turning
length 16 16 06,08 06,08 06,08 08
Page A82 A82 A85 A85 A85 A86

For

Turning inserts overview


roughing
CNMG-SNR DNMG-SNR SNMG-SNR TNMG-SNR VNMG-SNR WNMG-SNR
Cutting edge
length 12,16,19 15 12 16 16 08
Page A58 A65 A72 A78 A82 A86

CNMM-LR DNMM-LR SNMM-LR TNMM-LR CNMG-DR CNMM-DR CNMG-ER CNMM-ER


Cutting edge
length 12,16,19,25 15 12,15,19,25 16,22 12,16,19 12,16,19,25 12,16,19 25
Page A57 A65 A69 A77 A58 A58 A58 A58
Negative inserts

DNMG-DR DNMM-DR DNMG-ER DNMM-ER SNMG-DR SNMM-DR SNMG-ER SNMM-ER


Cutting edge
length 15 15 15 15 12,15,19 12,15,19,25 12,15,19 25
Page A65 A65 A65 A65 A70 A70-71 A71 A72

TNMG-DR TNMM-DR TNMG-ER WNMG-DR


Cutting edge
length 16,22,27 16,22,27 16,22 06,08
Page A78 A78 A78 A86

For heavy
machining
CNMM-HPR SNMM-HPR 175.32-22/227 175.32-24 175.32-25 175.32-28
Cutting edge
length 19,25 19,25 19 19,30 19 19
Page A59 A72 A88 A88 A88 A88

For profiling All round

KNUX CNMG CNMM DNMG


Cutting edge
length 16 12,16,19 12,19 15,19
Page A87 A60 A60 A66

SNMG SNMM TNMG TNMM VNMG


Cutting edge
length 09,12,15,19,25 09,12,19,25 11,16,22,27,33 16,22,27 16
Page A73 A73-74 A79 A80 A82

A 7
A Negative inserts
TURNING Turning Inserts Overview

Without
chipbreaker

CNMA DNMA SNMA TNMA WNMA


Cutting edge
General

12,16,19 11,15 09,12,15,19 16,22,27 06,08


turning

length
Page A59 A66 A74 A80 A86

For extra
Turning inserts overview

finishing -USF

CCGT-USF DCGT-USF TCGT-USF VCGT-USF DPGT-USF VPGT-USF


Cutting edge
length 09 07,11 11 08,11 07,11 08,11
Page A89 A93 A100 A105 A111 A114

CCGT-SF DCGT-SF TCGT-SF VCGT-SF VBGT-SF CPGT-SF DPGT-SF TBGH-L


Cutting edge
length 06,09 07,11 06,09,11 11 11 06,09 07,11 06
Page A89 A93 A100 A105 A108 A110 A111 A113

TPGT-SF TPGH-L
Cutting edge
length 09,11 09,11
Page A113 A113
Positive inserts

For
finishing

VCGT-NGF VBET-NGF CCMT-HF CCMT-EF DCMT-HF DCMT-EF SCMT-HF


Cutting edge
length 16 16 06,09,12 06,09,12 07,11 07,11 09
Page A105 A108 A89 A90 A93 A94 A98

SCMT-EF TCMT-HF TCMT-EF VCGT-HF VCGT-NF VBMT-EF VBMT-HF VBET-NF


Cutting edge
length 09 06,09,11,16 09,11,16 11 16 11,16 11 16
Page A98 A101 A102 A105 A105 A108 A108 A108

For semi-
finishing

CCMT-HM CCMT-EM DCMT-HM DCMT-EM SCMT-HM SCMT-EM TCMT-HM


Cutting edge
length 06,09,12 06,09,12 07,11 07, 11 09,12 09,12 09,11,16
Page A90 A90 A94 A94 A98 A98 A103

A 8
Turning Inserts Overview TURNING
A
TCMT-EM VBMT-EM VBMT-HM

General
Cutting edge

turning
length 09,11,16 11 16
Page A102 A109 A109

For

Turning inserts overview


roughing

VBMT-SNR CCMT-HR DCMT-HR SCMT-HR TCMT-HR VBMT-HR


Cutting edge
length 16 06,09,12 11 09,12 09,11,16,22 16
Page A109 A91 A95 A99 A103 A109

For Al
machining

CCGX-LC DCGX-LC SCGX-LC TCGX-LC VCGX-LC


Positive inserts

Cutting edge
length 06,09,12 07,11 09,12 09,11,16 11,16,22
Page A91 A95 A99 A103 A106

CCGX-LH DCGX-LH RCGX-LH SCGX-LH TCGX-LH VCGX-LH


Cutting edge
length 06,09,12 07,11 08 09,12 09,11,16 11,16,22
Page A91-92 A95 A96 A99 A104 A106

All round

RCM(G)T RCMX SCMT TCMT WCMX-53


Cutting edge
length 08,10,12,16 08,10,12,16,20,25,32 09,12 22 04,06,08
Page A96 A97 A99 A104 A107

Without
chipbreaker

CCMW DCMW SCMW TCMW SPMW


Cutting edge
length 06,09,12 07,11 06,09,12 11,16,22 09,12
Page A92 A95 A99 A104 A112

NewPCBN&PCD inserts
Negative inserts

CNGA DNGA TNGA VNGA WNGA


Cutting edge
length 12 15 16 16 08
Page A121 A123 A126 A127 A128

A 9
A Negative inserts
TURNING Turning Inserts Overview

PCBN inserts
turning case

CNGN DNGN SNGN RNGN


General
turning

Cutting edge
length 12 11 12,15 09,12,15
Page A122 A124 A125 A129
Turning inserts overview

Positive inserts

CCGW CCMX DCGW DCMX TCGW TCMX VBGW VBMX


Cutting edge
width 06,09,12 06,09,12 07,11 07,11 09,11,16 09,11,16 16 16
Page A130 A131 A132 A132 A133 A134 A135 A135

VCGW VCMX
Cutting edge
width 16 16
Page A136 A136

Ceramic inserts

RCGN RPGN
Cutting edge
width 09,12 09,12
Page A140 A140

A 10
Turning Inserts Overview TURNING
A
Parting and grooving inserts

Little squirrel
series

General
turning
ZPD-MG ZPS-MG ZTD-MG ZTD-MM ZTS-MG ZTD-EG
Cutting edge
width 1.5,2.0,2.5,3,4,5,6 2.5,3,4,5,6 2.5,3,4,5,6 1.5,2,3,4,5,6,8 5,6 1-2.4(tailor-made)
Page A246 A246 A247 A247 A247 A248

Turning inserts overview


ZTD-EG ZIMF-NM ZIMF-SM ZRD-MG ZRD-NM ZRD-EG ZIGQ-NM
Cutting edge
width 2.4-6.5(tailor-made) 3,4,5,6 3,4,5,6 2.5,3,4,5,6 3,4,5,6 3,4,5,6 3,4,5,6
Page A248 A249 A249 A250 A250 A250 A251

Supplemental
series
ZIGQ-NF ZRD-LH ZILD-LC ZQMX-1E
Cutting edge
width 3,4,5,6 6,8 8 3.125,4.125,5.125,6.4,7.05
Page A251 A252 A252 A253

New Threading inserts

Right hand type shown ISO metric thread General pitch thread Whitworth thread

External thread Internal thread External thread Internal thread External thread Internal thread
Pitch/
Number of pitch 0.5~6 0.5~6 0.5~5 0.5~5 8~19 8~19
Page A280 A281 A282 A282 A283 A283

Right hand type shown Unified thread British Standard pipe thread American standard pipe thread

External thread Internal thread External thread Internal thread External thread Internal thread
Pitch/
Number of pitch 8~24 8~24 11~28 11~28 8~27 8~27
Page A284 A284 A285 A285 A286 A286

