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Product Catalogue
COMPANY
PROFILE
Tubular Screw Feeders
We specialize in design, manufacture and rectangular OR ball socket type
supply of high efficiency Screw Feeders & inlet or outlet connections with option of
Conveyors for conveying/feeding various inclination angle adjustable between
powders like Cement, Fly Ash, Micro Silica, 0–45 deg and vertical. Available in different
Ice flakes and other dry powders. These diameters to match the required capacities
screws are manufactured with state of the & lengths. Our screws are equipped with
art technology and machines imported hanger bearings, end bearings with
from Europe. application specific sealing protection, in
line drive mechanism with single or double
Salient Features stage flange mounted reduction gear box
Continuous flight welded on center pipe and TEFC 4 pole sq. cage induction motors
with variety of pitch, anti-wear coating which can be mounted either on inlet or
(For special applications) choice of cylindrical, outlet side.

Tubular Screw
Feeders/Conveyors

Vertical Screw Feeders/Conveyors


Available in different diameters like
168,219,273 7 323 mm
WAS version(without intermediate support)
for handling tricky & abrasive powders
like micro silica, GGBS, Gypsum powder
Available with MOC in MS and SS
DIA A B
O 168 AS PER AS PER
O 219 CUST. REQ CUST. REQ
O 273
O 323
Note: All dimensions are in mm

TYPE Inlet dia Outlet dia A B C D


CBS 168 O 168 O 168 160 140
AS PER
CBS 219 O 219 O 219 180 160 CUSTOMER D = A+C+B
REQUIREMENT
CBS 273 O 273 O 273 220 180
CBS 323 O 323 O 323 220 220
Tubular & Trough Screw for Ice Flakes

Specification
Available in Tubular & Trough variant
Dia168mm to 400mm
Upto 18M in One Single System Features
Hot Dip Galvanised
Special Insulation to arrest Melting of Ice
Maximum Inclination upto 30 degrees.

Successfully Installed at Multiple Nuclear Power


Plants & Heavy Infrastructure Projects across India
Trough Screw

Special Anti Wear Coating.

With customised design in terms of


diameter & length based on material
characteristic & customer needs.
Available with components for light,
medium, heavy & extra heavy duty
applications
Available with option of coarse &
fine feeding
WAS version (without intermediate
support) for handling tricky &
abrasive powders

Safety features such as limit


switch, zero speed switch provided
Also available with galvanising,
jacket/insulation option for
conveying hot & cold material
Stainless Steel Screw
Available in tubular & trough version Safety features such as limit switch,
with wide range of diameter & length zero speed switch provided
Available with option of coarse & fine Also available with jacket/insulation
feeding Mirror or matt finish option for conveying hot & cold material
WAS version (without intermediate support) MOC - SS 304,304L,316,316L OR SS 409
for handling tricky & abrasive powders
of chemical industry

Stainless Steel Screw


Screw with Safety Accessories
Eyelets for cables / Cable pipes
Cosben has introduced Eyelets that will be fitted Screw Feeder/ Conveyor during inspection checks,
at the flange for every section. These are for maintenance & servicing. This ensures that there
passing Electrical Cables. This will ensure that aren’t any mishaps or accidents while the personnel
the Electrical cables do not hang down from the is servicing the Screw Feeder / Conveyor.
screw causing a safety hazard. The switch will be fitted on the 1st inspection hatch
The Eylets are wide enough to accommodate a which is the most vulnerable point for Safety failures.
PVC Pipe if you decide to lay your cable through it.
PVC Pipes are recommended for running the Zero Speed Switch at Endbearing
cables along the Screw Feeder / Conveyor so The Zero Speed Switch at the end bearing allows an
that the cables are protected by some degree operator to know whether the screw is currently in
against the weather. operation of not by looking at the signal on his control
panel. This is useful in bigger plants where the screw
Isolation Limit Switch at the Inspection Hatch may be located away from the control cabin and out
of the Screw Feeder/ Conveyor of the line of sight of the operators
The Isolation Limit Switch, cuts off the power to the
Dust Collectors - Top & Ground Mounted
Integral part of any batching plant NOT ONLY Salient Features
to keep pollution under check BUT ALSO to Compact design with weather & bird proof
recover& recycle the dust/powder material cover, easy interchangeability, easy operating
back into the system. Available with 2 types height for maintenance as & when required.
of cleaning arrangement – air pulse jet Unique design for venting of silo capacity of
cleaning OR Vibratory cleaning in SILO TOP 25-250 Tons. Available with various filtering
mounting or ground mounted version with media suitable for different dust material.
fan, hopper and ducting (client scope) for Available Ex-stock. Easy interchangeability.
cyclic de-dusting of more than 1 silo.

