KOROSI SPECINDO

Corrosion Monitoring Equipment, Chemical Injection System & Sampling System

LIST MATERIAL RETRIEVER RP

Estimasi Time (minutes)

NO Product Material
Time Process Time Purchase
Time Assy (m)
(m) (m)
1 Spline rack 17/4PH SS 4770
2 flange bearing Kuningan 160
3 adaptor body 316L 1445
4 drive ring 316L 630
5 drive tube 316L 1490
6 handle SS 316SS 115
7 gear box 316L 1455
8 end stop 316L 160
9 thrush washer 17/4PH SS 140
10 gear shaft 17/4PH SS 1125
11 front tube 316L OD 2420
12 shaft retainer 316L 265
13 handwheel body AL Alumunium Biasa 545
14 hammer nut AISI 1020 2120
15 Adaptor thread 316L 405
16 landing screw 316L 325
17 adaptor guide 304SS 195
18 bearing cup 316L 670
19 back tube 316L 1190
20 end cap 316L 455
21 sleve bearing Kuningan 105
22 rod for wrench / wrench handle S45C 115
23 wrench for retriever / wrench body S45C 110
24 pin F / drive tube CS 45
25 Spie RP 3600 / RP 6000 CS 65
26 cap for drift tube plastik 80
27 1/8" NPT plug (Greas Fitting) SS 1 Month
28 handle plastik Beli 1 Month
180
29 nipple 1/4" NPT hex 316L SS 1 Month
30 bearing 51208 SKF Beli 1 Month
31 spring socket RP 3600 / RP 6000 SS 1 Month
32 ring retriever RP 3600 / RP 6000 SS 1 Month
33 coupling 55 SS 1 Month
34 spiroll pin 6mm CS 1 Month
35 pressure gauge 5000 psi SS 2 Month
36 set screw 1/4" x 6 SS 1 Month
37 set screw 3/8 - 16 UNC SS 1 Month
38 set screw 3/8 x 3/8 SS 1 Month
39 Mur nylon 3/4" SS 1 Month
40 kunci L 3/8" CS 1 Month
41 kunci L 1/8" CS 1 Month
42 Kunci 'C' 2" - 4 3/4" CS 1 Month
43 needle valve 1/4" multiport SS 4 Month
44 needle valve 1/4" NPT F x M SS 3 Month
45 Omni seal ukuran 30.5 x 36.5 x 4 SS 1 Month
46 Oring pilot 4 x 16 Viton 1 Month
47 oring Viton 123 Viton 1 Month
48 oring viton 124 Viton 1 Month
49 oring viton 206 Viton 1 Month
50 oring viton 213 Viton 1 Month
51 oring viton 223 Viton 1 Month
52 oring viton 225 Viton 1 Month
53 oring viton 231 Viton 1 Month
54 oring viton 148 Viton 1 Month
55 oring viton 229 Viton 1 Month
56 seal tape N/A 1 Month
Remark

Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
 KOROSI SPECINDO
Corrosion Monitoring Equipment, Chemical Injection System & Sampling System

LIST MATERIAL SERVICE VALVE 53

Time (s)
NO Product Material
Time Process (s)
1 Oring 12 x 2 (Back up ring bleed valve) teflon carbon 30
2 stem 53 RB 316L SS 235
3 plate position stop Plate CS 45
4 bonet 53 RB 1020 CS 440
5 carrier seat 53 RB 316L SS 265
6 Body Valve RB 1020 CS 1225
7 insert thread RB 1020 CS 290
8 insert thread holder Plate CS 260
9 extension handle SP-CS 235
10 Retainer RB 1020 CS 500
11 Bushing RB kuningan 100
12 ring thrush RB 316L SS 95
13 flange union Plate CS 330
14 rod bleed valve (Needle stem valve) RB 316L SS 120
15 head bleed valve (bolt gland) Hex 316L SS 105
16 back up ring teflon Teflon 40
17 1/4" NPT plug Hex 304 SS 35
18 ball 53 SS
19 nylon nut 3/8 SS
20 Dop handle Rubber
21 lead hammer/palu kuning Kuningan
22 ring seat seal 316L SS
23 bleed adaptor SS
24 handle valve SS
25 tag label service valve SS
26 tag label vent atmoshpere SS
27 tag label pressure equalizing port SS
28 seal tape N/A
29 speroll pin CS
30 kunci L 5/16 CS
31 kunci L 3/8 CS
32 kunci L 16mm (5/8) CS
33 Baut L 3/4 x 2 CS
34 Baut L 7/6 x 2 CS
35 Baut 1/2 G 13 x 2 CS
36 Baut SS 5/16 x 1 1/4 SS
37 oring 010 Viton
38 oring 014 Viton
39 oring 228 Viton
40 oring 232 Viton
41 oring 325 Viton
42 seal + oring Viton
AL SERVICE VALVE 53

Time (s)
Remark
Time Purchase (s) Time Assy (s)
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
2 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
120
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
3 Month Buy
 KOROSI SPECINDO
Corrosion Monitoring Equipment, Chemical Injection System & Sampling System

LIST MATERIAL RETRACTABLE CORROSION COUPON

Estimasi Time (minutes)

NO Product Material
Time Process Time Purchase
Time Assy (m)
(m) (m)
1 Rear Spacer 5/8" AISI 316L 65 -
2 Front Spacer 5/8" AISI 316L 65 -
3 Rod Retractable Length 18" RB AISI 316L 280 -
4 Retractable C/H AISI 316L 315 -
5 Upper Seal Packing Gland PTFE 85 -
6 Middle Seal Packing Gland PTFE 95 -
7 Lower Seal Packing Gland PTFE 70 -
8 Upper Safety Clamp Plate 316L SS 140 -
9 Lower Safety Clamp Plate 316L SS 180 -
10 Knop Alumunium Alumunium 115 -
11 Nut Clamp 5/8" Hexagonal 316L 185 -
12 Nut Gland 5/8" Hexagonal 316L 130 -
13 Packing Gland Housing 5/8" Hexagonal 316L 325 - 120
14 Ferrule 5/8" SS AISI 316L 65 -
15 Wire N/A 30 -
16 As Drat M10 AISI 316L 50 -
17 1" NPT Nipple AISI 316L 125 -
18 Bleed Valve 1/4" NPT SS - -
19 Mur M12 SS SS - -
20 Ring M12 SS SS - -
21 Mur M10 SS - -
22 Ring M10 SS - -
23 Mounting Hardware SS - -
24 1" Threadolet A105N CS - -
25 1" Ball Valve Full Bore A105N CS - -
PON

Remark

Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
 KOROSI SPECINDO
Corrosion Monitoring Equipment, Chemical Injection System & Sampling System

LIST MATERIAL RETRACTABLE CHEMICAL INJECTION

Estimasi Time (minutes)