A 11
A TURNING Turning Tools Overview

Tool holders for external turning

D-type clamping system


DCLNR/L DDJNR/L DSBNR/L DTGNR/L DVVNN DVJNR/L DWLNR/L
General
turning

Approach
95° 93° 75° 91° 72°30' 93° 95°
Turning tools overview

angle
Page A154 A155 A156 A157 A158 A159 A160

P-type clamping system


PCBNR/L PCLNR/L PDJNR/L PDPNN PSBNR/L PSDNN PSKNR/L

Approach
angle 75° 95° 93° 62°30' 75° 45° 75°
Page A161 A162 A163 A164 A165 A166 A167

PSSNR/L PTFNR/L PTTNR/L PTGNR/L PWLNR/L

Approach
angle 45° 90° 60° 90° 95°
Page A168 A169 A170 A171 A172

S-type clamping system


SCACR/L SCLCR/L SDACR/L SDJCR/L SDNCN SVJBR/L SVABR/L

Approach
angle 90° 95° 90° 93° 62°30' 93° 90°
Page A173 A174 A175 A176 A177 A178 A179

SVVBN SVVCN SVJCR/L SSBCR/L SSDCN SSKCR/L SSSCR/L

Approach
angle 72°30' 72°30' 93° 75° 45° 75° 45°
Page A180 A181 A182 A183 A184 A185 A186

STACR/L STFCR/L STGCR/L STECR/L SWACR/L SRDCN SRGCR/L

Approach
angle 90° 90° 91° 60° 90°
Page A187 A187 A188 A189 A190 A191 A192

A 12
Turning Tools Overview TURNING
A
C-type clamping system
CKJNR/L CKNNR/L

General
turning
Approach
angle 93° 63°
Page A193 A194

Turning tools overview


Turning tool holders for ceramic inserts
CRDCR/L CRDPR/L

Approach
angle
Page A195 A195

Turning tool holders for internal machining

P-type clamping system


PCLNR/L PDPNR/L PDUNR/L PSKNR/L PTFNR/L PWLNR/L

Approach
angle 95° 62°30' 93° 75° 90° 95°
Page A202 A203 A204 A205 A206 A207

S-type clamping system


SCLCR/L SDQCR/L SDUCR/L SDZCR/L SSKCR/L STFCR/L SVQCR/L

Approach
angle 95° 107°30' 93° 95° 75° 90° 107°30'
Page A208 A209 A210 A211 A212 A213 A214

SVUCR/L SVQBR/L SVUBR/L SCLPR/L SDQPR/L SDUPR/L STUPR/L

Approach
angle 93° 107°30' 93° 95° 107°30' 93° 93°
Page A215 A216 A217 A218 A219 A220 A221

A 13
A TURNING Turning tools Overview

SCFCR SCLCR

Approach
angle 90° 95°
General
turning

Page A222 A223

Damping tool holders


Turning tools overview

SCLPR/L SDQPR/L SDUPR/L STUPR/L SVQCR/L SVUCR/L

Approach
angle 95° 107°30' 93° 93° 107°30' 93°
Page A225 A226 A227 A228 A229 A229

Parting and grooving tools

QER/L QECDR/L QXDR/L QESR/L QESN QZS QFR/L

Page A256-A257 A257 A258 A258 A259 A259 A260-A261

QFRR/LL QFDR/L C-QDR/L C40X-QDR/L QZQR/L

Page A262-A265 A266-A267 A268 A268 A270

Threading tools

ZSER/L ZSIR/L

Page A288 A289

A 14
-WGM

W iper

-WGF
-HPR
New Generation of
Roughing Chipbreaker
-LR
- L C chipbreaker
for Al machining
New product
for turning

YBM153
Grade for stainless
steel machining
Best choice for cutting stainless
steel with high speed under good
working condition
material alloy & Ti alloy
Non ferrous metal Cast iron Stainless steel Steel

S
P

H
N
K
M
Super hard Heat resistant

ISO

Code

30
20
10
01
30
20
10
01
30
20
10
01
30
20
10
01
40
30
20
10
01
40
30
20
10
01
YBM153

CVD
YBM253
Coating

YBC352

YBG105
PVD

YBG205
YBG212
Cermet
cermet
Coated
General turning

CN3100 CN3100 CN3100


Ceramic

carbide
Cemented

YCB011
YCB012
YZB221
PCBN
Recommended Grade Overview for Turning Inserts

PCD
YCD011

YBG202 YBG202 YBG202 YBG202 YBG202 YBG202


YBG203 YBG203 YBG203 YBG203 YBG203 YBG203
Coating
Threading

PVD CVD

YBG105
Coating

YBG205 YBG205 YBG205


PVD
TURNING

grooving

YBG212
Parting and

carbide
Cemented

A 19
Recommended grade overview for General
A

turning inserts turning


A TURNING
How to select general turning inserts

How to select general turning inserts


■ Turning inserts list
● Turning inserts listed according to shape
● Sequence of listed inserts
Negative inserts (with hole – without hole)
Positive inserts (with hole – without hole)
● Sequence of listed chipbreaker
For finishing – For semi-finishing – For roughing – For heavy cutting – Without chipbreaker–
Through chipbreaker
Selecting grade according to workpiece material and working
condition
Prior to select grade for insert according to working condition that is suitable for
workpiece material
Good working condition: machine works well and stably. There are high
requirements for dimensional precision of components and quality surface.
Normal working condition: machine works normally. There are certain
Main category of
requirements for dimensional precision of components and surface quality.
products Bad working condition: machine works with bad stability. There are high
requirements for metal evacuation rate.

Positive or negative
inserts
CN□□(Negative inserts) Good working condition Normal working condition Bad working condition
Steel
Workpiece material

Stainless steel

Cast iron

Non-ferrous metal

Heat resistant alloy, Ti alloy


YNG151 Cermet

Cemented
YNG151C Coated
cermet

Dimensions(mm) Coated cemented carbide


Shape and dimensions Inserts
shape
Type
carbide
YBC352

YBM151
YBM153
YBM251
YBM253
YBG102
YBG105
YBG202
YBG205
YBG302
YBC151
YBC152
YBC251
YBC252
YBC351

YBD052
YBD102
YBD151
YBD152
YBD252

L: cutting edge length


YD051
YD101
YD201

L ØI.C S ød r
Grade
YC10
YC40

ØI.C: diameter of inscribed circle CNMG120404-NM 12.9 12.7 4.76 5.16 0.4 ○ ★ ○
NM
S: Thickness CNMG120408-NM 12.9 12.7 4.76 5.16 0.8 ● ★ ○
ød: Hole diameter CNMG120412-NM 12.9 12.7 4.76 5.16 1.2 ○ ★ ○

r: Nose radius For semi-


finishing

CNMM120408-LR 12.9 12.7 4.76 5.16 0.8 ★

Type CNMM120412-LR 12.9 12.7 4.76 5.16 1.2 ★ Size


CNMM120416-LR 12.9 12.7 4.76 5.16 1.6 ★

CNMM160608-LR 16.1 15.875 6.35 6.35 0.8 ★


LR
CNMM160612-LR 16.1 15.875 6.35 6.35 1.2 ★

CNMM160616-LR 16.1 15.875 6.35 6.35 1.6 ★ Stock


Light-load CNMM160624-LR 16.1 15.875 6.35 6.35 2.4 ★
roughing
CNMM190612-LR 19.3 19.05 6.35 7.94 1.2 ★

CNMM190616-LR 19.3 19.05 6.35 7.94 1.6 ★

CNMM190624-LR 19.3 19.05 6.35 7.94 2.4 ★

CNMM250924-LR 25.79 25.4 9.525 9.12 2.4 ★


★Recommended grade (always stock available) ●Available grade (always stock available) ○Make-to-order
Illustration of stock