Linear drawing with


Exact Dimensions

Note: All dimensions are in mm


Linear drawing with
Exact Dimensions

Dust Collector comes


with following features,
as standard supply:
Mesh at bottom ring to
ensure cartridges dont
fall in to the Silo
Metal mesh in Filter
Cartridge, gives longer life
Top Mounted Dust Collector
cover is Plastic not FRP,
making it Tougher

Note: All dimensions are in mm


Butterfly Valves & Actuators
Most commonly used device for water, and material of construction for disc with
powder/granular flow intercepting OR for options of manual or pneumatic actuators.
isolating silo from screw or rest of the Light weight die cast aluminum body in single
system, during maintenance work. or double flange version, easy to fit and
negligible maintenance. FIT IT & FORGET IT.
Salient Features
Available in variants of different diameters Available Ex-Stock. Easy interchangeability.

Linear drawing with Exact Dimensions

Single Flange Butterfly Valve


N
TYPE OA OB OC OD E F G OH Drilling S T U V Z Weight
DIN in kgs
5482 O n
CBV/S/100/CN 95 180 220 105 250 115 35 22x19 14 4 40 80 M12 50 M10 4
CBV/S/150/CN 150 200 228 163 290 115 35 22x19 14 4 40 80 M12 50 M10 5
CBV/S/200/CN 200 250 278 213 340 115 35 22x19 14 4 40 80 M12 50 M10 6.5
CBV/S/250/CN 250 300 328 263 390 115 35 22x19 14 8 40 80 M12 50 M10 7.5

CBV/S/300/CN 300 350 378 313 440 115 35 22x19 14 8 40 80 M12 50 M10 9
Note: All dimensions are in mm
Linear drawing with Exact Dimensions

Double Flange Butterfly Valve


N
OH Weight
TYPE OA OB OC E F G DIN Drilling T U V Z
5482 in kgs
O n
CBV/D/100/CN 95 180 220 250 77 35 22x19 14 4 80 M12 50 M10 4
CBV/D/150/CN 150 200 228 290 77 35 22x19 14 4 80 M12 50 M10 5
CBV/D/200/CN 200 250 278 340 77 35 22x19 14 4 80 M12 50 M10 6.5
CBV/D/250/CN 250 300 328 390 77 35 22x19 14 8 80 M12 50 M10 7.5

CBV/D/300/CN 300 350 378 440 77 35 22x19 14 8 80 M12 50 M10 9

Note: All dimensions are in mm

Exploded view of
components
Support Bracket - 1
Bush - 2
Disc - 3
Seal - 4
Upper Body - 5
Lower body - 6
Other Silo Accessories
Bin Aerators
Unique umbrella shape provides dual Salient Features
advantage of cleaning side walls of silo Made out of specially
and fluidizes the material simultaneously, developed heat resistant, high
guaranteeing uninterrupted flow of tenacity silicon rubber with
material through silo cone. stainless steel strut for inert gas
purging.
Easy Interchangeability.
Suitable to withstand temp.
Ex-stock delivery.
from -70 to 170 degree Celsius.
Comes with Stainless Steel strut,
as standard supply.

