PT320 BCmanual

Innovative Measurement Electronics
PT320BC
Batching Controller
Instruction Manual
Rev. 2007/08/1
CONTENTS
Table of Contents
4.2.42 Delay hold time..........................................19
1 DESCRIPTION......................................................1 4.2.43 Material re-batch........................................19
1.1 INTRODUCTION....................................................1 4.2.44 ID code.......................................................19
1.2 DEFINITIONS.........................................................1 4.2.45 Batch production control............................20
1.3 FEATURES.............................................................2 4.2.46 Batch start method.....................................20
4.2.47 Return to normal weighing.........................20
2 SPECIFICATIONS.................................................3 4.3 FUNCTION SETTING USING RS232/RS485......21
2.1 GENERAL...............................................................3 4.3.1 Enter serial function setting mode...............21
2.2 DIGITAL SECTION.................................................3 4.3.2 Zero track delay time...................................21
2.3 ANALOGUE SECTION...........................................3 4.3.3 Zero track delta band...................................21
2.4 RS232/RS485 SERIAL OUTPUT...........................3 4.3.4 Motion detection time...................................21
2.5 BCD OUTPUT (OPTIONAL)...................................6 4.3.5 Motion detection band.................................21
2.6 ANALOGUE OUTPUT (2 OPTIONS)......................6 4.3.6 Decimal point...............................................22
3 INSTALLATION......................................................7 4.3.7 Multiplier.......................................................22
3.1 GENERAL RULES..................................................7 4.3.8 Division........................................................22
3.2 INPUT SENSITIVITY OF LOAD CELLS.................7 4.3.9 Maximum capacity.......................................22
3.3 CONNECTING THE LOAD CELL TO THE 4.3.10 RS232/RS485 baud rate............................22
INDICATOR....................................................................7 4.3.11 Zero band...................................................22
3.4 FRONT PANEL DESCRIPTION..............................8 4.3.12 Unit.............................................................23
3.5 REAR PANEL DESCRIPTION................................9 4.3.13 Zero return range.......................................23
3.6 RELAY DESCRIPTION.........................................10 4.3.14 Tolerance range.........................................23
3.6.1 Coarse and fine control................................11 4.3.15 Discharge control time delay.....................23
3.7 GENERAL NOTES................................................11 4.3.16 Tolerance check time delay.......................23
3.7.1 Errors at power on........................................11 4.3.17 Comparison inhibit time (coarse)...............23
4.3.18 Comparison inhibit time (fine)....................24
4 FUNCTION SETTING..........................................12 4.3.19 Digital filtering............................................24
4.1 OVERVIEW..........................................................12 4.3.20 Digital filtering - second stage...................24
4.2 FUNCTION DATA SETTING.................................14 4.3.21 Digital filtering - second stage range.........24
4.2.1 Zero tracking................................................14 4.3.22 Start delay time..........................................24
4.2.2 Zero track delay time...................................14 4.3.23 Enable freefall compensation....................24
4.2.3 Zero track delta band...................................14 4.3.24 Enable tolerance check.............................24
4.2.4 Motion detection time...................................14 4.3.25 BCD output rate (Option)...........................25
4.2.5 Motion detection band.................................14 4.3.26 Automatic tare enable................................25
4.2.6 Multiplier or decimal point............................14 4.3.27 Automatic zero return................................25
4.2.7 Division........................................................14 4.3.28 Tare at start operation................................25
4.2.8 Maximum capacity.......................................14 4.3.29 Start condition............................................25
4.2.9 Resolution....................................................14 4.3.30 Auto tare condition.....................................25
4.2.10 RS232/485 Baud rate................................15 4.3.31 Tare delay time...........................................25
4.2.11 Zero band...................................................15 4.3.32 Tare check counter....................................26
4.2.12 RS232/485 operating mode.......................15 4.3.33 Fine control delay......................................26
4.2.13 Unit.............................................................15 4.3.34 Fine delay timer.........................................26
4.2.14 Entering the second function setting level. 15 4.3.35 Dribble batch control (on timer).................26
4.2.15 Zero return range.......................................15 4.3.36 Dribble batch control (off timer).................26
4.2.16 Tolerance range.........................................15 4.3.37 Comparison check counter........................26
4.2.17 Discharge control time delay.....................15 4.3.38 Freefall compensation range.....................26
4.2.18 Tolerance check time delay.......................16 4.3.39 Delay hold time..........................................27
4.2.19 Comparison inhibit time (coarse control)...16 4.3.40 Material re-batch........................................27
4.2.20 Comparison inhibit time (fine control)........16 4.3.41 ID code.......................................................27
4.2.21 Digital filtering............................................16 4.3.42 Batch Control (multiple batch enable).......27
4.2.22 Digital filtering – second stage...................16 4.3.43 Start Production Method............................27
4.2.23 Digital filtering – second stage range........16
4.2.24 Start delay time..........................................16 5 CALIBRATION.....................................................28
4.2.25 Enable free fall compensation...................16 5.1 Notes....................................................................28
4.2.26 Enable tolerance check.............................17 5.1.1 General........................................................28
4.2.27 BCD output rate (Option)...........................17 5.1.2 Notes during span setting............................28
4.2.28 Automatic tare enable................................17 5.2 KEYPAD CALIBRATION.......................................28
4.2.29 Entering the third function setting level......17 5.2.1 Entering the calibration mode:.....................28
4.2.30 Automatic zero return................................17 5.2.2 Zero calibration............................................28
4.2.31 Tare at start operation................................17 5.2.3 Span calibration...........................................28
4.2.32 Start condition............................................18 5.2.4 Error codes during calibration......................28
4.2.33 Auto tare condition.....................................18 5.3 CALIBRATION USING RS232/RS485..................29
4.2.34 Tare delay time...........................................18 5.3.1 Enter serial calibration setting mode...........29
4.2.35 Tare check counter....................................18 5.3.2 Zero calibration............................................29
4.2.36 Fine control delay......................................18 5.3.3 Span calibration...........................................29
4.2.37 Fine delay time...........................................18 6 SETPOINTS........................................................30
4.2.38 Dribble batch control (on timer).................19 6.1 GENERAL.............................................................30
4.2.39 Dribble batch control (off timer).................19 6.1.1 Batching less than 4 materials.....................30
4.2.40 Comparison check counter........................19 6.2 KEYPAD SETPOINT SETUP................................30
4.2.41 Freefall compensation range.....................19 6.2.1 Entering setpoint setup................................30
CONTENTS
6.2.2 Setting material setpoints............................30 8.1 BCD DATA OUTPUT INTERFACE (OPTIONAL). .34
6.3 RS232/485 SETPOINT SETUP............................30 8.1.1 Pin description.............................................34
6.3.1 Enter serial setpoint setting mode...............31 8.1.2 BCD connector diagram..............................34
6.3.2 Final setpoint................................................31 8.2 ANALOGUE OUTPUT (OPTIONAL).....................35
6.3.3 Coarse setpoint............................................31 8.2.1 Specification.................................................35
6.3.4 Fine setpoint................................................31 8.2.2 Pin no. description.......................................35
6.3.5 Multiple batch repeat number......................31 8.2.3 Adjusting the analogue option board...........35
7 THE BATCHING OPERATION............................32 9 DIMENSIONS......................................................36
7.1 WEIGHING SYSTEM DIAGRAM..........................32
7.2 CONTROL TIMING DIAGRAM.............................33 10 APPENDIX.........................................................37
10.1 PT320BC Function default value table...............37
8 OPTIONS............................................................34
Note. Items marked (optional) are optional features that can be purchased with the PT320BC at the
time of ordering and factory installed.
PT320BC instruction manual 1
1 DESCRIPTION
1.1 INTRODUCTION
The PT320BC is one of the smallest batching controllers in the world.
Using an up to-date delta-sigma A/D converter to achieve a higher speed and higher accuracy for
batching or packing systems. It has built in RS232 as standard or RS485 can be factory preset set as a
standard feature. Multi-drop or long distance communication is possible by using RS485. Sophisticated
software has provided for different batching system applications. The PT320BC is suitable for batching
a single recipe of up to 4 materials into a single weigh hopper.
1.2 DEFINITIONS
Automatic fine setpoint correction:
Fine setpoint(new) = fine setpoint(old) - [(final setpoint–result material net value) /2]
The correction is performed at the end of each batch process. The fine setpoint
value in memory is updated after all materials are batched, and the revised fine setpoint will be used in
the next batch sequence. No correction is made if fine setpoint(new) is negative.
Fine setpoint (new) is set to “coarse – 1” if fine setpoint (new) is equal to or greater
than the coarse setpoint. Fine setpoint(new) will be set to 999 if fine setpoint(new) is greater than 999.
Dead weight:
Dead weight is the self weight of the platform or scale load carrying structure on the load cells without
the contents or items to be weighed. The output voltage of the load cell in response to the weight of the
platform is usually the zero offset.
Division:
The ratio of step width to multiplier. The value of the division can only be one of the following: 1, 2, 5.
The external count increments by the division.
Excitation voltage:
The voltage that is supplied by the indicator to the load cell.
Final setpoint:
The target weight of the material to be batched.
Free fall setpoint:

When the reading of the PT320BC is greater than or equal to the final setpoint value less the free fall
setpoint value, the fine relay contact will turn off.
Free fall value:

The average increase in reading after the coarse and fine relay contact is turned off due to the free fall
of work in process material.
Live weight:
The weight that is applied to the scale and shown on the indicator.
Load cell:
Load cell is a device that converts force to electronic voltage. A load cell consists of two parts. The first
part is a sensor that can be linearly distorted according to the force applied to it. The second part is the
strain gauge element which changes its resistance according to the distortion of the sensor.
Load cell rated output:

The output voltage from the load cell divided by the excitation voltage at load cell rated capacity. This is
usually expressed in mV/V.
Maximum capacity:
The maximum figure, ignoring decimal point, that the indicator will be calibrated to display.
Multiplier:
The multiplier determines the position of the decimal point or the number of tailing zeros added to the
internal count or reading.
For example:
If the internal reading is 234,
Multiplier Display on indicator
10 2340
1 234
.1 23.4
.01 2.34
.001 .234
.0001 .0234
Preliminary setpoint:
When the reading of the PT320BC is greater than or equal to the final setpoint value
less the preliminary setpoint value, the coarse output contact will be turned off.
Resolution:
The ratio of the maximum capacity to step width. This is usually expressed in divisions or counts.
Span:
The change of reading from the indicator in response to the change of standard
weight applied. Full span is the change when full load or maximum capacity is applied.
Step width:
The difference between two consecutive readings of the scale. Equal to the division times the multiplier.
TDC:
Time delay for discharge control. During the discharge process, the discharge control will be
deactivated 0.1 to 9.9 seconds after the gross weight has reduced to be within the zero band. Setting
range is 01to 99 (i.e. 0.1 seconds to 9.9 seconds).
TTC:
Time delay for tolerance check. During the batching process, tolerance will be checked with 0.1 to 9.9
seconds delay after the fine control is turned off. Setting range is 01 to 99 (i.e. 0.1 seconds to 9.9
seconds).
1.3 FEATURES
● Dual display-showing both gross and net weight simultaneously.
● One of the smallest batching controllers, panel size is only 96mm × 48mm.
● Weight indicator is integrated with the setpoint controller.
● Provides a complete material batching control function.
● Controls up to 4 different kinds of materials.
● All setpoints are keyed-in through the front panel keyboard and stored in internal memory.
● All setpoint values are saved during power down.
● Automatic zero tracking.
● Automatically set tare by push button.
● Automatically calculate freefall.
● Coarse feed, fine feed and free fall compensation.
● Software function setting method.
● Batch report output through RS232/RS485.
● Conversion rate up to 200 times/sec.
● Higher accuracy of weighing scale-display resolution up to 1/15000.
● RS232/RS485 input can be used to set setpoint data and system function data.
● Discharge control is provided.
● Tare check cycle is programmable by function setting.
● Temperature coefficient is less than (0.0008% of reading +0.3 digits)/C.
○ Optional analog output.
○ Optional BCD output.
○ Optional serial printer.
2 SPECIFICATIONS
2.1 GENERAL
1. Mains supply : 110VAC, 220VAC±10%, 50/60Hz
2. Power consumption : 9 VA, built in line filter
3. Operating temperature : -10ºC to 50ºC(14ºF to 122ºF)
4. Relative Humidity : 90%(non-condensing)
5. Weight : Approx 0.45 kg
2.2 DIGITAL SECTION

1. Weight display : 2 x 6 digits LED display
2. LED display : Dual display for gross and net weight
3. Display height : 13mm, 10mm
4. Annunciators : GM1, M2, M3, M4, Zero, Motion
5. Negative sign indication : “-” on the left most digit
6. Over-range indication : Displays “O.L” or “-O.L”
7. Maximum capacity : 500 to 100,000
8. Step width : 1, 2, 5, 10, 20 or 50
9. Decimal point : Displays 0, 1, 2, 3, 4 decimal places
10. Output switching capacity : open collector output max. 80V, 0.3A
Operating 5~24V, 0.3A
2.3 ANALOGUE SECTION

1. Load cell type : All strain gauge load cells
2. Load cell supply : 10VDC±5%, 150mA
3. Input sensitivity : 0.5μV/D to 200μV/D, max. 20mV input
4. Input resistance : More than 10MΩ
5. Zero point adjustment : 0.05mV to 15mV
6. Span stability : ±(8ppm of reading + 0.3 digits)/ K
7. Non-linearity : Within 0.0067% of F.S
8. Conversion method : Delta-sigma
9. Conversion rate : Up to 200 times/sec
10.Internal resolution : 1,000,000
11. Maximum display resolution : 300~10,000 divisions
12.Comparison cycle : Approx 200 times/sec
13.Dielectric strength
-Between input terminal(common/earth/each opto-coupler
output/analogue output/BCD output), for 1 min. : 500VDC
-Between power supply terminal and input
terminal(common/earth/each opto-coupler
output/analogue output/BCD output), for 1 min. : 1500VAC
2.4 RS232/RS485 SERIAL OUTPUT

1. Standard : EIA-RS232/RS485 output
2. Stream format : 7 Data bits, 1 stop bit, even parity

a) Baud rate : 2400, 4800, 9600, 19200
b) Data type : ASCII code
c) Delimiter : CR/LF
3. Communication mode
a) Command mode (PRO):
-After receiving the command word from the RS232/RS485 port, the indicator will carry out the
appropriate action.
Output Messages From the PT320BC

Commands Description
1. Z.TRACK T = 0 zero track delay time is off
2. Z.TRACK T = 1 zero track delay time is 1 sec
3. Z.TRACK D = 1 zero track delta band is 1 step width
6. MOTION 1D/S motion detection is 1 step width / sec
7. MOTION 3D/S motion detection is 3 step width / sec

8. D.P 4 multiplier is 0.0001
12. D.P 0 multiplier is 1
13. d 1 division is 1
16. MAX.CAP 500 maximum capacity is 500
17. MAX.CAP xxxxx maximum capacity is xxxxx, range of xxxxx is 500 to 100000
18. MAX.CAP 100000 maximum capacity is 100000
19. BAUD 2400 baud rate is 2400
23. Z.BAND x zero band is x%. Range of x is 1 to 10
24. UNIT kg unit is kg
25. UNIT t unit is ton
26. UNIT OFF unit off
27. CAL ZERO zero calibration is carried out
28. CAL SPAN span calibration carried out
29. M1 FINAL xxxxx the final set point for material 1 is xxxxx
33. M1 COARSE xxxx the coarse set point for material 1 is xxxx
37. M1 FINE xxx the fine set point for material 1 is xxx
41. YES no error occur or confirm true
42. NO incorrect command received or confirm false command
43. ERROR x error number x occurs during calibration
44. TARE xxxx send the value of tare. (xxxx is the current tare weight,
yyyy yyyy is the tare weight for batching)
45. ZERO xxxx send the zero correction value x step width
46. OL, NT, +0123.45kg, Reply to read inquiry, meaning of symbols below.
OL = overload
ST = stable
US = unstable
NT = net weight
GS = gross weight
CRLF = advance to the next line
47. RLY 1 Output of material1 is activated by RLY command
48. RLY D Output of discharge control is activated by RLY
49. TOL 3 tolerance range is 0.3%
50. ZERO x percentage of zero return range is x
51. TOL xx percentage of out of tolerance range is xx
52. TTC xx Time delay for tolerance check
53. TDC xx Time delay for discharge control
54. BCD xx BCD output rate
55. CIT xx Compare inhibit time (No. of batch interval)
56. FILTER xx Digital filtering
57. SDT xx Start delay time
58. EFF xx Enable free fall compensation
59. ETC xx Enable tolerance check
60. ATE xx Automatic tare enable
Input Commands to the PT320BC:

Commands Description
1. FUNC Set PT320BC to function setting mode.
2. CAL Set PT320BC to calibration mode.
3. SET Set PT320BC to setpoint setting mode
4. READ Request measured data
5. TARE What is the value of tare
6. TARE ON Set tare
7. TARE OFF Reset tare
8. ZERO What is the value of the zero offset value
9. ZERO ON Set zero offset
10. ZERO OFF Reset zero offset
11. PROG Set RS232/RS485 operation mode as command mode
12. AUTO Set RS232/RS485 operation mode as automatic mode
13. CONT Set RS232/RS485 operation mode as continuous mode
14. RLY Which output is activated by RLY command
15. RLY 1 Activate output for material 1 (output can be activated
only when PT320BC is in normal weighing mode. 1,2,3,4
represent the output for corresponding material No.
C for coarse output, F for fine output, D for discharge output,
T for out of tolerance)
16. RLF OFF Turn off any output that turned on by RLY command
17. ABO Abort production
18. ST Start production
19. KEY ON Key protection on (key function inhibit)
20. KEY OFF Key protection off (key function enable)
21.DSEL AUTO Auto mode is being used
22.DSEL GROSS Gross mode is being used
23.DSEL NET Net mode is being used
NOTE: All command must be terminated with <CR><LF>, e.g. READ command is "52, 45, 41, 44,
0D, 0A" in ASCII code.
BATCH REPORT FROM the PT320BC:

Note 1:The material net value of each material is
M1,NT,+ 19.99kg<CR><LF> stored, then it is simultaneously output only once
M1,NT,+ 20.00kg<CR><LF> after the final material net is captured.
M1,NT,+ 10.00kg<CR><LF> Note2: That the material is not output when the final
M1,NT,+ 15.00kg<CR><LF> value is set to zero.
b) Command mode (PRO):

-After all materials are batched, a "ENQ" message will send out through the RS232/RS485.
When "ACK" command is received by the PT320BC, the batch report will be sent out through
RS232/RS485. There is no report transmission if the start command is activated before the
"ACK" command is received. The No. of times a report is output is not limited, the report will be
cleared when the next production is started.
c) Continuous mode (CONT):
-The data will be transmitted constantly without any input command to the RS232/RS485 port. Also the
batch report will transmit automatically after batching is completed.
d) Automatic mode (AUTO):
-A read command is required for reading weighing data from the PT320BC. Also the batch report
will transmit automatically after batching is completed.
4. Data format
, , CR LF
STATUS 1 STATUS 2 WEIGHT DATA UNIT (KG/t)

(2 BYTES) (2 BYTES) (8 BYTES) (2 BYTES)
a) STATUS 1 : M1 = material 1, M2 = material 2, M3 = material 3, M4 = material 4
b) STATUS 2 : NT = net weight, GS = gross weight, AB = abort
c) WEIGHING DATA : A stream of eight bytes consisting of "0" to "9", negative sign "-",
positive sign "+", space " " and decimal point.
d) UNIT : kg = kilogram, t = ton
5. Schematic diagram of the serial port.
RS232 RS485
TXD RCD (-)

Computer or
other device PT320BC
RCD TXD (+)
COM
2.5 BCD OUTPUT (OPTIONAL)

1. BCD output : Parallel BCD output
2. BCD output level : 5V TTL or open collector
2.6 ANALOGUE OUTPUT (2 OPTIONS)

1. Analogue output, voltage option : 0~5V
2. Analogue output, current option : 0~20mA/4~20mA
The excitation current specification will be reduced to 120mA if the 0~20mA/4~20mA output board is
used.
NOTE: An analogue option and the BCD option cannot be used together.
3 INSTALLATION
3.1 GENERAL RULES
Do not install the PT320BC in direct sunshine, and avoid sudden temperature changes, vibration or wind.
The best environment is when the temperature is about 20C or 68ºF and the relative humidity is about
50%.
Ground the PT320BC via the power cable to the rear terminal and ensure a good ground connection. Do
not ground directly to other equipment.
Analogue input/output signals are sensitive to electrical noise. Do not bind these cables together as it
could result in cross-talk interference. Please also keep them well away from AC power cables, and keep
all cables as short as possible.
If the local AC electrical supply fluctuates by more than ±10% an AC regulator must be used in order to
stabilize the power and reduce power spikes.
3.2 INPUT SENSITIVITY OF LOAD CELLS

The input sensitivity (A) of the load cells can be calculated from the following formula:
A = (Live weight of the scale)/(Number of load cells)/(Load cell capacity)*(Load cell mV/V at capacity)
*(Excitation voltage)*(1000 for microvolts)/(Scale resolution in divisions)
Alternatively
A = (Load cell output voltage at scale capacity - load cell output voltage at dead load) × Step width /
Scale capacity
The PT320BC requires that “A” must be greater than or equal to 0.5μV/D.
Note: The maximum input voltage is 20mV. Load cells should be installed with some reserve capacity for
unexpected loading. The excitation is 10V meaning that for 3mV/V load cells the full capacity signal is 30
mV. In order not to exceed the maximum input voltage of 20 mV the load cell capacity would therefore
need to be 1.5 times the maximum operational load (dead weight + live weight). This provides a
satisfactory safety margin also.
3.3 CONNECTING THE LOAD CELL TO THE INDICATOR

The analogue output from the Load cell and the RS232/RS485 input/output signals are sensitive to
electrical noise. Do not bind these cables together as it could result in cross-talk interference. Please also
keep them well away from the AC power cables.
Load cell connections

Pin no. Signal
EXC+ Excitation+
EXC- Excitation -
SIG+ Signal +
SIG- Signal -
SHD Shield
PT320BC
EXC+
SIG+ SIG- EXC+ EXC- SHD
SIG- SIG+
EXC-
3.4 FRONT PANEL DESCRIPTION
PT320BC BATCHING CONTROLLER

1
2 M1
3 M2
ZERO
M3
MOTION
4 M4
6
ENTER MODE TARE ZERO
7 8 9 10
1. M1 annunciator : Indicates material 1 in process.

5. ZERO annunciator : Indicates zero.
6. MOTION annunciator : Indicates motion detection.
7. ENTER button : Accepts data entry.
8. MODE button : Selects the function setting mode.
9. TARE button : If motion is not being detected and discharge
relay is in off state, the tare weight will be
memorized and the indicator displays zero.
This button charges the display mode to NET
mode.
10. ZERO button : If the offset from the initially calibrated zero is
within 1% to 10% (refer to Function setting) of the
maximum capacity and no motion is being
detected, the indicator will display zero weight
by pressing this key.
3.5 REAR PANEL DESCRIPTION
TOLERANCE
DISCHARGE
EMTR COM
COARSE
TXD (+)
RXD (-)
COM
COM
FINE
M1
M2
M3
M4
+
START
SIG-
EXC-
AC
AC
SIG+
EXC+
SHIELD
EARTH
COM
CONNECTION ID SIGNAL
Top Connector
M1 Material 1 output
COARSE Coarse output
FINE Fine output
DISCHARGE Discharge output
TOLERANGE Out of tolerance output
EMTR COM Common
TXD RS232/RS485 transmission output
RXD RS232/RS485 receive input
COM Digital Ground
+ Analog output voltage (option)
COM Analog Ground
Bottom Connector
SIG+ Load cell signal +
SIG- Load cell signal -
EXC+ Load cell excitation +
EXC- Load cell excitation -
SHIELD Shielding for load cell
START Production start activate
COM Start com
EARTH Electric earth
AC AC input
AC AC input
The output capacity is 5V to 24V open collector and the max. current is 0.3A. DC operated buffer relay
should be used to isolate PT320BC from external controlled devices in order to reduce interference. Diode
should be connected in parallel with the coil of the DC operated buffer relay to suppress any spark noise
caused by contact switching.
3.6 RELAY DESCRIPTION

General relay arrangement
BUFFER RELAY GND
POWER
6V/12V/+24V SUPPLY
PT320BC
DIODE
Connection to PT320BC
M1
M1 Material 1
M2
M2 Material 2
M3
M3 Material 3
M4 (MEDIUM)
M4 Material 4
COARSE
Coarse
FINE
Fine
DISCHARGE
Discharge
TOLERANCE
Tolerance
EMTR COM.GND
6/12/24V POWER SUPPLY
-ve +ve
START
The production
COM start button
The production start button should be momentary switch and production is initiated immediately. When the
button is pushed and then released. The material contacts (M1 to M4) in the PT320BC are actuated one by
one according to the setpoint entered.
3.6.1 Coarse and fine control
The coarse and fine batching control can be implemented by the following relay logic.
M1
M1 Coarse
M2
M2 Coarse
COARSE
M3
M3 Coarse
M4
M4 Coarse
M1
M1 Fine
M2
M2 Fine
FINE M3
M3 Fine
M4
M4 Fine
+24V
24V POWER SUPPLY
In all circumstances, the buffer relays should be DC Operated and make sure that
the contact rating of buffer relays is adequate to drive the corresponding starter or
power controlling device. Diode suppressors should be connected in parallel with the
coil of every DC operated buffer relay.
If AC operated relays are needed, RC suppressors should be connected in parallel with the
relay coil. It also applies to those controlling devices that are inductive in nature. (E.G.
solenoid valves).
3.7 GENERAL NOTES

● If there has been a disruption to the power supply or disconnection the power cable, the indicator will
flag that there has been a power interruption with the display “888888”, if this display occurs at any
other time you should regard it as a warning that volatile memory (weighing event data) will have
been lost. Please allow a warm-up period to achieve thermal stability in the load cell and indicator.
Zero will drift initially. To sustain thermal stability you should keep the indicator on.
● Set and calibrate the indicator as described in the function setting, the setpoint setting and calibration
section.
● When the production start button as shown in connection for control output and input is pressed and
then released, production is immediately started and materials are batched one by one based on the
setpoints entered (i.e. from M1, M2, M3, M4).
● The display will blank and show oL when the input signal exceeds the maximum capacity by more
than 9 step widths. The display will also show the same indication is no load cell is connected or the
input voltage is too far below zero.
3.7.1 Errors at power on

The PT320BC will display LoSt if there is an error encountered during the diagnostic function at power
on. For any LoSt message other than below, return the unit to the manufacturer.
● LoSt Func :Function settings are lost or corrupted, check and set functions.
● LoSt cAL :Calibration settings are lost or corrupted, check and re-calibrate.
● LoSt Set :Setpoint settings are lost or corrupted, check and re-set.
4 FUNCTION SETTING
4.1 OVERVIEW
Enter function setting: Press and hold ENTER key, then press the MODE key, 2 seconds later, “FUNC” is
displayed, the function setting mode is selected and data can be set.
If multiplier, maximum capacity or division data is changed, enter the calibration mode to verify/perform
calibration as calibration may have altered.
Key description:
ZERO key : Selects the digit to be modified. The decimal point of the selected digit will flash
TARE key : Changes the data value of the selected digit.
MODE key : Accepts the data and moves to the next function.
ENTER key : Stores the data and returns to the weighing mode.
Note:
(1) Data setting using RS232/RS485 is possible with a serial option installed and using
a simple terminal program such as hyperterminal or seyon.
(2) If an error occurs, “ERROR X” will be output from the RS232/RS485 port.
(3) When a “check sum” error occurs or there is a function change of “max.cap”, “mult” or “step”, the
PT320BC is put into the “CAL” re-set mode (the message is automatically displayed). However the
power supply may need to be turned off/on during that state, the PT320BC will return to the
weighing mode and “CAL” mode must be entered manually.
Function setting must be within the parameters of the instrument.