Applicable tool
DCLNR/L PCBNR/L PCLNR/L PCLNR/L
Kr:95 Kr:95
o o o o
Kr:75 Kr:95

Page A154 A161 A162 A202

Insert code key Grade selection reference Chipbreaker selection reference Recommended cutting parameters
A50-A51 A19/A36-A47 A22-A35 A230-A232

Reference page of
tool holders Recommended cutting parameters
Application of inserts Chipbreaker selection reference
Grade selection reference
Shape Insert code key

Insert chipbreaker
Chipbreaker code

A 20
N G
N I
U R
T
General turning inserts
A22-A26 General turning inserts overview
A27-A49 Application instruction of general turning inserts
A50-A140 General turning inserts
A50-A51 General turning inserts code key
A52-A53 Metric-Inch comparison table for general turning inserts
A54-A114 Cemented carbide and cermet inserts
A54-A88 Negative inserts

A89-A114 Positive inserts

A115-A137 PCBN&PCD inserts


A116-A117 PCBN&PCD inserts code key

A118-A120 PCBN&PCD inserts overview

A121-A137 PCBN&PCD inserts

A138-A140 Ceramic inserts


A138-A139 Ceramic inserts code key

A140 Ceramic inserts

A 21
A TURNING General Turning Inserts
General turning inserts overview

Negative inserts with hole


Appli- Preci- Recommended cutting
Chipbreaker Feature/Shape of insert
cation sion parameters

SF Recommended chipbreaker for finishing of P-type materials


Double-sided chipbreaker with M-level tolerance has outstanding performance in finishing,
General
turning

ap=0.05~1(mm) achieving good surface quality.


M fn=0.05~0.35(mm/r)

DF
General turning inserts overview

Recommended chipbreaker for finishing of M- type materials


Double-sided chipbreaker with M-level tolerance has sharp edges, which can effectively cut off
ap=0.3~2(mm) stainless steel and avoid adhering and surface hardening, achieving high surface quality.
M fn=0.05~0.35(mm/r)

EF Recommended chipbreaker for finishing of S-type materials


For finishing

Double-sided chipbreaker with M-level tolerance can prevent wear and hardening to achieve high
ap=0.05~1(mm) machining precision and good surface quality.
M fn=0.05~0.3 (mm/r)

NF Recommended chipbreaker for finishing of S-type materials


Double-sided chipbreaker with E-level tolerance can prevent wear and hardening to achieve high
ap=0.1~1(mm) machining precision and good surface quality.
E fn=0.05~0.3(mm/r)

NGF Recommended chipbreaker for finishing of S- materials


E-class double side chip breaker with excellent sharp edge.High positioning accuracy, light cutting
ap=0.1-1(mm) force.-NGF is recommended chip breaker for S series material general finishing.
E fn=0.05-0.3(mm/r)

WGF Wiper chipbreaker for finishing


Double-sided chipbreaker with M-level tolerance, finishing chipbreaker with wiper designed can
achieve high surface quality. With excellent chip breaking ability, It is suitable for machining at high
Wiper

ap=0.5~3.0(mm)
M fn=0.05~0.5(mm/r)
feed and small depth of cut.

DM Recommended chipbreaker for semi-finishing of P-type materials


Double-sided chipbreaker with M-level tolerance produces small cutting forces and has large chip
ap=1.5~5(mm) breaking range, which ensures good performance for machining highly adhesive alloy steel.
M fn=0.15~0.5(mm/r)
For semi-finishing

PM Recommended chipbreaer for semi-finishing of P-type materials


Double-sided chipbreaker with M-level tolerance has higher strength of cutting edge than
chipbreaker DM. It is suitable for semi-finishing under unstable working conditions as well as
ap=1.5~5(mm)
M fn=0.15~0.5(mm/r)
machining cast iron with small cutting forces.

NM Recommended chipbreaker for semi-finishing of S-type materials


Double-sided chipbreaker with M-class tolerance keeps high precision after inserts are turned,
with good capability to prevent wear and hardening to achieve higher machining efficiency than
ap=0.1~1.5(mm)
M fn= 0.05~0.3(mm/r)
chipbreaker NF.

A 22
General turning inserts
General turning inserts overview
TURNING
A
Negative inserts with hole
Appli- Preci- Recommended cutting
Chipbreaker Feature/Shape of insert
cation sion parameters

WGM Wiper chipbreaker for semi-finishing


Double-sided chipbreaker with M-level tolerance, semi-finishing chipbreaker with wiper designed,

General
turning
perfect combination of good wiper result and sturdy cutting edge structure, which perfectly mee
ap=1.0~5.0(mm)
M fn=0.15~0.80(mm/r)

General turning inserts overview


EM Recommended chipbreaker for semi-finishing of M-type materials
For semi-finishing

Double-sided chipbreaker with M-level tolerance can solve the processing problems such as chip
breaking and adhering of stainless steel, achieving higher machining efficiency than chipbreaker EF.
ap=0.5~1.5(mm)
M fn=0.1~0.3(mm/r)

All round From semi-finishing to roughing of P-type, M-type, K-type materials


Double-sided chipbreaker with M-level tolerance has good cutting edge strength and wide
application.
ap=1.5~5(mm)
M fn=0.2~0.5(mm/r)

DR Double-
side
Recommended chipbreaker for light roughing of P-type and K-type materials
Double-sided chipbreaker with M-level tolerance is the first choice for light roughing, can achieve
high evacuation rate and efficiency of cutting edge.
ap=3~12(mm)
M
Light-load roughing

fn=0.3~0.8(mm/r)

LR Single-
side
Recommended chipbreaker for light-load roughing of P-type materials
Single-sided general chipbreaker with M-level tolerance, has wide chip breaking range and sharp
cutting edge is designed with inclined angle, which enables it to cut lightly and easily and control
ap=3~15(mm)
M
the chipping flow direction. Chip-leaded-stages can reduces the contact area with chips, so that
heat can easily be dissipated.
fn=0.3~1.0 (mm/r)

DR Single-
side
Recommended chipbreaker for roughing of P-type materials
Single-sided chipbreaker with M-level tolerance has high security of cutting edge, which can
achieve high feed rate and low cutting forces at great cutting depth and high feed rate.
ap=3~15(mm) Single
M fn=0.3~0.8 (mm/r)
side

Single/
ER Double side Recommended chipbreaker for roughing of M-type materials
For roughing

Double sided
Single / double-sided chipbreaker with M-level tolerance has good capacity of impact-resistance.
ap=2.5~8(mm) It is designed to achieve balance between security and sharpness of the cutting edge, and it

M fn=0.2~0.6(mm/r) can achieve high efficiency by preventing the problems of adhering and high cutting heat when
Single sided roughing stainless steel.
ap=2.5~20(mm)
fn=0.2~1.2(mm/r)

SNR Recommended chipbreaker for S-material high efficiency roughing


M-level double-sided chipbreaker perfectly combines sharpness and strength of the cutting edge,
with small cutting resistance and high edge strength can effectively reduce groove wear. SNR is
ap=0.5-3(mm) recommended chipbreaker for high depth roughing of S- materials.
fn=0.05-0.3 (mm/r)

A 23
A TURNING General Turning Inserts
General turning inserts overview

Negative inserts with hole


Appli- Preci- Recommended cutting
Chipbreaker Feature/Shape of insert
cation sion parameters

HPR Single-
side
Recommended chipbreaker for heavy-load machining of P-type materials
Single-sided chipbreaker with M-level tolerance, strong cutting edge. Multi-stages chipbreaker
General
turning

ensures the flowing of chip and heat dissipation of insert. It is suitable for machining under unstable

M ap=3~17(mm) and relatively bad working condition, especially for external roughing of work piece with a rough
oxidized surfaces.
fn= 0.5~1.2(mm/r)
General turning inserts overview

Without For cast iron machining


Cast iron machining

chipbreaker Double-sided chipbreaker with M-level tolerance has high cutting edge strength. It can overcome
inferior factors such as intettruption and vibration, etc. when machining cast iron.
ap=0.3~12(mm)
M fn=0.05~0.6(mm/r)