NO Product Material
Time Process Time Purchase
Time Assy (m)
(m) (m)
1 Rear Spacer 1/2" AISI 316L 60
2 Front Spacer 1/2" AISI 316L 60
3 Rod Retractable Quill AISI 316L 300
4 Bushing M12x1/4" NPT Hexagonal 316L 100
5 As Drat M10 SS 50
6 Adapter 1/4" F x M Hexagonal 316L 245
7 Upper Seal Packing Gland PTFE 85
8 Middle Seal Packing Gland PTFE 95
9 Lower Seal Packing Gland PTFE 70
10 Upper Safety Clamp Plate 316L SS 140
11 Lower Safety Clamp Plate 316L SS 180
12 1/4" Head of Retractable Quill Seamless Pipe 316L 130
120
13 Nut Clamp 1/2" Hexagonal 316L 185
14 Nut Gland 1/2" Hexagonal 316L 130
15 Packing Gland Housing 1/2" AISI 316L 325
16 Ferrule 1/2" SS AISI 316L 70
17 1" NPT Nipple AISI 316L 125
18 Mur M10 SS
19 Wire N/A
20 Bleed Valve 1/4" NPT SS
21 1" Ball Valve Full Bore SS
22 Ring M10 SS
23 1" Threadolet AISI 316L
24 Shut Off Valve 1/4" NPT AISI 316L
TION

Remark

Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Buy
Buy
Buy
Buy
Buy
Buy
Buy
 KOROSI SPECINDO
Corrosion Monitoring Equipment, Chemical Injection System & Sampling System

LIST MATERIAL RETRACTABLE CORROSION PROBE

Estimasi Time (minutes)

NO Product Material Time Assy (m)

Time Process Time Purchase
(m) (m)
Time Process (m)

1 Rear Spacer 5/8" AISI 316L 65 - -

2 Front Spacer 5/8" AISI 316L 65 - -
3 Upper Seal Packing Gland PTFE 85 - -
4 Middle Seal Packing Gland PTFE 95 - -
5 Lower Seal Packing Gland PTFE 70 - -
6 Upper Safety Clamp Plate 316L SS 140 - -
7 Lower Safety Clamp Plate 316L SS 180 - -
8 Nut Clamp 5/8" Hexagonal 316L 185 - -
9 Nut Gland 5/8" Hexagonal 316L 130 - -
10 Packing Gland Housing 5/8" AISI 316L 325 - -
11 Ferrule 5/8" SS AISI 316L 65 - -
12 Wire N/A 30 - -
13 As Drat M10 AISI 316L 50 - -
14 1" NPT Nipple AISI 316L 125 - -
15 Bleed Valve 1/4" NPT SS - - -
16 Mur M10 SS - - -
17 Ring M10 SS - - -
18 1" Threadolet AISI 316L - - -
19 1" Ball Valve Full Bore SS - - -
20 Mur M12 SS SS - - -
21 Ring M12 SS SS - - -
22 Short Velocity shield 80mm AISI 316L 250 -
23 Housing probe body for WT/WL Model R AISI 316L 150 -
24 End Connector for 1" system end connecto AISI 316L - -
25 End Connector for 1" retractable system AISI 316L - - 620
26 Connector assy for tube loop Hexagonal 316L 305 -
27 Loop Element Housing Wire/Tube AISI 316L 325 -
28 Plastic Cap Plastic -
ON PROBE

utes)

Time Assy (m) Remark

Time Assy All

Item (m)
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
120
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Make
Make
Buy
Buy
Make
Make
Buy
 KOROSI SPECINDO
Corrosion Monitoring Equipment, Chemical Injection System & Sampling System

LIST MATERIAL RETRACTOR TOOLS

Estimasi Time (minutes)

NO Product Material
Time Purchase
Time Process (m)
(m)
1 Spie for Bevel Gear AISI 316L 10
2 Bolt 1" ACME PTFE 315
3 Seal for Bevel Gear PTFE 80
4 Shaft of Bevel Gear Plate 316L SS 310
5 All Thread Rod Hexagonal 316L 245
6 Lock Gland AISI 316L 100
7 Extension Handle retractor SS 165
8 Gear Box 1-3/4" SS 660
9 Adaptor M16 x 1/4" NPT SS 150
10 Draw Plate AISI 316L 205

11 Moveable draw plate for 1-3/4" SS 180

Hexagonal
12 Rod Liner SS 85
13 Back up ring AISI 316L 65
14 3/4" Bearing of Rod Liner SS
15 Ring M12 AISI 316L
16 Bolt M12 x 1.75 (Mur topi M12) AISI 316L
17 Locking Screw 5/16" PTFE
18 Hexagonal nut M16 x 2 Plate 316L SS
19 Bevel Gear Hexagonal 316L
20 Handle (Plastik) AISI 316L
21 Shaft of Handle AISI 316L
22 Nipple Grease M16 N/A
23 Screw of Bevel Gear/Baut L M8 x 26 AISI 316L
24 Snap ring 32 AISI 316L
R TOOLS

si Time (minutes)
Remark
Time Assy (m)

Make
Make
Make
Make
Make
Make
Make
Make
Make
Make

Make

120 Make
Make
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
 KOROSI SPECINDO
Corrosion Monitoring Equipment, Chemical Injection System & Sampling System

LIST MATERIAL SERVICE VALVE 46

Time (s)
NO Product Material
Time Process (s)
1 Oring 12 x 2 (Back up ring bleed valve) Teflon Carbon 30
2 Carrier seat RB 316L SS 265
3 plate position stop Plate CS 45
4 Flange union assy Plate CS 480
5 Stem 46 AISI 316 SS 235
6 Body Valve 46 RB A105N CS 1220
7 Insert Thread RB 1020 CS 290
8 Insert Thread Holder S545C 260
9 extension handle A106 Gr. B 235
10 Bushing RB kuningan 100
11 Retainer S545C 480
12 ring thrush RB 316L SS 95
13 Bonnet RB 1020 CS 500
14 rod bleed valve (needle stem) RB 316L SS 120
15 head bleed valve (Bolt Gland) Hex S45C 105
16 back up ring teflon Teflon 40
17 1/4" NPT plug Hex 316L SS 35
18 Ball 46 AISI 316 SS
19 Dop handle Rubber
20 lead hammer/palu kuning Kuningan
21 handle valve SS
22 Ring seat seal Peek
23 nylon nut 3/8 SS
24 tag label service valve SS
25 tag label vent atmoshpere SS
26 tag label pressure equalizing port SS
27 seal tape Teflon
28 speroll pin 304 SS
29 kunci L 5/16 SS
30 kunci L 3/8 SS
31 kunci L 16mm (5/8) SS
32 Baut L 3/4 x 2 CS
33 Baut L 7/6 x 2 CS
34 Baut 1/2 G 13 x 2 CS
35 Baut SS 5/16 x 1 1/4 SS
36 oring 010 Viton
37 oring 014 Viton
38 oring 228 Viton
39 oring 231 Viton
40 oring 325 Viton
41 *seal + oring Viton
AL SERVICE VALVE 46

Time (s)
Remark
Time Purchase (s) Time Assy (s)
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
2 Month Buy
1 Month Buy
1 Month Buy
1 Month 120 Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
1 Month Buy
 KOROSI SPECINDO
Corrosion Monitoring Equipment, Chemical Injection System & Sampling System

