You are on page 1of 4

Off Machine Switch Specification SENR1229-02

Component Location Part No. Function Actuate Deactuate Contact Position


December 1999
Schematic Machine Schematic Machine
Component Component 875 ± 20 kPa 517 kPa Min A-C, Normally Closed
Diagnostic Code Conversion Location Location Location Location 163-7355 Low Pressure
Arc Suppressor I-12 3 Relay - Park Brake Alarm H-12 E (126 ± 2.9 psi) (74 psi Min) A-B, Normally Open
Code
CID - FMI Description Breaker - Air Seat H-13 E Relay - Park Brake LT/Seat Alarm C-12 E
Flashed 1724 kPa MAX 1325 ± 170 kPa A-C, Normally Closed
160-2609 High Pressure
No Active Cigar Lighter E-8 C Relay - Ride Control/load Check C-12 E (250 psi MAX) (192 ± 24 psi) A-B, Normally Open
11 Not Applicable
Faults Control - CST Autoshift A-7,8 1 Socket - Aux 24v I-13 5
No Inactive Control - FNR A-4 A Speedometer H-2 A
12 Not Applicable
Faults Control - Secondary Steer B-6 1 Switch - Kickout G-10 D
14 928G Converter - 12v to 24v DC I-12 2 Switch - Beacon F-9 B
15 924G Standard Speed Coolant Temperature H-2 A Switch - Blower G-10 D
16 IT28G CST Shifter I-3 A Switch - Bucket Fork Select G-10 D
17 Not Available Diode Block B I-5 C Switch - Defrost G-10 D
18 924G Low Speed Flasher G-4 D Switch - Dimmer G-6 D
19 Not Available FNR - Relay E-13 E Switch - Downshift B-12 D
31 641 - 05 Forward High Solenoid Open Circuit FNR LED Panel F-2 A Switch - Forward Horn I-6 A
32 642 - 05 Reverse Solenoid Open Circuit Fuel Level Gauge G-2 A Switch - Front Wiper D-8 C
33 643 - 05 Forward Low Solenoid Open Circuit Fuses H-12,13 E Switch - Hazard Lamp G-9 B
34 644 - 05 Speed 1 Solenoid Open Circuit Fuses G-12,13 E Switch - Hyd Lock Detent Override H-9 A
35 645 - 05 Speed 2 Solenoid Open Circuit Fuses F-12 E Switch - Key Start G-6 A
36 646 - 05 Speed 3 Solenoid Open Circuit Ground - Cab Boss A-14 9 Switch - Parking Brake I-13 5
37 346 - 05 Ride Control Relay Open Circuit Resistor, Sender and Solenoid Specifications
Ground - Shell Stud D-14 8 Switch - Quick Coupler E-10 D
38 683 - 05 Parking Brake Alarming Open Circuit Part No. Component Description Resistance (Ohms)¹
Hydraulic Temperature Gauge H-3 A Switch - Rear Wiper C-8 C
39 421 - 05 Load Check Relay Open Circuit Meter - Service I-6 A Switch - Ride Control F-10 D Overall: 2.0 ± 5%
9G-1950 Resistor: Blower Motor Speed
41 641 - 06 Forward High Solenoid Short to Ground Motor - Blower E-14 4 Switch - Secondary Steer E-8 C Tap: 1 ± 5%
42 642 - 06 Reverse Solenoid Short to Ground Motor - Front Wiper F-2 6 Switch - Service Brake E-3 10 ¹At room temperature
43 643 - 06 Forward Low Solenoid Short to Ground Motor - Rear Defroster F-15 4 Switch - Start Aid F-9 B

928G Wheel Loader and


44 644 - 06 Speed 1 Solenoid Short to Ground Motor - Rear Wiper F-15 7 Switch - Thermostat E-14 D
45 645 - 06 Speed 2 Solenoid Short to Ground Relay - Alarm Disarm A C-13 E Switch - Turn Hazard G-5 A
46 646 - 06 Speed 3 Solenoid Short to Ground Relay - Alarm Disarm B D-13 E Switch - XMSN Auto Manuel F-10 D
47
48
346 - 06
683 - 06
Ride Control Relay Short to Ground
Parking Brake Alarming Short to Ground
Relay - Backup Alarm
Relay - Main Power
C-12
H-12
E
E
Switch - XMSN Neutralizer
Torque Converter Temperature
F-9
G-3
B
A
IT28G Integrated Toolcarrier
Electrical System
49 421 - 06 Load Check Relay Short to Ground Machine locations are repeated for components located close together.
51 641 - 03 Forward High Solenoid Short to Ground
A Located in the center dash panel.
52 642 - 03 Reverse Solenoid Short to Battery
B Located in lefthand dash panel.
53 643 - 03 Forward Low Solenoid Short to Battery
C Located in righthand dash panel.
54 644 - 03 Speed 1 Solenoid Short to Battery
D Located in the righthand console. 928G: IT28G:
55 645 - 03 Speed 2 Solenoid Short to Battery
56 646 - 03 Speed 3 Solenoid Short to Battery
E Located in or near relay panel
6XR1-UP 8CR1-UP
57 346 - 03 Ride Control Relay Short to Battery 7SR1-UP 9AR1-UP
58 683 - 03 Parking Brake Alarm Short to Battery
59 421 - 03 Load Check Relay Short to Battery
61 190 - 08 Engine Speed Sensor
62 191 - 08 Transmission Speed Sensor
63 668 - 02 Invalid Shift Lever input
64 168 - 00 Battery Voltage Above Normal
65 168 - 01 Battery Voltage Below Normal
66 650 - 02 Invalid Harness Code Input
67 687 - 02 Invalid Option Code Input
Wire Description
Wire Wire Wire Wire
68 367 - 02 Invalid Ride Control Switch Input Description Description
Number Color Number Color
69 621 - 02 Invalid Downshift Switch
Power Circuits Accessory Circuits (Continued)
71 143 - 02 Invalid Neutralizer Pressure Switch Input
101 RD Battery + 538 BR COSA Flasher Output
102 RD Marker Lamps 539 BU Right Turn Indicator
105 RD Kay Switch 540 WH Left Turn Indicator
108 RD Converter Output 567 WH Blower To A/C Sw
109 RD Alt B+ 571 OR Ride Control Signal
110 GN Flasher Lighting Circuits
112 PU Main Breaker Output 603 PK Beacon
114 RD Fwd Horn 604 OR Stop Lamp
115 RD Aux Circuit Breaker 605 YL Left Turn
117 RD Main Breaker 606 GY Right Turn
118 GY Wipers 608 GN Rear Flood Lamps
120 YL Sw'd Converter 610 OR Dimmer Switch Volume 1 - Cab
122 RD Misc 611 PU High Beam Headlights
123 WH Gauges and Indicator Light 614 PU Marker Lights
© 1999 Caterpillar Printed in U.S.A.
124 GN Blower 615 YL Cab Flood Lights All Rights Reserved
126 PK XMSN Control 619 GN Low Beam Headlights
127 OR Flood Lights 633 BU COSA Turn Signal
128 PK Kickout & Ride Control 665 BR Corner Markers
129 BU Cigar Lighter 691 GY COSA Flasher
130 RD Stop Lamps Control Circuits

Component identifiers (CID¹) and Module identifier (MID)for


133 OR FNR 702 OR XMSN Neutralizer Harness And Wire Electrical Schematic Symbols
135 BU Sw'd Converter Output 710 GN XMSN Speed
Transmission Electronic Control System (MID No. 081) 136 GN Secondary Steering 720 PU Neutralizer 1
140 BU Rear Window Defroster 727 GN Secondary Steering Output Part Numbers For 1 1
CID Component Connector Assembly 2 2
144 GN Beacon & Heated Seat 751 GN XMSN Solenoid 1
0168 Electrical System
158 BR Condenser Motors 752 YL XMSN Solenoid 2 Typical representation of a
0190 Engine Speed Sensor AG-C4 * L-C12 * Typical representation of
161 PK Ride Control 754 BU XMSN Solenoid 3
0191 Transmission Speed Sensor 111-7898 3E-5179 a Deutsch connector. The Sure-Seal connector. The plug
188 WH Start Aid 755 OR XMSN Solenoid 4
0346 Ride Control Relay plug contains all sockets and receptacle contain
0367 Ride Control Switch
Ground Circuits 761 GY Lift Position 1
200 BK Main Chassis 762 YL Bucket Positioner and the receptacle contains both pins and sockets.
0421 Load Check Relay
202 BK Controller 779 WH Quick Coupler Engaged
all pins.
0621 Downshift Switch
0641 Forward High Solenoid
276 BK XMSN Ident Code 0 780 PU Quick Coupler Disengaged
Plug Receptacle
0642 Reverse Solenoid
277 BK XMSN Ident Code 1 900 PU XMSN Solenoid 5 Component
278 BK XMSN Ident Code 2 901 WH XMSN Solenoid 6 Part Number
0643 Forward Low Solenoid 9X-1123
279 BK XMSN Ident Code 3 944 OR CAT Data Link + 2
0644 Speed 1 Solenoid
Basic Machine Circuits 945 BR CAT Data Link -
0645 Speed 2 Solenoid
301 BU Fuel On 963 GN Tilt Positioner Connector Location Wire, Cable, or Harness
0646 Speed 3 Solenoid 10

325-L25 PK-14
11 304 WH Start Relay Output 964 BU Fork Positioner
Connector Number
Schematic Machine Pin or Socket Assembly Identification
0650 Harness Code
15 306 GN Start Disable Output 973 BR Auto/Manuel XMSN Location Location Number
0668 Shift Lever 5 B
307 OR Key Switch Start 975 WH Solenoid Return CONN 1 A-15 12
0683 Parking Brake Alarm
308 YL Key Switch Run 976 OR Ride Control Output CONN 2 A-15 12
0687 Invalid Option Code 4 A
310 PU Start Aid Signal 978 GN Downshift Signal CONN 3 A-15 12
* L-C12*
6
C-C4* AG-C4*
¹ The CID is a diagnostic code that indicates which component is faulty. 7
3 14 321 BR Backup Alarm A221 BK XMSN Option Code 0 CONN 4 A-15 12 AG-C3
² The MID is a diagnostic code that indicates which electronic control module C
CONN 5 B-15 12 130-6795 130-6795 111-7898 3E-5179 Harness identification code
D 322 GY Fwd Horn A222 BK XMSN Option Code 1
diagnosed the fault. E CONN 6 B-15 12 This example indicates wire
12 2 1 9 8 326 PU Key Switch Off A514 YL Parking Brake Alarm 325-A135 PK-14 1
CONN 7 B-15 12
13
331 OR XMSN Backup Alarm Output A519 GN V-Link Ride Control Output 32 in harness "L'.
373 GN Start Aid Signal A520 BU V-Link Ride Control Signal CONN 8 B-15 12
CONN 9 C-15 12 Pin Socket
Monitoring Circuits A538 OR Rear Window Defroster Signal
Failure Mode Identifiers (FMI)¹ CONN 10 D-15 5
FMI No. Failure Description
403 GN Alternator (R) Treminal A541 PU COSA Turn Indicator Single Wire
404 YL XMSN Oil Temperature Indicator A576 GN Air Seat CONN 11 G-15 11 Connector
0 Data valid but above normal operational range. CONN 12 F-14 4
1 Data valid but below normal operational range.
405 GY Engine Oil Temperature Indicator C444 YL Alternator Field Excitation Coil 2 200-L32 BK-14
406 PU Coolant Temperature Indicator C446 PK Filter Warning CONN 13 D-14 13 * Harness identification letter(s) and a
2 Data erratic, intermittent, or incorrect. CONN 14 Harness Code Plug E-10 8
417 GY Steering Pressure C470 BR Alarm Signal serializing code. The "C" stands for
3 Voltage above normal or shorted high.
419 YL Park Brake Indicator C471 GN Alternator Warning CONN 15 Options Code E-10 8 connector and the number indicates Circuit Number Wire Wire
4 Voltage below normal or shorted low.
441 OR Coolant Temperature C904 GN FNR Solenoid 1 CONN 16 ECAP D-10 8 which connector in the harness. Identification Color Gauge
5 Current below normal or open circuit. CONN 17 F-6 14
442 GY Hydraulic Temperature C920 GY Diagnostic Indicator
6 Current above normal or grounded circuit. CONN 18 F-6 14
443 YL Torque Converter Temperature E417 OR Parking Brake Signal
7 Mechanical system not responding properly. CONN 19 F-6 14
447 PK Fuel Level E419 BU Seat Alarm
8 Abnormal frequency, pulse width, or period. 11
449 BU Ground Speed E701 PK Ride Control On CONN 20 E-6 14 Electrical Schematic Symbols And Definitions
9 Abnormal update. CONN 21 E-6 14
450 YL Engine Speed E800 GN Seat Alarm Output
10 Abnormal rate of change. CONN 22 H-5 14
11 Failure mode not identifiable.
453 PK Secondary Steering Indicator F748 WH Ride Control FUSE - A component in an electrical circuit that will open the circuit if too much
483 BR Oil Pressure Indicator F765 BR Parking Brake CONN 23 H-5 14
12 Bad device or component. current flows through it.
7 484 YL Primary Steering Indicator F766 WH Detent Override CONN 24 B-4 15
13 Out of calibration. A CONN 25 A-4 15
14 Parameter failures.
4
D
Accessory Circuits F853 BR TUV Speed Limiter REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet
C 500 BR Wiper - Front (Park) F880 BR FNR Solenoid 2 CONN 26 A-4 15
15 Parameter failures. E
B
The connectors shown in this chart are for harness connectors.
closes the contacts of a normally open reed switch; it opens the contacts of a
5 6 501 GN Wiper - Front (Low) G728 YL Kickouts On/Off
16 Parameter not available. 10 2 Connectors that join a harness to a component are generally normally closed reed switch.
14 502 OR Wiper - Front (High) G742 GN Key Switch Run Signal
17 Module not responding. 3 1 9 located at or near the component. See the Component Location Chart.
12 13 8 503 BR Wiper - Rear (Park) G750 GU XMSN Fwd
18 Sensor supply fault.
15 504 YL Wiper - Rear (Low) G755 GY XMSN Rev
SENDER - A component that is used with a temperature or pressure gauge. The
19 Condition not met. sender measures the temperature or pressure. Its resistance changes to give an
505 BU Wiper - Rear (High) G757 OR XMSN Neutralizer 2 T
20 Parameter failures.
506 PU Washer - Front G760 WH XMSN Speed 2 indication to the gauge of the temperature or pressure.
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
507 WH Washer - Rear G761 YL XMSN Speed 3
508 PU Radio Speaker - Left G762 BR XMSN Speed 4 RELAY (Magnetic Switch) - A relay is an electrical component that is activated by
509 WH Radio Speaker - Left (Common) G763 PU FNR Switch 1 electricity. It has a coil that makes an electromagnet when current flows through it.
511 BR Radio Speaker - Right G768 GN XMSN Speed 1
The electromagnet can open or close the switch part of the relay.
Related Electrical Service Manuals 512 GN Radio Speaker - Right (Common) G787 GN FNR Fwd
Title Form Number 513 OR A/C Compressor/Refrigerant Pressure Sw G788 YL FNR Rev
515 GY Blower Motor (HI) G797 BU FNR Solenoid 2
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the
Transmission Control: SENR1218
516 GN Blower Motor (MED) H451 GN Water in Fuel circuit if too much current flows through it. This does not destroy the circuit breaker
517 BU Blower Motor (LOW) P914 GN FNR Fwd and it can be reset to become part of the circuit again.
518 OR COSA Flasher Signal P915 PK FNR Neutral
SOLENOID - A solenoid is an electrical component that is activated by electricity.
Machine Harness Connector And Component Locations 521
522
YL
WH
A/C On/Off
A/C Thermostat
P916
P976
OR
BR
FNR Neutral
Quick Coupler Disengaged 2 It has a coil that makes an electromagnet when current flows through it. The
537 GN Flasher Output
electromagnet can open or close a valve or move a piece of metal that can do work.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

H29 H26 H26 ROOF FLOOD LH


109-7041

615-F17 YL-16
H30 H30 200-F15 BK-14
200-F1 BK-14
200-F4 BK-14 200-F13 BK-14 BULB 9X-3463
200-F7 BK-14 200-F14 BK-14
JUMPER 24 VOLT C-C10 200-F10 BK-16 200-F15 BK-14 H33 H33 C-C21
+24 V BATTERY IN 1 117-3274 1552273 H29 200-F9 BK-16 200-F16 BK-14 1552252
H26
+24 V SWITCHED IN 2 BK-18 1 122-C243 RD-18 ROADING 1 DIODE BLOCK B ROOF FLOOD LH ATCH
I GROUND 3 BK-18 2 120-C244 YL-16 615-F19 YL-16
PARK WORK1 SERVICE METER G760-C38 WH-18 2 144-3902 C-C7 117-3468 I
1 161-3932
PARKING BRAKE SW GROUND 6 NOTE T 3 200-C245 BK-18 615-F20 YL-16 OFF WORK2 F880-C39 BR-18 3 NOTE Y 3E3376 FNR JUMPER
6G-4195 +12 V MEMORY OUT 4 4 108-C198 RD-18 615-F6 YL-14 615-F17 YL-16 P914-C112 GN-18 4 G787-C114 GN-18 1 101-9161 1 G787-GN-18 EXTERNAL FORWARD 615-F20 YL-16 WH-18
B1
+12 V SWITCHED OUT 5 5 135-C205 BU-16 615-F18 YL-16 + - 200-C123 BK-18 751-C40 GN-18 5 G788-C115 YL-18 2 2 G788-YL-18 EXTERNAL REVERSE 200-F14 BK-14 BK-18
12/24 DC CONVERTER 6 200-C246 BK-18 H-C15 SIG 754-C41 BU-18 6 P916-C116 OR-18 3 BK-18 3 P916-OR-18 EXTERNAL NEUTRAL
NC 2
E417-C207 OR-18 1552252 G761-C42 YL-18 7 4 BK-18 4 202-BK-18 SIGNAL GND - FNR CST SHIFTER BULB 9X-3463

GY-14
119-1733
JUMPER SPD LIMIT

BR-14
F765-C151 BR-18 C-C19 108-G12 RD-18 A TO RADIO RD 1 123-H83 WH-18 403-C106 GN-18 8 NOTE Y 130-6260 H26
NO 1100553 3E3376 200-G20 BK-16 B NOTE J DKBU 10 122-C124 RD-18 H19 G762-C43 BR-18 9 C-C9
202-C178 BK-18 C-C11 ARC SUPPRESSOR NOTE R 1 126-C182 PK-18 135-G15 BU-16 C OR 4 C446-H23 PK-18 10 3E3388
RUNNING LAMP SW 3
1552269 106-8704 2 200-C247 BK-18 G768-C44 GN-18 11 G768-C45 GN-18 1 G768-GN-18 FIRST GEAR
C-C3 108-3320 FWD HORN SW
1 GN-18 3 449-C64 BU-18 G-C2 12 G760-C46 WH-18 2 G760-WH-18 SECOND GEAR 615-F18 YL-16
7T5957 B2 2T-3360

PK-14
2 4 F853-C147 BR-18 1552267 L3 L6 G761-C47 YL-18 3 G761-YL-18 THIRD GEAR 615-F19 YL-16 H27 H27
4 24V OUTPUT
135-C206 BU-16 1 AUX 12V SOCKET G762-C48 BR-18 4 G762-BR-18 FOURTH GEAR
2 117-2311 3 B3 5 306-GN-18 START RELAY GND ALSO N B
200-C220 BK-16 308-C242 YL -18 308-C242 YL-18 BU 483-H19 BR-18 322-C287 GY-18 G787-C114 GN-18 306-C49 GN-18 200-F13 BK-14

GN-14
LAMP COLOR FUNCTION SOLENOID / U
G742-C241 GN-18 G742-C241 GN-18 PK 7 406-H75 PU-18 G788-C115 YL-18 G763-C50 PU-18 6 G763-PU-18 NEUTRAL 200-F16 BK-14
GEAR 1 2 3 4 5 6 S
H30 L1 RED ENGINE OIL PRESS + P916-C116 OR-18 G755-C52 GY-18 7 G755-GY-18 REVERSE
- 8 G750-BU-18 FORWARD 4F
115-C90 RD-10 115-C90 RD-10 L2 RED BRAKE PRESS H19 G750-C51 BU-18

YL-14
3F
DOME LAMP L2 L5 126-C53 PK-18
L3 RED NOT USED 5 2F
115-C261 RD-14 102-C248 RD -14 102-C248 RD -14 107-6032 BACK LIGHT 6 202-C54 BK-18 C-C8