Without For machining of non-ferrous metal and high-hardness metal


Super hard inserts Ceramic inserts

chipbreaker G-level tolerance is the best choice for machining non-ferrous metals and high-hardness material
by welding PCBN and PCD material to cemented carbide substrate.
ap=0.05~0.5(mm)
G fn=0.05~0.3(mm/r)

Without For roughing of K-, H- high-temperature alloy roughing


chipbreaker Sialon Ceramics, V-positioning, solution for high-speed machining of cast iron, hardened steel and
superalloy.
ap=0.1~3(mm)
G fn=0.05~0.4(mm/r)

A 24
General turning inserts
General turning inserts overview
TURNING
A
Positive inserts with hole
Appli- Preci- Recommended cutting
Chipbreaker Feature/Shape of insert
cation sion parameters
USF Precision turning chipbreaker
With G-level tolerance, large rake angle, sharp cutting edge, for soft cutting action, this is the first

General
turning
ap=0.02~1.5(mm) choice for precision turning of small shaft parts.
G fn= 0.01~0.08(mm/r)

General turning inserts overview


R/L
For extra finishing

Recommended chipbreaker for precise boring inserts


With G-level tolerance, sharp cutting edge and small nose radius, it can effectively reduce the
ap=0.05~2.5(mm) vibration in machining and is suitable for boring and external turning.
G fn= 0.03~0.25(mm/r)

SF First choice for finishing with high requirements on chipbreaker


With G-level tolerance, it is the first choice for precise finishing due to its excellent performance
ap=0.05~1(mm) on chip breaking.
G fn=0.05 ~0.3(mm/r)

HF Chipbreaker for finishing with wide application


With M-level tolerance, it is suitable for internal and external finishing of various materials such
ap=0.1~2(mm) as steel and cast iron.
M fn=0.05~0.3 (mm/r)

EF Recommended chipbreaker for finishing of M-type materials


With M-level tolerance, it has sharp cutting edges and is suitable for cutting adhesive materials
ap=0.1~2(mm) such as stainless steel, soft steel, etc.
M fn=0.05~0.3 (mm/r)
For finishing

NF Recommended chipbreaker for finishing S-type materials


With E and G-level tolerance and sharp cutting edges, it is suitable for internal and external
E ap=0.05~1(mm) finishing of high-temperature alloy materials.

G fn=0.05~0.2 (mm/r)

NGF Recommended chipobreaker for S-material general finishing

E
E, G grade accuracy, for inner hole finishing of S materials.
ap=0.1-1(mm)

G fn=0.05-0.3(mm/r)

HM Chipbreaker for semi-finishing with wide application


With M-level tolerance, it is suitable for internal and external semi-finishing of materials like steel,
ap=1~4(mm) cast iron, etc.
M
For semi-finishing

fn=0.2~0.5(mm/r)

EM Recommended chipbreaker for semi-finishing of M-Type materials


With M-level tolerance, it has higher hardness of cutting edge than EF and can achieve higher
ap=1~4(mm) efficiency.
M fn=0.2~0.5(mm/r)

A 25
A TURNING General Turning Inserts
General turning inserts overview

Positive inserts with hole


Appli- Preci- Recommended cutting
Chipbreaker Feature/Shape of insert
cation sion parameters
For semi-finishing Cast iron machining

All round Recommended chipbreaker for semi-finishing of M-type materials


With M-level tolerance, it is suitable for profile machining materials like steel, cast iron, etc.
General
turning

ap=1~8(mm)
M fn=0.2~0.6(mm/r)
General turning inserts overview

Without
chipbreaker Chipbreaker for machining of cast iron
With M- and G- level tolerance, it has high cutting edge strength and is suitable for internal and
M ap=0.3~12(mm) external machining of cast iron.

G fn= 0.05~0.5(mm/r)

HR General chipbreaker for roughing


With M-level tolerance, it is suitable for both internal and external roughing of materials such as
ap=3~7(mm) steel, stainless steel, cast iron, etc.
M fn=0.3~0.7(mm/r)

Special
Recommended chipbreaker for heavy machining of P-type materials
For roughing

chipbreaker
Single-sided with M-level tolerance, it has good cutting edge strength with high security. It is the
first choice for profile roughing.
ap=3~10(mm)
M fn=0.3~1.2(mm/r)

SNR Recommended chipobreaker for S-material high-efficiency roughing


M-level accuracy, for inner hole roughing of S materials.
ap=0.5-3(mm)
M fn=0.05-0.3 (mm/r)

LC Chipbreaker for machining of Al alloy


With G-level tolerance, large rake angle and clearance angle make the cutting edge sharper,
ap=0.02~4.8(mm) ensuring easy and fast cutting while remaining effective chip breaking.
G fn=0.05~0.5(mm/r)
For Al machining

LH Special chipbreaker for machining of Al alloy


With G-level tolerance, large rake angle and polishing treatment on surface, it can effectively
ap=0.1~8(mm) prevent built-up edge and achieve high workpiece surface quality while maintaining long life.
G fn=0.1~0.5(mm/r)

Without
Super hard inserts

chipbreaker Special chipbreaker for non-ferrous metals and materials with high hardness
With G-level tolerance, it is the best choice for machining of non-ferrous metals and materials
with high-hardness by welding PCBN and PCD material to cemented carbide substrate.
ap=0.05~0.5(mm)
G fn=0.05~0.3(mm/r)

A 26
General turning inserts TURNING
Application instruction for general turning tools A
Chip breaking range reference for general turning inserts

Negative inserts

General
turning
Cutting depth(mm) Cutting depth(mm)
11.0 11.0

Application instruction for general turning tools


10.0 10.0
HPR
9.0 9.0

8.0 8.0
LR
7.0 7.0
DR
6.0 6.0
DR(Double side) ER(Double side)
5.0 5.0

4.0 4.0
DM
3.0 3.0
PM EM
2.0 2.0
DF EF
1.0
SF 1.0

0 0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
Feed rate(mm/rev) Feed rate(mm/rev)

Workpiece material: 45# steel


  Workpiece material: stainless steel (1Cr18Ni9Ti)
 

Positive inserts

Cutting depth(mm) Cutting depth(mm)

HR

HM

HF
USF
USF
SF

Feed rate(mm/rev) Feed rate(mm/rev)

Workpiece material: 45# steel


  Workpiece material: stainless steel (1Cr18Ni9Ti)
 

A 27
A TURNING General Turning Inserts
Application instruction for general turning tools

Cutting test for chip breaking range of general turning inserts

Chip breaking range


General
turning

Case
Insert: CNMG120408-DF
Toolholder: PCLNL2525M12
Application instruction for general turning tools

Workpiece material: 45# steel


Cutting speed: 200(m/min)

A 28
Precision turning
chipbreaker
Effective chip control due to
the proper chipbreaker.

αo
Large rake angle makes cutting
easier and faster.

Nose radius precision controlled within 0.02mm


for excellent machining precision.

Special surface after-treatment for better


surface quality.

High strength screw clamping ensures good


repeatability and accuracy .

Application range of USF chipbreaker

cutting depth(mm)
cutting depth(mm)
2.5

2.0 2.0

1.5 1.5
-SF
1.0 1.0
-EF
0.5 0.5
-USF -USF
0 0
0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.05 0.1 0.15 0.2 0.25 0.3
feed rate(mm/r) feed rate(mm/r)
Workpiece material: 42CrMo Workpiece material: 1Cr18Ni9Ti

A 29
-LC chipbreaker for aluminum
-LC inserts are designed with a special chipbreaker. Large rake angle and clearance angle make
the cutting edge sharper, ensuring easier cutting while remaining effective chip breaking.