• The total divisions (capacity divided by the increment or step) cannot exceed 15000.
• The minimum number of divisions is 300.
• The voltage input per division (increment, step) must not be less than the minimum input sensitivity
of 0.5μV/D.
The dual display of the PT320BC makes function setting convenient. The lower display indicates the function
being set and the upper display is used to indicate and modify the function data. An example is shown below.
PT320BC
MODE
Press “MODE” key to go to the next step.
Some data is modified by changing the selection with the TARE key. For instance select “0.5”, “1.0”,
“1.5”, “2.0”, “2.5”, “3.0”, “3.5”, “4.0”, “4.5” or “5.0”, the value will change each time the TARE key is pressed.
Press MODE to accept the selection and proceed.
Some data is modified by changing each digit, the digit is selected with the ZERO key and changed with
the TARE key. Press MODE to accept the selection and proceed.
There are 2 levels of function setting, to enter the second level press the ZERO key.
To aid setting of the PT320BC a tables below show settings of MULTIPLIER, DIVISION and MAXIMUM
CAPACITY for various capacities and increments.
MULTIPLIER d.p. 0.0001 0.001 0.01
DIVISION d 1 2 5 1 2 5 1 2 5
Increment or s tep 0.0001 0.0002 0.0005 0.001 0.002 0.005 0.01 0.02 0.05
500 0.0500 ERR ERR 0.500 ERR ERR 5.00 ERR ERR
1000 0.1000 0.1000 ERR 1.000 1.000 ERR 10.00 10.00 ERR
1200 0.1200 0.1200 ERR 1.200 1.200 ERR 12.00 12.00 ERR
1500 0.1500 0.1500 0.1500 1.500 1.500 1.500 15.00 15.00 15.00
2000 0.2000 0.2000 0.2000 2.000 2.000 2.000 20.00 20.00 20.00
2500 0.2500 0.2500 0.2500 2.500 2.500 2.500 25.00 25.00 25.00
3000 0.3000 0.3000 0.3000 3.000 3.000 3.000 30.00 30.00 30.00
MAXIMUM 4000 0.4000 0.4000 0.4000 4.000 4.000 4.000 40.00 40.00 40.00
CAPACITY 5000 0.5000 0.5000 0.5000 5.000 5.000 5.000 50.00 50.00 50.00
cAPA 6000 0.6000 0.6000 0.6000 6.000 6.000 6.000 60.00 60.00 60.00
8000 0.8000 0.8000 0.8000 8.000 8.000 8.000 80.00 80.00 80.00
10000 1.0000 1.0000 1.0000 10.000 10.000 10.000 100.00 100.00 100.00
12000 1.2000 1.2000 1.2000 12.000 12.000 12.000 120.00 120.00 120.00
15000 1.5000 1.5000 1.5000 15.000 15.000 15.000 150.00 150.00 150.00
20000 ERR 2.0000 2.0000 ERR 20.000 20.000 ERR 200.00 200.00
25000 ERR 2.5000 2.5000 ERR 25.000 25.000 ERR 250.00 250.00
30000 ERR 3.0000 3.0000 ERR 30.000 30.000 ERR 300.00 300.00
40000 ERR ERR 4.0000 ERR ERR 40.000 ERR ERR 400.00
80000 ERR ERR ERR ERR ERR ERR ERR ERR ERR
100000 ERR ERR ERR ERR ERR ERR ERR ERR ERR
MULTIPLIER d.p. 0.1 1 10

DIVISION d 1 2 5 1 2 5 1 2 5
Increment or s tep 0.1 0.2 0.5 1 2 5 10 20 50

500 50.0 ERR ERR 500 ERR ERR ERR ERR ERR
1000 100.0 100.0 ERR 1000 1000 ERR ERR ERR ERR
1200 120.0 120.0 ERR 1200 1200 ERR ERR ERR ERR
1500 150.0 150.0 150.0 1500 1500 1500 ERR ERR ERR
2000 200.0 200.0 200.0 2000 2000 2000 ERR ERR ERR
2500 250.0 250.0 250.0 2500 2500 2500 ERR ERR ERR
3000 300.0 300.0 300.0 3000 3000 3000 3000 ERR ERR
MAXIMUM 4000 400 .0 400.0 400.0 4000 4000 4000 4000 ERR ERR
CAPACITY 5000 500 .0 500.0 500.0 5000 5000 5000 5000 ERR ERR
cAPA 6000 600 .0 600.0 600.0 6000 6000 6000 6000 6000 ERR
8000 800.0 800.0 800.0 8000 8000 8000 8000 8000 ERR
10000 1000.0 1000.0 1000.0 10000 10000 10000 10000 10000 ERR
12000 1200.0 1200.0 1200.0 12000 12000 12000 12000 12000 ERR
15000 1500.0 1500.0 1500.0 15000 15000 15000 15000 15000 15000
20000 ERR 2000.0 2000.0 ERR 20000 20000 20000 20000 20000
25000 ERR 2500.0 2500.0 ERR 25000 25000 25000 25000 25000
30000 ERR 3000.0 3000.0 ERR 30000 30000 30000 30000 30000
40000 ERR ERR 4000.0 ERR ERR 40000 40000 40000 40000
50000 ERR ERR 5000.0 ERR ERR 50000 50000 50000 50000
60000 ERR ERR 6000.0 ERR ERR 60000 60000 60000 60000
80000 ERR ERR ERR ERR ERR ERR 80000 80000 80000
100000 ERR ERR ERR ERR ERR ERR ### ### ###
4.2 FUNCTION DATA SETTING

Entering the data setting mode:
• Press and hold the ENTER key, then press the MODE key, 2 seconds later, “FUNC” displays.
• Press MODE to move to the next setting.
• To exit the setting mode press ENTER.
Setting data:
Data level selection is performed with the ZERO key.
• Continue pressing TARE until the desired selection appears.
• The MODE key accepts the setting and moves on to the next function.
• If no change is required press the MODE key to move to the next function.
• To save the data AND EXIT press ENTER.
4.2.1 Zero tracking

Zero tracking requires 2 parameters, the zero delta band and the zero delay time. When the ZERO key is
pressed the PT320BC will track the reading to zero if the reading is within the delta band for a period greater
or equal to the delay time.
4.2.2 Zero track delay time

While tr-t is shown in the lower display select select the delay in seconds from “0.5”, “1.0”, “1.5”, “2.0”,
“2.5”, “3.0”, “3.5”, “4.0”, “4.5” or “5.0” shown in the upper display with the TARE key, press MODE to continue,
ENTER to save and exit.
4.2.3 Zero track delta band

While tr-d is shown in the lower display select select the step width from “0.5”, “1.0”, “1.5”, “2.0”, “2.5”,
“3.0”, “3.5”, “4.0”, “4.5” or “5.0” shown in the upper display with the TARE key, press MODE to continue,
ENTER to save and exit.
4.2.4 Motion detection time

While Mo-t is shown in the lower display select the change period in seconds within which the motion
detection band is examined to determine if the reading is stable. Select from “1”, “2” or “off” shown in the
upper display with the TARE key, press MODE to continue, ENTER to save and exit. Off means motion
detection is disabled.
4.2.5 Motion detection band

While Mo-d is shown in the lower display select the motion detection step width of “1”, “2”, “5” or “10” shown
in the upper display with the TARE key, press MODE to continue, ENTER to save and exit. The motion
annunciator will illuminate as long as the reading changes by the selected step width within the selected
motion detection time. For example if Mo-t =2 and Mo-d =5 then the motion annunciator will be lit if the
reading changes by equal to or more than 5 steps in 2 seconds.
4.2.6 Multiplier or decimal point

While d.p is shown in the lower display select the desired position of the decimal point from “ oooo0”,
“oooooo”, “ooooo.o”, “oooo.oo”, “ooo.ooo”, “oo.oooo”, shown in the upper display with the TARE key,
press MODE to continue, ENTER to save and exit.
4.2.7 Division
While d is shown in the lower display select the desired division from “1”, “2” or “5” shown in the upper
display with the TARE key, press MODE to continue, ENTER to save and exit.
Step width = division × multiplier
4.2.8 Maximum capacity