BU-14
15 1F
115-C262 RD-14 115-1748 L4 RED TORQUE CONVR TEMP WH 5 405-H17 GY-18 306-C49 GN-18 1552273

OR-14
LAMP BRKR 6 1 126-PK-18 + BATTERY N
122-G13 RD-16 614-C238 PU-18 L5 RED COOLANT TEMP GN 404-H15 YL-18 307-C55 OR-18 126-C53 PK-18
3T-2662 2 202-BK-18 GROUND 1R
NOTE E NOTE E C-C26 200-G16 BK-16 200-C188 BK-18 331-C56 OR-18 202-C54 BK-18
L6 AMBER AXLE OIL PRESS 2R
3E3364 BULB C-C5 G750-C51 BU-18 3
BK-18 1 112-5219 4 3R
112-C254 PU -10 308-C249 YL-18 1135183 L1 L4
112-C253 PU -10 BK-18 2 200-C250 BK-18 GN-14 G755-C52 GY-18 307-C55 OR-18 5 307-OR-18 KEY SWITCH IN NACD GAUGE
BACK LIGHT 5 YL 8 E800-H76 GN-18 G760-C46 WH-18 331-C56 OR-18 6 331-OR-18 BACKUP ALARM OUT
112-C256 PU -10 115-1748 PU 9 484-H52 YL-18 G761-C47 YL-18
112-C255 PU -10 117-C91 RD-6 614-C239 PU-18 G762-C48 BR-18 123-J22 WH-18

1
2
3
4
5
6
7
8
200-C187 BK-18 GY 11 C470-H31 BR-18 G763-C50 PU-18 441-J1 OR-18
H-C22
112-C251 PU-14 MAIN POWER RELAY C-C4 12 G768-C45 GN-18 200-J34 BK-18
BEACON SOCKET 2 1552264
167-0138 1135183 614-J19 PU-18
3T3158 BK 2 200-H73 BK-18 H18 H18 123-J24 WH-18
603-F12 PK-16 112-C251 PU-14 15 A576-C215 GN-14 A576-C215 GN-14 HYD LOCK DETENT OVERRIDE SW C-C29 J-C2 CONN 23 449-J8 BU-18

615-H71 YL -14
665-H24 BR-16
127-H30 OR-14
102-H27 RD -14

610-H25 OR-14
122-H28 RD-16
200-F9 BK-16 7X-1886 1552264 3E3388 614-J17 PU-18

608-H6 GN-16
H F-C3 C-C57 AIR SEAT BRKR LAMP AS LH H33 441-C57 OR-18 1 441-J1 OR-18 123-J23 WH-18 HYDRAULIC TEMP 123-J22 WH-18 COOLANT TEMP H
7T5957 1249636 3T-2662 F766-C221 WH-16 148-0641 442-C58 GY-18 2 442-J2 GY-18 155-5233 155-5232
447-C59 PK-18 3 447-J3 PK-18 IGN IGN
F-C2 NOTE W 102-C60 RD -14 4 102-J4 RD -14 442-J2 GY-18 614-J17 PU-18 441-J1 OR-18 614-J19 PU-18
PLUG COOLANT TEMP SEND SEND
BEACON 7T5957 127-C30 OR-14 H-C6 123-C61 WH-16 5 123-J5 WH-16

G728-C226 YL-16
108-1029 603-F11 PK-16 129-C14 BU-16 3E-3364 1552269 611-C62 PU-16 6 611-J6 PU-16 449-J8 BU-18 J-C5 BACKLIGHT G1 J-C6 BACKLIGHT G2
GRD GRD
BULB 200-F10 BK-16 200-F7 BK-14 118-C257 GY-16 521-C105 YL-16 AC COMPRESSOR SW 404-H15 YL-18 1 406-H74 PU-18 614-C63 PU-16 7 614-J7 PU-16 441-J1 OR-18 1141749 115-1748 1141749 115-1748
9X-7849 BEACON SOCKET 1 200-F9 BK-16 126-C184 PK-16 107-6070 405-H17 GY-18 NOTE AG 2 E800-H77 GN-18 449-C64 BU-18 8 449-J8 BU-18 447-J3 PK-18
3T3158 200-F10 BK-16 D9 406-H75 PU-18 442-J2 GY-18 200-J33 BK-18 LH TURN IND LAMP 200-J34 BK-18
LAMP REAR FLOOD LH D1 D2 15 D3 D4 10 D5 D6 10 D7 D8 10 1 3 406-H74 PU-18 406-H18 PU-18 C-C27 J-C11 443-J12 YL-18 115-1748
109-7041 608-F8 GN-16 C-C40 483-H19 BR-18 1 3E5179 1552252 752-J11 YL-18 605-J38 YL-16
603-F12 PK-16 1117898 484-H52 YL-18 2 443-C66 YL-18 1 443-J12 YL-18 P915-J10 PK-18 200-J26 BK-18
608-F8 GN-16 603-F11 PK-16 H29 FLOODS CIGAR LIGHTER FUSE WIPER FUSE XMSN FUSE 2 7 8 C446-H23 PK-18 H34 JUMPER COOLANT TEMP ALARM 200-C67 BK -14 2 200-J13 BK -14 P914-J9 GN-18 J-C1
200-F7 BK-14 113-8491 113-8490 113-8490 113-8490 C470-H31 BR-18 106-8704 605-C68 YL-16 3 605-J14 YL-16 611-J6 PU-16 1135183
603-F3 PK-16 112-C255 PU - 10 E800-H76 GN-18 E800-H9 GN-18 NOTE AG 606-C69 GY-16 4 606-J15 GY-16
BULB 9X-3463 608-F5 GN-16 567-C222 WH-16 E800-H77 GN-18 P914-C112 GN-18 5 P914-J9 GN-18 614-J16 PU-18
608-F2 GN-16 136-C258 GN-16 200-C223 BK-18 123-H50 WH-18 JUMPER THERM START H-C5 P915-C113 PK-18 6 P915-J10 PK-18 614-J17 PU-18
120-C244 YL-16 614-C289 PU-18 123-H83 WH-18 123-H46 WH-18 101-9161 1552272 752-C65 YL-18 7 752-J11 YL-18 614-J7 PU-16 614-J18 PU-18 123-J24 WH-18 SPEEDOMETER
200-F1 BK-14 188-C111 WH-16 123-H34 WH-18 1 188-H89 WH-16 614-H70 PU -14 518-C290 OR-16 8 614-J19 PU-18 124-2809
200-F4 BK-14 161-C259 PK-18 A538-C197 OR-16 DEFROST SW H33 102-H27 RD - 14 2 200-H90 BK-16 537-C291 GN-16 9 614-J20 PU-18 IGN
615-F6 YL-14 107-6034 BK-18 3 373-H91 GN-16 BACKLIGHT 1 538-C292 BR-16 10 449-J8 BU-18 614-J18 PU-18
C1 C2 C3 C4 C5 C6 C7 C8 C9 SEND
10 10 15 10 102-H27 RD - 14 NOTE AL 4 310-H92 PU-16 115-1748 110-C294 GN-18 11 123-J21 WH-18
3 123-H93 WH-18 614-H66 PU-18 12 123-J22 WH-18 HIGH BEAM IND LAMP J-C7 BACKLIGHT G3
H35 GRD
H30 H30 C-C41 188-H89 WH-16 AIH TIMER 200-H68 BK-18 123-J5 WH-16 123-J23 WH-18 115-1748 1141749 115-1748
CONN 22
SEC STEER FUSE DC DC CNVTR FUSE START AID FUSE RIDE CTRL FUSE 1117898 200-H73 BK-18 4Y-7948 H-C11 123-J24 WH-18 611-J6 PU-16
113-8490 113-8490 113-8491 113-8490 2 7 8 310-H92 PU-16 BAT + RD-18 1135183 H44 KEY START SW 123-J25 WH-18 200-J28 BK-18 200-J32 BK-18
135-C206 BU-16 112-C256 PU -10 373-H91 GN-16 BAT - BK-18 R 110-7887 C-C25 102-J4 RD -14 J-C3
F765-C151 BR-18 HEAT SW GN-18 1552272 TURN HAZARD SW 200-J26 BK-18 1135183
E417-C207 OR-18 123-C260 WH-16 140-C224 BU-16 200-H69 BK-18 RELAY YL-18 BACKLIGHT 4 YL-16 1 308-C117 YL-16 173-3064
OFF C
202-C178 BK-18 140-C224 BU-16 200-C186 BK-18 200-H90 BK-16 115-1748 PU-16 2 326-C109 RD-18 200-J28 BK-18 RH TURN IND LAMP
ON S
200-C220 BK-16 144-C203 GN-16 614-C225 PU-18 200-H68 BK-18 614-H70 PU -14 614-H67 PU-18 ST B OR-16 3 307-C55 OR-18 200-J13 BK -14 200-J29 BK-18 115-1748
133-C130 OR-16 614-H66 PU-18 H44 614-H67 PU-18 200-H69 BK-18 BR-16 4 105-C118 RD-16 200-J30 BK-18 606-J40 GY-16
3
964-C134 BU-18 614-H67 PU-18 614-H66 PU-18 H-C8 2 605-J37 YL-16 200-J31 BK-18 200-J31 BK-18
B1 B2 10 B3 B4 15 B5 B6 10 B7 B8 10 B9 BLOWER SW BUCKET FORK SELECT SW
C-C37 762-C135 YL-18 614-H70 PU -14 200-H68 BK-18 1135183 200-J41 BK-16 200-J32 BK-18 J-C4
110-7890
G E419-C219 BU-18
1552267
A SEAT ALARM
107-6037
NOTE F 518-H72 OR-16
200-H69 BK-18 200-J36 BK-18 200-J33
200-J34
BK-18
BK-18 614-J20 PU-18
1135183 G
1 3 6
E800-C210 GN-18 B NOTE G GAUGE LTS/COUPLER FUSE RR WINDOW DEFROST FUSE BEACON HTD SEAT FUSE SPARE CKT 133 538-H80 BR-16 619-C119 GN-14 606-J39 GY-16 200-J35 BK-18 123-J21 WH-18 TORQUE CONV TEMP 123-J25 WH-18 FUEL LEVEL
5
200-C218 BK-18 C 113-8490 113-8491 113-8490 113-8490 C-C42 HAZARD LAMP SW H44 H44 611-C120 PU -14 155-5235 155-5234
608-F2 GN-16

GN-16
200-F1 BK-14

PK-16
BK-14

YL-14

112-C253 PU -10 6 1117898 171-6568 200-J36 BK-18 605-J14 YL-16 IGN IGN
1 H17
C-C24 124-C240 GN-16 124-C240 GN-16 1 GN-16 2 7 8 NOTE M 605-J37 YL-16 605-J38 YL-16 443-J12 YL-18 614-J20 PU-18 447-J3 PK-18 614-J16 PU-18
2 6 3 1 3 SEND SEND
2 BR-16
603-F3
200-F4
608-F5
615-F6

1552269 158-C99 BR -14 567-C222 WH-16 14


5
144-C204 GN-16 1 HEATED SEAT 128-C231 PK-16 515-C212 GY-16 5 GY-16 H-C21 DIMMER SW C-C39 606-J39 GY-16 J-C9 GRD BACKLIGHT G5 J-C8 GRD BACKLIGHT G4
4
H31 200-C217 BK-16 2 NOTE H 124-C240 GN-16 516-C213 GN-16 4 GN-16 963-C194 GN-18 1117898 111-7897 1117898 FLASHER 606-J40 GY-16 1141749 115-1748 1141749 115-1748
3
110-C294 GN-18 517-C214 BU-16 3 BU-16 200-C227 BK-18 5 2 8 7 122-H28 RD-16 NOTE AC 2 7 8 8D-6946 606-J15 GY-16
F-C1 614-C228 PU-18 127-H30 OR-14 537-J27 GN-14 102-J4 RD - 14 200-J30 BK-18 200-J29 BK-18
A1 A2 A3 A4 A5 A6 A7 A8 A9 C-C48
3E3376 C-C1 20 10 15 10 G728-C226 YL-16 200-H81 BK-18 608-H6 GN-16 2(L) 1(B) 200-J32 BK-18
1552273
H16 1552269 614-H86 PU-18 614-J18 PU-18
CONN 11
1
2
3
4

H30 A576-C215 GN- 14 1 AIR SEAT KICKOUT SW 537-H47 GN-16 610-H25 OR-14 614-C121 PU-18 123-J25 WH-18
G-C4 107-6031
200-C216 BK -14 2 CONDENSOR MOTORS FUSE KICKOUT FUSE BLOWERS FUSE FLASHER FUSE 102-H27 RD -14 665-H24 BR-16 200-C122 BK-18 447-J3 PK-18
1552272
113-8492 113-8490 113-8491 113-8490 102-H44 RD-14 102-H37 RD -14 615-H71 YL -14 610-C25 OR-14 H17 200-J29 BK-18
112-C254 PU -10 3 373-H91 GN-16 102-H27 RD -14 614-J16 PU-18 J-C10
200-G17 BK -14

RD-18

RD-16
BU-16
BK-16

BK-16

C-C43 START AID SW H18 H18 1552272


615-G6 YL -14
608-G3 GN-16
603-G5 PK-16

522-C83 WH -16 1117898 107-6036 H36 P914-J9 GN-18 P914-J9 GN-18 1 GN FORWARD
517-C214 BU -16 2 7 8 NOTE AK 404-H15 YL-18 H19 H19 200-J35 BK-18 200-J35 BK-18 2 BK GND
108-G12
200-G20
122-G13
135-G15
200-G16

516-C213 GN-16 C-C18 3 H34 H34 123-H34 WH-18 P915-J10 PK-18 P915-J10 PK-18 3 PK NEUTRAL
MOM
515-C212 GY -16 1164157 567-C222 WH-16 H-C14 752-J11 YL-18 752-J11 YL-18 4 YL REVERSE
200-C211 BK -14 128-C231 PK-16 1117898 H35 C470-H31 BR-18 FNR LED PANEL
128-C231 PK-16 128-C231 PK -16 200-C229 BK-18 2 6 7 8 E800-H9 GN-18 148-0643
H31 H31 130-C263 RD-16 140-C224 BU-16 140-C224 BU -16 614-C230 PU-18 405-H17 GY-18 NOTE Y
122-C264 RD-16 614-H95 PU-18 102-H27 RD -14 483-H19 BR-18 118-H43 GY-16
H32 H32 976-C252 OR-18 976-C232 OR-18 F748-C155 WH-18 200-H82 BK-18 123-H93 WH-18 406-H18 PU-18 200-H39 BK-16
976-C138 OR-18 E701-C154 PK-18 RIDE CTRL SW 310-H11 PU-16 188-H89 WH-16 C446-H23 PK-18 500-H40 BR-16 NACD GAUGE
107-6030 310-H78 PU-16 310-H92 PU-16 501-H41 GN-16
F1 F2 F3 F4 F5 F6
L G-C5 10 10 15 976-C138 OR-18 188-H10 WH-16 310-H92 PU-16 H35 123-H46 WH-18 H39 H39 502-H42 OR-16
1552273 G742-C265 GN-18 1 3 NOTE U 188-H79 WH-16 188-H89 WH-16 373-H91 GN-16 123-H50 WH-18 604-H98 OR-16
GND
H GN-16 4 504-G9 YL-16 G742-C241 GN-18 123-C208 WH-18 C-C44 200-H73 BK-18 484-H52 YL-18 130-H97 RD-16
MOTOR
1 STOP LAMP FUSE DOME LT/HOUR MTR FUSE SPARE FUSE A G742-C266 GN-18 123-C235 WH-16 1117898 603-H13 PK-16
T
200-C211 BK -14

H-C24 C-C56
516-C213 GN-16

BK-16 2
517-C214 BU-16

200-G19 BK-16 113-8490 113-8490 113-8491 779-C296 WH-18 102-H37 RD -14 102-H37 RD -14 102-H37 RD -14 H27 H27
515-C212 GY-16

2 6 7 8
522-C83 WH-16

GY-16 6 118-G7 GY-16 161-C183 PK-18 BEACON SW 144-H33 GN-16 144-H33 GN-16 144-H33 GN-16 3E-3376 1552272
P
F B+
BR-16 3 503-G8 BR-16 115-C262 RD-14 102-C248 RD -14 200-C187 BK-18 107-6033 188-H10 WH-16 188-H10 WH-16 188-H10 WH-16 130-H97 RD-16 1 130-C263 RD-16 H20 H20 F
OR-16 5 505-G10 BU-16 105-C118 RD-16 200-C188 BK-18 161-C183 PK-18 200-H73 BK-18 200-H64 BK-18 200-H2 BK-16 604-H98 OR-16 2 604-C96 OR-16
114-C139 RD-18 110-C294 GN-18 200-C186 BK-18 976-C232 OR-18 3 200-H90 BK-16 200-H63 BK-16 200-H16 BK-16 H451-H96 GN-18 3 H451-C37 GN-18
REAR WIPER MOTOR
155-5784 105-C118 RD-16 114-C139 RD-18 200-C236 BK-18 200-C233 BK-18 H-C12 200-H81 BK-18 200-H49 BK-18 200-H39 BK-16 4
115-C90 RD-10 200-C223 BK-18 614-C234 PU-18 1117898 200-H82 BK-18 200-H2 BK-16 202-H12 BK-18 CONN 17 H-C19 L
E6 117-C91 RD-6 200-C227 BK-18 2 7 8 200-H69 BK-18 200-H62 BK-16 310-H11 PU-16 H-C4 C-C16 1552273 GND
E1 E2 E3 E4 E5 4 GN-16
CONN 12 C-C6 10 10 10 118-C257 GY-16 200-C229 BK-18 XMSN AUTO MANUAL SW 200-H61 BK-16 518-H72 OR-16 3E3388 1552264 501-H41 GN-16 MOTOR H
1552273 122-C264 RD-16 H40 200-C233 BK-18 973-C133 BR-18 118-7239 614-H87 PU-18 200-H39 BK-16 537-H47 GN-16 503-H1 BR-16 1 503-C1 BR-16 1
122-C243 RD-18 200-H84 BK-18 200-H84 BK-18 200-H16 BK-16 538-H80 BR-16 200-H2 BK-16 2 200-C2 BK-16 200-H39 BK-16 2 BK-16 T
H36
1 3 3 6 GY-16
1
2
3
4
5
6

R-C1 FWD HORN FUSE KEY SW FUSE SPARE FUSE C 122-C275 RD-18 202-C174 BK-18 144-H33 GN-16 200-H68 BK-18 200-H54 BK-18 603-H13 PK-16 504-H3 YL-16 504-C3 YL-16 H21 H21 118-H43 GY-16 P
B+
REAR DEFROSTER 3E3381 113-8490 113-8490 113-8490 122-C274 RD-18 521-C105 YL-16 C-C45 200-H85 BK-18 200-H53 BK-18 614-H35 PU -14 505-H4 BU-16 4 505-C4 BU-16 500-H40 BR-16 3 BR-16
161-8042 123-C260 WH-16 614-C289 PU-18 1117898 702-H5 OR-18 200-H45 BK-18 702-H5 OR-18 702-H5 OR-18 5 702-C5 OR-18 502-H42 OR-16 5 OR-16
115-C261 RD-14 126-C184 PK-16 614-C230 PU-18 608-H6 GN-16 6 608-C6 GN-16
WH -14

FRONT WIPER MOTOR


GN-14

2
BU-14
BK-14
GY-14

6 7 8
126-C182 PK-18 614-C239 PU-18 202-H12 BK-18 202-H12 BK-18 200-H62 BK-16 615-H7 YL -14 7 615-C7 YL -14 155-5783
H32 H32 G797-C145 BU-18 G797-C145 BU-18 127-C30 OR-14 614-C238 PU-18 XMSN NEUTRALIZER SW 310-H11 PU-16 310-H11 PU-16 200-H54 BK-18 136-H8 GN-18 8 136-C8 GN-18
200-R1
515-R2
516-R3
517-R4
522-R5