Achieved the mirror rake face after special treatment. Reduced the friction
resistence, and stick free. Accordingly, make the chip removal fluently and improve
the surface quality and tool life.
Optimized inclined angel
makes controlling the chipping Smooth connection of insert
The G-class tolerance of insert, higher Repeated flow direction valid. nose and cutting edge makes
Position Accuracy, at the same time, it can rake face smoother.
effectively avoid the vibration during the
machining process.

–LC and –LH chipbreaker characteristics and machining range


-LC chipbreaker can be used in machining of pure Al, while -LH chipbreaker can not.
-LC chipbreaker expand the chip breaking range of Al alloy machining.

Ap(mm) Pure aluminum Ap(mm) Aluminum alloy

5.0 5.0
4.5 4.5
4.0 4.0
-LH
3.5 3.5
3.0 3.0
2.5 2.5
2.0
-LC 2.0
1.5 1.5
1.0 1.0
0.5 0.5
0.1 0.1
-LC
0 0
0 0.05 0.1 0.15 0.2 0.25 0.30 0.35 0.4 0.45 0.5 fn(mm/r) 0 0.05 0.1 0.15 0.2 0.25 0.30 0.35 0.4 0.45 0.5 fn(mm/r)

Workpiece material: Pure aluminum


Cutting parameters V=350m/min Ap=0.2mm F=0.2mm/r

Chips

Surface quality

-LC chipbreaker similar products from overseas manufacturers


■-LH chipbreaker is more suitable for machining aluminum alloy in condition
of large cutting depth and high feed rate.
■-LC chipbreaker is more suitable for machining aluminum alloy in condition
of small cutting depth and low feed rate.
■-LC chipbreaker can be used in machining pure aluminum.

A 30
chipbreaker series
Turning inserts with wiper

Wiper is assembled by three curves to


form a circular arc edge. The nose of wiper
provides less profile height on the surface that
Curve
is formed by the cutting edge, resulting in a
smooth turning surface.
Nose of wiper
Inserts with wiper has high efficiency
when used for finish and semi-finish turning.
High efficiency The surface quality remains the same even at
Roughness remains the same double feed rate.
when feed rate is doubled.

When used for finishing, it can improve roughness


Wiper technique =
high machining efficiency + high surface quality

of workpiece surface and achieve turning instead of


grinding.
High quality When used for semi-finishing, efficiency could be
improved by doubling the feed rate, the roughness of
Roughness value is reduced to half
when feed rate remains the same. workpiece surface remaining the same.

Curve

Guide to use
Nose of wiper
●Select reasonable approach angle of the tools
Minor angle being close to 0 degree is the reason that
inserts with wiper can reduce roughness of the surface, which is
determined by the shape of insert and approach angle of the tool
holder. Therefore, acceptable roughness of surface is the result
of reasonable approach (minor) angle. The finishing function of
wiper would be reduced or invalid if unreasonable approach (minor)
angle is chosen. For example, the approach angle should be 95°for
CNMG / WNMG inserts, while 93°is the best for DNMX.TNMX
inserts.
Nose of normal cornor
●Be careful with DNMX / TNMX inserts
DNMX / TNMX inserts with wiper don’t have wide application.
It cannot achieve a wiper result when minor angle is not 0 degree,
like chamfer and profile surface, and will even cause over-cutting
or no-cutting on workpiece, affecting the shape and size precision
of workpiece. Please contact technical service regarding these
problems.

A 31
S- Ni-based Superalloy Machining
Difficulties Overcame

AP (mm)

Features of Ni-based
superalloy machining 4
-SNR

3
High cutting resistance (containing a large amount
of alloying elements, severe hardening, great plastic 2
-NM
deformation ; -NGF
1
High cutting temperature; -NF

Severe wear of inserts. 0 F (mm/r)


0.05 0.1 0.15 0.2 0.25 0.3 0.35
Chipbreaker for machining of Ni-based superalloy -NM for semi-finishing -SNR for high efficiency roughing
should have tough and sharp insert nose, smooth rake -NF for finishing -NGF for general finishing
face and proper inclination angle.

-SNR Chipbreaker for roughing with large depth of cut


Positive rake angle design, sharp cutting edge, low cutting resistance, effectively
reducing groove wear;
Cutting edge with variable rake angles increase cutting edge strength at large depths
of cut. Edge strength increases as the depth of cut increases;
Large slot width combined with unique edge rib design not only provides excellent chip
breaking performance but also can effectively improve edge strength.

A 32
-NGF Chipbreaker for General Finishing

Proper inclination angle design, sharp cutting edge, small cutting


resistance;
E-level tolerance of insert, high clamping accuracy, proper
chipbreaker width, good chip breaking performance,excellent surface
quality;
Special edge treatment, high wear resistance.

-NF/NM Chipbreaker for General Finishing

-NF chipbreaker has sharp cutting edge, while -NM chipbreaker high
cutting edge strength.
Smooth surface of chipbreaker ensures unobstructed chip flow.
High wear resistance of cutting edge after special treatment.

A 33
F - E M - E R
-E d for
m a chinin
g intensively adh
s u ch a s s t a i n l e s
e si v
s
e
e a l s s t e
ig n te ri el, e
d es y ma tc
l y c i t
l ti
c ia
p l as
e -
Sp i gh
h
n d
a

-EM In se rts m e e t th e re q u i r e me n ts o f m a c h i n i n g
intensively adhesive materials. Impact resistance of
cutting edge is improved in addition to sharpness,
which makes it suitable for semi-finishing and
-EF Rake angle and inclined angle are specially designed for
intensively adhesive stainless steel and high-plasticity
intermittent machining of adhesive materials such as
austenitic stainless steel, etc.
materials which are hard to be machined. Sharp cutting
edge enables it to cut lightly and easily and achieve good
surface quality by well controlling chip breaking. It is
especially suitable for finishing these kinds of materials.

-ER
Specially designed double rake
angle with wide land achieves
balance between edge security
and sharpness, and effectively
reduces cutting resistance and
wear on groove.

Number of machined parts / Number of machined parts /


Cutting edge Cutting edge

12 30

10
Machining external of valve
8

6 Machining end surface of valve 25 Machining external of valve


(intermittent machining) Workpiece diameter:89mm
4 Workpiece diameter:135mm Rotating speed:635rpm
Rotating speed:350rpm Feed rate:0.15mm/r
2 Feed rate:0.25mm/r Cutting depth:1.0mm
Cutting depth:1.5mm
0 20
CNMG120408-EM A company CNMG120408-EF A company
/YBG202 /YBG202

A 34
Chipbreaker
for finishing

Unique nose design and sharp cutting edge lead to


small cutting resistance and effectively reduce vibration
of the tool holder.

With high re-positioning precision, the insert is compatible with


specially developed cemented carbide tool holders, which
can increase the capability of vibration resistance and
improve machining quality.

Special treatment on insert’s surface can reduce the


possibility of chips adhering to the rake face of insert.
Good performance of chip breaking and chip flowing
ensures improved surface quality of workpiece.

By adopting excellent grade, it is suitable for extra


finishing of various materials.

A 35
YBC151 YBM151
The combination of substrate with Substrate with special structure, in
excellent wear resistance and combination with coating composed
coating composed of MT-TiCN, of TiCN, thin Al 2O 3 layer and TiN, with
thick layer of Al2O3 and TiN makes it excellent resistance against diffusive wear
suitable for finishing steel. and plastic deformation makes it suitable
for finishing, semi-finishing and roughing
of stainless steel.
YBC251
The substrate with good toughness
and high security of cutting edge, YBM251
in optimal combination with coating
Combination of substrate with good
composed of MT-TiCN, thick layer
toughness and strength and coating
of Al2O3 and TiN makes it suitable
composed of TiCN, thin Al2O3 layer and
for steel semi-finishing.
TiN makes it suitable for semi-finishing
and roughing of stainless steel.
YBC351
The best combination of substrate
with high wear resistance and
coating composed of MT-Ti (CN),
thick Al2O3 layer and TiN makes
it suitable for finishing and semi-
finishing of cast iron materials.

