International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056

Volume: 04 Issue: 06 | June -2017 www.irjet.net p-ISSN: 2395-0072

AN ANALYSIS OF MACHINING ON TITANIUM ALLOY(TI6AL4V) WITH

WEDM
Atul Kumar Dixit, Sandeep Kumar Gupta, Shweta Pandey
Mechanical Eng. Department Rungta College of Engineering & Technology Chhattisgarh
Assistant Professor, Mechanical Eng .Department Rungta College of Engineering & Technology
Chhattisgarh
Electrical Eng. Department Rungta College of Engineering & Technology Chhattisgarh
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract - There Is A Quick Development Of High Quality Defensive Layer, Atomic, Compound Vessels, Games And
Temperature Safe (HSTR) Composites, For Example, Nitra- Medicinal Applications. Having Properties ,For
Compound, Waspa-Combination, Titanium-Amalgam, Example, High Hardness, Sturdiness, Affect Quality And
Inconal, Die-Cast Steel And So Forth. Since, The Properties of Temperature Safe, The Machining Of High Quality
These Composite Materials Are High In Hardness, Sturdiness, Compounds By Traditional Strategies Is Troublesome And
And Effect Quality And Temperature Safe, In This Manner, Tedious. Among The Non-Regular Machining Forms, WEDM
The Machining Of These Materials By Moderate Strategies Is Is A Well-Suited Procedure To Machine Such Amalgams.
Truly Confounded. The Flighty Machining Procedures Are
Most Superb Coordinated To Machine Such Amalgams. This 1.1 PRINCIPAL OF WIRE EDM
Displays, A Far Reaching Study Of Different Research Works
Tending To The Machining Of HSTR Combinations Through The Spark Theory On A Wire EDM Is Essentially The Same As
Wire Electric Release Machining. Being An Exceptionally That Of The Vertical EDM Handle. In Wire EDM, The
Complex Machining Process And Having A Substantial Conductive Materials Are Machined With A Progression Of
Number Of Control Parameters Which Influence The Electrical Releases (Starts) That Are Created Between A
Essential Reaction Parameters Like MRR, Surface Harshness, Precisely Situated Moving Wire (The Terminal) And The
Geometry And So On, Numerous Calculation Devices Have Work Piece. High Recurrence Beats Of Exchanging Or Direct
Been Executed To Enhance The Procedure, And Master Current Is Released From The Wire To The Work Piece With
Frameworks Are Created For Future Forecasts. Therefore, A Little Start Hole Through And Protected Dielectric Liquid
The Present Review Is An Endeavor To Give Future Bearings (Water). Many Flashes Can Be Seen At One Time. This Is On
And An Extensive Refresh Information On Wedm Of Hstr The Grounds That Genuine Releases Can Happen More Than
Composites One Hundred Thousand Times Each Second, With release
sparkles enduring in the scope of 1/1,000,000 of a moment
Key Words: Titanium Alloys,Wedm,Literature Review or less. The volume of metal evacuated amid this short time
of start release relies on upon the coveted cutting pace and
1. INTRODUCTION the surface wrap up required. The wire terminal is typically
a spool of metal, copper or metal and zinc wire from 0.01to
WEDM is a vital machining process which is utilized to 0.014" thick.
machine complex geometric shapes where high exactness
and awesome surface complete is required. In view of its
higher procedure capacity and efficiency, WEDM can without
much of a stretch machine complex parts and accuracy
segments which are hard to be machined by customary
machining process. In this operation, the material expulsion
happens from the electrically conductive material by start of
fast and dreary start release between the crevice of the work
and instrument cathode associated in an electrical circuit.