202-C179 BK-18 202-C179 BK-18 129-C14 BU-16 614-C225 PU-18 202-C174 BK-18 118-7238 518-H72 OR-16 518-H72 OR-16 200-H53 BK-18 H37 H37 CONN 18
H31 H31 130-C263 RD-16 614-C228 PU-18 123-C235 WH-16 537-H47 GN-16 537-H47 GN-16 H-C3 C-C15
133-C130 OR-16 614-C234 PU-18 200-C236 BK-18 1 3 538-H80 BR-16 538-H80 BR-16 200-H61 BK-16 1552264 3E3388
H32 HEATER GP 136-C258 GN-16 614-C237 PU-18 614-C237 PU-18 H-C13 603-H13 PK-16 603-H13 PK-16 614-H56 PU-18 E800-H9 GN-18 1 E800-C9 GN-18 SERVICE BRAKE SW
107-3317 136-C268 GN-18 762-C135 YL-18 P976-C297 BR -18 1117898 614-H66 PU-18 614-H35 PU -14 614-H55 PU-18 188-H10 WH-16 2 188-C10 WH-16 6G-4195
COND GP 158-C99 BR -14 780-C295 PU-18 780-C295 PU-18 2 6 7 8 614-H67 PU-18 614-H55 PU-18 310-H11 PU-16 3 310-C11 PU-16 H22
A1 A2
107-3318 963-C194 GN-18 779-C296 WH-18 QUICK COUPLER SW 614-H70 PU -14 614-H94 PU-16 200-H45 BK-18 202-H12 BK-18 4 202-C12 BK-18 COM NO
BK -14

+
135-G15 BU-16
200-G19 BK-16

BK-16

BK-16
BK-16

161-C183 PK-18 964-C134 BU-18 171-1512 614-H88 PU-18 614-H95 PU-18 614-H94 PU-16 200-H49 BK-18 H38 H38 603-H13 PK-16 5 603-C13 PK-16 130-H97 RD-16
A5 +
200-R9 BK-14 161-C259 PK-18 973-C133 BR-18 200-H85 BK-18 614-H88 PU-18 614-H56 PU-18 200-H63 BK-16 129-H14 BU-16 6 129-C14 BU-16
A3 1 3 4 6 NC
522-R5 WH-14 161-C273 PK-18 A538-C197 OR-16 123-H93 WH-18 614-H87 PU-18 614-H65 PU-18 200-H64 BK-18 518-H72 OR-16 7 518-C290 OR-16
200-G18

200-G20
200-G16
200-G17

A4 MOM MOM
E701-C154 PK-18 C-C28 202-H12 BK-18 614-H86 PU-18 614-H65 PU-18 538-H80 BR-16 8 538-C292 BR-16
FNR RLY 188-C111 WH-16 F748-C155 WH-18 1117898 702-H5 OR-18 702-H5 OR-18 604-H98 OR-16
200-R6 BK -14

516-R3 GN-14

517-R4 BU -14

CONN 19
515-R7 GY-14
515-R8 GY-14

158-5089 200-C270 BK-18 F766-C221 WH-16 2 5 H-C2 C-C13


T 200-C245 BK-18 P976-C297 BR -18 1552252 3E5179
NOTE Y 200-C246 BK-18 NOTE K 129-H14 BU-16 404-H15 YL-18 1 404-C15 YL-18
200-C250 BK-18 123-C208 WH-18 200-H63 BK-16 200-H64 BK-18 200-H16 BK-16 2 200-C16 BK-16
THERMASTAT SW 3
200-C247 BK-18 CIGAR LIGHTER 200-H45 BK-18 H38 405-H17 GY-18 405-C17 GY-18
3E-5464
PRIMARY STEER 9W-0335 129-H14 BU-16 200-H49 BK-18 406-H18 PU-18 4 406-C18 PU-18
C904-C143 GN-18 C904-C143 GN-18 202-C179 BK-18 115-1748 484-H52 YL-18 136-H8 GN-18 200-H63 BK-16 483-H19 BR-18 5 483-C19 BR-18 H23
E E
A538-G11 OR-16

P915-C113 PK-18 P915-C113 PK-18 308-C242 YL-18 C-C52 NOTE C 484-H51 YL-18 484-H20 YL-18 727-H32 GN-18 200-H63 BK-16 614-H65 PU-18 484-H20 YL-18 6 484-C20 YL-18
108-G12 RD-18
122-G13 RD-16
505-G10 BU-16

135-G14 BU-16

BLOWER MOTOR 308-C249 YL-18 CONN 14 1552264 123-H50 WH-18 506-H21 PU-18 7 506-C21 PU-18 WIRES THAT HAVE BATTERY VOLTAGE
200-G4 BK -14

615-G6 YL -14
608-G3 GN-16
503-G8 BR-16

135-G1 BU-16
200-G2 BK-16

603-G5 PK-16
118-G7 GY-16

504-G9 YL-16

WHEN THE KEY SWITCH IS OFF.


174-1486 321-C98 BR-18 1 276-C160 BK-18 H-C23 200-H64 BK-18 123-H50 WH-18 H39 507-H22 WH-18 8 507-C22 WH-18
331-C56 OR-18 2 202-C173 BK-18 1135183 614-H65 PU-18 123-H46 WH-18 C446-H23 PK-18 9 C446-C23 PK-18 WIRES THAT HAVE BATTERY VOLTAGE
1 200-R6 BK-14 419-C293 YL-18 3 277-C161 BK-18 3 727-H32 GN-18 484-H52 YL-18 665-H24 BR-16 10 665-C24 BR -14
MOM WHEN THE KEY SWITCH IS ON.
MOTOR 2 515-R7 GY -14 449-C64 BU-18 SEE TABLE ON 4 278-C162 BK-18 SECONDARY STEER SEC STEER SW H-C16 610-H25 OR-14 11 610-C25 OR-14
C-C58 571-C167 OR-18 SHT 2 LOC G-7 5 279-C163 BK-18 115-1748 115-1560 1117898 123-H50 WH-18 129-H14 BU-16 453-H26 PK-18 12 453-C26 PK-18 STARTING CIRCUIT.
R-C2 RESISTOR
1129609 975-C272 WH-18 FOR CONFIGURATION INFO 6 NOTE C 453-H26 PK-18 2 7 8 123-H46 WH-18 136-H8 GN-18 CONN 20
3E3360 9G-1950 GAUGE CIRCUIT.
975-C269 WH-18 7 200-H49 BK-18 NOTE C 200-H45 BK-18 419-H38 YL-18 H-C1 C-C14
A514-C168 YL-18 8 H-C17 200-H49 BK-18 453-H26 PK-18 3E5179 1552252 PANEL LAMP CIRCUIT.
H31 H31 C470-C31 BR-18 C470-C31 BR-18 C444-C267 YL-18 1135483 614-H65 PU-18 419-H38 YL-18 484-H20 YL-18 102-H37 RD -14 1 102-C27 RD -14
C471-C36 GN-18 C471-C36 GN-18 C444-C271 YL-18 H41 200-H64 BK-18 615-H71 YL -14 122-H28 RD-16 2 122-C28 RD-16 WASHER/WIPER CIRCUIT.
H31 G742-C265 GN-18 G742-C265 GN-18 C470-C31 BR-18 136-H8 GN-18 453-H26 PK-18 615-H48 YL-16 615-H7 YL -14 118-H29 GY-16 3 118-C29 GY-16
+ H-C7
C444-C267 YL-18 C444-C267 YL-18 C471-C36 GN-18 ACTION LAMP 126-C181 PK-18 484-H52 YL-18 727-H32 GN-18 127-H30 OR-14 4 127-C30 OR-14 HEATER AND AIR CONDITIONER CIRCUIT.
136-C268 GN-18 136-C268 GN-18 C904-C143 GN-18 3E-8679 C920-C166 GY-18 1552264 484-H20 YL-18 C471-H36 GN-18 C470-H31 BR-18 5 C470-C31 BR-18
E419-C219 BU-18 E419-C219 BU-18 F853-C147 BR-18 OR 2 H451-H96 GN-18 615-H48 YL-16 H451-H96 GN-18 727-H32 GN-18 6 727-C32 GN-18 H24 GROUND CIRCUIT.
A538-G11 OR-16

419-C293 YL-18 419-C293 YL-18 G797-C145 BU-18 C-C54 L4 L1 C471-H36 GN-18 144-H33 GN-16 7 144-C33 GN-16
E800-C210 GN-18
108-G12 RD-18
122-G13 RD-16

ENGINE CONTROL CIRCUIT.


505-G10 BU-16

135-G14 BU-16

144-C204 GN-16

1 8
135-C206 BU-16

144-C201 GN-18 144-C201 GN-18 P915-C113 PK-18 1552272 RD 123-H46 WH-18 H451-H96 GN-18 123-H34 WH-18 123-C34 WH-16
200-G4 BK -14

608-G3 GN-16

615-G6 YL -14

503-G8 BR-16
603-G5 PK-16

118-G7 GY-16

504-G9 YL-16

OPTIONS CODE PLUG 1 A221-C164 BK-18 GN 8 C471-H36 GN-18 614-H35 PU -14 9 614-C35 PU -14
TURN SIGNAL CIRCUIT.
NOTE AF 2 202-C171 BK-18 BACKLIGHT 3 C471-H36 GN-18 10 C471-C36 GN-18
3 115-1748 537-H47 GN-16 11 537-C291 GN-16 START AID CIRCUIT.
E417-C207 OR-18 E417-C207 OR-18 515-C212 GY-16 4 A222-C165 BK-18 LAMP COLOR FUNCTION 614-H56 PU-18 419-H38 YL-18 12 419-C293 YL-18
CONN 15
144-C202 GN-18 516-C213 GN-16 L5 L2 200-H53 BK-18 CONN 21 TRANSMISSION CONTROL CIRCUIT.
SHELL 12S E800-C209 GN-18 517-C214 BU-16 C-C17 WH 5 L1 AMBER WATER IN FUEL H-C10 H24 H24
A514-C168 YL-18 9W1951 PK 4 419-H38 YL-18 L2 RED NOT USED 1135183
G-C3 975-C269 WH-18 135-C205 BU-16 A 126-C180 PK-18 BK 3 200-H45 BK-18 H23 ALL DASHED LINES ARE ATTACHMENTS.
CONN 16 B L3 AMBER NOT USED
3E5179 108-C198 RD-18 202-C172 BK-18
F1 F2 E1 E2 D1 D2
10
11
12

CONN 13
1
2
3
4
5
6
7
8
9

144-C201 GN-18 C L4 RED BATTERY BACKLIGHT 2 H37 H37 H22


C-C38 + + + H24 H23 H21 H20 H19 H18 H17
144-C203 GN-16 ECAP D 944-C148 OR-18 L6 L3 L5 RED PARK BRAKE 115-1748
1552252 F5 + E5 + D5 +
200-C270 BK-18 144-C202 GN-18 H42 E 945-C149 BR-18 PU 6 614-H55 PU-18
F3 E3 D3 L6 AMBER WORK LAMP
F YL 7 615-H48 YL-16 200-H54 BK-18
E417-C207 OR-18

E800-C209 GN-18

G787-C114 GN-18

P916-C116 OR-18
A576-C215 GN-14

F765-C151 BR-18
E419-C219 BU-18

P915-C113 PK-18
G788-C115 YL-18
F4 E4 D4
A538-C197 OR-16

G760-C46 WH-18
G760-C38 WH-18

611-C120 PU -14

619-C119 GN-14
200-C195 BK -14

200-C211 BK -14
108-C198 RD-18
122-C199 RD-16

537-C291 GN-16

C471-C36 GN-18

518-C290 OR-16

H451-C37 GN-18

403-C106 GN-18

110-C294 GN-18

518-C290 OR-16
537-C291 GN-16

G768-C44 GN-18

G768-C45 GN-18
135-C200 BU-16

200-C216 BK -14

516-C213 GN-16

122-C124 RD-18

RD-16

RD-18
118-C196 GY-16

C470-C31 BR-18

538-C292 BR-16

538-C292 BR-16

F880-C39 BR-18

G762-C48 BR-18
G762-C43 BR-18
G763-C50 PU-18

614-C121 PU-18
130-C263 RD-16

G750-C51 BU-18
C446-C23 PK-18

200-C123 BK-18

BK-18
144-C202 GN-18

144-C203 GN-16
144-C201 GN-18

517-C214 BU-16

A576-C215 GN-14 H-C9

322-C287 GY-18

G755-C52 GY-18
135-C205 BU-16
135-C200 BU-16
200-C220 BK-16

200-C218 BK-18
200-C217 BK-16

202-C178 BK-18
515-C212 GY-16

419-C293 YL-18

G761-C47 YL-18
G761-C42 YL-18

YL-16
123-C34 WH-16

507-C22 WH-18

WH-16

123-C61 WH-16
102-C27 RD -14

127-C30 OR-14

614-C35 PU -14

610-C25 OR-14
665-C24 BR -14

102-C60 RD -14

200-C67 BK -14

610-C25 OR-14
522-C83 WH-16

E800-C9 GN-18

144-C33 GN-16

727-C32 GN-18

E800-C9 GN-18

604-C96 OR-16

306-C49 GN-18
331-C56 OR-18
441-C57 OR-18

751-C40 GN-18

307-C55 OR-18
603-C13 PK-16

122-C28 RD-16

406-C18 PU-18

483-C19 BR-18

506-C21 PU-18

PU-16

611-C62 PU-16
614-C63 PU-16
BU-16

449-C64 BU-18

754-C41 BU-18
200-C16 BK-16

453-C26 PK-18

BK-18

603-C13 PK-16

126-C53 PK-18

202-C54 BK-18

447-C59 PK-18
144-C33 GN-16

118-C29 GY-16

405-C17 GY-18

442-C58 GY-18

606-C69 GY-16
404-C15 YL-18

484-C20 YL-18

443-C66 YL-18

605-C68 YL-16

752-C65 YL-18
ALARM DISARM B RLY PARK BRAKE LT/SEAT ALARM RLY PARK BRAKE ALARM RLY E419-C219 BU-18 H LAMPS AS RH 1135183

615-C7 YL -14
608-C6 GN-16

615-C7 YL -14

503-C1 BR-16

136-C8 GN-18

608-C6 GN-16

702-C5 OR-18
505-C4 BU-16

503-C1 BR-16

505-C4 BU-16
504-C3 YL-16

200-C2 BK-16

504-C3 YL-16
158-5089 158-5089 158-5089 E417-C207 OR-18 J 148-0642 FRNT WIPER SW

105-C118
200-C122
308-C117
326-C109
E800-C209 GN-18 112-6174
D D

129-C14
188-C10
202-C12
310-C11
NOTE AJ
H42 H42 200-H61 BK-16
H-C20 200-H62 BK-16
BB H 1552264
H40
RD-16 1 118-H59 GY-16
RD-16 2 118-H60 GY-16
H41
G742-C266 GN-18 G742-C266 GN-18 3 200-H61 BK-16 118-H57 GY-16
135-G1 BU-16
200-G2 BK-16

C444-C271 YL-18 C444-C271 YL-18 L WH-16 4 502-H42 OR-16 118-H58 GY-16 118-H43 GY-16
976-C252 OR-18 976-C252 OR-18 H41 H40 W P YL-16 5 501-H41 GN-16 118-H59 GY-16
571-C167 OR-18 571-C167 OR-18 BU-16 6 500-H40 BR-16 118-H60 GY-16 118-H29 GY-16
975-C272 WH-18 975-C272 WH-18 BR-16 7 506-H21 PU-18

200-C122 BK-18
200-C123 BK-18

WH-18
WH-18
611-C120 PU -14

G768-C45 GN-18
G768-C44 GN-18
122-C124 RD-18
8
614-C230 PU-18
614-C238 PU-18
614-C239 PU-18

PU-18
PU-18
PU-18
PU-18
PU-18

BR-18
BR-18

G763-C50 PU-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

161-C273 PK-18 161-C273 PK-18


F766-C221 WH-16

YL-18
YL-18
200-C67 BK -14
200-C16 BK-16

606-C69 GY-16
123-C61 WH-16
123-C34 WH-16

605-C68 YL-16

727-C32 GN-18
C444-C271 YL-18
C444-C267 YL-18

122-C28 RD-16

611-C62 PU-16
118-C29 GY-16
975-C269 WH-18
975-C272 WH-18
102-C248 RD -14

136-C268 GN-18
136-C258 GN-16

518-C290 OR-16

537-C291 GN-16

538-C292 BR-16
200-C2 BK-16
321-C98 BR-18 500-H40 BR-16
308-C242 YL-18
308-C249 YL-18
A576-C215 GN-14

702-C5 OR-18
A538-C197 OR-16

E417-C207 OR-18

E800-C209 GN-18
F765-C151 BR-18

E419-C219 BU-18
135-C200 BU-16
200-C195 BK -14

200-C211 BK -14
200-C216 BK -14

144-C203 GN-16
144-C201 GN-18
144-C202 GN-18
122-C199 RD-16

108-C198 RD-18

516-C213 GN-16
135-C205 BU-16

517-C214 BU-16
200-C220 BK-16

200-C217 BK-16

200-C218 BK-18

202-C178 BK-18

122-C274 RD-18 REAR WIPER SW 501-H41 GN-16 H27 H27


118-C196 GY-16

515-C212 GY-16

SHELL GND STUD


522-C83 WH-16
144-C33 GN-16

E800-C9 GN-18
603-C13 PK-16

200-C245
200-C246
200-C250
200-C247
200-C223
200-C227
200-C229
200-C233
200-C236

614-C289
614-C225
614-C228
614-C234
614-C237

G-C1

G760-C46
G760-C38
G761-C42
G761-C47
G762-C43
G762-C48
331-C56 OR-18 112-6174 502-H42 OR-16
615-C7 YL -14
608-C6 GN-16
503-C1 BR-16

505-C4 BU-16
504-C3 YL-16

1552269 H43 503-H1 BR-16


A1 A2 B1 B2 C1 C2
1
2

CONN 10 NOTE AJ 504-H3 YL-16


+ + +
P976-C297 BR -18

+ H43 H-C18 505-H4 BU-16 ROOF FLOOD RH ÏATCH


A5 B5 + C5 + BB H
AUX CONNECTOR 122-C275 RD-18 1552264 506-H21 PU-18 117-3468
A3 B3 C3
H16 H16 RD-16 1 118-H57 GY-16 507-H22 WH-18
A4 B4 C4
RD-16 2 118-H58 GY-16 615-F19 YL-16 WH-18
ALARM DISARM A RLY RIDE CTRL/LOAD CHECK RLY BACKUP ALARM RLY 3 200-H62 BK-16 200-F16 BK-14 BK-18
158-5089 158-5089 158-5089 L WH-16 4 505-H4 BU-16
LAMP REAR FLOOD RH YL-16 5 504-H3 YL-16 H27 BULB 9X-3463
614-C279 PU-14

F748-C155 WH-18
F766-C193 WH-18
F766-C288 WH-18
F766-C128 WH-16

WH-18
A221-C164 BK -18
A222-C165 BK -18
C920-C166 GY -18

WP
A538-C197 OR-16

C904-C143 GN-18

A538-C197 OR-16

BR-18

G768-C156 GN-18
G787-C114 GN-18

P916-C116 OR-18
F765-C151 BR-18

F853-C147 BR-18

PU-18
PU-18
G797-C145 BU-18

P915-C113 PK-18

E701-C154 PK-18

P915-C113 PK-18
A514-C168 YL-18

YL-18

G788-C115 YL-18
200-C278 BK -14
123-C260 WH-16

188-C111 WH-16

975-C169 WH-18

123-C235 WH-16
123-C208 WH-18

779-C296 WH-18

123-C260 WH-16
123-C235 WH-16
126-C180 PK -18
126-C181 PK -18
202-C171 BK -18
202-C172 BK -18
202-C173 BK -18
276-C160 BK -18
277-C161 BK -18
278-C162 BK -18
279-C163 BK -18