Coated Cemented Carbide

YBC251Coating

Thanks to the technology of gradient sintering,


impact resistance of cutting edge and wear
resistance are improved which lead to improved
capability of cutting edge against damage.
Carbide with special crystal structure improves
the Red Hardness of substrate and strengthens
heat resistance of insert.

TiCN layer acts against abrasion, which leads


to the best wear resistance of the flank.

Special structure of Al 2 O 3 deposit layer acts as a


thermal barrier and strengthens the capability of
substrate against plastic deformation under dry and
high-speed cutting conditions.

Golden surface of TiN can reduce friction and


enable easy distinction of the variety of wear.

A 36
BLACK DIAMOND INSERTS
Innovation of machining techniques
for stainless steel turning
YBM
Coating
YBM153
CVD coating with advanced ultra-fine grain coating technology, greatly improves wear
resistance of inserts.
Thanks to special treatment on transition layer, multi-layer coating are combined firmly.
The exceptionally smooth coating surface and good low friction ability can reduce the
occurrence of built-up edges.

Substrate
Added with resist high temperature rare element,
Best choice for roughing of inserts shows a good capability against plastic
stainless steel with high- deformation and good capability of Red Hardness.
speed under good working Unique manufacturing technology improves high
condition
temperature toughness and wear resistance of
substrate.

Coated Cemented Carbide CVD


Application fields YBM153 is suitable for finishing and semi-finishing of
stainless steel with high cutting efficiency under stable working condition.
Such as medium-size fluid valve components in petrochemical industry,
flange and other parts in auto pipeline, valve and valve body in auto engine
systems, ship mechanical parts, aviation hydraulic parts, adapting pieces
in IT and semiconductor industry, medium and long-axis in food processing
machinery, construction machinery and general machinery.

YBM253
Coating
Ultra-fine grain coating technology provides better
wear resistance and toughness;
Improved remain internal stress design ensures good
toughness and anti-cracking performance;
Polishing treatment on coating surface makes it
suitable for cutting adhesive materials.

Substrate
With gradient carbide substrate insert has better
impact resistance and cutting edge strength.

Application fields YBM253 grade is suitable for roughing of heavy stainless


Ideal grade for turning of steel parts with high cutting depth and high feed rate under the condition with
stainless steel with high great impact.
cutting depth and high feed
rate under bad working
condition

A 37
BLACK DIAMOND
INSERTS
Achieving both higher cutting
speed and longer tool life
Second generation of YBC
Perfect unification of toughness and anti-
plastic deformation.
YBC152 Specially designed cutting edge with
Thick TiCN and thick Al2O3 coatings improve the impact “skeleton” realizes perfect unification of
toughness and abrasion resistance, which makes it toughness and anti-plastic deformation.
suitable for finishing and semi-finishing of steel at high
speed. Cutting speed can increase by more than 25%,
while the tool life can increase by more than 30% at the
same cutting speed.
Coated Cemented Carbide CVD

YBC252
Roughness of insert surface is improved
Comprising of thick TiCN and thick Al2O3 coatings, the
grade has high capability against plastic deformation after special treatment on surface, which
and good hardness of cutting edge. It is preferred grade effectively reduces cutting forces, prevents
for machining of steel from finishing to roughing. Under
the same cutting conditions, the cutting speed can be
workpiece adhering to surface of inserts and
increased by more than 25%, while the tool life can be improves operation stability of inserts.
30% longer under the same cutting speed.

YBC352
Thickness TiCN and Al 2 O 3 coating, with strongest
toughness and plastic deformation resistance, the ideal
grade for high efficient steel rough machining under the
bad condition.
nt

Be e Af n
me
t

fore atm ter


surface treat
surface tre

Test comparison of inserts abrasion The perfect combination of fibrous TiCN and
#
Workpiece material :45 steel fine grain Al2O3 obviously improves abrasion
Inserts:CNMG120408-DM resistance and anti-breakage of inserts.
Cutting parameters:Vc=400m/min ap=1mm fn=0.2mm/r

Grade from other company YBC152 Al2O3

TiCN
8min 16min 8min 16min

Cemented carbide
substrate

A 38
YBD102
YBD052 CVD coated grade, which is the combination of hard
CVD coated grade, which is characterized by super fine grain substrate and coating (thick Al 2O 3 + thick TiCN ),
and smooth surface, is the combination of hard substrate shows excellent wear resistance and impact resistance
and coating (extra thick Al2O3 + thick TiCN ). The grade is when machining nodular cast iron at high speed.
optimized for best wear resistance when machining gray cast
iron at high speed under dry condition.
YBD252
YBD152 CVD coated grade, which is the combination of hard

Coated Cemented Carbide CVD


substrate and coating (medium thick Al 2O 3 + thick
CVD coated grade, which is the combination of hard substrate TiCN ), achieves the balance between wear resistance
and coating (medium thick Al2O3 + thick TiCN ), has good and toughness. It is suitable for wet milling of cast
flaking resistance. It is suitable for turning of cast iron at high iron, which requires toughness (such as nodular cast
speed, and light intermittent cutting can be supported even at iron) at moderate or low speed. It is also suitable for
moderate speed. It is also suitable for milling of cast iron. intermittent turning.

First choice for high-efficiency


and high-speed machining of cast iron

BLACK DIAMOND
INSERTS YBD
The combination of thick coating and substrate with
good hardness and impact resistance gives the inserts
excellent impact resistance and stability under high
temperature, and improves wear resistance of inserts.
Inserts also satisfy the requirements of high speed and
high feed rate when machining cast iron.
The appearance of shining full black is easily identified.

Significant results

Working efficiency has been improved. Both the coating


and the substrate are suitable for machining cast iron
at high speed and high feed rate. Cutting speed can be
increased by 30% to 40%.
Layer of fine grain with
Cost is reduced as tool life is increased by 40%-50%. compact surface

High machining stability.

A 39
Recommended combination of grade and chipbreaker

For machining of For machining of For machining of


P-type materials M-type materials K-type materials

Grade Type Grade Type Grade Type


Without
YBC151 EF chipbreaker
DF YBD052
YBC152 YBM151 EM PM
ER Without
YBC251 DM chipbreaker
YBD102
Coated Cemented Carbide CVD

YBC252 PM PM
EF
YBM153
YBC251 DR EM Without
YBC252 YBD152 chipbreaker
(Double-side)
EM
YBM251 Without
YBC351 DR ER YBD252 chipbreaker

YBC351 EM
HPR YBM253
YBC352 ER

Recommended cutting parameters

Workpiece material Range of machining Grade Recommended cutting


speed(m/min)
YBC151 180-460
For finishing
YBC152 220-500

P
YBC251 160-440
For semi-finishing
YBC252 180-480
YBC351
Steel For roughing 130-380
YBC352
YBM151
For finishing
M
YBM153
For semi-finishing 110-280
YBM251
Stainless steel For roughing
YBM253
YBD052 200-500
For finishing
YBD102 200-480

K For semi-finishing
YBD151 180-450
YBD152 190-450
Cast iron For roughing YBD252 150-380

Case

Insert : YBC252/WNMG060408-PM Insert : YBM151/CNMG190616-ER Insert : YBD052/TNMA220412


Material and hardness of workpiece : 45#Steel HB220 Material and hardness of workpiece : Material and hardness of workpiece : Gray cast
Cutting conditions : V=220m/min, ap=1.5~2mm, Double phase stainless steel HB260 iron HB280
f=0.25mm/r Cutting conditions : V=103m/min, Cutting conditions : Vmax=400m/min,
Cutting fluid : Dry cutting ap=1.5mm, f=0.3mm/r ap=1.3~2.5mm, f=0.4~1.1mm/r
Cutting fluid : Dry cutting Cutting fluid : Dry cutting
(pieces)

(pieces) (pieces) 45
40
200 4
35
30
150 3
25
100 2 20
15
50 1 10
5
0 0 0
YBC252 A company YBM151 A company YBD052 A company
Number of machined parts/Cutting edge Number of machined parts/Cutting edge Number of machined parts/Cutting edge

A 40
Coated Cemented Carbide
makes it easy to machine materials
which are hard to be machined

New nano coating grade


Special coating techniques
make inserts smooth, which leads to
low friction and unobstructed chip flow.
Unique coating with nano structure closely
integrates with substrate, ensuring higher
hardness and toughness.
YBG102
Excellent thermal stability and
The combination of nc-TiAlN coating and fine grain
chemical stability can effectively substrate makes it suitable for turning of various materials
protect cutting edge. and finishing and semi-finishing of high-temperature alloys.