While cAPA is shown in the lower display select the desired capacity from “500” to “100000” shown in the
upper display with the TARE key, press MODE to continue, ENTER to save and exit. The capacities are
shown in the tables on page 13.
4.2.9 Resolution
The resolution (Step width / Maximum capacity) must be between 1/300 and 1/15000. The Multiplier, Division
and Maximum capacity must be chosen so that this condition is met. The tables on page 13 can be used to
assist these settings.
4.2.10 RS232/485 Baud rate

While bAud is shown in the lower display select the desired baud rate from “2400”, “4800”, “9600”, “19200”
shown in the upper display with the TARE key, press MODE to continue, ENTER to save and exit.
4.2.11 Zero band

While zEro b is shown in the lower display select the desired zero band from “1” to “100” shown in the
upper display with the TARE key, press MODE to continue, ENTER to save and exit. 1 represents 0.1% and
100 represents 10%. If the final weight is 100kg and zero band is set to 1%, the discharge signal will be
deactivated when the gross weight is less then 1% of the final weight.
4.2.12 RS232/485 operating mode

While rS-- is shown in the lower display select the desired operation mode from “ cont”, “pro”, “auto”
“cont” : Continuous mode. Weighing data will be sent without any command input. After batching is
completed, the batching report will be sent also without any command.
“pro” : Program Mode. After receiving a “ read ” command, the PT320BC sends out the weighing
data. After batching is completed, the PT320BC sends out an “ENQ” (i.e. “05” in ASCII code). If the “ACK”
command is received before the next production is activated , then the PT320BC sends out the batching
report . The No. of times of report is output is not limited, the report will be cleared when next production is
started.
“auto”: Automatic Mode. After receiving a “READ” command, the PT320BC sends out the weighing
data. After batching is completed, the PT320BC sends out the batching report without any command input.
4.2.13 Unit
While unit is shown in the lower display select the desired units from “-9”, “t”, “oFF” shown in the upper
display with the TARE key, press MODE to continue, ENTER to save and exit. “ -9” = “kg”.
4.2.14 Entering the second function setting level

Press ZERO to enter the second level of function setting.
4.2.15 Zero return range

While zEro r is shown in the lower display select the desired zero offset cancellation allowable from “1” to
“100” shown in the upper display with the TARE key, press MODE to continue, ENTER to save and exit. 1 =
1%, 100 = 100%. This is the maximum amount of zero offset that can be suppressed (returned to zero) by a
press of the ZERO key.
4.2.16 Tolerance range

While tol is shown in the lower display select the
desired tolerance from “0.1” to “9.9” shown in the upper Tolerance Check
display with the TARE key, press MODE to continue, Weight Free Tolerance
ENTER to save and exit. This is in % of the final weight. Fall range
Fine
Discharge
Start
Time
4.2.17 Discharge control time delay

While tdc is shown in the lower display select the
desired time delay from “0.1” to “9.9” shown in the upper Tolerance Check
Weight
display with the TARE key, press MODE to continue, Free
ENTER to save and exit. This is in seconds. For discharge Fall
Fine Discharge
control this is the time delay after the gross weight has Start
reached the zero band during discharge, at which point
the discharge control output will be deactivated. Zero band
Time
tdc
4.2.18 Tolerance check time delay

While ttc is shown in the lower display select the Weight Tolerance Check
desired time delay from “0.1” to “9.9” shown in the upper Free
display with the TARE key, press MODE to continue, Fall
Fine
ENTER to save and exit. This is in seconds. The final
weight will be checked to see if it is within tolerance after Discharge
Start
a valid “Enable tolerance check” signal and the tolerance
check time delay period has passed.
TTC
Time
4.2.19 Comparison inhibit time (coarse control)
While cIt.c is shown in the lower display select the
desired inhibit time from “0.1” to “9.9” shown in the upper Weight
display with the TARE key, press MODE to continue, Coarse control
is deactivated
ENTER to save and exit. This is in seconds. When the
feed gate is opened or closed the weight can vary
considerably and may cause an invalid control signal. Start
The comparison inhibit time delays the start of weight
comparison and will result in better accuracy and stability. Time
CIT.C
4.2.20 Comparison inhibit time (fine control)
While cIt.f is shown in the lower display select the
desired inhibit time from “0.1” to “9.9” shown in the upper Weight
display with the TARE key, press MODE to continue, Fine control is
deactivated
ENTER to save and exit. This is in seconds. When the
feed gate is opened or closed the weight can vary
considerably and may cause an invalid control signal. Start
The comparison inhibit time delays the start of weight
comparison and will result in better accuracy and stability. CIT.F
Time
4.2.21 Digital filtering

While d.FLtr is shown in the lower display select the desired digital filter setting from “0”, “2”, “4”, “8”, “16”,
“32”, “64”, “128” or “256” shown in the upper display with the TARE key, press MODE to continue, ENTER to
save and exit. The higher the number the more readings are averaged and the slower the PT320BC will
respond to a rapid change. The weighting hopper may vibrate due to its resonant frequency and external
vibration. This may cause the indication to show an unstable reading. If the reading varies a lot, select a
higher filter value, otherwise select a lower value.
4.2.22 Digital filtering – second stage

While 2.d.F. is shown in the lower display enable or disable the second stage digital filter with “0” or “1” shown
in the upper display with the TARE key, press MODE to continue, ENTER to save and exit. “0” disables the
second stage filter, “1” enables the filter.
4.2.23 Digital filtering – second stage range

This setting will only show if the second stage digital filter is enabled. While d.F.r is shown in the lower
display select the desired digital filter setting from “1” to “99” shown in the upper display with the TARE key,
press MODE to continue, ENTER to save and exit. The second stage digital filter will be active when motion
detection is within the range set here, and inactive otherwise.
4.2.24 Start delay time

While Sdt is shown in the lower display select the desired start delay time from “0.0” to “9.9” shown in the
upper display with the TARE key, press MODE to continue, ENTER to save and exit. This is in seconds. It is
the time difference between the start input activation and actual batching process. When the discharge
gate is closed, it may cause the weighing hopper to vibrate. The “start delay time” is used to ensure that the
discharge gate is closed and the weighing hopper is stable before the start of the next batch.
4.2.25 Enable free fall compensation

While EFF is shown in the lower display select the desired number of batches for which free fall
compensation will be allowed, from “0” to “99” shown in the upper display with the TARE key, press MODE to
continue, ENTER to save and exit. 0 = no free fall compensation. 1~99, free fall compensation will be applied
every 1~99 sequences of batching. When free fall compensation is active, the amount of free fall
compensation is automatically calculated and applied to the fine feed, turning fine feed off at the appropriate
time.
4.2.26 Enable tolerance check

While Etc is shown in the lower display select the desired number of batches for which tolerance checking
will be allowed, from “0” to “99” shown in the upper display with the TARE key, press MODE to continue,
ENTER to save and exit. 0 = no tolerance checking. 1~99, tolerance checking will be applied every 1~99
sequences of batching.
4.2.27 BCD output rate (Option)

While Bcd.r is shown in the lower display select the desired BCD data output rate from “15/sec”, “50/sec”,
“100/sec” or “200/sec” shown in the upper display with the TARE key, press MODE to continue, ENTER to
save and exit.
4.2.28 Automatic tare enable

While AtE is shown in the lower display enable or disable automatic tare with “0” to “99” shown in the upper
display with the TARE key, press MODE to continue, ENTER to save and exit. If ATE = “0” the tare value set
for the first production run will be used for all batches until power down, ATE = “1”~”99” enables automatic
updating of the tare value every 1~99 batching sequences.
4.2.29 Entering the third function setting level

Press ZERO to enter the third level of function setting.
4.2.30 Automatic zero return

While Azr is shown in the lower display enable or disable automatic zero return with “0” or “1” shown in the
upper display with the TARE key, press MODE to continue, ENTER to save and exit. If AZR = “0” automatic
zero return is disabled, ATE = “1” enables automatic zero return.
4.2.31 Tare at start operation

While Sto is shown in the lower display enable or disable tare at start with “0” or “1” shown in the upper
display with the TARE key, press MODE to continue, ENTER to save and exit. If Sto = “0” tare is not carried
out at the first batch after power on, Sto = “1” tare is carried out at the first batch after power on.
The following table shows the relationship for ATE and STO.
STO=0, ATE=1 STO=0, ATE=2 STO=1, ATE=2
BATCH TARE BATCH TARE BATCH TARE
1 times
st
No 1 times
st
No 1 times
st
Yes
2 times
nd
Yes 2 times
nd
No 2 times
nd
No
3 times
rd
Yes 3 times
rd
Yes 3 times
rd
Yes
4th times Yes 4th times No 4th times No
5 times
th
Yes 5 times
th
Yes 5 times
th
Yes
6 times
th
Yes 6 times
th
No 6 times
th
No
End of batch cycle. End of batch cycle. End of batch cycle. Restart
Restart operation when Restart operation when operation when power is
power is not turned off. power is not turned off. not turned off.
BATCH TARE BATCH TARE BATCH TARE