944-C148 OR-18
945-C149 BR -18
614-C137 PU -14

200-C125 BK -14
123-C129 WH-18
123-C208 WH-18
200-C211 BK -14
200-C216 BK -14

619-C119 GN-14
110-C294 GN-18

133-C130 OR-16
136-C277 GN-18

571-C167 OR-18

C471-C36 GN-18

963-C194 GN-18

976-C138 OR-18

110-C294 GN-18

403-C106 GN-18

702-C281 OR-18
702-C282 OR-18
727-C283 GN-18

C471-C36 GN-18

H451-C37 GN-18
200-C280 BK -14

611-C140 PU -14
122-C199 RD-16

105-C118 RD-16

114-C139 RD-18

122-C264 RD-16
122-C243 RD-18
122-C275 RD-18
122-C274 RD-18

130-C263 RD-16

105-C118 RD-16

122-C199 RD-16

122-C264 RD-16

122-C274 RD-18

130-C263 RD-16

326-C109 RD-18
6
200-C195 BK -14

200-C101 BK -14
BU-16
C470-C31 BR-18

614-C121 PU-18

780-C295 PU-18

973-C133 BR-18

614-C121 PU-18

C470-C31 BR-18
F880-C39 BR-18
964-C134 BU-18

G750-C51 BU-18
109-7041

122-C243 RD-18

122-C275 RD-18
200-C220 BK-16

200-C217 BK-16
200-C218 BK-18

202-C178 BK-18

126-C184 PK-16
126-C182 PK-18

161-C183 PK-18

200-C270 BK-18
202-C179 BK-18

161-C183 PK-18

200-C186 BK-18
200-C188 BK-18
200-C187 BK-18

202-C174 BK-18

C446-C23 PK-18
503-H1 BR-16
118-C196 GY-16

118-C257 GY-16

118-C257 GY-16
118-C196 GY-16

322-C287 GY-18

606-C126 GY-16

G755-C52 GY-18
308-C276 YL-18
308-C117 YL-16

419-C293 YL-18

C444-C85 YL-18

521-C105 YL-16

762-C135 YL-18

308-C117 YL-16

419-C293 YL-18

605-C127 YL-16
H43 H42
158-C99 BR -14

614-C35 PU -14
522-C83 WH-16

975-C71 WH-18

188-C10 WH-16

507-C22 WH-18
102-C60 RD -14

665-C24 BR -14
102-C60 RD -14

102-C27 RD -14

127-C30 OR-14
102-C27 RD -14

127-C30 OR-14

614-C35 PU -14

610-C25 OR-14
610-C25 OR-14
144-C33 GN-16

E800-C9 GN-18

331-C56 OR-18

144-C33 GN-16

306-C49 GN-18

331-C56 OR-18

441-C57 OR-18

604-C96 OR-16

727-C92 GN-18
751-C40 GN-18

E800-C9 GN-18
614-C97 PU -14
115-C90 RD-10

321-C98 BR-18

614-C63 PU-16

310-C11 PU-16

406-C18 PU-18

483-C19 BR-18

506-C21 PU-18

614-C63 PU-16
129-C14 BU-16

449-C64 BU-18

129-C14 BU-16

449-C64 BU-18

754-C41 BU-18
603-C13 PK-16

126-C53 PK-18

202-C12 BK-18
202-C54 BK-18

447-C59 PK-18

453-C26 PK-18

603-C13 PK-16
405-C17 GY-18

442-C58 GY-18

606-C93 GY-16
308-C82 YL-18

404-C15 YL-18

443-C66 YL-18

484-C20 YL-18

605-C94 YL-16

752-C65 YL-18
BR-16 7
117-C91 RD-6

507-H22 WH-18
615-C7 YL -14

615-C7 YL -14
608-C6 GN-16

136-C8 GN-18

136-C8 GN-18

608-C6 GN-16
503-C1 BR-16

503-C1 BR-16
505-C4 BU-16

505-C4 BU-16
504-C3 YL-16

504-C3 YL-16
H42
608-F2 GN-16 H16 8 ROOF FLOOD RH

G762-C159
G760-C157

G761-C158

G763-C144
G763-C153
200-F1 BK-14 109-7041 IDENT PART NO. CHG LOC NOTE DESCRIPTION
H43
HARNESS AS.
BULB 9X-3463 615-F18 YL-16 C 143-4088 04 E-6 E MAIN CAB
200-F13 BK-14
F 111-0157 03 G-15 ROOF
BULB 9X-3463 G 172-2307 01 D-15 SHELL - CAB
H 158-2491 01 E-6 DUCT
C J 168-2365 01 G-5 GAUGE - NACD
C
R 118-5044 02 F-14 HEATER
WIRE AS.
LOW PRESS SW 2G-5298 00 F SWITCH
115-C90 RD-10 163-7355
C-C36 XMSN 8S 117-C91 RD-6 C-C55

G763-C144 PU-18
611-C140 PU -14
1552264 123-C129 WH-18 1552267

619-C119 GN-14
CONN 9

200-C125 BK -14

F880-C39 BR-18

G760-C157 WH-18
322-C287 GY-18

606-C126 GY-16
605-C127 YL-16
P915-C113 PK-18

G768-C156 GN-18
G787-C114 GN-18

P916-C116 OR-18
COM NO

G762-C159 BR-18
G763-C153 PU-18
P976-C297 BR -18

G761-C158 YL-18

G788-C115 YL-18
507-C22 WH-18
123-C260 WH-16
123-C235 WH-16
123-C208 WH-18

123-C129 WH-18

506-C21 PU-18

200-C280 BK- 14
727-C283 GN-18

C471-C36 GN-18

H451-C37 GN-18
105-C118 RD-16

122-C264 RD-16
122-C199 RD-16
122-C243 RD-18
122-C275 RD-18
122-C274 RD-18

130-C263 RD-16
110-C294 GN-18
1 A BK-18

614-C121 PU-18

C470-C31 BR-18

C446-C23 PK-18

200-C101 BK -14

403-C106 GN-18
751-C70 GN-18 158-C99 BR -14 702-C282 OR-18 THIS SCHEMATIC IS FOR THE WHEEL LOADER MACHINES CAB

118-C196 GY-16
118-C257 GY-16

326-C109 RD-18
F766-C193 WH-18
F766-C288 WH-18

F748-C155 WH-18

F766-C128 WH-16

308-C117 YL-16

419-C293 YL-18
A221-C164 BK -18
A222-C165 BK -18

C920-C166 GY- 18

G750-C51 BU-18
G755-C52 GY-18
A538-C197 OR-16

C904-C143 GN-18

665-C24 BR -14
F765-C151 BR-18
F853-C147 BR-18

G797-C145 BU-18

614-C35 PU -14
E701-C154 PK-18

P915-C113 PK-18

610-C25 OR-14
102-C27 RD -14
A514-C168 YL-18

102-C60 RD -14

127-C30 OR-14

144-C33 GN-16

331-C56 OR-18

E800-C9 GN-18

441-C57 OR-18

604-C96 OR-16

727-C92 GN-18
751-C40 GN-18

188-C10 WH-16
614-C63 PU-16

406-C18 PU-18

483-C19 BR-18
129-C14 BU-16

449-C64 BU-18

754-C41 BU-18
603-C13 PK-16

447-C59 PK-18
453-C26 PK-18

306-C49 GN-18
405-C17 GY-18

442-C58 GY-18

606-C93 GY-16
188-C111 WH-16

975-C169 WH-18

WH-18

404-C15 YL-18

443-C66 YL-18

484-C20 YL-18

605-C94 YL-16

752-C65 YL-18
PK -18
PK -18

BK -18
BK -18
BK -18

BK -18
BK -18
BK -18
BK -18

944-C148 OR-18

310-C11 PU-16
PU -14

126-C53 PK-18

202-C54 BK-18
202-C12 BK-18
200-C216 BK -14

963-C194 GN-18

OR-18

136-C277 GN-18

OR-16

976-C138 OR-18

C471-C36 GN-18
200-C195 BK -14

200-C278 BK -14

945-C149 BR -18

RD-18
200-C211 BK -14

2 B RD-18
973-C133 BR-18

PU-18

614-C121 PU-18

C470-C31 BR-18
964-C134 BU-18

924G (143-3562 CHG 01)


200-C217 BK-16
200-C220 BK-16

200-C270 BK-18
200-C218 BK-18

BK-18
BK-18
BK-18

PK-18
PK-16

BK-18

BK-18
BK-18

975-C71 WH-18 614-C97 PU -14 720-C152 PU-18

615-C7 YL -14
GY-18

GY-18
521-C105 YL-16

C444-C85 YL-18

308-C276 YL-18

YL-18

136-C8 GN-18

608-C6 GN-16
123-C208 WH-18
123-C235 WH-16
123-C260 WH-16

503-C1 BR-16

505-C4 BU-16
308-C117 YL-16

419-C293 YL-18
110-C294 GN-18

614-C35 PU -14
522-C83 WH-16

975-C71 WH-18

504-C3 YL-16
105-C118 RD-16

122-C264 RD-16
122-C199 RD-16
122-C243 RD-18
122-C275 RD-18
122-C274 RD-18

130-C263 RD-16
158-C99 BR -14

614-C97 PU -14

NC
161-C183 PK-18

E800-C9 GN-18
118-C257 GY-16
118-C196 GY-16
115-C90 RD-10

321-C98 BR-18

614-C63 PU-16
449-C64 BU-18

603-C13 PK-16
308-C82 YL-18

144-C33 GN-16

331-C56 OR-18
102-C27 RD -14

3 C BU-18
102-C60 RD -14

127-C30 OR-14

928G (116-5462 CHG 04)


117-C91 RD-6

754-C72 BU-18 188-C81 WH-16 188-C10 WH-16 702-C282 OR-18


615-C7 YL -14
129-C14 BU-16

503-C1 BR-16

505-C4 BU-16
504-C3 YL-16
136-C8 GN-18

608-C6 GN-16

4 752-C73 YL-18 188-C111 WH-16 702-C281 OR-18


114-C139
133-C130

761-C136
762-C135
779-C296
780-C295
614-C137
126-C180
126-C181
126-C182
126-C184
202-C171
202-C172
202-C173
202-C174

202-C178
202-C179
276-C160
277-C161
278-C162
279-C163
571-C167
200-C186
200-C188
200-C187
761-C136

MATING CONNECTOR AT 5 901-C74 WH-18 665-C95 BR-16 665-C110 BR-16 115-C90 RD-10 COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH
LOC (SH2 C-12) 6 755-C75 OR-18 665-C24 BR -14 117-C91 RD-6 G757-C146 OR-18 THE KEY AND ENGINE OFF, TRANSMISSION SHIFTER IN NEUTRAL
7 900-C76 PU-18 200-C80 BK-18 158-C99 BR -14 720-C152 PU-18 HIGH PRESS SW AND WITH THE PARK BRAKE SET.
8 404-C15 YL-18 202-C89 BK-18 188-C111 WH-16 160-2609
202-C77 BK-18 200-C211 BK -14 C-C51 UNLESS OTHERWISE SPECIFIED:
C-C34 XMSN 8P 200-C101 BK -14 200-C216 BK -14 3E3370 LOCATIONS ARE CURRENT SHEET
COM NO
3E3388 306-C49 GN-18 200-C220 BK-16 702-C281 OR-18 A BK-18
CONN 8 1 484-C20 YL-18 308-C82 YL-18 200-C278 BK -14 H16 H10 H6 H9 H9 H8 H7 G757-C146 OR-18 B RD-18 THE FOLLOWING WIRES ARE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm
H15 H15 H14 H9 NC
2 202-C77 BK-18 310-C11 PU-16 C BU-18 944-OR AND 945-BR
3 443-C66 YL-18 321-C98 BR-18 200-C218 BK-18 H8 H8
MATING CONNECTOR AT 4 710-C78 GN-18 326-C109 RD-18 200-C217 BK-16 NOTE C: SECONDARY STEER SYSTEM INCLUDES:
LOC (SH2 B-12) 5 417-C79 GY-18 326-C87 RD-16 326-C108 RD-18 200-C270 BK-18 H6 H6 H7 B-6 SH1 CONTROL (3E-5184)
H6 H7
6 200-C80 BK-18 403-C107 GN-18 200-C195 BK -14 E-9 SH1 ROCKER SW AND DASH LIGHTS (115-1560)
7 C446-C23 PK-18 403-C86 GN-18 403-C106 GN-18 308-C82 YL-18 H5 H5 G-9 SH2 RELAY (3E-0154)
H5
8 404-C15 YL-18 321-C98 BR-18 200-C125 BK -14 126-C53 PK-18 G-9 SH2 MOTOR (117-3915)
521-C105 YL-16 H4 H4 322-C287 GY-18 188-C10 WH-16 G-9 SH2 ARC SUPPRESSOR (118-5597)
H4
C-C32 REAR 12S 405-C17 GY-18 522-C83 WH-16 506-C21 PU-18 200-C101 BK -14 E-13 SH2 PRIMARY PRESSURE SW (3E-6450)
CONN 7 1552252 406-C18 PU-18 614-C97 PU -14 H10 507-C22 WH-18 200-C280 BK -14 G-9 SH2 HARNESS (132-2656)
H10
1 310-C11 PU-16 417-C79 GY-18 975-C71 WH-18 605-C127 YL-16 202-C54 BK-18
2 188-C81 WH-16 441-C57 OR-18 C444-C85 YL-18 H11 C-C49 202-C12 BK-18 H-12 NOTE E: ASSEMBLE TERMINALS TO STUD.
H11 9G3673
3 405-C17 GY-18 442-C58 GY-18 H7 606-C126 GY-16 306-C49 GN-18 A-14
4 308-C82 YL-18 443-C66 YL-18 H451-C37 GN-18 H12 G768-C156 GN-18 136-C277 GN-18 136-C277 GN-18 1 RD-18 + BATTERY 611-C140 PU -14 310-C11 PU-16
H12 H10 H10
B 5 483-C19 BR-18 447-C59 PK-18 123-C129 WH-18 720-C152 PU-18 202-C142 BK-18 308-C276 YL-18 2 YL-18
OR-18
KEY SWITCH
UNUSED
619-C119 GN-14 326-C109 RD-18
ABBREV COLOR
G-9 NOTE F: 924G VERSALINK BUCKET/FORK SELECT SW IS SHOWN. B
MATING CONNECTOR AT 6 522-C83 WH-16 450-C88 YL-18 404-C15 YL-18 H14 126-C181 PK-18 G750-C51 BU-18 202-C54 BK-18 308-C276 YL-18 3 F880-C39 BR-18 403-C106 GN-18 FOR 924G Z-BAR JUMPER WIRE CONNECTS TERMINALS 1 AND 2.
H14 UNUSED (GND)
LOC (SH2 B-12) 7 521-C84 YL-16 453-C26 PK-18 405-C17 GY-18 126-C182 PK-18 G755-C52 GY-18 202-C12 BK-18 H2 200-C284 BK-18 4 BL-18 G763-C144 PU-18 720-C152 PU-18
PU-18 PRIM PRESS SW RD RED
8 441-C57 OR-18 483-C19 BR-18 406-C18 PU-18 126-C184 PK-16 H4 G760-C157 WH-18 200-C284 BK-18 417-C79 GY-18 5 G-14 NOTE G: HEATED SEAT WITH PARKING BRAKE ALARM CONNECTION LOCATION. (119-8264)
BR-18 UNUSED WH WHITE
9 406-C18 PU-18 484-C20 YL-18 441-C57 OR-18 202-C171 BK-18 G757-C146 OR-18 126-C141 PK-18 6 114-C139 RD-18 G750-C51 BU-18
WH-18 ALT R TERM OR ORANGE
10 C444-C85 YL-18 521-C84 YL-16 442-C58 GY-18 202-C172 BK-18 G763-C153 PU-18 126-C53 PK-18 200-C285 BK-18 403-C107 GN-18 7 133-C130 OR-16 G755-C52 GY-18 G-14 NOTE H: AIR SUSPENSION SEAT CONNECTION LOCATION (150-7718)
H11 H11 YL YELLOW
11 403-C86 GN-18 521-C100 YL-16 521-C105 YL-16 443-C66 YL-18 202-C173 BK-18 126-C298 PK -18 G761-C158 YL-18 G787-C114 GN-18 200-C285 BK-18 8 BK-18 GROUND 614-C137 PU -14 G757-C146 OR-18
PK-18 SHUTDOWN SOL PK PINK
12 326-C87 RD-16 522-C83 WH-16 447-C59 PK-18 202-C174 BK-18 126-C182 PK-18 G762-C159 BR-18 G788-C115 YL-18 326-C108 RD-18 326-C108 RD-18 9 761-C136 GY-18 G760-C157 WH-18 I-11 NOTE J: RADIO TO BE INSTALLED BY DEALER. (REF 173-6532)
BK BLACK
604-C96 OR-16 453-C26 PK-18 202-C178 BK-18 126-C184 PK-16 126-C53 PK-18 P916-C116 OR-18 403-C107 GN-18 10 762-C135 YL-18 G761-C158 YL-18 JAPAN RADIO REQUIRES 124-5314 ADAPTER HARNESS.
GY GRAY
C-C33 REAR 2P 605-C94 YL-16 483-C19 BR-18 H8 202-C179 BK-18 126-C181 PK-18 126-C131 PK-18 417-C79 GY-18 H6 780-C295 PU-18 G762-C159 BR-18
CONN 6 PILOT VALVE GP PU PURPLE
3E3364 606-C93 GY-16 484-C20 YL-18 276-C160 BK-18 126-C141 PK -18 126-C141 PK-18 779-C296 WH-18 G763-C153 PU-18 C-C22 E-8 NOTE K: 9U-7204 FLORESCENT SERVICE LAMP IS AVAILABLE AND CAN
142-2644 BR BROWN
MATING CONNECTOR AT 1 450-C88 YL-18 710-C78 GN-18 604-C96 OR-16 277-C161 BK-18 202-C179 BK-18 202-C12 BK-18 C-C50 964-C134 BU-18 G768-C156 GN-18 1552252 BE POWERD FROM THE CIGAR LIGHTER SOCKET.
GN GREEN
LOC (SH2 B-12) 2 202-C89 BK-18 727-C92 GN-18 605-C94 YL-16 DOWNSHIFT SW 278-C162 BK-18 202-C178 BK-18 202-C54 BK-18 7N9737 976-C138 OR-18 G787-C114 GN-18 665-C110 BR-16 1 CONN 24
GN-18 SEC STEER RLY BU BLUE
751-C104 GN-18 606-C93 GY-16 LIFT TILT 148-9562 WOBBLE STICK CTRL 279-C163 BK-18 202-C177 BK -14 202-C142 BK-18 126-C131 PK-18 1 C904-C143 GN-18 G788-C115 YL-18 200-C125 BK -14 2 G-9 NOTE M: FOR COSA ROADING ONLY
C-C35 REAR 2S 751-C70 GN-18 751-C40 GN-18 665-C24 BR -14 FLOAT POS POS AUX 133-8597 2 LEVER CTRL H16 571-C167 OR-18 202-C77 BK-18 202-C132 BK-18 202-C132 BK-18 H2 H2 2 GY-18 PRIM FAULT F766-C128 WH-16 P916-C116 OR-18 606-C126 GY -16 3
CONN 5 1552269 752-C65 YL-18 727-C92 GN-18 SOL SOL SOL SOL NOTE Y 3 4 944-C148 OR-18 202-C89 BK-18 276-C160 BK-18 G797-C145 BU-18 605-C127 YL-16 4 I-12 NOTE R: ON MACHINES EQUIPED WITH TUV SPEED LIMITER,
MATING CONNECTOR AT 1 306-C49 GN-18 752-C73 YL-18 752-C103 YL-18 751-C40 GN-18 1 2 945-C149 BR-18 202-C173 BK-18 277-C161 BK-18 H3 SEC STEER CTRL P976-C297 BR -18 619-C119 GN-14 5 TO FRONT FRAME SYMBOL DESCRIPTION SH2 E-1 REPLACE JUMPER WITH TUV ATCH.
LOC (SH2 B-12) 2 754-C41 BU-18 752-C65 YL-18 POSITION DETENT SW 973-C133 BR-18 202-C171 BK-18 278-C162 BK-18 3E-5184 F766-C128 WH-16 6 LOC (SH2 B-5)
3 4 BLADE, SPADE, RING,
754-C72 BU-18 754-C102 BU-18 754-C41 BU-18 COIL AS. 975-C169 WH-18 202-C174 BK-18 202-C170 BK-14 279-C163 BK-18 NOTE C 188-C10 WH-16 114-C139 RD -18 133-C130 OR-16 7 (SH2 I-3) I-12 NOTE T: LOCATION FOR 24V TO 12V CONVERTER (119-1733)
1 2 OR SCREW TERMINAL
C-C46 755-C75 OR-18 C446-C23 PK-18 145-8428 A221-C164 BK-18 202-C172 BK-18 450-C88 YL-18 H3 200-C101 BK -14 126-C141 PK -18 506-C21 PU-18 8
MATING CONNECTOR AT 9G4352 900-C76 PU-18 A222-C165 BK-18 202-C176 BK-18 571-C167 OR-18 200-C280 BK -14 133-C130 OR-16 507-C22 WH- 18 9 CIRCUIT CONNECTED F-10 NOTE U: RIDE CONTROL SWITCH IS SHOWN (107-6030). THIS IS ALSO THE
LOC (SH2 A-12) 1 115-C90 RD-10 901-C74 WH-18 188-C10 WH-16 A514-C168 YL-18 202-C175 BK-18 710-C78 GN-18 727-C283 GN-18 306-C49 GN-18 200-C125 BK -14 10 CIRCUIT NOT CONNECTED LOCATION FOR THE LOAD CHECK/BUCKET LOWER SW (107-6067).
H5 H5
WH-20
RD-20

CONN 4 975-C71 WH-18 200-C280 BK -14 C920-C166 GY-18 276-C160 BK-18 720-C152 PU-18 202-C142 BK -18 780-C295 PU-18 11
ELECTRICAL CONNECTION
WH-20
RD
RD
RD
RD
RD
RD
RD
RD

RD-20

PU-20
BU-20

12
BK-20

GY-20

C-C47 C444-C85 YL-18 200-C101 BK -14 E701-C154 PK-18 277-C161 BK-18 751-C104 GN-18 310-C11 PU-16 322-C287 GY -18 779-C296 WH-18 H-9 NOTE W: SWITCH OPENS THE CIRCUIT TO THE IMPLEMENT LEVER DETENTS WHEN IMPLEMENT
F748-C155 WH-18

G760-C157 WH-18

A221-C164 BK-18
A222-C165 BK-18
C920-C166 GY-18
G757-C146 OR-18

G768-C156 GN-18

A514-C168 YL-18
F853-C147 BR-18

F765-C151 BR-18

G763-C153 PU-18

G762-C159 BR-18
E701-C154 PK-18

TO VEHICLE STRUCTURE
G761-C158 YL-18

975-C169 WH-18
751-C104 GN-18

571-C167 OR-18
754-C102 BU-18
276-C160 BK-18
277-C161 BK-18
278-C162 BK-18
279-C163 BK-18
944-C148 OR-18

978-C150 GN-18

752-C103 YL-18
973-C133 BR-18

945-C149 BR-18

720-C152 PU-18
G750-C51 BU-18

9G4351 HYDRAULIC LOCKOUT LEVER IS IN THE ROADING POSITION.