YBG202
nc-TiAlN coating and ultra-fine grain substrate makes it
suitable for finishing and semi-finishing of various materials
and turning of super alloy.

YBG302
The combination of nc-TiAlN coating and tough cemented
carbide substrate, which integrates security and wear
resistance, makes it suitable for parting and grooving of
various materials.

YBG105
Finishing and semi-finishing for materials
difficult to cut PVD coated grade
PVD coated grade, new TiAlN based multilayer coating, has
higher wear resistance and Anti-thermal-oxidation ability. It
is suitable for finishing and semi-finishing turning of various
materials difficult to cut, such as high temperature alloy,
heat resistant alloy, etc.

YBG205
PVD coating grade for finishing of
stainless steel
Suitable for relatively small workpieces
which require high surface smoothness.
TiAlN base multi-
nc-TiAlN coating(YBG202) Superfine TiAlN nano coating added with wear-resistant
elements coating
and heat-resistant rare elements has high hardness and
(YBG105) excellent heat-resistance, providing effective protection
High-performance nanostructure coating guarantees for the cutting edge. Special coating technology ensures
good toughness and hardness of inserts. Special coating stronger combination of coating and substrate. It is suitable
for extra finishing of stainless steel.
technology guarantees smooth surface and excellent wear
resistance. Outstanding thermal stability and chemical YBG212
stability effectively protect cutting edge. Nc-TiAlN coating combined with super tough substrate
which made of super fine grain.It’s suitable for finishing and
roughing materials which are hard to be machined.
A 41
Recommended combination of grade and chipbreaker

For machining For machining For machining


P-type materials M-type materials S-kind materials

Grade Type Grade Type Grade Type


YBG102
YBG202 DM YBG202 NF/NGF
EF YBG105
YBG205
YBG212 NGF
YBG102
NM
Coated Cemented Carbide PVD

YBG202 YBG105
EM
YBG205
YBG102
YBG105 SNR
YBG212

Recommended cutting parameters

Workpiece material Range of machining Grade Recommended cutting


speed(m/min)
For finishing YBG102 180-460

P For semi-finishing
YBG202
YBG205
150-380
Steel

M
For finishing ~for semi- YBG202
170-300
finishing YBG205
Stainless steel
YBG102 30-90
For finishing YBG105 40-90
YBG212 30-90
YBG202 20-70

S For semi-finishing YBG105 30-70


YBG212 20-60
YBG102 20-40
Heat resistant Alloy For roughing YBG105 30-40
Ti alloy YBG212 20-40

Case

Insert : YBG202/TNMG120404-EF Insert : YBG102/DNEG150404-NF


Hardness and material of workpiece : 0Cr18Ni9 HB240 Hardness and material of workpiece :
Cutting conditions : V=200m/min, ap=1mm, High temperature alloy Inconel 718 HRC≥39
f=0.15mm/r Cutting conditions : Vc=80m/min, ap=0.3mm,
Cutting fluid : Dry cutting f=0.15mm/r
Cutting fluid : Dry cutting

B company B company

A company A company

YBG202 YBG102

0 20 40 60 0 10 20 30 40

Number of machined parts/Cutting edge Tool life (min)

A 42
The chemical stability between Ti(CN) base cermet inserts and workpieces is relatively high, which reduces the friction and
temperature of the cutting edge during cutting, preventing mutual diffusion of atoms of the workpiece material and the inserts, and
improving resistance to bonding abrasion. Therefore, Ti(CN) base cermet shows good capability of Red Hardness and resistance
to crater wear. It is an optimal material for high-speed finishing and semi-finishing of steel. High temperature strength of cermet
is higher than that of WC-Co, and toughness better than that of Al2O3 and Si3N4 ceramic. This fulfils the application blank of WC-
base cemented carbide and Al2O3 and Si3N4 ceramic from finishing to semi-finishing at high speed.

Product features
Scientifically designed structure ensures good material
performance and long tool life. Refined production
management assures the stability of product quality.

Symmetrical fine grain organization, together with the control of symmetrical


organization and toric phase structure, improves the strength and hardness of
Substrate of cermet grade of
cermet. YNG151 (homogenized ultra-
fine structure)
Intensified bonding phase and well-designed grain boundary improve the high
temperature capacity, heat conductibility and thermal vibration resistance.

Coating of Physical Vapor Deposition (PVD) is applied to cermet substrate with


high toughness, so that the grade has high hardness and toughness with wide-
range application.

PVD coating organization


structure of cermet
 Recommended cutting parameters

Range of Recommended
Workpiece material Grade cutting speed(m/min)
machining
Case
YNG151 260-550
P YNG151C 260-580
Insert: YNG151/CNMG120404-SF
Steel Hardness and material of workpiece:
YNG151 170-330 20CrMnTi HB180-223
M For
finishing Cutting parameters: v=220m/min
YNG151C 160-350
Stainless steel ap=0.5~1.0mm
YNG151 250-400 f=0.14mm/r
K
YNG151C 270-420
Cast iron
B company

A company

YNG151

300 350 400 450 500


Number of machined parts/Cutting edge

Outstanding chip breaking Good surface quality

A 43
Substrate of YD101: the combination of
cemented carbide phrase WC of fine grain
and bonding phase Co

Cemented Carbide Grade


Uncoated cemented carbide grade is widely
used for machining of non-ferrous metal, high
temperature alloy, etc. It is economical and
can be universally applied.

Substrate of YD201: the


combination of cemented carbide
 Recommended cutting parameters phase WC of middle grain and
bonding phase Co

Range of Recommended
Workpiece material Grade
machining cutting speed(m/min)
For finishing YC10 130-360 Case
P
Steel For roughing YC40 80-300
Insert:YD101/CCGX09T304-LH
For finishing YD051 100-170 Workpiece material:ZL105 HB70
K For semi- Cutting parameters:v=400m/min
finishing~ YD201 60-130 ap=1mm
Cast iron For roughing
f=0.3mm/r

N For finishing~
YD101 110-1750
for semi-finishing
Non-ferrous metal
B company

S A company
For finishing YD101 20-50

Heat resistant Alloy YD101


Ti alloy
360 380 400 420 440 460
Number of machined parts/Cutting edge

Workpiece has high surface quality


and high dimensional precision.