There is no relative contact between the apparatus and the
work piece. The cathode is drenched in a fluid dielectric Fig -1: schematic diagram of wedm process
medium. These electric releases soften and vaporize minute
measures of work Material, Which Are Then Shot Out And 1.2 TITANIUM
Flushed Away By The Dielectric. WEDM Finds Broad Use In
Regions, For Example, Apparatus And Kick The Bucket Titanium Is A Solid And Light Metal And More Grounded
Making, Vehicle, Aviation, Atomic, Shuttles, Marine Car, Gas- Than Normal, Low-Carbon Steels, Yet It Is 45% Lighter. In
Turbine Motor, Military Ballistic, PC And Gadgets Businesses, Addition, Titanium Is Twice As Solid As Powerless Aluminum
And So On. Titanium Amalgams Then Again Are Propelled Compounds However Just 60% Heavier. Titanium And Its
Materials Which Discover Use In The Multi-Disciplinary Composites Are Poor Warm Conductors That Outcomes In

© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 509
 International Research Journal of Engineering and Technology (IRJET)
Volume: 04 Issue: 06 | June -2017 www.irjet.net
The Ponder Scattering Of Warm In The Meantime As
Machining Titanium And The Larger Part Of Warmth Is
Exceptional On The Toot Face And Front Line. The Alloying
Inclination Or Compound Reactivity Of Titanium Amalgams
With The Cutting Device Material Is Solid At Instrument
Operation Temperatures. This Causes Rankling, Welding, And
Spreading, Along With Quick Wear Or Cutting Apparatus
Disappointment. Titanium Compounds Indicate Warm Plastic
Unpredictability That Prompts Just A Single Of Its Kind
Uniqueness Of Chip Development Amid Machining. The Shear
Strains In The Chip Are Not Steady; Rather, They Are
Constrained To A Little Range In A Thin Band That Structures
Indented Chips. The Contact Length Between The Chip And
The Apparatus Is To A Great Degree (Short Of What 33% The
Contact Length Of Steel With A Similar Nourish Rate And
Profundity Of Cut). This Infers The High Cutting Temperature
And The High Anxiety Are At The Same Time Thought Close
To The Front Line (Inside 0.5 Mm). Indented Chips Create
Variances In The Cutting Power And This Circumstance Is
More Advanced When Α–Β Composites Are Machined. The
Constrain Of Vibration, With The High temperature, applies a
small scale exhaustion stacking on the cutting device, which is
accepted to be not entirely responsible for strict flank wears.
titanium is not effectively eroded via ocean water, and in this
manner is utilized as a part of propeller shafts, fixing and
different parts of pontoons that are presented to ocean water.
The machining of titanium and its composites is normally
cumbersome because of different characteristic properties. it
is exceptionally synthetically quick and it tends to patch to
the cutting apparatus amid machining which prompts early
disappointment of the instruments.
2. LITERATURE REVIEW
Literature Review Is A Very Concrete Part Of Any Research
Paper And Review Paper. That Section Alloy Us To Calculate
And See The Future Scope Of That Project, & Permit Us To
Get Some More Knowledge (Both Theoretically And
Practically).
Basil Et Al [4] Did A Number Of Trial Experiments To
Calculate The Machine Performance Of Grade-5 Titanium
Alloy In Wedm . Experimental Design Was Adopted In This
Work To Determine The Best Machining Parameter And Its
Optimum Condition And The Role Of Each Parameter On The
Performance Of Machining Characteristics. Although
Eighteen Experiment Data Were Taken And Put Into The
Optimization Software Analysis Have Been Done And
Mathematical Empirical Formula Have Got Which Is Show
The Predicted Response Parameter.