126-C131 PK-18
202-C132 BK-18

MATING CONNECTOR AT C446-C23 PK-18 310-C11 PU-16 F748-C155 WH-18 278-C162 BK-18 752-C103 YL-18 326-C109 RD-18 506-C21 PU -18
G755-C52 GY-18

901-C74 WH-18

H5
755-C75 OR-18
900-C76 PU-18
710-C78 GN-18

INTERNAL ELECTRICAL
450-C88 YL-18

LOC (SH2 A-12) 1 117-C91 RD-6 H451-C37 GN-18 F765-C151 BR-18 279-C163 BK-18 754-C102 BU-18 403-C106 GN-18 507-C22 WH-18 C-C23
CONNECTION TO SURFACE
8
1
2
7
6
3
4
5

1
2
3
4
5
6

1
2

CONN 3 306-C49 GN-18 F853-C147 BR-18 450-C88 YL-18 755-C75 OR-18 665-C110 BR-16 605-C127 YL -16 3E3388 NOTE Y: FOR MACHINES WITH OPTIONAL REMOTE FNR CONTROL.
C-C30 C-C12 C-C60 OF COMPONENT
1
2
3
4
5
6

326-C109 RD-18 126-C180 PK-18 571-C167 OR-18 900-C76 PU-18 606-C126 GY-16 964-C134 BU -18 1 A-11 REMOTE FNR SWITCH (145-0877), REPLACES DOWN SHIFT SWITCH.
1552264 1552273 1552269 CONNECTOR I-4
202-C177 BK -14 403-C106 GN-18 710-C78 GN-18 901-C74 WH-18 720-C152 PU-18 611-C140 PU -14 762-C135 YL-18 2 TO FRONT FRAME JUMPER (101-9161) IS REMOVED
200-C278 BK -14 665-C110 BR-16 126-C141 PK -18 751-C104 GN-18 944-C148 OR-18 G750-C51 BU-18 614-C137 PU -14 761-C136 GY -18 3 LOC (SH2 A-5) ATCH WIRE, CABLE & I-4 SHIFTER 4 SOCKET CONNECTOR CONNECTS TO HARNESS 4-PIN CONNECTOR
C-C53 200-C280 BK -14 126-C298 PK -18 754-C102 BU-18 945-C149 BR-18 G755-C52 GY-18 614-C137 PU -14 4 (SH2 H-3) COMPONENT AND THE FOLLOWING ITEMS ARE ADDED:
F766-C193 WH-18

F766-C288 WH-18

G787-C114 GN-18
P916-C116 OR-18

H3
G788-C115 YL-18

I-5
126-C299 PK -18
963-C194 GN-18

978-C150 GN-18

DIODE BLOCK (144-3902)


GN-18
OR-18

1552267 5
200-C189 BK-18

200-C191 BK-18
200-C190 BK-18

200-C192 BK-18

202-C175 BK-18
202-C176 BK-18

200-C185 BK -14 200-C284 BK-18 752-C103 YL-18 973-C133 BR-18 G757-C146 OR-18 619-C119 GN-14 976-C138 OR-18
761-C136 GY-18

GN-18

CIRCUIT GROUPING
YL-18
BK-18
BK-18

L# G-2
CONNECTS TO A/C A 158-C99 BR -14 200-C286 BK -14 200-C285 BK-18 H11 126-C299 PK - 18 755-C75 OR-18 975-C169 WH-18 H4 G760-C157 WH-18 665-C110 BR -16 322-C287 GY-18 6 DESIGNATION LED PANEL (148-0643)
H4 A-4
CONDENSER GP B 521-C100 YL-16 326-C108 RD-18 202-C176 BK-18 900-C76 PU-18 978-C150 GN-18 C-C2 761-C136 GY-18 114-C139 RD-18 7 CONN 25 REMOTE RLY/DRIVER (117-9364)
E-13
G787-C114

G788-C115

8T9834
P916-C116

RELAY (158-5089)
202-C175
202-C176
978-C150

LOC (SH2 G-7) C 200-C101 BK -14 403-C107 GN-18 202-C175 BK-18 901-C74 WH-18 A221-C164 BK-18 G761-C158 YL-18 762-C135 YL -18 611-C140 PU -14 8
A H13 A
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
1
2
3
4
5
6
7
8
9

CONN 2 CAB GND BOSS 417-C79 GY-18 978-C150 GN-18 944-C148 OR-18 A222-C165 BK-18 G762-C159 BR-18 779-C296 WH-18
C-C31 REAR 12P G787-C114 GN-18 945-C149 BR-18 A514-C168 YL-18 G763-C153 PU-18 780-C295 PU -18 G-6 NOTE AC: DIMMER SW SHOWN.
C-C59
+ BATTERY
GROUND
AUTO/MANUAL SW
HIGH PRESS NEUTRALIZER SW
XMSN SPEED INPUT
ENGINE SPEED INPUT
SPEEDO DRIVER
DATA LINK +
DATA LINK -
UNUSED
UNUSED
DOWNSHIFT SW
PARK BRAKE SW
NEUTR SW/LOW PRESS NEUTR SW
FORWARD IN
NEUTRAL IN
REVERSE IN
RIDE CONT ON
RIDE CONT AUTO/LOAD CHECK
SPEED 1 IN
SPEED 2 IN
SPEED 3 IN
SPEED 4 IN
HARNESS CODE 1 IN
HARNESS CODE 2 IN
HARNESS CODE 3 IN
HARNESS CODE 4 IN
RIDE CTRL OPTION IN
LOAD CHECK OPTION IN
DIAGNOSTIC INDCATOR
FWD HI SOLENOID OUT
REV SOLENOID OUT
FWD LOW SOLENOID OUT
SPD SOLENOID 1 OUT
SPD SOLENOID 2 OUT
SPD SOLENOID 3 OUT
RIDE CONT/LOAD CHK RLY OUT
PARK BRAKE ALARM RLY OUT
SOLENOID RETURN
UNUSED

3E5179 202-C177 BK- 14 G788-C115 YL-18 973-C133 BR-18 C920-C166 GY-18 G768-C156 GN-18 964-C134 BU-18 STD MACHINE USES JUMPER WIRE (2G-5298) TO CONNECT TERMINALS 1 AND 2
1 453-C26 PK-18 NOTE E 202-C89 BK-18 P916-C116 OR-18 975-C169 WH-18 E701-C154 PK-18 CST AUTOSHIFT CTRL 976-C138 OR-18 1552269 TO FRONT FRAME
2 727-C92 GN-18 202-C77 BK-18 978-C150 GN-18 F748-C155 WH-18 179-9346 126-C141 PK-18 C904-C143 GN-18 P976-C297 BR -18 1 LOC (SH2 A-5) D-10 NOTE AF: WHEN ATTACHING EITHER RIDE CONTROL OR LOAD CHECK ALSO ATTACH THE
3 442-C58 GY-18 450-C88 YL-18 202-C177 BK -14 A221-C164 BK-18 F765-C151 BR-18 126-C53 PK-18 F766-C128 WH-16 2 APPROPRIATE OPTION CODE PLUG (H-7 SH2)
MATING CONNECTOR AT 4 447-C59 PK-18 710-C78 GN-18 H12 H13 202-C89 BK-18 A222-C165 BK-18 F853-C147 BR-18 202-C12 BK-18 F880-C39 BR -18 CONN 26
REMOTE FNR SW
LOC (SH2 A-12) 5 123-C129 WH-18 200-C195 BK -14 751-C104 GN-18 F766-C288 WH-18 202-C77 BK-18 A514-C168 YL-18 G750-C51 BU-18 H2 202-C54 BK-18 G763-C144 PU -18 C-C20 H-8 NOTE AG: ADD ARC SUPPRESSOR TO ACTIVATE COOLANT HIGH TEMP
145-0877 H2
6 606-C93 GY-16 200-C270 BK-18 752-C103 YL-18 F766-C193 WH-18 450-C88 YL-18 C920-C166 GY-18 G755-C52 GY-18 G797-C145 BU -18 1552273 AUDIBLE ALARM FOR BLUE ANGEL PACKAGE
NOTE Y RD-18
7 605-C94 YL-16 200-C217 BK-16 754-C102 BU-18 963-C194 GN-18 710-C78 GN-18 E701-C154 PK-18 G757-C146 OR-18 202-C142 BK-18 P976-C297 BR -18 126-C141 PK-18 1 + BATTERY
H12 H12
8 665-C95 BR-16 200-C218 BK-18 755-C75 OR-18 761-C136 GY-18 751-C104 GN-18 F748-C155 WH-18 G760-C157 WH-18 G787-C114 GN-18 202-C142 BK-18 2 BK-18 GND D-8 NOTE AJ: OPTIONAL INTERMITTANT WIPER SWITCH. REPLACES STD WIPER SWITCH
OR-18 FNR CONTROL
9 604-C96 OR-16 200-C216 BK -14 900-C76 PU-18 H14 200-C188 BK-18 H13 H13 752-C103 YL-18 F765-C151 BR-18 G761-C158 YL-18 G788-C115 YL-18 C904-C143 GN-18 3 SOL 1 OUT SH2 I-9
SW 2 IN 117-9364
10 614-C97 PU -14 200-C211 BK -14 901-C74 WH-18 200-C187 BK-18 200-C192 BK-18 754-C102 BU-18 F853-C147 BR-18 G762-C159 BR-18 P916-C116 OR-18 F880-C39 BR-18 4 YL-18
NOTE Y
11 321-C98 BR-18 200-C220 BK-16 200-C186 BK-18 200-C191 BK-18 755-C75 OR-18 G787-C114 GN-18 G763-C153 PU-18 G763-C144 PU-18 5 GY-18 SW 1 IN NOTE AK: START AID SWITCH IS STANDARD ON THE 924G MACHINE.
12 H451-C37 GN-18 200-C284 BK-18 200-C80 BK-18 200-C80 BK-18 200-C190 BK-18 900-C76 PU-18 G788-C115 YL-18 G768-C156 GN-18 G797-C145 BU-18 6 BR-18 SOL 2 OUT
CONN 1 200-C285 BK-18 200-C185 BK -14 200-C185 BK -14 200-C189 BK-18 901-C74 WH-18 P916-C116 OR-18 G-8 NOTE AL: AIH TIME ONLY USED ON 928G. JUMPER ONLY USED ON 924G

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Component Location Off Machine Switch Specification
Component
Schematic
Location
Machine
Location
Component
Schematic
Location
Machine
Location
Part No. Function Actuate Deactuate Contact Position
SENR1229-02
Alarm - Seat Heater (Att) H-8/G-8 D Relay - Start I-14 8 118-5144 Coolant Temperature
107 ± 3° C
(224 ± 5° F)
95° C Min.
(203° F)
Normally open below
deactuation temp.²
December 1999
Alternator G-15 2 Sender - Fuel Level A-14 20 1200 kPa MAX 700 ± 20 kPa A-C, Normally Closed
Diagnostic Code Conversion Arc Suppressor (A/C) F-15 3 Sensor - Engine Speed F-15 27 3E-6450 Steering Pressure
(174 psi MAX) (102 ± 15 psi) A-B, Normally Open
Code Arc Suppressor - Load Control (Att) F-6 4 Sensor - Transmission Speed F-13 24
CID - FMI Description 129 ± 4° C 96° C Min. Normally open below
Flashed Arc Suppressor - Ride Control (Att) I-8/H-8 31 Solenoid - A/C Compressor E-15 3 104-3007 T/C Oil Temp
(264 ± 39° F) (205° F) deactuation temp.²
No Active Arc Suppressor - Sec. Steer (Att) G-9 35 Solenoid - Load Check Valve (2) (Att) F-5 C
11 Not Applicable 8270 kPa MAX 6890 ± 345 kPa A-B, Normally Open
Faults 174-4312 Brake Oil Pressure
Arc Suppressor A (Att) I-5 A Solenoid - Ride Control Valve (Att) I-8 4 (1199 psi MAX) (999 ± 50 psi) A-C, Normally Closed
No Inactive
12 Not Applicable Solenoid - Ride Control Valve
Faults Arc Suppressor B (Att) I-5 A H-8 4 275 to 1750 kpa¹
IT28G(Att) 114-5333 AC Pressure -- Normally Open ²
14 928G (40 to 255 psi)
Arc Disengage Quick Coupler
15 924G Standard Speed B-4 17 Solenoid - Shutdown D-14 23 255 kPa MAX 205 ± 20 kPa Normally closed below
Suppressor 126-6916 Hydraulic Temp
16 IT28G (37 psi MAX) (30 ± 15 psi) deactuation temp.²
Arc Engage Quick Coupler
17 Not Available B-4 17 Solenoid - Sol 1/Fwd High E-13 22 ¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
Suppressor
18 924G Low Speed condition can be maintained down to 170 kpa (25 psi).
Battery (2) B-15/G-15 6 Solenoid - Sol 2/Rev E-13 22
² Contact position at the contacts of the harness connector.
19 Not Available Breaker - Alternator I-15 8 Solenoid - Sol 3/Fwd Low E-13 22
31 641 - 05 Forward High Solenoid Open Circuit Breaker - Aux I-15 8 Solenoid - Sol 4/Spd 1 F-13 22
32 642 - 05 Reverse Solenoid Open Circuit Breaker - Main I-15 8 Solenoid - Sol 5/Spd 2 F-13 22
33 643 - 05 Forward Low Solenoid Open Circuit Gauge - Coolant Temp I-4 A Solenoid - Sol 6/Spd 3 F-13 22
34 644 - 05 Speed 1 Solenoid Open Circuit Gauge - Fuel Level H-4 A Starter F-14 2
35 645 - 05 Speed 2 Solenoid Open Circuit Gauge - Hydraulic Temp I-4 A Switch - A/C Press F-15 2
36 646 - 05 Speed 3 Solenoid Open Circuit Gauge - Speedometer I-4 A Switch - Axle Oil Press (Att) D-13 10
37 346 - 05 Ride Control Relay Open Circuit Gauge - Torque Conv Temp H-4 A Switch - Seat Time Delay Alarm G-8 36
38 683 - 05 Parking Brake Alarming Open Circuit Heater - Air Intake D-15 17 Switch - Brake Oil Pressure C-15 D
39 421 - 05 Load Check Relay Open Circuit Heater - Seat (Att) H-8 36 Switch - Bucket/Fork Select D-3/H-1 9 Resistor, Sender and Solenoid Specifications
41 641 - 06 Forward High Solenoid Short to Ground LED Panel - FNR H-5 A Switch - Coolant Temp Sender F-15 23 Part No. Component Description Resistance (Ohms)¹
42 642 - 06 Reverse Solenoid Short to Ground Load Check (Att) F-5/F-6 13 Switch - Disconnect B-14 28 134-9878 Solenoid: Valve - Ride Control 13.8 ± 0.4
43 643 - 06 Forward Low Solenoid Short to Ground Motor - Blower (2) F-8 15 Switch - Engine Oil Pressure C-15 29 Latch Coil: 1.55 ± 0.15
155-4652 Solenoid: Engine Shutdown

928G Wheel Loader and


44 644 - 06 Speed 1 Solenoid Short to Ground Motor - Sec Steer G-9 16 Switch - Hydraulic Sender A-14 30 Unlatch Coil: 10.3 ± 1.03
45 645 - 06 Speed 2 Solenoid Short to Ground Motor - Washer (Front) B-4 17 Switch - Lift Position D-3 14 3E-1906 Solenoid: A/C Clutch 17.6 ± 0.6
46 646 - 06 Speed 3 Solenoid Short to Ground Switch - Ride Control - Tilt

IT28G Integrated Toolcarrier


Motor - Washer (Rear) C-4 17 I-8 C 3E-9205 Solenoid: Quick Coupler 24.9 ± 0.4
47 346 - 06 Ride Control Relay Short to Ground Pressure (Att) IT28 152-8340 Solenoid: Disengage Quick Coupler 32.6 ± 1.6
48 683 - 06 Parking Brake Alarming Short to Ground 3E-6269 Solenoid: Transmission 33.8 ± 1.0
Radio - Japan (Att) G-8 34 Switch - Steering Pressure E-13 4

Electrical System
49 421 - 06 Load Check Relay Short to Ground
¹ At room temperature.
51 641 - 03 Forward High Solenoid Short to Ground Radio G-1 34 Switch - T/C Oil Temp Sender D-13 10
52 642 - 03 Reverse Solenoid Short to Battery Relay - AIH (Air Intake Heater) D-13 8 Switch - Turn Hazard Cosa (Att) H-7 A
53 643 - 03 Forward Low Solenoid Short to Battery Relay - AC Condenser F-8 15 Switch - Wiper (Att) I-9 C
54 644 - 03 Speed 1 Solenoid Short to Battery Relay - Sec Steer G-9 16 TUV Speed Limit E-1 A 928G: IT28G:
55 645 - 03 Speed 2 Solenoid Short to Battery Machine locations are repeated for components located close together.
56 646 - 03 Speed 3 Solenoid Short to Battery A Located in or near the center dash panel. 6XR1-UP 8CR1-UP
B Located in or near the lefthand dash panel.
57 346 - 03 Ride Control Relay Short to Battery
C Located in or near the righthand dash panel.
7SR1-UP 9AR1-UP
58 683 - 03 Parking Brake Alarm Short to Battery
59 421 - 03 Load Check Relay Short to Battery D Located in or near the righthand console.
61 190 - 08 Engine Speed Sensor E Located in or near the relay panel
62 191 - 08 Transmission Speed Sensor
63 668 - 02 Invalid Shift Lever input
64 168 - 00 Battery Voltage Above Normal
65 168 - 01 Battery Voltage Below Normal
66 650 - 02 Invalid Harness Code Input
67 687 - 02 Invalid Option Code Input
Wire Description
Wire Wire Wire Wire
68 367 - 02 Invalid Ride Control Switch Input Description Description
Number Color Number Color
69 621 - 02 Invalid Downshift Switch
Power Circuits Accessory Circuits (Continued)
71 143 - 02 Invalid Neutralizer Pressure Switch Input
101 RD Battery + 538 BR COSA Flasher Output
102 RD Marker Lamps 539 BU Right Turn Indicator
105 RD Kay Switch 540 WH Left Turn Indicator
108 RD Converter Output 567 WH Blower To A/C Sw
109 RD Alt B+ 571 OR Ride Control Signal
110 GN Flasher Lighting Circuits
112 PU Main Breaker Output 603 PK Beacon
114 RD Fwd Horn 604 OR Stop Lamp
115 RD Aux Circuit Breaker 605 YL Left Turn
117 RD Main Breaker 606 GY Right Turn
118 GY Wipers 608 GN Rear Flood Lamps
120 YL Sw'd Converter 610 OR Dimmer Switch Volume 2 - Engine and Chassis
122 RD Misc 611 PU High Beam Headlights
123 WH Gauges and Indicator Light 614 PU Marker Lights
© 1999 Caterpillar Printed in U.S.A.
124 GN Blower 615 YL Cab Flood Lights All Rights Reserved
126 PK XMSN Control 619 GN Low Beam Headlights
127 OR Flood Lights 633 BU COSA Turn Signal
128 PK Kickout & Ride Control 665 BR Corner Markers
129 BU Cigar Lighter 691 GY COSA Flasher
130 RD Stop Lamps Control Circuits

