& INDCOIL | be eMac SO yaan off Senvice:and Our Mission To be the leaders in Transformers for Special Applications, Instrument Transformers and Reactors and achieve consistency in Quality, Customer satisfaction, Profitability and growth by: Strict adherence to specifications and documented procedures, Proper identification and understanding of the needs of customers before acceptance of contracts. Training and motivating our team to adhere to procedures and to bring out the best in them. Positive attitude towards a disciplined work culture. Optimize Designs and production costs by regular Re-EngineeringINDCOIL was founded in 1968 for manufacture of Instrument Transformers and Control Transformers. Presently the unit is strategically located in Thane, an Industrial Area in the outskirts of Mumbai The Company grew steadily with the help and team- work of well qualified and experienced Engineers and Technicians who played very important roles in bringing up its product range and reputation to the present level. The name INDCOIL, is a very powerful brand now for quality Transformers within its range of Production. INDCOIL is a pioneer in Dry Type Transformers in India. "Turnover of the Company has been almost doubling every 2 years since 2003-04. The Company is poised for a major increase in turnover with the introduction of a new range of products - Oil Immersed Cts & PTs for 11 kv, 22 Kv and 33 Kv systems. Similar products for 66 Kv and 136 Kv class are under development and will be introduced in the market soon. At present nearly 40% of the Company's production is exported" We have offices/agents in Bangalore, Kolkota New Delhi and Kochi. Resin Cast CTs Reactor High Current Transformer (Out Door CT 696 Current Transformers Dry type with enclosure PRODUCT RANGE ‘LT Current and Potential Transformers Tape Wound and Cast Resin Types. + Cast resin Current Transformers for 11/ 22/ 33 KV systems + LT Control and Lighting Transformers including Cast Resin Types + Oil cooled Transformers up to 2500 KVA and Dry Type Transformers up to 2500 KVA, for; > Power and distribution > Converter applications > Slip-Power Recovery Systems, > Rectifier Applications, Multi-Winding Transformers for Phase Conversion, and Rectification, Furnace Duty Transformers. Air and Iron cored Reactors Dry Type Transformers oe Computerized design and testing methods streamline the manufacturing process and cut down on lead time te make our products cost effective to our customers.INDCOIL products have found acceptance in all steel plants, cement plants, petrochemicals and other major Industries. Our Transformers are in continuous use during the past four decades in Bhilai, Bokaro and Rourkela Steel Plants and various other Industries in the country and overseas. We are approved by most of the leading consultants in the country-MECON, NTPC, ElL, TCE, DusturCo . to name a few. General Electric power generation is the index of Industrial and Economic development of any country. As on date, India, with its 1.2 billion people, generates less than 20% of its electric power requirement. ‘Ambitious plans for additional power generation are being discussed and many are under various stages of finalization J implementation. By the end of 2014, the country is expected to double its installed capacity as of 2012 Though 90% of our villages are supposed to be elec- trified, only less than half of the House-holds have access to Electricity Every GW of power generated will require 4 GW of transformers for transmission, Receiving, distribution and utilization of the generated power (1 GW = 1000 Mw). Dry type Transformers: The recent trend is to install Dry Type Transformers in high-rise buildings and Public Utiity areas, due to its high fire safety qualities. The higher cost for this kind of transformer is due to the Thermal and Insulation schemes which require use of costlier materials. ‘The savings due to lower losses and maintenance costs more than offset this initial high cost within 3 years of operation. ‘Apart from the failure- proofness of the design , Dry Type Transformers are known for their low inflamma- bility and least smoke generation properties in the unlikely event of a fire. These types of our Transform- ers have a, track record of zero failures, Resin Cast Control Transformer Reactors: ‘We are one of the very few manufacturers