LIST MATERIAL SERVICE VALVE DOUBLE BALL

Time (s)
NO Product Material
Time Process (s)
1 End Section AISI 316L 695
2 Handle ball valve control AISI 316L 640
3 Insert Thread AISI 316L 280
4 Insert Thread Holder AISI 316L 330
5 Flange Union Assy AISI 316L 690
6 Main Body Upper Section AISI 316L 675
7 Main Body Lower Section AISI 316L 590
8 Seal Carrier AISI 316L 215
9 Stem for Ball Valve 17-4PH 330
10 1/8" NPT Plug AISI 316L 55
11 Handle By-Pass Valve AISI 316L 125
12 By-Pass Valve AISI 316L 170
13 Pin Stopper AISI 316L 115
14 Stop Ring for Stem AISI 316L 355
15 Extension Handle A106 Gr. B 235
16 Nut for handle stem AISI 316L 145
17 Bolt for handle stem AISI 316L 75
18 Screw M10 x 120 AISI 316L
19 Oring dia 59.92 x 3.53 (AS 229) Viton
20 Screw M10 x 63 AISI 316L
21 Oring dia 3.68 x 1.78 (AS 007) Viton
22 Oring dia 55.25 x 2.62 (AS 139) Viton
23 Main Seal Graphite filled PTFE
24 Oring 84.5 x 3.00 Viton
25 Oring 79.5 x 3.00 Viton
26 Circlip Seeger A21 CK 75
27 Oring dia 18.64 x 3.53 (AS 210) Viton
28 Seal Stem Double Ball Graphite
29 Ball Seat Graphite filled PTFE
30 Ball Valve-48 17-4PH
31 Nut for Handle By-Pass Valve AISI 316L
CE VALVE DOUBLE BALL

Time (s)
Remark
Time Purchase (s) Time Assy (s)
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
180 Make
Make
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
 KOROSI SPECINDO
Corrosion Monitoring Equipment, Chemical Injection System & Sampling System

LIST MATERIAL RETRIEVER R

MATERIAL RETRIEVER R

Estimasi Time (minutes)

NO Product Material
Time Process Time Purchase
(m) (m)
1 Pilot 17-4PH 365
2 Adapter thread back up ring Teflon 105
3 Inner barrel housing OL 17-4PH 1315
4 Washer 1/2" 17-4PH 50
5 Stop washer AISI 316L SS 50
6 Washer flat for retriever AISI 316L SS 75
7 Collar seal stop Alumunium 250
8 Barrel outer retriever Hollow Bar 316L SS 7340
9 Bushing mandrel AISI 316L SS 60
10 Lower mandrel AISI 316L SS 440
11 Washer for inner AISI 316L SS 55
12 Mandrel rod OL AISI 316L SS 3460
13 Inner barrel OL AISI 316L SS 4350
14 Inner cap AISI 316L SS 255
15 Bottom inner barrel Brass 315
16 Head retriever Alumunium 300
17 End cap screw socket head S45C 100
18 Carrier seal, seal rod Nit 60 110
19 Carrier seal, seal outer Nit 60 115
20 Carrier seal, seal inner Nit 60 115
21 Upper mandrel AISI 316L SS 250
22 Handle of retriever 17-4PH 175
23 Head bar of retriever Alumunium 80
24 Pilot adapter AISI 316L SS 480
25 Hammer nut 17-4PH 2120
26 Adapter thread 17-PH 455
27 Washer for pilot adapter 17-4PH 40
28 Bolt for retriever SS
29 Screw cap socket head 316 SS
30 Pilot screw 5/16" x 3/4" SS
31 Screw cap socket head cone point 316 SS
32 Oring 228 Viton
33 Snap ring 70 CS
34 Variseal, seal inner Teflon
35 Oring 034 Viton
36 Variseal, seal rod Teflon
37 Oring 022 Viton
38 Variseal, seal outer Teflon
39 Oring 038 Viton
40 Spring pilot for retriever TKS R 17-4PH
41 Oring 148 Viton
42 Speroll pin AISI 316L SS
43 Screw M5 304 SS
44 Oring 208 Viton
VER R

asi Time (minutes)

Remark
Time Assy (m)

Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
180
Make
Make
Make
Make
Make
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
 KOROSI SPECINDO
Corrosion Monitoring Equipment, Chemical Injection System & Sampling System

LIST MATERIAL RETRIEVER TR

Estimasi Time (minutes)

NO Product Material
Time Process Time Purchase
(m) (m)
1 socket, drive-trans shaft AISI 316 SS 175
2 Washer thrust-trans shaft AISI 316 SS 90
3 Washer thrust-rotation shaft AISI 316 SS 115
4 Bearing sleeve rotation shaft Brass 65
5 Bearing cap AISI 316 SS 280
6 Bushing stop Bronze 85
7 carrier seal rotation shaft Inconel 625 160
8 Bearing sleeve translation shaft Brass 85
9 Shaft rotation AISI 316 SS 305
10 Carrier seal translation shaft Inconel 625 115
11 Socket Adapter assy AISI 316 SS 560
12 Ring, drive-rotation shaft Alumunium Alloy 565
13 Shaft translation AISI 316 SS 445
14 Tube Rotation OL AISI 316 SS 900
15 Tube Translation OL AISI 316 SS 4250
16 Drive pin Nit 60 85
17 Ring seal back up AISI 316 SS 60
18 Adapter plug AISI 316 SS 425
19 Adapter key AISI 316 SS 15
20 Stop washer AISI 316 SS 45
21 Pilot AISI 316 SS 285
22 Tube Body TR-2500 psi / 3600 psi AISI 316 SS 9480
23 Lower spacer Inconel 625 90
24 Hammer nut AISI 316 SS 2120
25 Handle rotation Alumunium Alloy 125
26 Hammer nut connector AISI 316 SS 385
27 Collar stop TKS-TR 2500 / 3600 psi Alumunium 460
28 Spacer ring AISI 316 SS 125
29 Spring pilot for retriever rsl AISI 316 SS
30 Bearing thrust translation shaft High carbon chromium
31 Bearing thrust rotation shaft AISI 316 SS
32 Handle translation AISI 316 SS
33 Oring pilot (AS 208) Viton
34 Variseal translation shaft Turclte 99
35 Oring carrier seal translation (AS 221) Viton
36 variseal rotation shaft Turclte 99
37 Oring carrier seal rotation Viton
38 Oring 229 hammer nut connector Viton
39 Oring 039 hammer nut connector Viton
40 Set screw 3/8" x 16-G-WW AISI 316 SS
41 Bolt adapter plug AISI 316 SS
42 Ring adapter plug AISI 316 SS
VER TR

asi Time (minutes)

Remark
Time Assy (m)

Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
180 Make
Make
Make
Make
Make
Make
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
 KOROSI SPECINDO
Corrosion Monitoring Equipment, Chemical Injection System & Sampling System

LIST MATERIAL DBB MODULAR 85

Estimasi Time (minutes)