Failure Mode Identifiers (FMI)¹


133 OR FNR 702 OR XMSN Neutralizer Harness And Wire Electrical Schematic Symbols
135 BU Sw'd Converter Output 710 GN XMSN Speed
FMI No. Failure Description 136 GN Secondary Steering 720 PU Neutralizer 1
0 Data valid but above normal operational range. 140 BU Rear Window Defroster 727 GN Secondary Steering Output Part Numbers For 1 1
1 Data valid but below normal operational range.
Connector Assembly 2 2
144 GN Beacon & Heated Seat 751 GN XMSN Solenoid 1
2 Data erratic, intermittent, or incorrect. 158 BR Condenser Motors 752 YL XMSN Solenoid 2
AG-C4 * L-C12 * Typical representation of Typical representation of a
3 Voltage above normal or shorted high. 161 PK Ride Control 754 BU XMSN Solenoid 3
4 Voltage below normal or shorted low.
111-7898 3E-5179 a Deutsch connector. The Sure-Seal connector. The plug
188 WH Start Aid 755 OR XMSN Solenoid 4
plug contains all sockets and receptacle contain
5 Current below normal or open circuit. Ground Circuits 761 GY Lift Position 1
6 Current above normal or grounded circuit. 200 BK Main Chassis 762 YL Bucket Positioner and the receptacle contains both pins and sockets.
7 Mechanical system not responding properly. 202 BK Controller 779 WH Quick Coupler Engaged
all pins.
6 17
8 Abnormal frequency, pulse width, or period.
8 24
276 BK XMSN Ident Code 0 780 PU Quick Coupler Disengaged
Plug Receptacle
9 Abnormal update. 28
25
2 26
9 277 BK XMSN Ident Code 1 900 PU XMSN Solenoid 5 Component
10 Abnormal rate of change. 1 27 5 278 BK XMSN Ident Code 2 901 WH XMSN Solenoid 6
B Part Number 9X-1123
11 Failure mode not identifiable. 279 BK XMSN Ident Code 3 944 OR CAT Data Link + 2
12 Bad device or component. 20 15 11 36 7 A 18 4 Basic Machine Circuits 945 BR CAT Data Link - Connector Location
13 Out of calibration.
16 19 301 BU Fuel On 963 GN Tilt Positioner
Connector Number
Schematic Machine Wire, Cable, or Harness
C 13

325-L25 PK-14
14 Parameter failures.
30 23 3 29 21
22 304 WH Start Relay Output 964 BU Fork Positioner Location Location Pin or Socket Assembly Identification
34 31 CONN 1 A-15 30
15 Parameter failures.
D 33
14 306 GN Start Disable Output 973 BR Auto/Manuel XMSN Number
16 Parameter not available. 12
10 32 307 OR Key Switch Start 975 WH Solenoid Return CONN 2 A-15 30
17 Module not responding. 35 308 YL Key Switch Run 976 OR Ride Control Output CONN 3 A-15 30
18 Sensor supply fault. 310 PU Start Aid Signal 978 GN Downshift Signal CONN 4 A-15 30
19 Condition not met. 321 BR Backup Alarm A221 BK XMSN Option Code 0 CONN 5 B-15 30 C-C4* AG-C3
* AG-C4* L-C12*
20 Parameter failures. CONN 6 B-15 30 130-6795 130-6795 111-7898 3E-5179 Harness identification code
322 GY Fwd Horn A222 BK XMSN Option Code 1
CONN 7 E-15 3
¹The FMI is a diagnostic code that indicates what type of failure has occurred. 326 PU Key Switch Off A514 YL Parking Brake Alarm 325-A135 PK-14 1 This example indicates wire
CONN 8 H-15 34
331 OR XMSN Backup Alarm Output A519 GN V-Link Ride Control Output 32 in harness "L'.
373 GN Start Aid Signal A520 BU V-Link Ride Control Signal CONN 9 I-15 34
CONN 10 I-15 34 Pin Socket
Component identifiers (CID¹) and Module identifier (MID)for Monitoring Circuits A538 OR Rear Window Defroster Signal
CONN 11 I-15 34
Transmission Electronic Control System (MID No. 081) 403 GN Alternator (R) Treminal A541 PU COSA Turn Indicator Single Wire
CONN 12 G-14 35
404 YL XMSN Oil Temperature Indicator A576 GN Air Seat Connector
CID Component CONN 13 A-13 35
7
405 GY Engine Oil Temperature Indicator C444 YL Alternator Field Excitation Coil 2 200-L32 BK-14
0168 Electrical System 406 PU Coolant Temperature Indicator C446 PK Filter Warning CONN 14 A-13 35 * Harness identification letter(s) and a
0190 Engine Speed Sensor 34 417 GY Steering Pressure C470 BR Alarm Signal CONN 15 B-13 35
CONN 16 B-13 35
serializing code. The "C" stands for Circuit Number
0191 Transmission Speed Sensor connector and the number indicates
419 YL Park Brake Indicator C471 GN Alternator Warning
Identification Wire Wire
0346 Ride Control Relay 441 OR Coolant Temperature C904 GN FNR Solenoid 1 CONN 17 B-13 35 which connector in the harness. Color Gauge
0367 Ride Control Switch 11 CONN 18 B-13 35
442 GY Hydraulic Temperature C920 GY Diagnostic Indicator
0421 Load Check Relay 443 YL Torque Converter Temperature E417 OR Parking Brake Signal CONN 19 B-13 35
B
0621 Downshift Switch 19 CONN 20 C-13 35
447 PK Fuel Level E419 BU Seat Alarm
0641 Forward High Solenoid 15
A
18 449 BU Ground Speed E701 PK Ride Control On CONN 21 I-9 12 Electrical Schematic Symbols And Definitions
C
0642 Reverse Solenoid 21 14 CONN 22 H-9 11
D 450 YL Engine Speed E800 GN Seat Alarm Output
0643 Forward Low Solenoid 27 13 9 CONN 23 G-8 11
8 12 5
33 453 PK Secondary Steering Indicator F748 WH Ride Control FUSE - A component in an electrical circuit that will open the circuit if too much
0644 Speed 1 Solenoid 23 36 483 BR Oil Pressure Indicator F765 BR Parking Brake CONN 24 H-7 D
10 17 31 CONN 25 G-7 D
current flows through it.
0645 Speed 2 Solenoid 30 32 484 YL Primary Steering Indicator F766 WH Detent Override
28 3 2 29 16
0646 Speed 3 Solenoid 1 CONN 26 G-7 34
20
25 26 4 Accessory Circuits F853 BR TUV Speed Limiter REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet
0650 Harness Code 22 35 500 BR Wiper - Front (Park) F880 BR FNR Solenoid 2 CONN 27 F-7 7
0668 Shift Lever 6
24
CONN 28 A-5 31
closes the contacts of a normally open reed switch; it opens the contacts of a
501 GN Wiper - Front (Low) G728 YL Kickouts On/Off
0683 Parking Brake Alarm CONN 29 A-5 33 normally closed reed switch.
502 OR Wiper - Front (High) G742 GN Key Switch Run Signal
0687 Invalid Option Code 503 BR Wiper - Rear (Park) G750 GU XMSN Fwd CONN 30 B-5 33
¹ The CID is a diagnostic code that indicates which component is faulty. 504 YL Wiper - Rear (Low) G755 GY XMSN Rev CONN 31 C-5 31 SENDER - A component that is used with a temperature or pressure gauge. The
² The MID is a diagnostic code that indicates which electronic control module 505 BU Wiper - Rear (High) G757 OR XMSN Neutralizer 2 CONN 32 D-5 31 sender measures the temperature or pressure. Its resistance changes to give an
T
diagnosed the fault. 506 PU Washer - Front G760 WH XMSN Speed 2 CONN 33 E-5 14 indication to the gauge of the temperature or pressure.
507 WH Washer - Rear G761 YL XMSN Speed 3 CONN 34 E-5 31
CONN 35 E-5 31
508 PU Radio Speaker - Left G762 BR XMSN Speed 4 RELAY (Magnetic Switch) - A relay is an electrical component that is activated by
509 WH Radio Speaker - Left (Common) G763 PU FNR Switch 1 CONN 36 H-2 31
CONN 37 G-2 34
electricity. It has a coil that makes an electromagnet when current flows through it.
Related Electrical Service Manuals Machine Harness Connector And Component Locations 511
512
BR
GN
Radio Speaker - Right
Radio Speaker - Right (Common)
G768
G787
GN
GN
XMSN Speed 1
FNR Fwd CONN 38 E-1 D
The electromagnet can open or close the switch part of the relay.
Title Form Number The connectors shown in this chart are for harness to harness connectors.
513 OR A/C Compressor/Refrigerant Pressure Sw G788 YL FNR Rev
Alternator: 9W-3043 SENR3685 515 GY Blower Motor (HI) G797 BU FNR Solenoid 2
Connectors that join a harness to a component are generally located at or near the CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the
component. See the Component Location Chart.
Electric Starting Motor: 106-8558 516 GN Blower Motor (MED) H451 GN Water in Fuel circuit if too much current flows through it. This does not destroy the circuit breaker
Consist: 106-8557 SENR3559 517 BU Blower Motor (LOW) P914 GN FNR Fwd and it can be reset to become part of the circuit again.
Consist: 106-8559 SENR3581 518 OR COSA Flasher Signal P915 PK FNR Neutral
Transmission Control: SENR1218 521 YL A/C On/Off P916 OR FNR Neutral SOLENOID - A solenoid is an electrical component that is activated by electricity.
522 WH A/C Thermostat P976 BR Quick Coupler Disengaged 2 It has a coil that makes an electromagnet when current flows through it. The
537 GN Flasher Output
electromagnet can open or close a valve or move a piece of metal that can do work.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