Note: All dimensions are in mm

Paddle Level Sensors


PLS-type Bin Level Indicators have been
specially developed & designed for electric
signaling by rotary action of minimum or
maximum material level inside bins,
hoppers or silos. i.e. Paddle remains
stationary till the time powder is in
contact & starts rotating no sooner
powder level goes down the paddle radius.
Salient Features
Suitable for variety of powders having bulk
density in the range of 0.6 to 2 T/M3.
Available in AC/DC voltage as per customer
request.
Ex-stock delivery
Comes with Socket for protecting the vane
as standard supply.
Note:
All dimensions are in mm

Pressure Relief Valves


Salient Features
Spring loaded design helps controlling the Vital safety component for silos to avoid
pressure in the range of +1000mm – 120mm any damage and casualties at site, while
of H20. Body material stainless steel with loading/unloading of material. Also
fiber top cover. Light weight & compact known as Breather valve, as it balances
design suitable for 25-250 Tons capacity Silo. the pressure inside the silo, breathing
the air IN or OUT based on the
Easy Interchangeability. Ex-stock delivery. requirement and safeguards the silo.

Maintenance friendly.
Electric Vibrator
Aluminum frame casting of LM6 Stress resistant Shaft of Ni-Cr Alloy Steel
Alloy, light weight and strong in design
SKF Bearings for Long life and trouble
Powder painted with Epoxy for dust and free maintenance
all weather conditions giving a high
quality finish Adjustable weights for increasing/
decreasing Centrifugal force as per
Terminal box, epoxy coated with Ceramic requirement.
terminals and non compressible cable glands Easy Interchangeability
Low loss magnetic core with windings of Class H,
insulation class F

Note: All dimensions are in mm

EMV-200-3
Adjustable speed with use of Variable
voltage frequency drive.
IP 55. Ingress protection, suitable for dusty
environment, IP66 also available on request.

EMV KW Hz RPM Fc(Kg) PHASE VOLTAGE CONN AMP


60-3 0.08 50 3000 66 3 415 Star 0.16
100-3 0.10 50 3000 98 3 415 Star 0.19
200-3 0.18 50 3000 187 3 415 Star 0.35
300-3 0.27 50 3000 321 3 415 Star 0.52
Automatic Bag Slitting Machine
The overall system comprises of :
Feed Conveyor
Bag Emptying Machine
Built-in Dust Extraction System
Empty Bag Compactor
Pneumatic Conveying system

Features :
The system can be supplied in
modular form.
General : Capacity upto 20TPH.
The Machine is a versatile automatic Saves labour.
emptying machine and earns it’s name Totally dust free operation.
owing to its ability to empty any type of Easy handling of empty bags.
bag be it paper, or HDPE of 25 - 50 kgs Space required - 9m x 3m x 6m
capacity. It is ideally suited to Indian Power requirement - 12kw approx
conditions where the raw materials in (with conveyor/machine proper/DE
bags are not properly sealed. system/empty bag compactor)

Cleanly cut bags


No threads
Negligible residual material
Dust Conditioner
Dust Conditioner is used to mix powder, sand or other There are two sprinkler nozzles
granulate materials with water in order to fix the dust. with valves to conveniently adjust
It is the most economic, advanced technology dust the water flow
processing equipment that is very easy to install.
The mixer blades are specially
The dust conditioner can mix and humidify the dust designed to mix the powder and
at the same time have a long life time
"The first part is a screw feeder,
while the second part is a mixer"

Dust Conditioner Pipe Dia : O219mm / O323mm (6mm thick)


Capacity : 20m3/hr
Material Bulk Desity : 0.6T/m3
Material Discharge : 20m3/hr
Length (C/C) : 1537mm.
Inlet size : ID 219mm
Outlet Size : Sq. 250xSq.315mm
Motor Rating : 11kw
Dust Conditioner RPM : ~144RPM
Gear Box : HSF510160C3
Gear Box Ratio : 10
Painting : High Temp. Suitable Paint (Silver)-120
Spray Nozzle, Ball Valve & Hose Fitting : 1/2"size
Internal Screw with Hard Facing
BILL OF MATERIAL DUST CONDITIONER
Sr.No. DESCRIPTION Qty.