NO Product Material Time Purchase
Time Process (m)
(m)
1 DBB Body 85 AISI 316L SS 550 -
2 Bottom Connection AISI 316L SS 560 -
3 Hexagonal locking ball AISI 316L SS 140 -
4 Bonnet DBB AISI 316L SS 205 -
5 Ball stem DBB AISI 316L SS 49 -
6 Needle Head AISI 316L SS 54 -
7 Needle Stem DBB AISI 316L SS 84 -
8 Needle valve handle AISI 316L SS 69 -
9 Nut Gland DBB AISI 316L SS 50 -
10 Adjusting Bolt AISI 316L SS 50 -
11 Locking seal AISI 316L SS 105 -
12 Upper ball valve handle AISI 316L SS 115 -
13 Lower ball valve handle AISI 316L SS 115 -
14 Locking Pin 5 Hex 304 SS 30 -
15 Locking Pin 10 Hex 304 SS 30 -
16 1/2" NPT Plug Hex AISI 316L SS 60 -
17 Sutd bolt M10 AISI 316L SS 45 -
18 Body connection packing AISI 316L SS 75 -
19 End Connector DBB AISI 316L SS 280 -
20 Seat Retainer dia 10 mm AISI 316L SS -
21 Packing needle valve / seal bonnet Graphite Filled PTFE -
22 Retainer seal Graphite Filled PTFE -
23 Seal needle valve Graphite Filled PTFE -
24 1" Ball dia 10 mm AISI 316L SS -
25 Packing stem Graphite Filled PTFE -
26 Ball seat seal Graphite Filled PTFE -
27 Karet seal Rubber -
28 Seal Stem Graphite Filled PTFE -
29 Back up ring DBB Graphite Filled PTFE -
30 Karet Handle Rubber -
31 Nut M10 AISI 316L SS -
32 Ring 5/16 SS SS -
33 Mur SS 5/16 SS -
34 Oring 120 Viton -
35 Oring 016 Viton -
36 Oring 128 Viton -
37 Baut SS 6 x 20 SS -
Part Integral Check Valve
38 Check Valve AISI 316L SS 150 -
39 Spring Stopper DBB AISI 316L SS 95 -
40 1/2" End connector check valve AISI 316L SS 345 -
41 Spring Check Valve AISI 316L SS -
42 Oring 109 Viton -

Rincian Estimasi Proses Produksi Item DBB Modular :

DBB Body 85
Perhitungan Proses Pengerjaan DBB Modular (Diambil dari
a. Cutting : 60
b. CNC Lathe : 200 No
1 c. CNC Milling : 150 1
d. Milling Manual : 100 2
e. Finishing : 40 3
TOTAL : 550 4
2 Bottom Connection : See Attachment 5
Hexagonal locking ball 6
a. Cutting : 20 7
b. CNC Lathe : 40 8
3
c. CNC Milling : 60 9
d. Finishing : 20 10
TOTAL : 140 11
Bonnet DBB 12
a. Cutting : 15 13
b. CNC Lathe : 110 14
4
c. CNC Milling : 60 15
d. Finishing : 20 16
TOTAL : 205 17
Ball stem DBB 18
a. Cutting : 9 19
5 b. CNC Lathe : 30 -
c. Finishing : 10 -
TOTAL : 49 -
Needle Head TOTAL
a. Cutting : 9
6 b. CNC Lathe : 35 Perhitungan Proses Pengerjaan DBB Modular Integral Che
c. Finishing : 10 Proses Machining Part):
TOTAL : 54 No
Needle Stem DBB 1
a. Cutting : 9 2
b. CNC Lathe : 40 3
7
c. CNC Milling : 15 4
d. Finishing : 20 5
7

TOTAL : 84 6
Needle valve handle 7
a. Cutting : 9 8
b. CNC Lathe : 25 9
8
c. CNC Milling : 20 10
d. Finishing : 15 11
TOTAL : 69 12
Nut Gland DBB 13
a. Cutting : 10 14
9 b. CNC Lathe : 30 15
c. Finishing : 10 16
TOTAL : 50 17
Adjusting Bolt 18
a. Cutting : 10 38
b. CNC Lathe : 30 39
10
c. Finishing : 10 40
TOTAL : 50 -
Locking seal -
a. Cutting : 10 -
b. CNC Lathe : 40 TOTAL
11
c. CNC Milling : 40
d. Finishing : 15
TOTAL : 105
Upper ball valve handle
a. Cutting : 5
b. CNC Milling : 60
12
c. Meja Bangku : 40
d. Finishing : 10
TOTAL : 115
Lower ball valve handle
a. Cutting : 5
b. CNC Milling : 60
13
c. Meja Bangku : 40
d. Finishing : 10
TOTAL : 115
Locking Pin 5
a. Cutting : 10
14 b. CNC Lathe : 15
c. Finishing : 5
TOTAL : 30
Locking Pin 10
a. Cutting : 10
15 b. CNC Lathe : 15
c. Finishing : 5
15

TOTAL : 30
1/2" NPT Plug
a. Cutting : 15
16 b. CNC Lathe : 35
c. Finishing : 10
TOTAL : 60
Sutd bolt M10
a. Cutting : 15
17 b. CNC Lathe : 20
c. Finishing : 10
TOTAL : 45
Body connection packing
a. Cutting : 25
18 b. CNC Lathe : 40
c. Finishing : 10
TOTAL : 75
End Connector DBB
a. Cutting : 60
b. CNC Lathe : 100
19
c. CNC Milling : 100
d. Finishing : 20
TOTAL : 280
Check Valve
a. Cutting : 15
b. CNC Lathe : 60
38
c. CNC Milling : 60
d. Finishing : 15
TOTAL : 150
Spring Stopper DBB
a. Cutting : 15
b. CNC Lathe : 30
39
c. Milling Manual : 35
d. Finishing : 15
TOTAL : 95
1/2" End connector check valve
a. Cutting : 60
b. CNC Lathe : 160
40
c. CNC Milling : 100
d. Finishing : 25
TOTAL : 345
5

Time (minutes)
Remark
Time Assy (m)
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
120 Make
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
 Buy
Buy

Make
Make
Make
Buy
Buy

an DBB Modular (Diambil dari Keseluruhan Proses Machining Part):

Item Time Process (m)

DBB Body 85 550
Bottom Connection 525
Hexagonal locking ball 140
Bonnet DBB 205
Ball stem DBB 49
Needle Head 54
Needle Stem DBB 84
Needle valve handle 69
Nut Gland DBB 50
Adjusting Bolt 50
Locking seal 105
Upper ball valve handle 115
Lower ball valve handle 115
Locking Pin 5
Locking Pin 10
1/2" NPT Plug 60
Sutd bolt M10
Body connection packing 75
End Connector DBB 280
Assembly 120
Testing Hydrotest 315
Finishing 40
TOTAL 3001

aan DBB Modular Integral Check Valve (Diambil dari Keseluruhan

Proses Machining Part):
Item Time Process (m)
DBB Body 85 550
Bottom Connection 560
Hexagonal locking ball 140
Bonnet DBB 205
Ball stem DBB 49
Needle Head 54
Needle Stem DBB 84
Needle valve handle 69
Nut Gland DBB 50
Adjusting Bolt 50
Locking seal 105
Upper ball valve handle 115
Lower ball valve handle 115
Locking Pin 5 30
Locking Pin 10 30
1/2" NPT Plug 60
Sutd bolt M10 45
Body connection packing 75
Check Valve 150
Spring Stopper DBB 95
1/2" End connector check 345
valve
Assembly 120
Testing Hydrotest 315
Finishing 40
TOTAL 3451
 Attachements Bottom Connection (mat'l AISI 316L SS)
Type Bottom Diameter Cycle Time Machining
No Class
Connection Material Cutting CNC Lathe CNC Milling Finishing
NPS 1/2" 101.6 80 180 100 30
NPS 1" 122.5 90 190 100 30
1 #150
NPS 1-1/2" 122.5 90 200 100 30
NPS 2" 152.4 120 210 100 30
NPS 1/2" 101.6 80 190 120 30
NPS 1" 122.5 90 200 120 30
2 #300-600
NPS 1-1/2" 165.1 130 210 120 30
NPS 2" 165.1 130 220 120 30
NPS 1/2" 122.5 90 200 140 30
NPS 1" 152.4 120 210 140 30
3 #900-1500
NPS 1-1/2" 220 170 220 140 30
NPS 2" 220 170 230 140 30
NPS 1/2" 140 110 210 160 30
NPS 1" 165.1 130 220 160 30
4 #2500
NPS 1-1/2" 220 170 230 160 30
NPS 2" 240 190 240 160 30
Total CT