1 times
st
Yes 1 times
st
Yes 1 times
st
Yes
2nd times Yes 2nd times No 2nd times No
3 times
rd
Yes 3 times
rd
Yes 3 times
rd
Yes
STO=1, ATE=0
BATCH TARE
1st times Yes
2nd times No
3rd times No
If STO and ATE are equal to 0, then the tare weight is equal to 0 and the tare operation is not carried out.
4.2.32 Start condition

While Stc is shown in the lower display select the desired start condition, from “0” to “3” shown in the upper
display with the TARE key, press MODE to continue, ENTER to save and exit.
0 = Start at all times besides during batching, setpoint setting, function setting, calibration.
1 = Start at all times when Net is within zero range.
2 = Start at all times when Gross is within zero range.
3 = Start at all times when Gross within zero range and production is not in progress.
4.2.33 Auto tare condition

While atc is shown in the lower display set the condition for auto tare with “0” or “1” shown in the upper
display with the TARE key, press MODE to continue, ENTER to save and exit. If Atc = “0” tare is executed
regardless of the value, Atc = “1” tare is carried out if the gross weight is within the zero range.
4.2.34 Tare delay time

While tdt is shown in the lower display select the desired tare delay time from “0.0” to “9.9” shown in the
upper display with the TARE key, press MODE to continue, ENTER to save and exit. This is in seconds. This
delay will ensure the weight is stable during taring of the scale and should be set if ATE is enabled. The TDT
parameter will be invalid if no tare is accepted.
4.2.35 Tare check counter

While tcc is shown in the lower display set the number of averages used for automatic tare with “1” to “99”
shown in the upper display with the TARE key, press MODE to continue, ENTER to save and exit. 1 = no
averages (instantaneous value), 2~99 = number of samples averaged for the tare check operation. This
averaging is only effective during a batching procedure, in normal weighing mode, pressing the “TARE” key
or receiving a “TARE” command from the RS232/RS485 interface, the tare value will not be averaged.
4.2.36 Fine control delay

While Fcd is shown in the lower display set the fine control delay with “0” to “100” shown in the upper display
with the TARE key, press MODE to continue, ENTER to save and exit.
0 = No delay, coarse and fine output are turned on simultaneously.
1~99 = Fine output is turned on after coarse output is turned on at the condition
net value >= (final value – coarse value) ×FCD / 100.
100 = Fine output is turned on when coarse output is completed.
4.2.37 Fine delay time

While Fdt is shown in the lower display select the desired fine delay time from “0.0” to “9.9” shown in the
upper display with the TARE key, press MODE to continue, ENTER to save and exit. This is in seconds.
(1) When the coarse output is turned on and the fine control delay time has passed, the fine output will be
turned on after delay a period of time(FDT). This parameter is not effective during a re-batch process.
COARSE
FCD
FINE
FDT
(2) Fine control delay is completed after the coarse output is turned off.(FCD=100).
i) FDT is valid when dribble control is not effective.
ii) FDT will be set to 0 when dribble control is effective.
COARSE
FINE
(no dribble control)
FINE
(dribble control)
FCD
FDT
4.2.38 Dribble batch control (on timer)

While dri.on is shown in the lower display select the desired dribble on time from “0.0” to “9.9” shown in the
upper display with the TARE key, press MODE to continue, ENTER to save and exit. This is in seconds. 0.0 =
no dribble control. Dribble control switches the fine feed on and off to provide fine flow control and avoid over
shooting the final weight.
4.2.39 Dribble batch control (off timer)

While dri.oFF is shown in the lower display select the desired dribble off time from “0.0” to “9.9” shown in
the upper display with the TARE key, press MODE to continue, ENTER to save and exit. This is in seconds.
0.0 = no dribble control. 0.1~9.9 = The dribble control “OFF” time is 0.1~9.9 seconds.
The dribble control is invalid if the net value < (final value – fine value).
COARSE
FINE
driOFF driON
The dribble control will be activated after the coarse feed is turned off.
The dribble control will be activated when the net value is within final value less coarse value and tolerance
range. The dribble control will be deactivated at re-batch.
4.2.40 Comparison check counter

While ccc is shown in the lower display set the number of averages used for setpoint comparison with “1” to
“99” shown in the upper display with the TARE key, press MODE to continue, ENTER to save and exit.
1 = no averages (instantaneous value), 2~99 = number of samples averaged for setpoint comparison.
The net value will be averaged when the net value is >= (coarse value / coarse comparison), then this
averaged value is compared with the “coarse / fine” value .
The coarse/fine output will be turned off when the average net value is >= to the “coarse / fine” value.
Note: This parameter will be invalid during the comparison inhibit time.
4.2.41 Freefall compensation range

While FFr is shown in the lower display select the desired freefall compensation range from “0” to “999”
0 = Free fall compensation will be carried out automatically regardless the net value
1~999 = Free fall compensation will be carried out automatically if the value is within the free fall
compensation range.
If the absolute value of the “Final” less net value is within the free fall compensation
range, the fine setpoint compensation will be carried out automatically. When the fine control is deactivated,
the net compensation will be carried out. When EFF (enable free fall compensation) is equal to 1~xx, it
means free fall compensation will be carried out every 1 or xx batching sequences, as set.
4.2.42 Delay hold time

While dHt is shown in the lower display select the desired delay hold time from “0.0” to “9.9” shown in the
upper display with the TARE key, press MODE to continue, ENTER to save and exit. This is in seconds. 0.0 =
no hold time, 0.1~9.9 is the net weight hold time.
4.2.43 Material re-batch

While rEb is shown in the lower display disable or enable re-batch with “0” or “1” shown in the upper display
with the TARE key, press MODE to continue, ENTER to save and exit. If rEb = “0” rebatch is disabled, rEb =
“1” enables re-batch.
4.2.44 ID code
While Id.no is shown in the lower display select the desired ID number “00” to “99” shown in the upper
display with the TARE key, press MODE to continue, ENTER to save and exit. This is the RS485 unit address
code. If Id.no = 00 unit addresses are disabled (an address is not used, as for RS232).
4.2.45 Batch production control

While cnt.En is shown in the lower display enable multiple batch production by using the TARE key to select
"1" or “0” to disable multiple batch production and the MODE key to continue. When cnt.En=1 an additional
parameter (b.no) will be enabled in the set point setting menu to select the number of times the batch will be
automatically dispensed each time the batching is commenced with START. For example, if you have a batch
final weight set for 1500kg, cnt.En=1 and b.no=4, when you press the start button 6t (4x1500) will be
batched. This is convenient for instance if you want to batch 6m 3 of concrete using a 1.5m3 batching plant.
4.2.46 Batch start method

While inPUt is shown in the lower display select the desired batch start method as shown in the upper
display with the TARE key, press MODE to continue, ENTER to save and exit. The selections possible are;
Select “ST”:
• Short circuiting the rear terminals ‘START’ and ‘COM’ of the PT320BC will start production.
• Transmitting the the command ‘ST’ through the serial communications port will start production.
Select “ST.HOLD”:
• Short circuiting the rear terminals ‘START’ and ‘COM’ of the PT320BC will start production. If during
production the rear terminals ‘START’ and ‘COM’ are short circuited again production will be paused
(material feeds closed) and when the rear terminals ‘START’ and ‘COM’ are again open circuited
production will resume.
Select“ST-DIS” :
• Short circuiting then opening the rear terminals ‘START’ and ‘COM’ of the PT320BC will start
production. If the ‘START’ and ‘COM’ terminals are again short circuited only discharge of the batch
will be prevented. When the ‘START’ and ‘COM’ terminals are subsequently opened, the batch will be
discharged. This is very convenient to pre-batch while waiting for a truck to arrive.
4.2.47 Return to normal weighing

Press ENTER to return to normal weighing.
Note: When maximum capacity, division or multiplier is changed, the system must perform calibration again.
The gross display of the PT320BC will show “CAL” and wait for a calibration command. After calibration is
performed, set setpoint function setting is required. The gross display will show “ SEt” and wait for setting
commands.
4.3 FUNCTION SETTING USING RS232/RS485

Function setting can be conveniently performed by using RS232/RS485 during normal weighing mode.
Refer to the section on RS232/RS485 for connection diagrams.
From the RS232 port, input a command “FUNC<CR><LF>”, the display will show “FUNC” throughout
the function setting mode.
From the RS485 port, input a command “<ENQ>IDXX<CR><LF>”, the indicator responds
“<ACK>XX<CR><LF>”, then input the command “FUNC<CR><LF>”, the gross display will show
“FUNC”. XX is the indicator ID set in function settings above.
The sequence of function setting via serial port involves sending a series of parameters followed by
<CR><LF> and receiving a subsequent response from the PT320BC. If an invalid parameter is sent
the PT320BC responds NO? <CR><LF> and a correct entry must be made or N<CR><LF> sent to
move to the next setting. When the correct parameter has been sent, sending N<CR><LF> moves to
the next function. Sending R<CR><LF> returns to normal weighing mode. Note that commands are
case sensitive.
4.3.1 Enter serial function setting mode