37 Control Panel 1nos.


37 STD. Reduction Cone 1nos.
36 End Bearing Cover Box 2nos.
35 Box Type Inspection Door 2nos.
34 M8x25 Grurb Screw 2nos.
33 M18x60 Bolt with Nut, Washer & Spring Washer 4nos. Sr.No. DESCRIPTION Qty.
32 M12x40 Bolt with Nut, Washer & Spring Washer 8nos. 9 O219mm. External Pipe 1nos.
31 M10x30 Stud with Wing Nut Washer 16nos. 8 Flight with Hard Facing 1nos.
30 M10x60 Bolt with Nut, Washer & Spring Washer 3nos. 7 Internal Screw Pipe 1nos.
29 M10x50 Bolt with Nut, Washer & Spring Washer 5nos. 6 O219mm. Cylindrical Inlet 1nos.
28 M10x40 Bolt with Nut, Washer & Spring Washer 32nos. O219mm. H.S. End Bearing 1nos.
5
27 M10x30 Bolt with Washer & Spring Washer 8nos. 4 Chain Coupling 1nos.
26 O219mm. Screw Flanges for Chain Coupling Box 2nos. 3 Chain Coupling Box 1nos.
25 O219mm. External Pipe Support Plate 1nos. 2 Gear Box 1nos.
24 O219mm. H.S. End Bearing Mounting Plate 1nos. 1 Motor 1nos.
23 Splined Bush 1nos.
22 Inspection Hatch 1nos.
21 O219mm. STD. Flange 2nos.
20 SPL. Conical Reducer 1nos.
19 Paddle (with hard facing) 7nos.
18 O323mm. External Pipe Support Plate 1nos.
17 O323mm. Rectangular Outlet 1nos.
16 O323mm. STD. Flange 2nos.
15 O323mm. H.S. End Bearing Mounting Plate 1nos.
14 O323mm. H.S. End Bearing 1nos.
13 Splined Bush 1nos.
12 O323mm. Reverse Flight 1nos.
11 O323mm. External Pipe 1nos.
10 Water Nozzle Spray System 1set
Bulk Bag Unloading System
Features
Spillage free Emptying of Bags
Easy and Effective System to unload
Bulk Bags

The overall System Comprises of:-


Upper Frame
Access Door
Base Hopper with Vibrator
Filter Cloth
Accessories
Pnematic Activator
Hoist for Lifting Bags
Support Frame
Massaging Unit

Bin Activators
Bin Activators are used to get a continuous The outlet of the storage silo converges into
& regular flow of powder or granular material a small opening where material flow problems
stored in Silos and eliminate any discharge arise. Bin Activator eliminates the possibility
problems. of bridging, degradation and segregation of
The Vibrating Bin Activator has a discharge products in the silo.
cone and a vibrating motor(s) is installed at
the bottom of the storage silo. Diameter range – 600mm to 3600mm
MOC can be Mild Steel, SS304 & SS316
Micro Feeder Screw
Simple, Economical & Highly reliable dosing of
dry bulk material

Compact, Space saving dosing, Low


Maintenance, Direct Drive, Accurate
feeding of Powders and Granular Product

Internal Geometry of the Body Guarantees


Smooth flow of different materials.

O’ring sealing in the line drive ensures dust


free operation

Quick & Easy cleaning due to less number


of Components.

Built to handle Stress of Continuos


Operation

Available in Carbon Steel, Stainless


Steel 304/316
Available with VFD option

Self Venting Pressure Relief Valve with FRP Cover


Self Venting Design
No Reset required after Venting
Easy to change Set Pressure
Set Pressure: +500mm WC to 1000mm WC
Set Vaccum: 30mm WC to 120mm WC
All Spares & Components
Corporate Address:-
308, Lodha Supremus I,
Road No. 22, M.I.D.C,
Wagle Industrial Estate,
Thane 400 604
Maharashtra, INDIA.
Tel: +91 22 21583700
E : info@cosben.in
W : www.cosben.in

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