390
410
420
460
420
440
490
500
460
500
560
570
510
540
590
620
 KOROSI SPECINDO
Corrosion Monitoring Equipment, Chemical Injection System & Sampling System

LIST MATERIAL DBB ONE PIECE 5

Estimasi Time (minutes)

NO Product Material Time Purchase
Time Process (m)
(m)
1 DBB One Piece Body A182 F316 SS 670 -
2 Retainer DBB A182 F316 SS 242 -
3 Hexagonal locking ball 1/2" - 1" Flange A182 F316 SS 135 -
4 Nut Gland DBB-5 A182 F316 SS 50 -
5 Ball stem DBB-5 A182 F316 SS 49 -
6 Bonnet DBB A182 F316 SS 205 -
End connection DBB-5 1/2" NPTF Bore
7 10 mm
A182 F316 SS 215 -

8 Bushing for DBB fire safe Teflon Carbon 35 -

9 Needle Head AISI 316L SS 54 -
10 Needle Stem DBB AISI 316L SS 84 -
11 Needle valve handle AISI 316L SS 69 -
12 Adjusting Bolt AISI 316L SS 50 -
13 Locking seal DBB fire safe AISI 316L SS 100 -
14 Lower ball valve handle single pin AISI 316L SS 115 -
15 Upper ball valve handle single pin AISI 316L SS 115 -
16 Locking Pin 5 Hex 304 SS 30 -
17 Locking Pin 10 Hex 304 SS 30 -
18 1/2" NPT Plug Hex AISI 316L SS 60 -
19 Back up ring end connector AISI 316L SS 59 -
20 Seat retainer DBB-5 AISI 316L SS 125 -
21 Packing needle valve / seal bonnet Graphite Filled PTFE -
22 Retainer seal Graphite Filled PTFE -
23 Seal needle valve Graphite Filled PTFE -
24 Ball 5 AISI 316L SS -
25 Ball seat seal 5 Graphite Filled PTFE -
26 Karet seal (needle cap) Rubber -
27 Seal Stem Graphite Filled PTFE -
28 Back up ring DBB-5 Graphite Filled PTFE -
29 Karet Handle (isolation handle) Rubber -
30 Back up ring raise face Carbon Graphite -
31 Ring 5/16 SS ( washer DBB) SS -
32 Mur SS 5/16 (Locking nut) SS -
33 Oring 016 Viton -
34 Oring 128 Viton -
35 Oring 120 Viton -
36 Oring 19.3 x 2 Viton -
37 Baut SS 6 x 20 (locking handle) SS -
Part Integral Check Valve
37 Check Valve DBB AISI 316L SS 150 -
38 Spring stopper DBB AISI 316L SS 100 -
39 1/2" upper connection check valve AISI 316L SS 230 -
40 Spring DBB AISI 316L SS -
41 Oring 109 Viton -

Rincian Estimasi Proses Produksi Item DBB One Piece 5 :

1 DBB One Piece Body : See Attachment A

Perhitungan Proses Pengerjaan DBB One Piece 5 (D
2 Retainer DBB : See Attachment B

Hexagonal locking ball 1/2" - 1" Flange No

a. Cutting : 15 1
3 b. CNC Lathe : 40 2
c. CNC Milling : 60 3
d. Finishing : 20 4
TOTAL : 135 5
Nut Gland DBB-5 6
a. Cutting : 10 7
4 b. CNC Lathe : 30 8
c. Finishing : 10 9
TOTAL : 50 10
Ball stem DBB-5 11
a. Cutting : 9 12
5 b. CNC Lathe : 30 13
c. Finishing : 10 14
TOTAL : 49 15

Bonnet DBB 16

a. Cutting : 15 17
6 b. CNC Lathe : 110 18
c. CNC Milling : 60 19
d. Finishing : 20 20
TOTAL : 205 -
End connection DBB-5 1/2" NPTF Bore 10 mm -
a. Cutting : 25 -
7 b. CNC Lathe : 130 TOTAL
c. CNC Milling : 40
d. Finishing : 20
7

TOTAL : 215 Perhitungan Proses Pengerjaan DBB One Piece 5 Inte

Bushing for DBB fire safe Machinin
a. Cutting : 5 No
8 b. CNC Lathe : 20 1
c. Finishing : 10 2
TOTAL : 35 3
Needle Head 4
a. Cutting : 9 5
b. CNC Lathe : 35 6
9
c. Finishing : 10 7
TOTAL : 54 8
Needle Stem DBB 9
a. Cutting : 9 10
b. CNC Lathe : 40 11
10
c. CNC Milling : 15 12
d. Finishing : 20 13
TOTAL : 84 14
Needle valve handle 15
a. Cutting : 9 16
b. CNC Lathe : 25 17
11
c. CNC Milling : 20 18
d. Finishing : 15 19
TOTAL : 69 20
Adjusting Bolt 37
a. Cutting : 10 38
12 b. CNC Lathe : 30 39
c. Finishing : 10 -
TOTAL : 50 -
Locking seal DBB fire safe -
a. Cutting : 10 TOTAL
13 b. CNC Lathe : 80
c. Finishing : 10
TOTAL : 100
Lower ball valve handle single pin
a. Cutting : 5
b. CNC Milling : 60
14
c. Meja Bangku : 40
d. Finishing : 10
TOTAL : 115
Upper ball valve handle single pin
a. Cutting : 5
b. CNC Milling : 60
15
c. Meja Bangku : 40
d. Finishing : 10
15

TOTAL : 115
Locking Pin 5
a. Cutting : 10
16 b. CNC Lathe : 15
c. Finishing : 5
TOTAL : 30
Locking Pin 10
a. Cutting : 10
17 b. CNC Lathe : 15
c. Finishing : 5
TOTAL : 30
1/2" NPT Plug
a. Cutting : 15
18 b. CNC Lathe : 35
c. Finishing : 10
TOTAL : 60
Back up ring end connector
a. Cutting : 19
19 b. CNC Lathe : 30
c. Finishing : 10
TOTAL : 59
Seat retainer DBB-5
a. Cutting : 15
20 b. CNC Lathe : 100
c. Finishing : 10
TOTAL : 125
Check Valve DBB
a. Cutting : 15
b. CNC Lathe : 60
37
c. CNC Milling : 60
d. Finishing : 15
TOTAL : 150
Spring stopper DBB
a. Cutting : 15
b. CNC Lathe : 30
38
c. Milling Manual : 35
d. Finishing : 20
TOTAL : 100
1/2" upper connection check valve
a. Cutting : 25
b. CNC Lathe : 135
39
c. CNC Milling : 50
d. Finishing : 20
TOTAL : 230
E5

masi Time (minutes)