in India for Reactors. This product goes into Power saving devices and Converter applications. The design of this product is challenging when it comes to use in revamping distribution networks in order to increase efficiency. INDCOIL Range covers both Iron core and Air core rectors for various applications Instrument Transformers: We are one of the earliest manufactures of instrument transformers in the country. The Company has devel- oped a full range of Cast Resin Current Transformers for 11 and 22 KV systems, Oil Insulated Instrument Transformers for up to and including 136 KV systems is being introduced by us in the market Lv coil Dise Winding Routine & Type Tests: Transformers and Reactors are tested for following Routine tests wherever applicable. Type Tests are carried out in Standard Laboratories on representa- tive ratings and Certificates are available: Turns Ratio Test Polarity Test Terminal Markings Overall Dimensions Load and No-Load Losses Measurement Impedance Measurement Insulation Resistance Test Power Frequency High Voltage Withstand Test Induced Over Voltage withstand Test Oil Break down Voltage Test Pressure Test for Oil Cooled Transformers ‘Temperature Rise Test (Proto Types only) Lightning Impulse Withstand (Type test) Short Circuit Dynamic Withstand (Type Test)Quality Control Input Materials are checked for conformation to our specifications. Wherever required, our QC Engineers: visit Supplier's factories to witness their routine test. ur Transformers have been Type Tested in Central Power Research Institute, Bangalore (CPRI) and ERDA Vadodara. We have in-house facilities for performing all the routine tests and some of the Type Tests as per Indian and International Standards. Our Manufacturing practices are certified by EURO VERITAS under ISO 9001:2008. 1-Ph Step Down Transformer LT Lighting Transformer Cenificat of Registration (ag TECH Se i 180 9001: 2008 , cote 6 ‘ ee i nt BB) tears RARER oy wre Hs BRCURRENT TRANSFORMERS ‘(Way 3606 INDCOIL covers a full range of Current Transformers both for Metering as well as for protection, manufac- tured conforming to Indian and International Specifi- cations. These transformers are recommended for use in Busbar Chambers, Control Cubicles, Circuit Breakers, Relays and so on, The type, Accuracy class and Burden should be selected to suit the particular requirement Metering Current Transformers ‘These Transformers are meant for feeding measuring Instruments. The accuracy requirements of the Instruments will decide the Class of accuracy of the CTs whereas the internal impedance of the Instru- ments expressed in VA (Volt Amperes) will decide the BURDEN of the CTs, Above 100 A Primary Current, it will be economic to use Bushing type or Ring type CTs. On lower than 100 A Primary current ring type construction will not give good accuracy for measure- ments, In such cases Wound Primary CTs should be selected. Example: Current to be measured = 400 Amps, ‘ammeter Available =O to 1 Amps. Impedance of Meter = 4 Ohms. Selecta CT of 500/18, § VA Accuracy class 1 ‘Aring ype CT ean be selected, The Bus bar size wil decide the 1D Teajired forthe CTA Bushing ype CT = sufiet. “Tape-Wound CTs INDCOIL Wherever Instrumentation needs to be done far away from the Busbar location, itis recommended to use 1 Amp instead of the usual 5 Amps for the secondary rating of the CT. Impedance of the connecting leads will have to be included in order to arrive at the Burden of the CT. It is possible to provide more than one range in both Primary side as well as secondary side. This is achieved by providing suitable taps on the windings, "Wound Pri, C75 ‘Rectangular construction of core for bushing type CTs can give considerable saving of space when Rectangular Bus Bars are used Protection Current Transformers ‘These Transformers are mainly for operation with Circuit Breakers, Relays and other Protection devices. The main characteristics of these CTs are their ability to remain without saturation in the event of a short circuit. The fault current may be many times the rated current and the CTs should be designed to drive this high current through the relays and its connected circuit. Normally they are specified as Class 5P or 10P to indicate their accu- racy at fault current, followed by the fault current limit at which the accuracy required, expressed