COSA GAUGE 691-JA28 GY- 18


YF-C5 1
101-EG29 RD- 10 101-EG29 RD- 10 1552269 STOP TAIL PARK LAMP LH JAPAN MATE LOC E-5 110-JA38 GN - 18 2 123-JA16 WH-18 HYDRAULIC TEMP COSA
AC-C7 115-EG15 RD- 10 115-EG15 RD- 10 TURN LAMP RR LH A COSA 928 RD-18 1 605-YF6 YL- 16 4Y-3460 OPTIONAL WIPER SW JA-C1 JA-C13 ARC SUPPRESSOR FLASHER FLASHER COSA 155-5233
3E3364 109-EG28 RD- 10 107-4402 BK-18 2 110-7886 PA-C1 PA-C2 3E3388 1552269 106-8704 120-4537 IGN
200-YF4 BK- 16 1552269
BACKUP LAMP 1 321-AC34 BR- 18 BULB 3E3364 1 441-JA3 OR-18 JA-C16 442-JA36 GY-18 SEND 614-JA17 PU-18
2 200-AC18 BK - 18 BK-18 1
306-EG14 GN- 18 101-EG30 RD- 6 9X-4494 S OR-18 604-YA7 OR-16 1 RD-14 WIPER B+ 1 976-PA1 OR-18 976-PA3 OR-18 1 GN-18 RIDE CONT SOL 928 2 442-JA36 GY-18 537-JA48 GN - 14 5C6158 49 +V TURN
BK-18 2
202-EG17 BK - 18 101-EG29 RD- 10 101-EG25 RD- 6 BULB T PU-18 614-YA6 PU-16 2 RD-18 WASHER B+ 2 200-PA2 BK-18 200-PA4 BK-18 2 GN-18 134-9878 3 447-JA2 PK-18 537-JA50 GN - 14 537-JA49 GN - 14 49A WARNING LAMPS JA-C5 GRD BACKLIGHT G1 COSA
CONN 11
EG-C7 304-EG23 WH- 10 YF-C1 4Y-3414 G BK-18 3 BK-18 GROUND 4 518-JA47 OR-16 30B +V HAZARD 1141749 115-1748
BULB 1552269 1552267 4 WH-14 HIGH 5 123-JA26 WH-16 200-JA25 BK-18 31 GROUND 200-JA18 BK-18
9X-4493 AC-C8 109-EG28 RD- 10 304-EG23 WH- 10 LH STOP TAIL COSA 928 RD-18 A 604-YF9 OR- 16 YA-C2 5 YL-14 LOW PA-C3 6 611-JA42 PU-16 633-JA43 BU-18 C-2 COSA IND. 614-JA17 PU-18
CONN 10 1552269 30 S
115-EG15 RD- 10 107-4401 T WH-18 C 614-YF10 PU- 16 3E3364 6 BU-14 PARK 1552269 7 614-JA27 PU-16 A541-JA53 PU-16 C TURN IND. 123-JA4 WH-18 COOLANT TEMP GAGE COSA
RD-18 1 605-AC7 YL- 16 AUX BRKR 928 START RLY 928 117-EG16 RD- 6 H48 H48 BULB BK-18 B BULB YL-18 605-YA5 YL-16 605-YA5 YL-16 1 7 BR-18 WASH 976-PA5 OR-18 1 8 449-JA1 BU-18 155-5232
147-1773 200-YF5 BK - 16
BK-18 2 200-AC12 BK- 18 118-3534 9X-4492 4Y-3415 BK-18 200-YA2 BK-18 2 8 UNUSED 200-PA6 BK-18 2 JA-C14 ARC SUPPRESSOR A COSA IGN
I 109-EG27 RD- 6 109-EG27 RD- 6 202-EG17 BK - 18 CONN 10 RIDE CTRL ARC SUPPRESSOR
1552269 106-8704 441-JA3 OR-18 SEND 614-JA10 PU-18 I
LH REAR TURN LAMP 928 117-EG16 RD- 6 117-EG16 RD- 6 306-EG14 GN- 18 MATING CONNECTORS YA-C1 106-8704 633-JA43 BU-18 605-JA29 YL-16 1
3E-6466 LOC I-15 3E3370 CONN 9 752-JA46 YL-18 752-JA46 YL-18 538-JA32 BR-16 2 JA-C3 GRD BACKLIGHT G2 COSA
604-YA7 OR-16 A NOTE AJ MATING CONNECTORS 540-JA34 WH-16 540-JA34 WH-16 1141749 115-1748
BULB YF-C4 200-YA2 BK-18 200-YA3 BK-18 B LOC SH1 H-5 539-JA41 BU-16 539-JA41 BU-16 JA-C15 ARC SUPRESSOR B COSA 200-JA9 BK-18
AC-C9 60 3E3364 1552269
9X-4493 CONN 9 1552267 BULB 200-YA3 BK-18 614-YA6 PU-16 C P914-JA44 GN-18 P914-JA44 GN-18 106-8704 614-JA10 PU-18
MAIN BRKR 928 605-YF8 YL - 16 1 4Y-3415 200-YA1 BK-18 RIDE CONTROL ATCH 606-JA30 GY-16 1 123-JA5 WH-18 SPEED COSA
S RD-18 A 604-AC27 OR- 16 9S-0174 109-EG28 RD- 10 BULB 200-YF2 BK - 16 2 YA-C3 NOTE AF JA-C2 P915-JA45 PK-18 P915-JA45 PK-18 538-JA33 BR-16 2 124-2809
T WH-18 C 614-AC22 PU- 16 109-EG26 RD- 6 109-EG26 RD- 6 109-EG26 RD- 6 109-EG24 RD- 6 9X-4494 YF-C3 BK-18 1552269 CONN 11 1552252 611-JA42 PU-16 611-JA42 PU-16 JA-C9 IGN NE-C2
1552269 CONN 10 SEND 1552269
G BK-18 B 200-AC13 BK - 18 101-EG30 RD- 6 101-EG30 RD- 6 109-EG27 RD- 6 BR-18 321-YA4 BR-18 321-YA4 BR-18 1 1 443-JA35 YL-18 605-JA51 YL-16 605-JA29 YL-16 1135183 H25 449-JA1 BU-18 614-JA11 PU-18
RD-18 1 605-YF7 YL - 16 200-YA1 BK-18 2 2 200-JA21 BK- 14 605-JA39 YL-16 538-JA33 BR-16 540-JA34 WH-16 114-NE1 RD- 18 1 FORWARD HORN A 928
LH STOP TAIL PARK LAMP A 928 BK-18 2 200-YF3 BK - 16 YF-C2 BACKUP LAMP LH JAPAN PJ-C2 3 605-JA39 YL-16 538-JA31 BR-16 538-JA32 BR-16 200-JA23 BK-18 JA-C6 GRD BACKLIGHT G3 COSA 322-NE6 GY- 18 2 163-1201
130-3453 3E3370 4Y-3448 MATING CONNECTORS 1552269 4 606-JA40 GY-16 606-JA52 GY-16 606-JA30 GY-16 LH TURN IND COSA 1141749 115-1748
60
TURN LAMP RR LH B COSA 928 604-YF9 OR- 16 A LOC I-15 976-PJ10 OR- 18 1 BK-18 5 P914-JA44 GN-18 606-JA40 GY-16 200-JA24 BK-18 115-1748 JA-C12 200-JA8 BK-18
ALT BRKR 928 107-4402 200-YF1 BK - 16 B PJ-C1 A520-PJ11 BU - 18 2 BK-18 6 P915-JA45 PK-18 200-JA19 BK-18 1135183 614-JA11 PU-18
AC-C6 9S-0174 614-YF10 PU- 16 C LH GUARD AS. 3E3364 7 752-JA46 YL-18 200-JA22 BK-18 633-JA43 BU-18 123-JA6 WH-18 FUEL LEVEL COSA NE-C3 BUCKET POSITIONER SW 928
1552267 CONN 21 NE-C1 3E3370 3E-7843
LH STOP TAIL COSA 928 B CONN 9 1 976-PJ9 OR- 18 976-PJ8 OR- 14 8 518-JA47 OR-16 200-JA20 BK-18 200-JA22 BK-18 155-5234
REAR STOP A 604-AC28 OR- 16 BREAKER / RELAY PANEL 107-4401 2 200-PJ1 BK - 18 200-PJ4 BK - 18 RIDE CONT TILT PRESS SW IT28 9 537-JA48 GN- 14 TURN SIG IND COSA IGN 3E3388 F766-NE8 WH- 18 A OR-18 + BATTERY
TAIL LAMP C 614-AC23 PU- 16 MATE LOC C-4 126-6916 10 538-JA31 BR-16 200-JA23 BK-18 115-1748 447-JA2 PK-18 SEND 614-JA12 PU-18 1 114-NE1 RD- 18 762-NE5 YL - 18 B BU-18 SOLENOID
B 200-AC17 BK - 18 S RD-18 RD-18 A 200-PJ2 BK - 18 11 110-JA38 GN- 18 200-JA25 BK-18 200-JA8 BK-18 MATING CONNECTOR AT 2 200-NE2 BK - 18 200-NE3 BK - 18 C BK-18 GROUND
T WH-18 WH-18 C 200-PJ3 BK - 18 12 200-JA9 BK-18 JA-C8 FNR LED PANEL COSA JA-C4 BACKLIGHT G4 COSA LOC D-5 3 762-NE5 YL - 18
CONN 8 148-0643 GRD
200-AC32 BK - 18 BK-18 BK-18 B PJ-C3 200-JA24 BK-18 200-JA18 BK-18 1552272 1141749 115-1748 4 322-NE6 GY- 18
200-AC30 BK - 18 BULB 85 86 9X1054 200-JA20 BK-18 200-JA37 BK-16 P914-JA44 GN-18 1 GN FORWARD 200-JA7 BK-18 5 F766-NE7 WH- 18 200-NE4 BK - 18 A BK-18 GROUND
200-AC31 BK - 18 9X-4492 200-JA19 BK-18 200-JA7 BK-18 200-JA24 BK-18 2 BK GND 614-JA12 PU-18 6 F766-NE9 WH- 18 B OR-18 + BATTERY
XC-C1 87 3 PK NEUTRAL 7 C BU-18
COSA LICENSE LAMP JAPAN LICENSE LAMP XA-C1 A519-PJ5 GN -14 976-PJ8 OR - 14 TURN HAZARD SW COSA 200-JA22 BK-18 200-JA13 BK-18 P915-JA45 PK-18 123-JA15 WH-18 TORQUE CONV TEMP COSA 761-NE10 GY- 18 761-NE10 GY - 18 SOLENOID
200-AC32 BK - 18 6C-7581 3E3364 5A-3808 3E3364 30 134-9569 200-JA23 BK-18 200-JA37 BK-16 752-JA46 YL-18 4 YL REVERSE JA-C7 155-5235 8
1 87A NE-C4 LIFT POSITIONER SW 928
200-AC31 BK - 18 200-AC5 BK - 18 614-XC1 PU- 18 1 614-XA1 PU-18 200-JA21 BK- 14 200-JA21 BK - 14 123-JA15 WH-18 H25 1135183 IGN 1552267
2 SEND CONN 33 3E-7844
200-AC19 BK - 18 200-AC12 BK - 18 200-XC2 BK - 18 2 200-XA2 BK-18 RIDE CONT RLY IT28 123-JA5 WH-18 611-JA42 PU-16 443-JA35 YL-18 614-JA14 PU-18
200-AC20 BK - 18 200-AC13 BK - 18 RH STOP TAIL COSA 928 B BULB 6C-8012 3E-5239 PJ-C4 123-JA26 WH-16 123-JA26 WH-16 123-JA16 WH-18 200-JA20 BK-18
107-4401 1552269 2
200-AC30 BK - 18 200-AC17 BK - 18 200-AC15 BK - 14 MATING CONNECTORS MATING CONNECTORS 3 606-JA52 GY-16 123-JA4 WH-18 HIGH BEAM IND COSA JA-C11 GRD BACKLIGHT G5 COSA
200-AC5 BK - 18 200-AC18 BK - 18 LOC A-15 BULB 4Y-1326 LOC B-15 A519-PJ6 GN - 18 1 GN-18 RIDE CONT SOL IT28 605-JA51 YL-16 123-JA6 WH-18 115-1748 1141749 115-1748
321-AC35 BR- 18 200-AC19 BK - 18 S RD-18 RD-18 A 200-PJ3 BK - 18 2 GN-18 134-9878 441-JA3 OR-18 441-JA3 OR-18 JA-C10 200-JA13 BK-18
H50 321-AC36 BR- 18 200-AC20 BK - 18 T WH-18 WH-18 C 6 442-JA36 GY-18 442-JA36 GY-18 1135183 614-JA14 PU-18
BK-18 BK-18 B A519-PJ5 GN - 14 539-JA41 BU-16 443-JA35 YL-18 443-JA35 YL-18 539-JA41 BU-16
H 604-AC26 OR- 16 BULB
YH-C3
PJ-C5
155-2269
RIDE CONT ARC SUPPR IT28 5 540-JA34 WH-16 447-JA2 PK-18 447-JA2 PK-18 200-JA19 BK-18 H
604-AC29 OR- 16 321-AC34 BR- 18 9X-4492 106-8704 449-JA1 BU-18 449-JA1 BU-18 RH TURN IND COSA
606-AC6 GY- 16 321-AC35 BR- 18 321-AC11 BR- 18 BULB 3E3370 A519-PJ7 GN - 18 1 614-JA14 PU-18 115-1748
614-AC21 PU- 18 321-AC36 BR- 18 9X-4494 YH-C2 604-YH9 OR- 16 A RH GUARD AS. 200-PJ2 BK - 18 2 14 614-JA17 PU-18
665-AC24 BR- 16 1552269 200-YH1 BK - 16 B 614-JA27 PU-16 614-JA27 PU-16 614-JA10 PU-18 H25 H25
665-AC25 BR- 16 RD-18 1 606-YH7 GY- 16 665-YH10 BR- 16 C A541-JA53 PU-16 614-JA11 PU-18
605-AC7 YL - 16 H47 BK-18 2 200-YH5 BK - 16 CONN 3 RIDE CONTROL ATCH 537-JA50 GN - 14 614-JA12 PU-18
606-AC6 GY- 16 BACKUP LAMP RH JAPAN NOTE AF COSA GAGE
614-AC21 PU- 18 H47 TURN LAMP RR RH B COSA 928 CONN 2 4Y-3448 YE-C3
614-AC22 PU- 16 614-AC10 PU- 16 107-4402 606-YH6 GY- 16 1 1556629 CONN 1
614-AC23 PU- 16 200-YH2 BK - 16 2 321-YE4 BR-18 1
YH-C5 BR-18 321-YE4 BR-18 200-YE1 BK-18 2 MATE LOC SH1 D-14
3E3364 BK-18 200-YE1 BK-18
665-AC24 BR- 16 665-AC8 BR- 16 200-YE2 BK-18 YE-C1 GA-C1 GA-C2
665-AC25 BR- 16 BULB 200-YE3 BK-18 3E3370 CONN 3 1552272 3E5179 BK BK CONN 24
YH-C1 MATING CONNECTORS 4Y-3415 604-YE6 OR-16 A 1 603-GA1 PK-16 608-GA3 GN-16 1 BK BK BK 2
1552267 LOC A-15 200-YE2 BK-18 B 2 200-GA2BK - 14 2 YL 1 LH HEAD LAMP
CBL-HH1 RD-00
RD- 604-AC26 OR-16 RH STOP TAIL COSA 928 S RD-18 A 604-YH9 OR- 16 665-YE7 BR-16 C 3 608-GA3 GN-16 603-GA1 PK-16 3 BK-18 1 1 3E-7587 COSA (LH DIP) LH ITALY HEAD LAMP
CBL-CC1 BK - 0 604-AC27 OR-16 107-4401 4 615-GA4YL - 14 615-GA4 YL - 14 4 T MATE LOC SH1 G-14 BK-18 2 BK-18 2 MATE LOC E-5 3E-7586 COSA (RH DIP)
T WH-18 C 665-YH10 BR- 16 148-4849 FRONT FRAME
604-AC28 OR-16 604-AC9 OR- 16 BULB BK-18 B 200-YH3 BK - 16 BULB BK-18 CONN 22 200-GA2 BK - 14 5 3 3 MATE LOC I-2 (928G)
POS NEG 604-AC29 OR-16 9X-4492 4Y-3415 GY-18 606-YE5 GY-16 YE-C2 6 SEAT HEATER 4 BK-18 4
MATE LOC SH1 G-15 CONN 25 VA-C1 VA-C2 CONN 30
3E3364 7 109-6681 BULB LEFT TURN CLEARANCE LAMP
AC-C1 606-YE5 GY-16 1 8 PU A RIDE CONTROL JUMPER LOAD CHECK JUMPER 3E3382 1552273 BULB 9X-4493 4Y-3580 K-C1
BATTERY A 928 SEC STEER 3E3370 YH-C4 200-YE3 BK-18 2 9 YL B 133-8143 133-8143 1 605-VA1 YL - 16 5 100-3245 BU-18 MATE LOC E-5 3E3370
115-2422 ATTACHMENT A 453-AC1 PK - 18 1552269 BULB G BK-18 CONN 2 10 BK C 2 200-VA2 BK - 14 611-VA4 PU-14 4 BU-18 RD-18 MATE LOC I-2 605-VC1 YL-16 BULB A 108-K1 RD-18 508-K6 PU-18 +
LOC (G-9) B 200-AC33 BK - 16 TURN LAMP RR RH A COSA 928 RD-18 1 606-YH8 GY- 16 4Y-3414 T PU-18 665-YE7 BR-16 11 NOTE V NOTE V 3 665-VA3 BR- 14 619-VA5 GN-14 6 RD-18 WH-18 BULB 665-VC3 BR-18 4Y-3415 B 200-K3 BK-16 509-K7 WH-18 -
NOTE C C 727-AC2 GN -18 107-4402 BK-18 2 200-YH4 BK - 16 S OR-18 604-YE6 OR-16 MATING CONNECTORS 12 MATE 4 611-VA4 PU- 14 665-VA3 BR-14 3 WH-18 BULB YL-18 100-3245 VC-C1 4Y-3417 C 135-K2 BU-16
CONN 12 BULB LOC A-15 LOC 5 605-VA1 YL-16 1 YL-18 9X-4493 BK-18 3E3382 200-VC6 BK-18 SPKR LH
CONN 23 SH1 6 2 BK-18 1 168-8772
9X-4494 SEAT TIME DELAY ALARM SW 619-VA5 GN- 14 200-VA2 BK-14 605-VC1 YL-16 MATE LOC SH1 I-10
STOP TAIL PARK LAMP RH JAPAN SHELL GND STUD OROPS G-14 BULB 2 200-VC2 BK-18 200-VC6 BK-18 VC-C2
109-6680 CONN 30 1552267
4Y-3264 9X-3465 3 200-VC7 BK-18 LH FLOOD CONN 37 RADIO
CBL-HH1 RD- 00 O'ROPS ARRANGEMENT HEATED SEAT OPTION OPTION CODE PLUGS RH HEAD LAMP 4 665-VC3 BR-18 611-VC4 PU-14 A PU-16 K-C2 135-5946
4Y-7551 3E3385
NOTE AF 3E-7587 COSA (LH DIP) 5 611-VC4 PU-14 619-VC5 GN-14 B GN-16 BULB
MATE LOC SH1 D-10 MATE LOC C-5 3E-7586 COSA (RH DIP) 6 619-VC5 GN-14 200-VC7 BK-18 C BK-16 4Y-4829 509-K7 WH-18 1 WH/BK,BN/BK LEFT SPKR -
G 109-EG24 RD- 6 COSA/ITALIAN REAR ROADING ARRANGEMENT
NOTE M
JAPAN REAR ROADING ARRANGEMENT
NOTE N TA-C1
MATE LOC H-2 RH ITALY HEAD LAMP
105-4850
CONN 30 508-K6
200-K3
PU-18
BK-16
2
3
WH/GN
BK
LEFT SPKR +
GROUND
G
1552267 WA-C1 WA-C2 135-K2 BU-16 135-K4 BU-16 4 NC ANTENNA
A 453-TA1 PK - 18 508-KA2 PU-18 3E3382 1552273 BULB 108-K1 RD-18 5 YL +B MEMORY 8E-1118
HARNESS CODE PLUG CONN 29
H48 H48 B 200-TA2 BK - 16 ARC SUPRESSOR SEC STEER 511-KA6 BR-18 KA-C1 1 606-WA1 GY- 16 5 100-3245 BULB RIGHT TURN CLEARANCE LAMP 135-K5 BU-16 6 RD + BATTERY (12V)
C 727-TA3 GN - 18 118-5597 135-KA4 BU-16 3E3388 2 200-WA2 BK - 14 611-WA4 PU-14 4 BU-18 9X-4493 4Y-3263 512-K9 GN-18 7 GY/BK,PU/BK RIGHT SPKR -
509-KA1 WH-18 1 MACHINE TYPE CONNECTOR PIN 3 614-WA3 PU- 14 619-WA5 GN-14 6 RD-18 BU-18 MATE LOC C-5 511-K8 BR-18 8 RIGHT SPKR +
CONN 12 GY/PU
MATE LOC G-14 200-TA2 BK- 16 508-KA2 PU-18 2 4 611-WA4 PU- 14 614-WA3 PU-14 3 WH-18 BULB RD-18 MATE LOC H-2 606-WC1 GY-16 BULB ANTENA
KA-C2 200-KA3 BK-16 3 CODE 1 2 3 4 5 6 7 8 5 606-WA1 GY-16 1 YL-18 9X-4493 WH-18 BULB 614-WC3 PU-18 4Y-3415
RLY SEC STEER 928 TO BATT+ 7Y3968 135-KA4 BU-16 4 6 619-WA5 GN- 14 200-WA2 BK-14 2 BK-18 YL-18 100-3245 WC-C1 4Y-3417
B+ 3E-0154 CBL-UU1 RD- 00 5 928G BK-18 3E3382 200-WC7 BK-18
8Y-8478 14 X X X O X X O O CONN 29
C444-EG9 YL- 18 D+ R 403-EG10 GN - 16 CBL-LL1 RD-00 CBL-WW1 RD- 00 6 1 606-WC1 GY-16
B- 512-KA5 GN-18 7 2 200-WC2 BK-18 200-WC6 BK-18 WC-C2 ANTENNA LEAD
8 IT28G BULB 3 1552267
ALTERNATOR 928 304-EG23 WH- 10 NOTE E TO STARTER 200-KA3 BK-16 511-KA6 BR-18 133-8137 16 O X X X O O O O 9X-3465 200-WC7 BK-18 137-8166
9W-3043 STD G S MOTOR BAT+ TERM 512-KA5 GN-18 4 614-WC3 PU-18 611-WC4 PU-14 A PU-16 RH FLOOD
155-7434 ATCH CBL-HH1 RD-
RD-00 MOTOR SEC STEER 509-KA1 WH-18 CONN 26 5 611-WC4 PU-14 619-WC5 GN-14 GN-16 4Y-7551 511-K8 BR-18
B +
CBL-PP1 BK-6

MTR BAT 101-EG25 RD- 6 117-3915 COSA/ITALY FRONT ROADING ARRANGEMENT 6 619-WC5 GN-14 200-WC6 BK-18 C BK-16 BULB 512-K9 GN-18 -
MATE LOC G-1 4Y-4829
NOTE AG CBL-EE1 RD- 4 CBL-NN1 BK-00 GROUNDED X NOTE M CONN 29
301-EG22 BU - 10

TO FRAME GND RH SPKR


MOTOR OPEN 168-8772
NOTE E O
JAPANESE FRONT ROADING ARRANGEMENT
STARTER 928 SECONDARY STEERING JAPAN RADIO ADAPTER PF-C1 NOTE N
106-8558 NOTE C NOTE J 1552269 RADIO GP
H47 H47 PF-C2 VALVE GP LH
1 976-PF1 OR-18 NOTE J
2 200-PF5 BK-18 1552269 122-1134
WH/RD-14 1 593 GN-14 ARC SUPPRESSOR LOAD CHK 976-PF2 OR-18 1 GN-18
ENG GND BK-14 2 200 BK-14 REFER TO SHT 1 LOC E-10 FOR 106-8704 200-PF6 BK-18 2 GN-18
AC CONDENSER RLY 928 HARNESS CODE PLUG LOCATION
BK- 10

MOTOR BLOWER MOTOR A 3E-5239


PG-C1 106-2721 30 PF-C3 VALVE GP RH
CBL-RR1 BK- 00

1552269 87 158 BR-14 A 1552269 122-1134


EG-C12 BK-18 1 710-PG12 GN - 18 521 YL-14 B 976-PF3 OR-18 1 GN-18
200-EG18

1552269 WH-18 2 202-PG10 BK - 18 86 85 200 BK-14 C PF-C4 200-PF7 BK-18 2 GN-18


T BK-16 1 441-EG7 OR- 18 3E3364
XMSN SPEED SNSR 928 CONN 27
WH-16 2 406-EG8 PU- 18 WH/RD-14 1 593 GN-14 1 976-PF4 OR-18
F 6V-2455
PG-C2 BK-14 2 200 BK-14 2 200-PF8 BK-18 F
T 7N9738 CONN 28
COOLANT TEMP SW SNDR 928 BK-18 1 901-PG5 WH- 18 MOTOR BLOWER MOTOR B TO FRAME
118-5144 BK-18 2 975-PG15 WH- 18 106-2721 (LOC E-4)
CONDENSER GP 928
SOL 6 928 119-8200 LOAD CHECK ATCH
EG-C8 3E-6269 NOTE AF
1552269 PG-C3
7N9738 CONTROL TUV
BK-18 1 450-EG12 YL- 18 109-6671
WH-18 2 202-EG35 BK- 18 ENG END FRAME GND BK-18 1 900-PG7 PU- 18 A/C CONDENSER GP
ENGINE SPEED SNSR 928 BK-18 2 975-PG16 WH- 18

11
12
13
14
15
21
24
6V-2455

1
2
SOL 5 928
3E-6269
ARC SUPPRESSOR AC 928 EG-C11 PG-C4

BR/BK
106-8704 1552269 7N9738

WH
WH
1 521-EG34 YL - 16 BK-18 1 755-PG6 OR- 18 ACTUATOR TUV

RD
BR

BU
BK

BK
BK
YL
YL
2 522-EG33 WH- 16 BK-18 2 975-PG17 WH- 18 109-6672

SOL 4 928 M- BK
AC PRESS SW 928 3E-6269 IP- RD
114-5333 RA-C1 PG-C5 LC-C8 VE-C1 IPS YL TACHOGRAPH
1552269 7N9738 1552273 3E3382 IP+ BR
BK-16 1 521-RA1 YL - 16 BK-18 1 754-PG3 BU - 18 605-LC4 YL - 16 1 GY- 16 GY- 16 FRONT LH TURN LAMP M+ BU YL v.Imp
NOTE A 2 3 BK-16 2 513-RA3 OR- 16 BK-18 2 975-PG18 WH- 18 200-LC24 BK - 16 2 BK - 14 BK - 18 5C-9029 BK Kl.31
1 665-LC1 BR- 16 3 BULB 9X-4493 WH Kl.15
SOL 3 928 611-LC31 PU- 14 4 GN
3E-6269 614-LC27 PU- 14 5 TUV LAMP BU
PG-C6 619-LC25 GN- 14 6 GN - 14 GN- 14 FRONT LH FLOOD LAMP 7N-5876
7N9738 BK - 18 109-7041 BU/BK
RA-C3 EG-C9 BK-18 1 CONN 30 BULB 9X-3463 WH CONN 38
H48 752-PG4 YL- 18 BK - 14
1552269 3E3364 BK-18 2 975-PG19 WH- 18 TUV LAMP LENS WH WH
521-RA1 YL - 16 1 521-EG32 YL - 16 9D-2868 BK ATCH TO C-19
522-RA2 WH- 16 2 522-EG31 WH- 16 SOL 2 928 LC-C10 BU AT LOC (SH1 I-12)
E CONN 7 3E-6269
PG-C7
1552269 GN E
976-LC14 OR - 18 1 RIDE CONTROL TUV SPEED LIMIT 928
7N9738 200-LC19 BK - 18 2 128-0204
BK-18 1 751-PG1 GN - 18 CONN 31 NOTE R
202-EG35 BK - 18
450-EG12 YL - 18