Remark
Time Assy (m)
Make
Make
Make
Make
Make
Make

Make

Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
120
Make
Make
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
 Buy
Buy
Buy

Make
Make
Make
Buy
Buy

A. Attachements
erjaan DBB One Piece 5 (Diambil dari Keseluruhan Proses Machining Part):

No Class
Item Time Process (m)

DBB One Piece Body 670

Retainer DBB 242 1 #150
Hexagonal locking ball 1/2" - 1" Flange 135
Nut Gland DBB-5 50
Ball stem DBB-5 49 2 #300-600
Bonnet DBB 205
End connection DBB-5 1/2" NPTF Bore
215
10 mm
Bushing for DBB fire safe 35 3 #900-1500
Needle Head 54
Needle Stem DBB 84
Needle valve handle 69 4 #2500
Adjusting Bolt 50
Locking seal DBB fire safe 100
Lower ball valve handle single pin 115 B. Attachements R
Upper ball valve handle single pin 115
No
Locking Pin 5 30

Locking Pin 10 30 1
1/2" NPT Plug 60 2
Back up ring end connector 59 3
Seat retainer DBB-5 125
Assembly 120
Testing Hydrotest
315
Finishing 40
TOTAL 2967
aan DBB One Piece 5 Integral Check Valve (Diambil dari Keseluruhan Proses
Machining Part):
Item Time Process (m)
DBB One Piece Body 670
Retainer DBB 242
Hexagonal locking ball 1/2" - 1" Flange 135
Nut Gland DBB-5 50
Ball stem DBB-5 49
Bonnet DBB 205
End connection DBB-5 1/2" NPTF Bore
215
10 mm
Bushing for DBB fire safe 35
Needle Head 54
Needle Stem DBB 84
Needle valve handle 69
Adjusting Bolt 50
Locking seal DBB fire safe 100
Lower ball valve handle single pin 115
Upper ball valve handle single pin 115
Locking Pin 5 30
Locking Pin 10 30
1/2" NPT Plug 60
Back up ring end connector 59
Seat retainer DBB-5 125
Check Valve DBB 150
Spring stopper DBB 100
1/2" upper connection check valve 230
Assembly 120
Testing Hydrotest 315
Finishing 40
TOTAL 3447
 A. Attachements DBB One Piece Body (mat'l AISI 316L SS)
Cycle Time Machining
Type Bottom Diameter
CNC CNC Milling Total CT
Connection Material Cutting Finishing
Lathe Milling Manual
NPS 1/2" 101.6 80 280 120 60 30 570
NPS 3/4" 101.6 80 300 120 60 30 590
NPS 1" 130 100 320 120 60 30 630
NPS 1/2" 101.6 80 300 140 60 30 610
NPS 3/4" 130 100 320 140 60 30 650
NPS 1" 130 100 340 140 60 30 670
NPS 1/2" 130 100 320 160 60 30 670
NPS 3/4" 130 100 340 160 60 30 690
NPS 1" 152.4 120 360 160 60 30 730
NPS 1/2" 140 110 340 180 60 30 720
NPS 3/4" 140 110 360 180 60 30 740
NPS 1" 165.1 130 380 180 60 30 780

B. Attachements Retainer DBB (mat'l AISI 316L SS)

Cycle Time Machining
Class CNC CNC Total CT
Cutting Finishing
Lathe Milling
#150 - #600 17 120 60 25 222
#900 - #1500 17 140 60 25 242
#2500 17 160 60 25 262
 KOROSI SPECINDO
Corrosion Monitoring Equipment, Chemical Injection System & Sampling System

LIST MATERIAL DBB ONE PIECE

Estimasi Time (minutes)

NO Product Material
Time Process (m)

1 DBB One Piece Body AISI 316L SS 670

2 Retainer DBB AISI 316L SS 242
3 End connection 1/2" NPTF bore size 10 mm AISI 316L SS 230
4 Hexagonal locking ball AISI 316L SS 140
5 Bonnet DBB AISI 316L SS 205
6 Ball stem DBB AISI 316L SS 49
7 Needle Head AISI 316L SS 54
8 Needle Stem DBB AISI 316L SS 84
9 Needle valve handle AISI 316L SS 69
10 Nut Gland DBB AISI 316L SS 50
11 Adjusting Bolt AISI 316L SS 50
12 Locking seal AISI 316L SS 105
13 Upper ball valve handle single pin AISI 316L SS 115
14 Lower ball valve handle single pin AISI 316L SS 115
15 Locking Pin 5 Hex 304 SS 30
16 1/2" NPT Plug Hex AISI 316L SS 60
17 Back up ring end connector AISI 316 SS 59
18 Seat Retainer dia 10 mm AISI 316 SS -
19 Packing needle valve / seal bonnet Graphite Filled PTFE -
20 Retainer seal Graphite Filled PTFE -
21 Seal needle valve Graphite Filled PTFE -
22 1" Ball dia 10 mm AISI 316 SS -
23 Packing stem DBB fire safe Graphite Filled PTFE -
24 Ball seat seal Graphite Filled PTFE -
25 Karet seal (needle cap) Rubber -
26 Seal Stem Graphite Filled PTFE -
27 Back up ring DBB Graphite Filled PTFE -
28 Karet Handle (isolation handle) Rubber -
29 Ring 5/16 SS ( washer DBB) SS -
30 Mur SS 5/16 (Locking nut) SS -
31 Oring 016 Viton -
32 Oring 128 Viton -
33 Oring 120 Viton -
34 Baut SS 6 x 20 SS -
Part Integral Check Valve
35 Check Valve DBB AISI 316L SS 150
36 Spring stopper DBB AISI 316L SS 100
37 1/2" upper connection check valve AISI 316L SS 230
38 Spring DBB AISI 316L SS -
39 Oring 109 Viton -

Rincian Estimasi Proses Produksi Item DBB One Piece :

1 DBB One Piece Body : See Attachment A

2 Retainer DBB : See Attachment B

Perhitungan Proses Pengerjaan DBB One Piece (Dia
End connection 1/2" NPTF bore size 10 mm
a. Cutting : 30
b. CNC Lathe : 130
3 c. CNC Milling : 50

d. Finishing : 20

TOTAL : 230
Hexagonal locking ball
a. Cutting : 20
b. CNC Lathe : 40
4
c. CNC Milling : 60
d. Finishing : 20
TOTAL : 140
Bonnet DBB
a. Cutting : 15

b. CNC Lathe : 110

5
c. CNC Milling : 60

d. Finishing : 20
TOTAL : 205

Ball stem DBB

a. Cutting : 9
6 b. CNC Lathe : 30
c. Finishing : 10
TOTAL : 49
 Needle Head
a. Cutting : 9
7 b. CNC Lathe : 35 Perhitungan Proses Pengerjaan DBB One Piece In
c. Finishing : 10 Keseluruhan Proses Machi
TOTAL : 54
Needle Stem DBB
a. Cutting : 9

b. CNC Lathe : 40
8
c. CNC Milling : 15
d. Finishing : 20
TOTAL : 84
Needle valve handle
a. Cutting : 9
b. CNC Lathe : 25
9
c. CNC Milling : 20
d. Finishing : 15
TOTAL : 69