The PT320BC displays "FUNC" throughout the serial setting mode.
Transmit Response
(RS485)<ENQ>IDXX<CR><LF> (RS485)<ACK>XX<CR><LF>
(RS232/RS485)FUNC<CR><LF> (RS232/RS485) Z.TRACK T=[num]<CR><LF>
PT320BC displays “FUNC”
4.3.2 Zero track delay time

Transmit Response
[num]<CR><LF> Z.TRACK T=[num]<CR><LF>
Options for [num]
0 = No track 5 = 0.5 sec 10 = 1.0 sec 15 = 1.5 sec 20 = 2.0 sec
N<CR><LF> to move to the next setting. Z.TRACK D=[num]<CF><LF>
R<CR><LF> to return to normal weighing. YES
4.3.3 Zero track delta band

Transmit Response
[num]<CR><LF> Z.TRACK D=[num]<CR><LF>
Options for [num]
5, 10, 15, 20, 25, 30, 35, 40, 45, 50 (step width x 10, i.e. 15=0.5)
N<CR><LF> to move to the next setting. MOTION T=[num]<CF><LF>
4.3.4 Motion detection time

Transmit Response
[num]<CR><LF> MOTION T=[num]<CR><LF>
Options for [num]
0 = disable 1 = 1 sec. 2 = 2 sec.
N<CR><LF> to move to the next setting. MOTION D=[num]<CF><LF>
4.3.5 Motion detection band

Transmit Response
[num]<CR><LF> MOTION D=[num]<CR><LF>
Options for [num]
0 = 0 step width 2 = 2 step width 5 = 5 step width 10 = 10 step width
N<CR><LF> to move to the next setting. D.P [num]<CF><LF>
4.3.6 Decimal point

Transmit Response
[num]<CR><LF> D.P [num]<CR><LF>
Options for [num]
0 = No DP 1 = XXXX.X 2 = XXX.XX 3 = XX.XXX 3 = X.XXXX
N<CR><LF> to move to the next setting. MULT [num]<CF><LF>
4.3.7 Multiplier
(It is only possible to modify the multiplier when no decimal point is set)
Transmit Response
[num]<CR><LF> MULT [num]<CR><LF>
Options for [num] 1=1 10 = 10
N<CR><LF> to move to the next setting. d [num]<CF><LF>
4.3.8 Division
Transmit Response
[num]<CR><LF> d [num]<CR><LF>
Options for [num] 1=1 2=2 5=5
N<CR><LF> to move to the next setting. MAX.CAP [num]<CF><LF>
4.3.9 Maximum capacity

Transmit Response
[num]<CR><LF> MAX.CAP [num]<CR><LF>
Options for [num]
500 1000 1200 1500 2000 2500 3000 4000
5000 6000 8000 10000 12000 15000 20000 25000
30000 40000 50000 60000 80000 100000
N<CR><LF> to move to the next setting. BAUD [num]<CF><LF>
Note that this is the maximum displayed reading without the decimal point showing.
If there is any error in the maximum capacity, step width and multiplier, the error message “ERROR 1”
will be sent out, the PT320BC will return to the decimal point setting.
4.3.10 RS232/RS485 baud rate

Transmit Response
[num]<CR><LF> BAUD [num]<CR><LF>
Options for [num] 2400 4800 9600 19200
N<CR><LF> to move to the next setting. Z.BAND [string]<CF><LF>
4.3.11 Zero band

Transmit Response
[num]<CR><LF> Z.BAND [num]<CR><LF>
Options for [num]
1 to 100 (zero band x 10, i.e 7=0.7)
N<CR><LF> to move to the next setting. UNIT [string]<CF><LF>
4.3.12 Unit
Transmit Response
[string]<CR><LF> UNIT [string]<CR><LF>
Options for [string]
<SP>t = ton kg = kg OFF
(Note <SP> is a single space required before the t)
J<CR><LF> to move to the second setting level. Z.RANGE [num]<CF><LF>

4.3.13 Zero return range

Transmit Response
[num]<CR><LF> Z.RANGE [num]<CR><LF>
Options for [num]
1 2 3 4 5 6 7 8 9 10
(NOTE these numbers are actual % of range)
N<CR><LF> to move to the next setting. TOL RANGE [num]<CF><LF>

4.3.14 Tolerance range

Transmit Response
[num]<CR><LF> TOL RANGE [num]<CR><LF>
Options for [num]
1 to 99 (tolerance range x 10, i.e 7=0.7 steps)
N<CR><LF> to move to the next setting. TDC [NUM]<CF><LF>
4.3.15 Discharge control time delay

Transmit Response
[num]<CR><LF> TDC [num]<CR><LF>
Options for [num]
1 to 99 (time delay x 10, i.e 7=0.7s)
N<CR><LF> to move to the next setting. TTC [NUM]<CF><LF>
4.3.16 Tolerance check time delay

Transmit Response
[num]<CR><LF> TTC [num]<CR><LF>
Options for [num]
N<CR><LF> to move to the next setting. CIT.C [num]<CF><LF>
4.3.17 Comparison inhibit time (coarse)

Transmit Response
[num]<CR><LF> CIT.C [num]<CR><LF>
Options for [num]
N<CR><LF> to move to the next setting. CIT.M [num]<CF><LF>
4.3.18 Comparison inhibit time (fine)

Transmit Response
[num]<CR><LF> CIT.M [num]<CR><LF>
Options for [num]
N<CR><LF> to move to the next setting. D.FILTER [num]<CF><LF>
4.3.19 Digital filtering

Transmit Response
[num]<CR><LF> D.FILTER. [num]<CR><LF>
Options for [num] 0 to 256
N<CR><LF> to move to the next setting. 2.D.F [num]<CF><LF>
4.3.20 Digital filtering - second stage

Transmit Response
[num]<CR><LF> 2.D.F [num]<CR><LF>
Options for [num] 0 = OFF 1 = ON
N<CR><LF> to move to the next setting. D.F.R [num]<CF><LF>
4.3.21 Digital filtering - second stage range

Transmit Response
[num]<CR><LF> D.F.R [num]<CR><LF>
Options for [num] 0~99
N<CR><LF> to move to the next setting. SDT [num]<CF><LF>
4.3.22 Start delay time

Transmit Response
[num]<CR><LF> SDT [num]<CR><LF>
Options for [num] 1 to 99 (time delay x 10, i.e 7=0.7s)
N<CR><LF> to move to the next setting. EFF [num]<CF><LF>
4.3.23 Enable freefall compensation

Transmit Response
[num]<CR><LF> EFF [num]<CR><LF>
N<CR><LF> to move to the next setting. ETC [num]<CF><LF>
4.3.24 Enable tolerance check

Transmit Response
[num]<CR><LF> ETC [num]<CR><LF>
N<CR><LF> to move to the next setting. BCD RATE [num]<CF><LF>
4.3.25 BCD output rate (Option)

Transmit Response
[num]<CR><LF> BCD RATE [num]<CR><LF>
N<CR><LF> to move to the next setting. ATE [num]<CF><LF>
4.3.26 Automatic tare enable

Transmit Response
[num]<CR><LF> ATE [num]<CR><LF>
J<CR><LF> to move to the third setting level. AZR [num]<CF><LF>
4.3.27 Automatic zero return

Transmit Response
[num]<CR><LF> AZR [num]<CR><LF>
N<CR><LF> to move to the next setting. STO [num]<CF><LF>
4.3.28 Tare at start operation

Transmit Response
[num]<CR><LF> STO [num]<CR><LF>
N<CR><LF> to move to the next setting. STC [num]<CF><LF>
4.3.29 Start condition

Transmit Response
[num]<CR><LF> STC [num]<CR><LF>
Options for [num]
0= always 1 = net within zero 2 = gross within zero 3 = gross within zero, no prodn.
J<CR><LF> to move to the second setting level. ATC [num]<CF><LF>
4.3.30 Auto tare condition

Transmit Response
[num]<CR><LF> ATC [num]<CR><LF>
N<CR><LF> to move to the next setting. TDT [num]<CF><LF>
4.3.31 Tare delay time

Transmit Response
[num]<CR><LF> TDT [num]<CR><LF>
N<CR><LF> to move to the next setting. TCC [num]<CF><LF>
4.3.32 Tare check counter

Transmit Response
[num]<CR><LF> TCC [num]<CR><LF>
N<CR><LF> to move to the next setting. FCD [num]<CF><LF>
4.3.33 Fine control delay

Transmit Response
[num]<CR><LF> FCD [num]<CR><LF>
N<CR><LF> to move to the next setting. FDT [num]<CF><LF>
4.3.34 Fine delay timer

Transmit Response
[num]<CR><LF> FDT [num]<CR><LF>
N<CR><LF> to move to the next setting. DRI.ON [num]<CF><LF>
4.3.35 Dribble batch control (on timer)

Transmit Response
[num]<CR><LF> DRI.ON [num]<CR><LF>
N<CR><LF> to move to the next setting. DRI.OFF [num]<CF><LF>
4.3.36 Dribble batch control (off timer)

Transmit Response
[num]<CR><LF> DRI.OFF [num]<CR><LF>
N<CR><LF> to move to the next setting. CCC [num]<CF><LF>
4.3.37 Comparison check counter