as a multiple of the rated CT secondary current. gs 5p10, 10°15 and s0 on. SP or 10P are the accuracy class and 10, 15., are the multiples, snows as the sccuracy limit factor. Cts for Diteretial Protection shouldbe specified with their Kneepaint votage (Vk) requirements along withthe permissible resistance ofthe CT secondary winding (Ret). The parameters for selection of CTs are ‘ion in tha Rela catalogues. By a careful selection of Vk and Ret ‘reat economy can be achieved in selection of the ight ype of CTs for these applications Typical values: 1000/5 A. Vi > 0 Vals, Ret < 0:2 Ohms 300001 A. Vk > 250 v Rel «5.5 Ohms, Note: 18-800 Cts with higher Vic and ct‘Summation Current Transformers These are used to measure sum of the currents in more than one line from the same phase of the system, Normally used for monitoring total current/power drawn from a system. Input to a Summation CT should be from the individual line CTs. It is necessary for the Line CTs to have same secondary currents. The out puts from Line CTs 500/5 A, 200/5A, 150/5A ...(not 150/1A...) can be connected to a summation CT Primary windings. Egs: 5+5#5..../5A. The Secondary can be designed for 5A or 1A. —_ ‘Summation CTs Interposing Current Transformers Mainly used for differential protection in order to match the ratios of main feeder CTS. These can also be used as saturation CTs, which can protect sensitive Instru- ments and devices during a fault. These C7s will satu- rate and limit their secondary currents within specified values, Cable Mounting Type CTs Cast Resin Types Recommended for higher mechanical strength and safely. Ideal for use in a corrosive atmosphere. All the above mentioned types of CTs can be supplies in Cast Resin construction also. Cast Resin CTs Neutral Current Transformers Used for measuring unbalance current in the neu- tral of a three phase system. Since the neutral current should be zero in a balance three phase system, the primary of these CTs are rated for a fraction of the line currents in that system. The output of the CTs can feed relays or metering instruments. Bar Primary Bushing Types or wound primary Types can be manufactured Enquiries The following details if furnished with enquiries can help us to quote the right type of Transformers for your specific require- ment. Type Purpose, Ratio Burden Ret vie Accuracy, System Vollage Timing Dimensions and 1D requirements (CFor Protection class CTs only) Standard Ranges and Dimensions Bar Primary Tape Wound Ratio | Rated ‘Ace _ [Dimensions In mn. Amps | VA Class DOD DEPT] 506 | 6 30 | 85] 50 10s | 5 1+ | 30| 85 | 50 1505 | 5 1 | 30] a5] 50 2005 | 5 1 | 30] 85| 50 3005 | 10 1 | 50 | 100 | 50 4005 | 15 1 | 50 | 100} 50 5005 | 18 1 | 50 | 100 | 50 6005 | 15 1 | 50 | 100 | 50 800s | 15 1 | 75 | 120} 50 1,000! | 15 1 | 75 | 120] 40 45005 | 15 1 | 85 | 130 | 40 20005 | 15 1 |100 | 140 | 40 3.0005 | 15 1 | 125 | 170 | 40 formore informations vist www.electrical4u.com INDCOIL TRANSFORMERS PRIVATE LIMITED Poe ae) conseGeneral INDCOIL Power & Distribution Transformers incorpo- rate modern Engineering concepts and high quality materials processed under expert supervision and quality control. The factory is equipped with all required machinery and Testing Equipment to produce transformers for a variety of applications. Standard ratings from 15 kVA to 2000 KVA in close steps as per IS 2026 for all Input Voltages of 3.3, 6.6, 11, 22 & 33 KV and Out-put voltages of 380, 400, 415 or 433 Volts are available. Transformers manufac- tured by us conform to IS 2026 or IEC 60076. Ratings Transformers are designed for maximum Efficiencies at following load- factors unless otherwise specified: Power Transformers- 0.45 to 0.65. Distribution Trans- formers- 0.4 to 0.5. We can supply transformers with non-standard Voltage Ratios, capacities and Efficiency Load Factors, for special applications. Our speciality is in design and manufacture of Transform- ers with multiple phases for use in variable speed drives and other converter applications. Prices will be available on request. Please send us details of your use with specifications of the Transformer. Design & Constructional Features Prime quality Cold Rolled Grain Oriented Silicon Steel (CRGO) of grade M4/M3 are used as core materials, depending on specific applications for the Transformer. INDCOIL Windings Windings