Nut Gland DBB

a. Cutting : 10
10 b. CNC Lathe : 30
c. Finishing : 10

TOTAL : 50

Adjusting Bolt
a. Cutting : 10
11 b. CNC Lathe : 30
c. Finishing : 10
TOTAL : 50
Locking seal
a. Cutting : 10
b. CNC Lathe : 40
12
c. CNC Milling : 40
d. Finishing : 15
TOTAL : 105
Lower ball valve handle single pin
a. Cutting : 5
b. CNC Milling : 60
13
c. Meja Bangku : 40
d. Finishing : 10
TOTAL : 115
Upper ball valve handle single pin
a. Cutting : 5
b. CNC Milling : 60
14
14
c. Meja Bangku : 40
d. Finishing : 10
TOTAL : 115
Locking Pin 5
a. Cutting : 10
15 b. CNC Lathe : 15
c. Finishing : 5
TOTAL : 30
1/2" NPT Plug
a. Cutting : 15
16 b. CNC Lathe : 35
c. Finishing : 10
TOTAL : 60
Back up ring end connector
a. Cutting : 19
17 b. CNC Lathe : 30
c. Finishing : 10
TOTAL : 59
Check Valve DBB
a. Cutting : 15
b. CNC Lathe : 60
35
c. CNC Milling : 60
d. Finishing : 15
TOTAL : 150
Spring stopper DBB
a. Cutting : 15
b. CNC Lathe : 30
36
c. Milling Manual : 35
d. Finishing : 20
TOTAL : 100
1/2" upper connection check valve
a. Cutting : 25
b. CNC Lathe : 135
37
c. CNC Milling : 50
d. Finishing : 20
TOTAL : 230
B ONE PIECE

Estimasi Time (minutes)

Time Purchase Remark
Time Assy (m)
(m)
- Make
- Make
- Make
- Make
- Make
- Make
- Make
- Make
- Make
- Make
- Make
- Make
- Make
- Make
- Make
- Make
- Make
120
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
ck Valve
 - Make
- Make
- Make
Buy
Buy

n Proses Pengerjaan DBB One Piece (Diambil dari Keseluruhan Proses Machining Part):

No Item Time Process (m)

1 DBB One Piece Body 670
2 Retainer DBB 242
End connection 1/2" NPTF
3 bore size 10 mm
230

4 Hexagonal locking ball 140

5 Bonnet DBB 205
6 Ball stem DBB 49
7 Needle Head 54
8 Needle Stem DBB 84
9 Needle valve handle 69
10 Nut Gland DBB 50
11 Adjusting Bolt 50
12 Locking seal 105
Upper ball valve handle
13 single pin
115

Lower ball valve handle

14 single pin
115

15 Locking Pin 5 30
16 1/2" NPT Plug 60

17 Back up ring end connector 59

- Assembly 120
- Testing Hydrotest 315
- Finishing 40
TOTAL 2802
ngan Proses Pengerjaan DBB One Piece Integral Check Valve (Diambil dari
Keseluruhan Proses Machining Part):
No Item Time Process (m)
1 DBB One Piece Body 670
2 Retainer DBB 242
End connection 1/2" NPTF
3 bore size 10 mm
230

4 Hexagonal locking ball 140

5 Bonnet DBB 205
6 Ball stem DBB 49
7 Needle Head 54
8 Needle Stem DBB 84
9 Needle valve handle 69
10 Nut Gland DBB 50
11 Adjusting Bolt 50
12 Locking seal 105
Upper ball valve handle
13 single pin
115

Lower ball valve handle

14 single pin
115

15 Locking Pin 5 30
16 1/2" NPT Plug 60

17 Back up ring end connector 59

35 Check Valve DBB 150

36 Spring stopper DBB 100
37 1/2" upper connection check v 230
- Assembly 120
- Testing Hydrotest 315
- Finishing 40
TOTAL 3282
 A. Attachements DBB One Piece Body (mat'l AISI 316L SS)
Cycle Time Machining
Type Bottom Diameter
No Class CNC CNC
Connection Material Cutting
roses Machining Part): Lathe Milling
NPS 1/2" 101.6 80 280 120
1 #150 NPS 3/4" 101.6 80 300 120
NPS 1" 130 100 320 120
NPS 1/2" 101.6 80 300 140
2 #300-600 NPS 3/4" 130 100 320 140
NPS 1" 130 100 340 140
NPS 1/2" 130 100 320 160
3 #900-1500 NPS 3/4" 130 100 340 160
NPS 1" 152.4 120 360 160
NPS 1/2" 140 110 340 180
4 #2500 NPS 3/4" 140 110 360 180
NPS 1" 165.1 130 380 180

B. Attachements Retainer DBB (mat'l AISI 316L SS)

Cycle Time Machining
No Class
CNC CNC
Cutting Finishing
Lathe Milling
1 #150 - #600 17 120 60 25
2 #900 - #1500 17 140 60 25
3 #2500 17 160 60 25
at'l AISI 316L SS)
Time Machining
Milling Total CT
Finishing
Manual
60 30 570
60 30 590
60 30 630
60 30 610
60 30 650
60 30 670
60 30 670
60 30 690
60 30 730
60 30 720
60 30 740
60 30 780

316L SS)

Total CT

222
242
262
 KOROSI SPECINDO
Corrosion Monitoring Equipment, Chemical Injection System & Sampling System

LIST MATERIAL DBB FIRE SAFE ASSY

Estimasi Time (minutes)

NO Product Material Time Purchase
Time Process (m)
(m)
1 DBB Body ASTM B564 N06625 530 -
2 Bottom Connection ASTM B564 N06625 480 -
3 Upper Connection ASTM B564 N06625 475 -
4 Ball stem DBB Inconel 625 49 -
5 Nut Gland DBB Inconel 625 50 -
6 Seat retainer DBB Inconel 625 125 -
7 Cavity relief plug Inconel 625 55 -
8 Check valve Inconel 625 145 -
9 Needle head 316L SS 54 -
10 Needle stem DBB 316L SS 84 -
11 Bonnet DBB 316L SS 200 -
12 Adjusting bolt 316L SS 50 -
13 Locking seal 316L SS 105 -
14 Needle valve handle 316L SS 69 -
15 Locking handle 304 SS 30 -
16 Vent flange Inconel 625 460 -
17 Locking pin 316L SS 25 -
18 Back up ring DBB 316L SS 65 -
19 Handle ball valve upper 304 SS 115 -
20 Handle ball valve lower 304 SS 115
21 Bushing packing needle valve Peek 69
22 Nut M12x1.75 A94 Gr. L7M -
23 Locking nut M10x1.5 304 SS -
24 Washer M10x1.5 316L SS -
25 Packing stem Carbon Graphite -
26 Seal stem Peek -
27 Retainer seal DBB Carbon Graphite -
28 Oring 129 Kalrez -
29 Ball seat seal DBB Peek -
30 Oring 117 Viton -
31 Seal needle valve Carbon Graphite -
32 Needle cap Plastic -
33 Stud bolt M12x1.75x50 A320 Gr. L7M -
34 Ball 38x65 Inconel 625 -
35 Isolation ball valve upper Rubber -
36 Isolation ball valve lower Rubber -
37 Oring 126 Kalrez -
38 Socket head screw M6x20 A320 Gr. L7M - -