A 44
Polycrystalline
Cubic Boron Nitride PCBN
PCBN is a synthesis of CBN powder and special binder under ultra-high
pressure and high temperature conditions. PCBN has high hardness, high
thermal stability and high chemical inertness, mainly suited to machining in
hardened steel with hardness above HRC45 (eg carbon tool steel, bearing
steel and die steel, etc.) , gray cast iron, high hardness cast iron, Ni-based, Co-
based, and Fe-based superalloy.
YCB011

YZB221

YCB012

YCB012 H Super hard material


Case
Low CBN content, high wear resistance and thermal stability, suitable for
continuous ~ light interrupted cutting of hardened steel. Workpiece:Brake disc
Workpiece Material: Cast Iron (HB180)
Insert grade:YZB221/grade of other company
YCB011 K Cast iron Insert specification: DNGA150408-2
Operation: Wet machining
High CBN content, high wear resistance and strength, suitable for cutting Cutting data:Vc=550m/min, fn=0.2mm/rev
cast iron materials, strong interrupted cutting in hardened steel. ap=0.1mm

YZB221 K Cast iron

High CBN content, high wear resistance and impact resistance, good versatility,
suitable for cutting cast iron materials. Comparison of tool life

31

30
Application and machining Parameter Guidelines:
Comparison of life(pieces)

29

28
Workpiece Depth of
Grade Speed(m/min) Feed(mm/r)
material Cut(mm) 27
YCB011 800(500-1500) 0.3(0.1-0.5) ≤1
Grey cast 26
iron
YZB221 1000(500-1500) 0.4(0.1-1) ≤4
Cast 25
iron High YCB011 500(300-800) 0.2(0.1-0.4) ≤0.5 24
hardness
Cast iron YZB221 600(300-800) 0.4(0.1-0.8) ≤2 23

Hardened steel YCB012 150(100-250) 0.15(0.03-0.3) ≤0.5 22 YZB221 Other company

A 45
Polycrystalline
Diamond PCD
PCD has high hardness, excellent abrasion
resistance, thermal conductivity, low coefficient of
friction, suitable for cutting in non-ferrous metal and
their alloys (such as: Cu, Al, Mg, etc.), non-metallic
materials, and composite materials (such as: MMC,
ceramics, reinforced plastics, etc.).

YCD011

YCD011 N Non-ferrous materials

◆Medium-grained diamond PCD material with a good balance between


wear resistance and toughness;
◆Good versatility;
◆Suitable for high-speed machining of non-ferrous metals such as Case
aluminum alloy, copper, magnesium and their alloys with medium and low
silicon content; Workpiece:MOTO CYLINDER HEAD
Workpiece Material: Aluminum alloy (HB250)
◆Suitable for high speed machining of glass fiber and plastics; Insert grade:YCD011/grade of other company
◆For use in machining of carbide and ceramics. Insert specification:DCGW11T304
Operation:Wet machining
Cutting data:Vc=1000m/min,fn=0.35mm/rev
ap=2mm

Application and machining Parameter Guidelines:

Depth of
Workpiece material Speed(m/min) Feed(mm/r)
Cut(mm) Comparison of life
Pure aluminum 1000(200-1500) 0.2(0.02-0.6)
Aluminum alloy 6000
800(200-1500) 0.2(0.02-0.5)
(Si content ≤12%)
Aluminum alloy ≤2
5000
Tool life(pieces)

600(200-1500) 0.2(0.02-0.4)
(Si content>12%)
Copper, magnesium and 4000
700(200-1200) 0.2(0.02-0.4)
their alloy
Reinforced plastic 600(100-1000) 0.2(0.1-0.3) 3000
≤1.5
Glass fiber material 500(100-800) 0.15(0.1-0.3) 2000

1000

0
ZCC·CT Other company

A 46
CN3100
Α-siaon/β-siaon matrix, the latest developmed

Siloxane sialon.

Applications: With excellent wear resistance, fracture toughness and thermal shock resistance, for

use in general machining to finishing in high temperature alloy parts. Compared with SiC/Al2O3

whisker ceramic material, it has better resistance to breakage at the depth of cut.

Physical properties

Flexural Fracture toughness


Grade Density(g/cm3) HardnessHv(GPa)
strength(MPa) (MPa m1/2)
CN3100 3.34 1720 ≥900 7.5

Recommended cutting data

Cutting speed Depth of cut


Grade Workpiece material Operation Feed rate(mm/r)
(m/min) (mm)
CN3100 Nickel high temperature alloy For roughing 150-260 0.1-0.3 <5

Case
Process①

External machining1+End face machining1+Grooving1
Workpiece material:GH4169
Process②
Insert specification:RPGN090700T01020-V ②
End face machining2+End face machining2+End face machining2
Cutting data:V=200 m/min,ap=1 mm, ③
f=0.1(mm/r) Process③

Grooving3
Workpiece shape and process:Figure 1,four working ④
procedures, two blades and four cutting edges in the figure Process④

finish the milling of turbine disk section, and the wear Small grooving
resistance is excellent.
Figure 1

A 47
A TURNING General Turning Inserts
Application instruction for general turning tools

Table of correctional coefficient between material hardness and cutting speed

Correctional coefficient between hardness of materials and cutting speed


Workpiece Theoretical
Hardness decrease Hardness difference(Measured value – Theoretical value) Hardness increase
General
turning

material Hardness
-60 -40 -20 0 +20 +40 +60 +80 +100

P HB180 1.42 1.24 1.11 1.0 0.91 0.84 0.77 0.72 0.67
Application instruction for general turning tools

M HB180 1.44 1.25 1.11 1.0 0.91 0.84 0.78 0.73 0.68

Grey cast
HB220 1.21 1.13 1.06 1.0 0.95 0.90 0.86 0.82 0.79
iron
K
Nodular
HB250 1.33 1.21 1.09 1.0 0.91 0.84 0.75 0.70 0.65
cast iron

N HB75 1.05 1.0 0.95

S HB350 1.12 1.0 0.89

Rockwell hardness HRC -6 -3 0 +3 +6 +9

H HRC60 1.10 1.02 1.0 0.96 0.93 0.90

Actual Cutting Speed = Recommended Cutting Speed×Correctional Coefficient of Cutting Speed

・Please find recommended cutting parameters on insert packing box.


Example: If the material you are going to machine is normal alloy steel, whose theoretical hardness is HB180, and the selected insert is
CNMG120404-DF/YBC151, then the recommended cutting speed is V=150m/min. If the hardness measured value of the material is HB220, then
the hardness difference value is 220-180= +40. Correctional coefficient found in the table is 0.84. Therefore, the actual applicable cutting speed is
Vc=250×0.84=210m/min.

A 48
General Turning Inserts
Application instruction for general turning tools
TURNING
A
Correctional coefficient table between tool life and cutting speed

Tool life Correctional coefficient between tool life and cutting speed
15 minutes
Insert materials 10 minutes 30 minutes 45 minutes 60 minutes 90 minutes

General
turning
(Standard life)
YBC151 1.12 1.00 0.82 0.73 0.67 0.60

YBC251 1.11 1.00 0.84 0.76 0.71 0.64

Application instruction for general turning tools


YBC351 1.11 1.00 0.84 0.76 0.70 0.63

YBC152 1.25 1.00 0.68 0.54 0.46 0.37

YBC252 1.55 1.00 0.47 0.30 0.22 0.14

YBM151 1.28 1.00 0.66 0.52 0.43 0.34

YBM153 1.32 1.00 0.64 0.48 0.37 0.31

YBM251 1.19 1.00 0.75 0.63 0.56 0.47

YBM253 1.22 1.00 0.73 0.61 0.54 0.45

YBG202 1.10 1.00 0.85 0.77 0.72 0.66

YBG205 1.15 1.00 0.82 0.74 0.69 0.64

YBD052 1.22 1.00 0.80 0.65 0.60 0.55

YBD102 1.20 1.00 0.75 0.62 0.58 0.50

YBD151 1.20 1.00 0.74 0.63 0.55 0.47

YBD152 1.11 1.00 0.70 0.60 0.50 0.40

YBG105 1.28 1.00 0.79 0.72 0.63 0.58

YBG212 1.25 1.00 0.75 0.70 0.60 0.50

Actual cutting speed = Recommended cutting speed × Correctional coefficient of cutting speed

Example: If the material you are going to machine is normal alloy steel, and the selected insert is CNMG120404-DF/YBC151, then the recommended
cutting speed is V=250m/min (standard life is 15 minutes). If you expect the tool life to reach 60 minutes, the correctional coefficient found in the table
is 0.67, then the applicable cutting speed is Vc=250×0.67=167.5m/min.

A 49

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