Atul Kumar And Dr D.K. Singh [12] Have Done Project On
Variation Of Cutting Performance With Pulse On Time, Pulse
Off Time, Open Voltage, Feed Rate Override, Wire Feed,
Servo Voltage, Wire Tension And Flushing Pressure Were
Experiment Investigated In Wire Electric Discharge
Machining Processes. Brass Wire With 0.25 Mm Diameter
And Skd 61 Alloys Steel With 10 Mm Thickness Took As Tool
And Work Materials. The Display Parameter Is Mrr And
Surface Roughness. That Project Has Been Competed By
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal
e-ISSN: 2395 -0056
p-ISSN: 2395-0072
Using Taguchi’s L18 (2*1×3*7) Orthogonal Array Under
Variable Conditions Of Parameters. Finally On The Basis Of
Output We Can Say Or Concluded That The Mrr Is Directly
Perposionally Increase To Pulse On Time And Inversely
Decrease With Pulse Off Time And Open Voltage. The Effect
Of Feed Rate Overdrive, Wire Feed, Servo Voltage, Wire
Tension And Flushing Pressure On Mrr Is Not Very
Important. Other Side In The Case Of Surface Roughness Its
Value Continuously Decrease With Increase Of Pulse Off
Time Open Voltage And Wire Feed and increases with
increase in feed rate override and servo voltage. weightage
of other parameter will not be considered because it has no
significant to analysis.
Hsieh Et Al [6] Have Been Found Wedm Characteristics Of
Tinix (X=Zr And Cr) Ternary Shape Memory Alloys. They
Analyzed Surface Roughness(Ra) Of Machined Tinix Alloys
Increased With Increase Pulse Time. They Did Number Of
Test On Specimen And On The Basis Of Experiment They
Have Concluded Hardness Of Each Work Piece Was Reported
Between 875 And 807 Hv For Tinizr And Tinicr Alloys
Respectively.
kuriakose et al [7] performed project on ti6al4v with robofil
310, 5-axis cnc wedm as experiment machine. the main
important process parameters or Controllable Factore Of
The Wire Electric Discharge Machine(Wedm) Are Time
Between Two Pulses(Ton Or Toff), Pulse Duration, Servo
Voltage, Servo Speed Variation, Wire Speed, Wire Tension
And Die-Electric Fluid Pressure(Deionized Water
Pressure).After That One Optimization Software Package Is
Used Taguchi's L18 (Orthogonal Array). The Machining
Operation Have Done Was With Zinc Coated And Uncoated
Brass Wire Of 0.25mm Diameter. Taguchi's And Anova Both
Methods Have Been Using To Find Out The Parameter Who
Is Responsible To Influence Of Process. For Better Surface
Quality The Coated Wires Were Preferred Over Than The
Place Of Uncoated Wires. The Time Between Two Pulses Is
The Most Important And The Most Sensitive Parameter That
Affect The Creation Of Layer Consisting Of Mixture. gokler et
al [8] is performed his experiment on sodic mark xi a500
edw wedm as machine tool and 1040, 2379 and 2378 steel
as work piece different materials are used in here to see
how cutting is varying and offset parameters on surface
roughness in wedm process. from the experimental data
they concluded off set parameter is not effecting surface
roughness of material and exactly same result to cutting
parameter .when the thickness will vary like increase then
feed rate will decrease. Hewidy Et Al [9] Did Their Work On
Wedm By Using Inconel 601 And Calculate Surface
Roughness By Using Response Surface Methodology
(Rsm).After It They Gave Summery Of When Peak Current
Increase Surface Roughness Will Be Increased & Other Case
When Duty Factor And Wire Tension Increase Surface
Roughness Will Decrease. Mahapatra And Patnaik [10]
Compare The Parameter Of Coated Brass Wire Electrode And
Non Coated Brass Wire Electrode On wedm machining
performance basis on their work they have concluded
| Page 510
 International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 06 | June -2017 www.irjet.net p-ISSN: 2395-0072

coated brass wire electrode is better to non coated brass [8] Gökler, M. I., & Ozanözgü, A. M. (2000). Experimental
wire electrode it can perform very effectively in higher speed Investigation Of Effects Of Cutting Parameters On Surface
and show very good surface finish compare to non coated Roughness In The Wedm Process. International Journal Of
wire electrode . Machine Tools And Manufacture, 40(13), 1831-1848.
[9] Hewidy, M. S., El-Taweel, T. A., & El-Safty, M. F. (2005).
3. CONCLUSIONS Modelling The Machining Parameters Of Wire Electrical
Discharge Machining Of Inconel 601 Using rsm. journal of
After The Far Reaching Investigation Of Writing, It Has Been materials processing technology, 169(2), 328-336.