403-EG10 GN- 16
C444-EG9 YL - 18

115-EG15 RD- 10

202-EG17 BK - 18
306-EG14 GN- 18
200-EG18 BK - 10

BK-18 2 975-PG20 WH- 18


117-EG16 RD- 6
522-EG5 WH- 16
521-EG6 YL - 16

406-EG8 PU- 18
441-EG7 OR- 18

RA-C2 LC-C4
1552269 SOL 1 928 1552269
AC COMPRESSOR GP 928 GN-14 1 513-RA3 OR- 16 3E-6269 PG-C8 133-LC7 OR - 18 1 AUX POWER
3E-1906 GN-14 2 522-RA2 WH- 16 1552267 H1 200-LC18 BK - 18 2
BK-16 A 200-PG21 BK - 18
RD-16 B 417-PG13 GY- 18 CONN 32
BU-16 C 484-PG9 YL - 18
STEER PRESS SW 928
3E-6450
H49 NOTE C IDENT PART NO. CHG LOC NOTE DESCRIPTION
H49 PG-C9 HARNESS AS.
1552269
T AC 171-2316 00 A-13 CHASSIS
BK-16 1 443-PG11 YL- 18
WH-16 2 404-PG8 YL- 18 NF-C2 EG 154-5206 01 B-13 AG ENGINE
1552269 EH 150-3598 01 AG HIGH OUTPUT ALTERNATOR
T 114-NF1 RD- 18 1 FWD HORN A IT28 GA 172-2309 01 G-9 SHELL - O-ROPS ATCH
STRAP AIH 928 TC OIL TEMP SW SNDR 928 322-NF4 GY- 18 2 163-1201 JA 168-2364 02 H-7 GAGE - COSA ATCH
110-2706 104-3007
PG-C12 114-NF1 RD- 18 K 174-6491 01 G-1 J RADIO ATCH
1552269 LC-C7 NF-C1 322-NF4 GY- 18 KA 124-5314 01 G-6 J RADIO ADAPTER (JAPAN) ATCH
BK-18 1 C446-PG23 PK- 18 1552264 3E3388 NF-C3 BUCKET POSITIONER SW IT28
3E3370 LC 176-0302 00 A-5 FRONT FRAME IT28
TO ENGINE BLOCK BK-18 2 200-PG22 BK- 18 114-LC16 RD- 18 1 114-NF1 RD- 18 200-NF13 BK - 18 3E-7843
200-LC22 BK - 18 2 200-NF2 BK - 18 200-NF2 BK - 18 200-NF12 BK - 18 F766-NF10 WH- 18 A OR-18 + BATTERY NE 164-5362 00 H-3 KICKOUT (928G)
762-LC11 YL - 18 3 762-NF3 YL - 18 200-NF11 BK - 18 762-NF3 YL- 18 B BU-18 SOLENOID NF 164-4927 00 D-5 KICKOUT (IT28G)
AXLE OIL PRESS SW 928 322-LC15 GY- 18 4 322-NF4 GY- 18 200-NF13 BK - 18 C BK-18 GROUND PA 125-8232 00 I-8 AE RIDE CONTROL - 928G ATCH
126-6916 F766-LC6 WH- 16 5 F766-NF5 WH - 18
964-LC10 BU - 18 6 964-NF6 BU - 18 PF 132-1333 00 F-5 AE LOAD CHECK ATCH
761-LC12 GY- 18 7 761-NF7 GY- 18 NF-C4 FORK POSITIONER SW IT28 PG 172-0329 01 C-11 TRANSMISSION
3E3370
D EG-C10
8
F766-NF10 WH- 18 F766-NF9 WH- 18 A
3E-7843
OR-18 + BATTERY
PJ 128-0208 02 H-9 AE RIDE CONTROL - IT28G D
1552269 CONN 33 B BU-18 RA 141-9906 00 E-15 A/C
F766-NF5 WH- 18 F766-NF9 WH- 18 964-NF6 BU - 18 SOLENOID
BK-18 1 310-EG1 PU- 16 310-EG1 PU- 16 F766-NF8 WH- 18 200-NF12 BK - 18 C BK-18 GROUND TA 128-8865 01 G-9 C SECONDARY STEERING
BK-18 2 200-EG21 BK - 16 200-EG21 BK - 16 VA 136-2218 02 G-6 M FRONT LIGHTS LH (COSA)
NF-C5 VC 117-6036 02 G-4 N FRONT LIGHTS LH (JAPAN)
LIFT POSITIONER SW IT28
1552267 VE 112-7292 03 E-5 FRONT LIGHTS LH (NACD)
WH- 18
WH- 18
WH- 18
WH- 18
WH- 18
WH- 18

CBL-AA1 PU- 4 CBL-EE1 RD- 4 762-NF3 YL - 18 3E-7844


964-NF6 BU - 18 200-NF11 BK - 18 A BK-18 GROUND WA 135-6419 00 G-6 M FRONT LIGHTS RH (COSA)
AIH RELAY 928
200-PG21 BK - 18
200-PG22 BK - 18

761-NF7 GY- 18 F766-NF8 WH- 18 B OR-18 + BATTERY WC 143-2868 00 G-4 N FRONT LIGHTS RH (JAPAN)
3E-0075 761-NF7 GY- 18 C BU-18 SOLENOID WE 112-7292 03 C-5 FRONT LIGHTS RH (NACD)
975-PG17
975-PG18
975-PG19
975-PG15
975-PG16
975-PG20

XC 125-6239 02 H-11 M LICENSE LAMP (COSA)


SHUTDOWN SOL 928 301-EG22 BU - 10 XA 135-2753 00 H-10 N LICENSE LAMP (JAPAN)
155-4652 200-EG20 BK - 10 YA 135-2751 00 I-10 N REAR ROADING LH (JAPAN)
AIR INTAKE HEATER 928
159-3537 YE 143-2870 00 G-10 N REAR ROADING RH (JAPAN)
YF 136-2217 02 I-11 M REAR ROADING LH (COSA)
326-EG11 RD- 16 YH 135-4273 01 G-11 M REAR ROADING RH (COSA)
NOTE AA
308-EG3 YL - 18 WIRE AS.
2G-5298 00 F SWITCH
C446-PG23 PK- 18

NOTE X LC-C9 WE-C1


200-PG14 BK- 18
202-PG10 BK- 18
417-PG13 GY- 18
443-PG11 YL- 18
710-PG12 GN - 18

CABLE AS.
404-PG8 YL- 18

484-PG9 YL- 18
751-PG1 GN- 18
752-PG4 YL- 18
754-PG3 BU - 18
755-PG6 OR- 18
900-PG7 PU- 18
901-PG5 WH- 18

975-PG2 WH- 18

EG-C6 1552273 3E3382


1552267 606-LC3 GY- 16 1 GY- 16 GN- 14 FRONT RH FLOOD LAMP AA 128-8863 01 B-15 AIH - RLY TO HEATER ATCH
BK-16 A 483-EG4 BR- 18 483-EG4 BR- 18 200-LC23 BK - 16 2 BK - 14 BK - 14 109-7041 CC 4E-3184 00 B-15 BATT - TO BATT +
RD-16 B 614-LC29 PU- 14 3 BK - 18 BULB 9X-3463 EE 128-8862 00 B-15 AIH - RLY TO STARTER ATCH
BU-16 C 200-EG19 BK - 18 200-EG19 BK - 18 611-LC30 PU- 14 4
5 FF 130-7941 02 B-14 P BATT - TO DISCONNECT SW
BRAKE OIL PRESS SW 928 614-LC28 PU- 14
619-LC26 GN- 14 6 GN -14 GY- 16 FRONT RH TURN LAMP HH 130-7933 03 G-15 BATT + TO START SOLENOID
174-4312
BK - 18 5C-8964 LL 130-7937 00 G-9 C SEC STRG RLY TO MOTOR ATCH
CONN 29 BULB 9X-4493 NN 130-7938 02 G-9 C SEC STRG MOTOR TO GND ATCH
H1 PP 108-7882 00 F-15 AG ALT GND TO ENGINE GND
H1
ENGINE OIL PRESS SW 928 RR 138-6349 01 F-14 START GND TO FRAME GND
C 7W-1238 TT 148-8298 00 AG HI-OUTPUT ALT GND C
PG-C10
405-EG2 GY- 18 405-EG2 GY- 18 3E3388 UU 130-7935 02 G-9 C SEC STRG RLY TO BATT +
751-PG1 GN - 18 1 WW 130-7936 03 G-9 C SEC STRG RLY TO STARTER ATCH
975-PG2 WH- 18 2 CONN 20 YY 130-7939 01 A-14 P DISCONNECT SW TO FRAME GND
754-PG3 BU - 18 3 STRAP AS.
115-EG15 RD- 10 115-EG15 RD- 10 752-PG4 YL - 18 4 MATING CONNECTOR AT
117-EG16 RD- 6 117-EG16 RD- 6 901-PG5 WH- 18 5 LOC (SH1 C-15) -- 6Y-6584 00 CAB GND TO FRAME GND
202-EG17 BK - 18 202-EG13 BK - 18 H46 H46 755-PG6 OR- 18 6 -- 110-2706 00 C-15 AIH - HEATER TO GND ATCH
202-EG35 BK - 18 900-PG7 PU- 18 7 P976-LC34 BR - 18 P976-LC35 BR- 18
306-EG14 GN- 18 306-EG14 GN - 18 404-PG8 YL - 18 8 P976-LC36 BR- 18 THIS SCHEMATIC IS FOR THE 928G WHEEL LOADER
403-EG10 GN- 16 403-EG10 GN - 16 AND THE IT28G INTERGRATED TOOL CARRIER
406-EG8 PU- 18 406-EG8 PU - 18 PG-C11 779-LC33 WH- 18 779-LC37 WH- 18 LC-C6 (116-5462 CHG 04)
441-EG7 OR- 18 441-EG7 OR - 18 1552264 CONN 19 779-LC38 WH- 18 7T5957
450-EG12 YL - 18 450-EG12 YL - 18 484-PG9 YL- 18 1 507-LC9 WH- 18 1 MOTOR COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH
202-PG10 BK- 18 2 200-LC20 BK - 18 2 THE KEY AND ENGINE OFF, TRANSMISSION SHIFTER IN NEUTRAL
H49 521-EG6 YL - 16 521-EG6 YL - 16 443-PG11 YL- 18 3 780-LC32 PU - 18 780-LC39 PU- 18 AND WITH THE PARK BRAKE SET.
522-EG5 WH- 16 522-EG5 WH- 16 710-PG12 GN- 18 4 MATING CONNECTOR AT 780-LC40 PU- 18
C444-EG9 YL - 18 C444-EG9 YL - 18 417-PG13 GY- 18 5 LOC (SH1 B-15) REAR WASHER THE FOLLOWING WIRES ARE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm
6 7T-8890
200-PG14 BK- 18 506-LC8 PU - 18 506-LC8 PU- 18 944-OR AND 945-BR
200-EG18 BK - 10 200-EG18 BK - 10 C446-PG23 PK- 18 7 507-LC9 WH- 18 507-LC9 WH- 18 LC-C5
8 WIRES THAT HAVE BATTERY VOLTAGE 200-LC43 BK - 18 7T5957 E-15 NOTE A: NORMALLY OPEN BEFORE REFRIGERENT CHARGE.
WHEN THE KEY SWITCH IS OFF. 200-LC20 BK - 18 506-LC8 PU- 18 1 MOTOR
EG-C4 200-LC2 BK- 14 200-LC41 BK - 18 200-LC21 BK - 18 2 NOTE C: SECONDARY STEER SYSTEM INCLUDES:
3E5179 200-LC47 BK- 16 200-LC21 BK - 18 B-6 SH1 CONTROL (3E-5184)
WIRES THAT HAVE BATTERY VOLTAGE
310-EG1 PU - 16 1 WHEN THE KEY SWITCH IS ON. 200-LC42 BK - 18 E-9 SH1 ROCKER SW AND DASH LIGHTS (115-1560)
FRONT WASHER G-9 SH2 RELAY (3E-0154)
2 7T-8890
405-EG2 GY - 18 3 200-LC44 BK - 18 G-9 SH2 MOTOR (117-3915)
STARTING CIRCUIT. G-9 SH2 ARC SUPPRESSOR (118-5597)
308-EG3 YL - 18 4
483-EG4 BR- 18 5 LC-C1 200-LC45 BK - 18 LC-C14 ENGAGE QUICK COUPLER ARC SUPR E-13 SH2 PRIMARY PRESSURE SW (3E-6450)
522-EG5 WH- 16 6 MATING CONNECTOR AT GAUGE CIRCUIT. 3E5179 200-LC46 BK - 16 1552272 172-9200 G-9 SH2 HARNESS (132-2656)
ENGINE 521-EG6 YL - 16 7 LOC (SH1 B-15) 1 665-LC1 BR- 16 200-LC22 BK - 18 779-LC37 WH- 18 1
441-EG7 OR- 18 8 PANEL LAMP CIRCUIT. 2 200-LC2 BK - 14 200-LC23 BK - 16 200-LC41 BK - 18 2 G-9 NOTE E: ASSEMBLE TERMINALS TO STUD.
406-EG8 PU- 18 9 3 606-LC3 GY- 16 200-LC24 BK - 16 3 F-14
B CBL-CC1 BK- 0 C444-EG9 YL - 18
403-EG10 GN- 16
10
11 CONN 18
WASHER/WIPER CIRCUIT. 4
5
605-LC4
619-LC5
YL - 16
GN- 14
200-LC19
200-LC18
BK - 18
BK - 18
P976-LC35 BR - 18 4 B
H50 H50
326-EG11 RD- 16 12 HEATER AND AIR CONDITIONER CIRCUIT. 6 F766-LC6 WH - 16
7 133-LC7 OR- 18 G-2 NOTE J: RADIO TO BE INSTALLED BY DEALER. (REF 173-6532)
AC-C10 POS NEG EG-C5 8 506-LC8 PU- 18 611-LC31 PU- 14 QUICK COUPLER SOL F-8 JAPAN RADIO REQUIRES 124-5314 ADAPTER HARNESS.
CONN 6 155-2269 1552269 CONN 17 GROUND CIRCUIT. LC-C11
CBL-FF1 BK-00

9 507-LC9 WH- 18 611-LC17 PU- 14 611-LC30 PU- 14 3E-9205 SH1 I-10 REQUIRES 24/12V CONVERTER (REF 119-1733).
1 614-AC21 PU- 18 450-EG12 YL - 18 1 MATING CONNECTOR AT 10 1552272
2 200-AC32 BK - 18 BATTERY B 928 202-EG13 BK - 18 2 LOC (SH1 B-15) ENGINE CONTROL CIRCUIT. 11 780-LC32 PU - 18 614-LC29 PU- 14 200-LC43 BK - 18 3 BK-18 S-1
115-2422 H46 H46 12 779-LC33 WH - 18 614-LC13 PU- 14 614-LC27 PU- 14 779-LC38 WH- 18 4 GN-18 NOTE AH
EG-C3 TURN SIGNAL CIRCUIT. MATING CONNECTORS AT 614-LC28 PU- 14 200-LC42 BK - 18 BK-18 ABBREV COLOR
2
AC-C11 3E3364 CONN 16 LOC (SH 1 A-4) CONN 34 P976-LC36 BR- 18 1 GN-18 S-2 G-5 NOTE M: FOR COSA ROADING ONLY
CONN 5 1552269 RD RED
306-EG14 GN- 18 1 MATING CONNECTOR AT START AID CIRCUIT. 619-LC25 GN- 14 H-12
1 LC-C2 WH WHITE
BR-18 321-AC36 BR- 18 2 LOC (SH1 A-15) 619-LC5 GN- 14 619-LC26 GN- 14 H1 OR ORANGE
BK-18 2 200-AC31 BK - 18 1552264 G-4 NOTE N: FOR JAPAN ROADING ONLY
EG-C2 TRANSMISSION CONTROL CIRCUIT. YL YELLOW
1 964-LC10 BU - 18 114-LC16 RD- 18 114-LC16 RD- 18 H-10
BACKUP ALARM 928 9G4349 MATING CONNECTOR AT 2 762-LC11 YL - 18 133-LC7 OR- 18 133-LC7 OR- 18 LC-C12 DISENGAGE QUICK CPLR ARC SUPR PK PINK
123-6449 115-EG15 RD- 10 1 LOC (SH1 A-15) 3 761-LC12 GY- 18 322-LC15 GY- 18 322-LC15 GY- 18 1552269 106-8704 BK BLACK A-14 NOTE P: ATTACH DISCONNECT SW BETWEEN BATTERY AND GROUND.
DISCONNECT SW 928 ALL DASHED LINES ARE ATTACHMENTS. 4 614-LC13 PU- 14 605-LC4 YL - 16 605-LC4 YL - 16 780-LC40 PU- 18 GY GRAY
CONN 15 1 PU PURPLE
BULB 7N0718 EG-C1 CONN 35 5 976-LC14 OR- 18 606-LC3 GY- 16 606-LC3 GY- 16 200-LC44 BK - 18 2 E-1 NOTE R: ON MACHINES EQUIPED WITH TUV SPEED LIMITER,
9X-4493 AC-C12 NOTE P 9G4348 MATING CONNECTOR AT 6 322-LC15 GY- 18 665-LC1 BR- 16 665-LC1 BR- 16 DISENGAGE QUICK COUPLER SOL BR BROWN SH1 I-12 REPLACE JUMPER WITH TUV ATCH.
CONN 4 1552267 117-EG16 RD- 6 1 LOC (SH1 A-15) 7 114-LC16 RD- 18 761-LC12 GY- 18 761-LC12 GY- 18 LC-C13 152-8340 GN GREEN
1552269 BU BLUE
S RD-18 A 604-AC26 OR- 16 8 611-LC17 PU- 14 762-LC11 YL - 18 762-LC11 YL - 18 G-6 NOTE V: AUTOSHIFT CODE PLUG MUST BE CONFIGURED AS SHOWN TO ACTIVATE AN OPTION.
T WH-18 C 665-AC24 BR- 16 CONN 14 964-LC10 BU - 18 964-LC10 BU - 18 780-LC39 PU- 18 1 BK-18 G-7 SEE SPECIAL INSTRUCTIONS SEHS9615
G BK-18 B 200-AC19 BK- 18 CBL-YY1 BK - 00 200-EG21 BK - 16 LC-C3 976-LC14 OR- 18 976-LC14 OR- 18 200-LC45 BK - 18 2 BK-18
200-EG20 BK - 10 3E3364 F766-LC6 WH- 16 F766-LC6 WH- 16 SYMBOL DESCRIPTION C-14 NOTE X: CONNECTION FOR ELECTRIC FUEL PRIMING PUMP. (4Y-7035) (SCM ONLY)
RH STOP TAIL PARK LAMP A 928 200-EG19 BK - 18 1 P976-LC34 BR- 18
130-3453 200-EG18 BK - 10 2 BLADE, SPADE, RING,
200-AC30 BK - 18 H1 OR SCREW TERMINAL C-6 NOTE AA: LOCATION OF HITCH POINT
AC-C5 H50 200-AC31 BK - 18 CONN 36 CIRCUIT CONNECTED I-2
CONN 3 155-2267 FRAME GND 928 200-AC33 BK - 16 CIRCUIT NOT CONNECTED
A 604-AC29 OR- 16 200-AC32 BK - 18 ELECTRICAL CONNECTION C-4 NOTE AE: 924G Z-BAR MACHINES WITH RIDE CONTROL,
REAR STOP TAIL LAMP C 665-AC25 BR- 16 200-AC15 BK - 14 AC-C3 B-5 ATTACH HARNESS AS. 174-1802.
AC-C2 1552252 CONN 13 TO VEHICLE STRUCTURE
B 200-AC5 BK- 18 321-AC11 BR- 18 CONNECTS TO CAB GND BOSS 924G VERSALINK MACHINES WITH RIDE CONTROL,
1552269 453-AC1 PK - 18 453-AC1 PK - 18 1 LOC (SH1 A-14) INTERNAL ELECTRICAL ATTACH HARNESS AS. 171-6029 & 171-6030.
BULB T BK-16 1 442-AC3 GY- 18 604-AC9 OR- 16 727-AC2 GN- 18 2 CONNECTION TO SURFACE 924G VERSALINK MACHINES WITH LOAD CHECK,
A 9X-4493 AC-C13 WH-16 2 H47 605-AC7 YL - 16 442-AC3 GY- 18 3
FRONT FRAME
(IT28)
OF COMPONENT ATTACH HARNESS AS. 174-1803. A
CONN 2 1552269 447-AC4 PK - 18 4 CONNECTOR
606-AC6 GY- 16 T 606-AC6 GY- 16 5 ATCH WIRE, CABLE& H-8 NOTE AF: WHEN ATTACHING EITHER RIDE CONTROL OR LOAD CHECK ALSO ATTACH THE
RD-18 1
BK-18 2 200-AC20 BK- 18 HYDRAULIC TEMP SW/SNDR 928 614-AC10 PU- 16 606-AC6 GY- 16 6 MATING CONNECTOR AT COMPONENT I-8 APPROPRIATE OPTION CODE PLUG (H-7)
104-3008 665-AC8 BR- 16 605-AC7 YL - 16 7 LOC (SH1 A-15) L# CIRCUIT GROUPING G-7
RH REAR TURN LAMP 928 727-AC2 GN- 18 665-AC8 BR- 16 8 DESIGNATION F-5
3E-6466 604-AC9 OR- 16 9
STRAP AS 1

AC-C14 FUEL LEVEL SNDR 928 614-AC10 PU- 16 10 F-14 NOTE AG: WHEN USING HI-OUTPUT ALT:
6Y6584

3E3364 166-7446 321-AC11 BR- 18 11 REPLACE HARNESS EG WITH EH


BACKUP LAMP 1 321-AC35 BR- 18 442-AC3 GY- 18 12 AND CABLE PP WITH TT.
2 200-AC30 BK- 18 200-AC14 BK - 18
AC-C4 200-AC30 BK - 18 B-3 NOTE AH: ENERGIZE S-1 TO ENGAGE PINS.
CONN 1 1552269 200-AC31 BK - 18 200-AC16 BK - 10 ENERGIZE S-2 TO DISENGAGE PINS.
PK-18 1 447-AC4 PK - 18 447-AC4 PK - 18 200-AC15 BK - 14
BK-18 2 200-AC14 BK - 18 200-AC14 BK - 18 200-AC32 BK - 18 I-9 NOTE AJ: OPTIONAL INTERMITTANT WIPER SWITCH. REPLACES STD WIPER SWITCH
200-AC33 BK - 16 FRAME GND BOSS SH1 D-8

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

You might also like