are normally made with electrolytic grade Copper soft annealed and insulated with paper or enamel depending on ratings as well as voltage class. Special designs with Nomex covered conductors can be supplied. HV and LV windings are provided with end-turn reinforcement for protection under short circuits and lightning Impulse. The windings are dried and pre-shrunk before assembling them in to the core. Windings with Copper or Aluminum or a combination of both can be supplied as per customer preferences. Sufficient radial and axial ducts provided, ensure proper insulation levels and avoid hot spots during surge voltages and shor time over loads Tanks, Tanks are designed with ample clearances for minimum stray losses. Local heating and eddy current losses are also kept minimal with non-magnetic welding at High Current areas. The tanks are of sturdy design to prevent even cil sweating during the thermal cycles while in use. Tanks are pressure tested initially and the com- pleted Transformer pressure tested with all fitings. Cooling Normally pressed steel radiators are used for cool- ing. Each bank of Radiators will be provided with air release plugs, drain cocks and lifting eyes. Transformers up to 500 kVA are provided with radiators welded to the tank. Higher ratings can be provided with Flanged type with or Without Radia- tor valves.Taps and Terminals HV and LV sides can be provided with cable box type ‘or Qut-door type terminations with or without palms for connections to cables or OH lines. Standard ratings will have taps at -5% to +5% in steps of 2.5% on the HV side connected through off-circuit tap changer with indicator and locking device. Addi- tional taps and On Load Tap changing devices with remote Control can be provided at extra cost, HY Dise Winding Testing Accessories INDCOIL is an 1S0 9000 Certified company. Our experienced Quality Assurance Engineers carry 1. Flat / Flanged Rollers 4.Nos cut stage inspection during the manufacturing process. 2. Earthing Terminals 2Nos Al insramens used tes are of Presion Grade. cng Pals ‘ok : : 4. Radiator Valves* 4 set All Routine tests as per IS 2026 are performed on 5. Filter Valves* 1 set every Transformer manufactured, before they are 6, Double Float Buchholz Relay with ATC* 1 set. dispatched from our works. We are also equipped to. 7. Conservator Shutoff valve 1No conduct few Type tests at our works. Impulse and Dynamic Short circuit withstand tests are carried out at_-® Oil Temp. Indicator ine CPRI/ERDA. Kindly inform us at order stage itself, in 9 Explosion Vent with Diaphragm 1 No. case you wish to witness routine/type tests. 10.Alir release plugs 1 set ‘Test results are stored for 5 years for analysis. 11. Pressed steel Radiators 1set Dimensions and Details 12.Liting Lugs / hooks 1 set — ol ai nw 13.Conservator 1 No. L |B] Ht) We il i lc} Z wa] ALB TRE RS [SE LM) LNG |Z] t4ottcircit Lockable Tap-changer 1 No 35 |tilos| 421 a0 1 70} 01 foes] 2] 1:Raling & Diagram Plate 1 set 60 |12|08| 14] s90 | 100 [ore] 1.10| 4] 12 Fercum bran vave i Level Gau 63 | 1.2| 0.9] 1.4] 610 | 1120} 0.22) 1.25] 4 400 711 15| goo | 135 | 029117614 18. Thermometer Pocket 1No. 0 419,Silica gel Breather 11No. 160, 1.1] 1.5 | 1050| 230 | 0.41] 2.55] 4 20.HV Terminals 4 Set an 1.1] 1.6 | 1200} 245 | 0.55] 320 4 | 94. Lv Terminals with neutral 1 Set. 250 [15] 12] +.7| 1360] 320 [0.65] 3.20] 4 | 29 additonal Neutral Terminal to 315 | 1.5| 1.3 | 1.7| 1850] 360 | 0.85|4.50| 4) 23. wriwitAlarm & Trip Contacts* 1 Set. 400 | 1.6| 1.4| 1.8 | 1800) 425 | 1.00] 5.50| 4 | 24. Marshalling Box with spare terminals* 1 Set. 500 | 7.8 | 1.6] 2.0| 2300] 490 | 1.20] 6.60| 4 | “at aditonal cost 630 | 2.0] 1.7| 2.1| 2700] 550 | 1.35] 7.80/ 4] ores 1. Detaled OmensionalOrawigs along wi ctl pro S007 22 [ete [2 19160 | 760. seo 2-406. parameters wl be submited witin to 3 weeks fom 1000| 2.3 1.9| 2.3| 3700| 1130] 1.65] 11.0| § Contre oe 2, Tanstomer wth pefomance values ar han tna 1250| 2.4| 1.9| 2.4| 4200} 1700| 1.75] 12.5] 5 ‘values can be made against specific enquiries. 1600| 2.6| 2.2| 2.6| 4900] 2000| 7.90| 15.0] 6 | * sersanders poner and Betton aplestons cy ae Senda vote and equony Butuan is Fee 4, Tanstomer tbl fr Contr an vert ues and with ‘Transformers with copper windings. multwincings can be supplied on request. INDCOIL TRANSFORMERS PRIVATE LI ach ITED cones Perna Sree