Watched That There Exists A Plenty Of Space For Research [10] mahapatra, s. s., & patnaik, a. (2006). parametric
Under Wedm Some Of Which Are As Per The Following: optimization of wire electrical discharge machining (wedm)
Lacking Work Has Been Done On Wedm Of pure titanium process using taguchi method. journal of the brazilian
gread-5 . the pure titanium is generally utilized for heat society of mechanical sciences and engineering, 28(4), 422-
exchangers sea, reactor vessels and water piping. the 429.
machinability of titanium for wedm wishes to be considered.
[11] ghodsiyeh, d., golshan, a., hosseininezhad, n.,
since, recast layer is a standard event in edm that cause a
hashemzadeh, m., & ghodsiyeh, s. (2012). optimizing
few issues. different materials dissolve and re-harden on the
finishing process in wedming of titanium alloy (ti6al4v) by
base materials, offering ascend to surface covering in which
zinc coated brass wire based on response surface
the properties are not quite the same as those of the first
methodology. indian journal of science and technology,
material. small exertion has been accounted for regarding
5(10), 3365-3377.
the matter of the plausibility of utilizing a bizarre machining
[12] atul kumar and dr. d. k. singh, 2012. “performance
procedure, for example, wedm for machining of titanium.
analysis of wire electricdischarge machining (w-edm).”
there is a genuine require for streamlining of process
international journal of engineering research& technology
parameters utilizing wedm. there exists space for research of
(ijert) vol. 1 issue 4, june – 2012, issn: 2278-0181
the hybridization procedure in this field. another region of
research can be a few novel materials in the vein of metal BIOGRAPHIES
grid composite.
Atul Kumar Dixit
REFERENCES
Mechanical Eng Department
Rungta College Of Engineering&
[1] Ho, K. H., Newman, S. T., Rahimifard, S., & Allen, R. D.
Technology Bhilai Chhattisgarh-
(2004). State Of The Art In Wire Electrical Discharge
490023.
Machining (Wedm). International Journal Of Machine Tools
And Manufacture, 44(12), 1247-1259.
[2] Rahman, M., Wang, Z. G., & Wong, Y. S. (2006). A Review Sandeep Kumar Gupta
On High-Speed Machining Of Titanium Alloys. Jsme Int. J, Assistant Professor
49(1), 11-20. Mechanical Eng.Department
Rungta College Of Engineering&
[3] Ezugwu, E. O., & Wang, Z. M. (1997). Titanium Alloys And
Technology Bhilai Chhattisgarh-
Their Machinability—A Review. Journal Of Materials
490023.
Processing Technology, 68(3), 262-274.
[4] Basil, K., Paul, D. J., & Issac, D. J. M. (2013). Spark Gap
Optimization Of Wedm Process On Ti6al4v. International Shweta Pandey
Journal Of Engineering Science And Innovative Technology Electricl Eng. Department
(Ijesit), 2(1), 364-369. Rungta College Of Engineering&
[5] Sarkar, S., Mitra, S., & Bhattacharyya, B. Technology Bhilai Chhattisgarh-
(2006).Parametric Optimisation Of Wire Electrical Discharge 490023.
Machining Of Titanium Alloy Through An ArtificialNeural
Network Model. The International journal of advanced
manufacturing technology, 27(5-6), 501-508.
[6] hsieh, s. f., chen, s. l., lin, h. c., lin, m. h., & chiou, s. y.
(2009. the machining characteristics and shape recovery
ability of ti–ni–x (x= zr, cr) ternary shape memory alloys
using the wire electro-discharge machining. international
journal of machine tools and manufacture, 49(6), 509-514.
[7] Kuriakose, S., & Shunmugam, M. S. (2004). Characteristics
Of Wire-Electro Discharge Machined Ti6al4v Surface.
Materials Letters, 58(17), 2231-2237.

© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 511