Rincian Estimasi Proses Produksi Item DBB Fire Safe Assy :

DBB Body
a. Cutting : 40

b. CNC Lathe : 200

1 c. CNC Milling : 150
d. Milling Manual : 100
e. Finishing : 40
TOTAL : 530
Bottom Connection :
a. Cutting : 80
b. CNC Lathe : 230
2
c. CNC Milling : 140
d. Finishing : 30
TOTAL : 480
Upper Connection :
a. Cutting : 75
b. CNC Lathe : 230
3
c. CNC Milling : 140
d. Finishing : 30
TOTAL : 475
Ball stem DBB
a. Cutting : 9
4 b. CNC Lathe : 30
c. Finishing : 10
TOTAL : 49
Nut Gland DBB
a. Cutting : 10
5 b. CNC Lathe : 30
c. Finishing : 10
TOTAL : 50
Seat retainer DBB
a. Cutting : 15
6 b. CNC Lathe : 100
c. Finishing : 10
TOTAL : 125
Cavity Relief Plug
a. Cutting : 10
7 b. CNC Lathe : 35
c. Finishing : 10
TOTAL : 55
 Check Valve
a. Cutting : 10
b. CNC Lathe : 60
8
c. CNC Milling : 60
d. Finishing : 15
TOTAL : 145
Needle Head
a. Cutting : 9
9 b. CNC Lathe : 35
c. Finishing : 10
TOTAL : 54
Needle Stem DBB
a. Cutting : 9
b. CNC Lathe : 40
10
c. CNC Milling : 15
d. Finishing : 20
TOTAL : 84
Bonnet DBB
a. Cutting : 10
b. CNC Lathe : 110
11
c. CNC Milling : 60
d. Finishing : 20
TOTAL : 200
Adjusting Bolt
a. Cutting : 10
12 b. CNC Lathe : 30
c. Finishing : 10
TOTAL : 50
Locking seal
a. Cutting : 10
b. CNC Lathe : 40
13
c. CNC Milling : 40
d. Finishing : 15
TOTAL : 105
Needle valve handle
a. Cutting : 9
b. CNC Lathe : 25
14
c. CNC Milling : 20
d. Finishing : 15
TOTAL : 69
Locking Handle
a. Cutting : 10
15 b. CNC Lathe : 15
c. Finishing : 5
TOTAL : 30
 Vent Plug :
a. Cutting : 60
b. CNC Lathe : 230
16
c. CNC Milling : 140
d. Finishing : 30
TOTAL : 460
Locking Pin
a. Cutting : 5
17 b. CNC Lathe : 15
c. Finishing : 5
TOTAL : 25
Back up Ring DBB
a. Cutting : 15
18 b. CNC Lathe : 40
c. Finishing : 10
TOTAL : 65
Handle ball valve upper
a. Cutting : 5
b. CNC Milling : 60
19
c. Meja Bangku : 40
d. Finishing : 10
TOTAL : 115
Handle ball valve lower
a. Cutting : 5
b. CNC Milling : 60
20
c. Meja Bangku : 40
d. Finishing : 10
TOTAL : 115
Bushing Packing Needle Valve
a. Cutting : 9
b. CNC Lathe : 25
21
c. CNC Milling : 20
d. Finishing : 15
TOTAL : 69
SSY

si Time (minutes)
Remark
Time Assy (m)

Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
Make
120
Make
Make
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy
Buy

Perhitungan Proses Pengerjaan DBB Fire Safe Assy (Diambil dari Keseluruhan
Proses Machining Part):

No Item

1 DBB Body
2 Bottom Connection
3 Upper Connection
4 Ball stem DBB
5 Nut Gland DBB
6 Seat retainer DBB
7 Cavity relief plug
8 Check valve
9 Needle head
10 Needle stem DBB
11 Bonnet DBB
12 Adjusting bolt
13 Locking seal
14 Needle valve handle
15 Locking handle
16 Vent flange
17 Locking pin
18 Back up ring DBB
19 Handle ball valve upper
20 Handle ball valve lower
21 Bushing packing needle valve
- Assembly
- Testing Hydrotest
- Finishing
TOTAL
Safe Assy (Diambil dari Keseluruhan
ng Part):
Time Process
(m)
530
480
475
49
50
125
55
145
54
84
200
50
105
69
30
460
25
65
115
115
69
180
315
60
3905
65.08333333
8.135416667
 KOROSI SPECINDO
Corrosion Monitoring Equipment, Chemical Injection System & Sampling System

LIST MATERIAL ACCESS FITTING ASSEMBLY

Estimasi Time (minutes)

NO Product Material Time Purchase
Time Process (m)
(m)
1 Access Fitting Flarweld 5.25 NT ASTM A105N CS 270 -
2 Hollow Plug Body ASTM A105N CS 262 -
3 1/2" NPT Plug AISI 316L SS 65 -
4 Primary Packing 316 SS - -
5 Hollow Plug Nut AISI 316L SS 181 -
6 Screw M5 Stainless Steel - -
7 Probe Insert Packing 316 SS - -
8 Hollow Plug Bore Sealing Nut AISI 316L SS 159 -
9 Prot. Cover W/ Hole A105N CS 209 -
10 Oring 228 Viton - -

Rincian Estimasi Proses Produksi Item DBB Fire Safe Assy :

Access Fitting Flarweld 5.25 NT
a. Cutting : 30
1 b. CNC Lathe : 200
c. Finishing : 40
TOTAL : 270
Hollow Plug Body
a. Cutting : 21
b. CNC Lathe : 148
c. CNC Milling : 29
2
d. Milling Manual : 31
e. Finishing : 13
f. Anti Galing : 20
TOTAL : 262
1/2" NPT Plug
a. Cutting : 12
3 b. CNC Lathe : 43
c. Finishing : 10
TOTAL : 65
Hollow Plug Nut
a. Cutting : 17
b. CNC Lathe : 100
5
c. CNC Milling : 52
d. Finishing : 12
5

TOTAL : 181
Hollow Plug Bore Sealing Nut
a. Cutting : 13
b. CNC Lathe : 82
8
c. Milling Manual 52
d. Finishing : 12
TOTAL : 159
Prot. Cover W/ Hole
a. Cutting : 39
b. CNC Lathe : 84
9 c. Milling Manual 45
d. Finishing : 17
e. Carbon Black 24
TOTAL : 209
EMBLY

si Time (minutes)
Remark
Time Assy (m)

Make
Make
Make
Buy
Make
10
Buy
Buy
Make
Make
Buy