Transmit Response
[num]<CR><LF> CCC [num]<CR><LF>
N<CR><LF> to move to the next setting. FFR [num]<CF><LF>
4.3.38 Freefall compensation range

Transmit Response
[num]<CR><LF> FFR [num]<CR><LF>
N<CR><LF> to move to the next setting. DHT [num]<CF><LF>
4.3.39 Delay hold time

Transmit Response
[num]<CR><LF> DHT [num]<CR><LF>
N<CR><LF> to move to the next setting. REb [num]<CF><LF>
4.3.40 Material re-batch

Transmit Response
[num]<CR><LF> REb [num]<CR><LF>
N<CR><LF> to move to the next setting. ID.NO. [num]<CF><LF> (only if RS485 is selected)
C.E [num]<CF><LF>
4.3.41 ID code
Transmit Response
[num]<CR><LF> ID.NO. [num]<CR><LF>
Note: When maximum capacity, division or multiplier is changed, the system must perform calibration again.
The gross display of the PT320BC will show “CAL” and wait for a calibration command. After calibration is
performed, set setpoint function setting is required. The gross display will show “ SEt” and wait for setting
commands.
4.3.42 Batch Control (multiple batch enable)

Transmit Response
[num]<CR><LF> C.E [num]<CR><LF>
Options for [num] 0= SINGLE BATCH 1=BATCH REPEATED B.NO TIMES
N<CR><LF> to move to the next setting. INP [num]<CR><LF>
4.3.43 Start Production Method

Transmit Response
[num]<CR><LF> INP [num]<CR><LF>
Options for [num] 1=ST 2=ST.HOLD 3= ST-DIS
5 CALIBRATION
5.1 Notes
5.1.1 General
● Calibration should be carried out at initial installation or when any parts of the complete weighing
system are changed, or if any drift is noted.
● Zero tracking can not be performed during calibration.
● When an error occurs, the error message will output from the RS232/RS485 port if fitted.
5.1.2 Notes during span setting

● Span setting when step width and multiplier are not set to 1. When entering the value of the known
calibration load it is necessary to enter this value with the same increments as set for the PT320BC
display of weight. For accurate calibration the known weight should then be able to be divided by the
indicator step without any remainder. This includes steps of 10, 20 and 50.
● When the multiplier is set to × 10, no right most digit can be set.
● When the multiplier, maximum capacity or step width is changed or check sum error occurs, the CAL
mode may not be able to be exited by pressing the MODE key (calibration data must be reset).
● The PT320BC will not accept a calibration setting with the motion annunciator lit as the weight value
is uncertain. If calibration is required in unstable conditions the motion detection function settings
should be made larger until the motion annunciator is no longer lit. These function settings can be
changed back to another preferred value after calibration without having to re-calibrate.
5.2 KEYPAD CALIBRATION

5.2.1 Entering the calibration mode:
● Press and hold the ENTER key, then press the TARE key, 2 seconds later, “CAL” displays.
● The PT320BC then enters the zero calibration stage and displays zEro
5.2.2 Zero calibration

● If the current zero setting is acceptable it is not necessary to re-calibrate the zero offset, press the
TARE key to skip the zero calibration procedure, and enter the span calibration stage.
● If a new zero offset is to be calibrated press the MODE key to accept the current load as 0.
5.2.3 Span calibration

● Once zero calibration is complete without error the span calibration stage is reached and the
PT320BC then displays SPAn. Press the ENTER key if only zero calibration is required and the span
calibration stage is to be skipped.
● If a new span calibration is to be set, put the known calibration weight on to the weighing platform,
use the ZERO key to move the decimal point to the digit to be set and the TARE key to set the digit
so that the reading of the indicator is the same as the value of the standard weight, press the MODE
key to perform the calibration.
● Take care to note the position of the decimal point and the division prior to entering calibration mode
as the value entered during span calibration should be in the same format as that set for display
during function setup. i.e. if the scale has been set to show “100.00” at maximum capacity and the
division is 5 then a known calibration load of 76.05 would be entered as 7605. The decimal point
does not show as it is used to indicate the digit being set.
Note: The minimum calibration load required is 100 times the step width.
5.2.4 Error codes during calibration

● ERROR 1 : Incorrect setting for multiplier, division, or maximum capacity.
● ERROR 2 : Incorrect wiring between load cell and indicator, voltage for zero value is greater than the
voltage for span value.
● ERROR 3 : Input voltage too low. The dead weight of the weighing platform may be too light to
provide the minimum input of 0.05mV. Check that the signal voltage is not reversed (by reverse
loading of the load cell) or out of range. Add a 1% metal film resistor of 50KΩ to 500KΩbetween EX+
and SG+ if dead load is too light.
● ERROR 4 : Input voltage too high. The dead weight of the weighing platform may be too heavy. Add
a 1% metal film resistor of 50KΩ to 500KΩ between EX + and SG-.
● ERROR 5 : Input sensitivity of the load cell is out of range.
● ERROR 6 : Load cell output voltage at the scale capacity set in the functions is or would be too high
(over 2 mV/V).
5.3 CALIBRATION USING RS232/RS485

● Calibration setting can be conveniently performed by using RS232/RS485 during normal weighing
mode. Refer to the section on RS232/RS485 for connection diagrams.
● From the RS232 port, input a command “CAL<CR><LF>”, the display will show “CAL” throughout the
calibration setting mode.
● From the RS485 port, input a command “<ENQ>IDXX<CR><LF>”, indicator responds
“<ACK>XX<CR><LF>”, then input a command “CAL<CR><LF>”, the display will show “CAL” . XX is
the indicator ID set in function settings above.
● The sequence of calibration setting via serial port involves sending a series of parameters followed
by <CR><LF> and receiving a subsequent response from the PT320BC. If an invalid parameter is
sent the PT320BC responds NO? <CR><LF> and a correct entry must be made. When the correct
parameter has been sent the PT320BC moves to the next stage.
Note that commands are case sensitive.
5.3.1 Enter serial calibration setting mode

The PT320BC displays "CAL" throughout the serial setting mode.
Transmit Response
(RS232/RS485)CAL<CR><LF> (RS232/RS485) CAL ZERO<CR><LF>
PT320BC displays “CAL 1”
5.3.2 Zero calibration
Transmit Response
[string]<CR><LF> YES<CR><LF>CAL SPAN<CR><LF> or
Error [n]<CR><LF>
Options for [string]
N = Perform a zero offset calibration
R = Return to normal weighing condition without any adjustment.
J = Skip zero offset calibration.
● Note: If maximum capacity, division or multiplier was changed and no calibration is performed after
the modification, then the R command is invalid and N or J must be entered.
● Input N to perform zero offset calibration only when there is no motion detected (motion annunciator
is not lit) and no load is on the weighing platform.
● ERROR [n] : See the errors listing above.
5.3.3 Span calibration
Transmit Response
[num]<CR><LF> CAL SPAN<CR><LF>YES<CR><LF> or
Error [n]<CR><LF>
Options for [num]
The value of the calibration load.
● Note: If maximum capacity, division or multiplier was changed and no calibration is performed after
the modification, the “R” command is invalid.
● Note: The calibration load is entered as a number without decimal point and must be a multiple of the
indicator step size. i.e if the indicator maximum capacity is 100.00 and the step is 0.05 and the
calibration load is 75.15 enter 7515 for num above.
● ERROR [n] : See the errors listing in section 5.2.4 above.

6 SETPOINTS
6.1 GENERAL
During the setpoint setting process the keys have the following functions.
Key description:
ZERO key : Selects the digit to be modified. The decimal point of the selected digit will flash.
TARE key : Changes the data value of the selected digit.
MODE key : Advances to the next stage.
ENTER key : Stores the data and returns to the weighing mode.
The annunciators M1~M4 indicate the material (1~4) for which data is being input.
6.1.1 Batching less than 4 materials

If only 3 materials are to be batched, set the material M4 final to zero, if only 2 materials then set M4 and M3
final values to zero.
6.2 KEYPAD SETPOINT SETUP

6.2.1 Entering setpoint setup
● Press and hold the ENTER key, then press the ZERO key, 2 seconds later, “SET” displays.
● The PT320BC then enters the setpoint setting stage and displays FinAL
6.2.2 Setting material setpoints

1. The PT320BC displays FinAL. Use the ZERO and TARE keys to enter the desired final weight for
material 1. Press MODE to proceed to the next step.
2. The PT320BC displays CoarSE. Use the ZERO and TARE keys to enter the desired coarse setpoint
for material 1. Press MODE to proceed to the next step.
3. The PT320BC displays FinE. Use the ZERO and TARE keys to enter the desired fine setpoint for
material 1. Press MODE to proceed to the next step.
4. After entering the fine setpoint, the PT320BC performs a check on the data entered. The setpoints
should fulfill the following condition:
5. final setpoint>coarse setpoint>fine setpoint
6. If the above condition is fulfilled then next material will be selected(material1, 2, 3, 4 ). Repeat step 1
to 4 until all setpoints are entered. Set zero where materials are not used.
7. If CNT.EN is set to 1 in level 3 functions, b.no will show. Set the number of times the batch settings
above are to be repeated for each beginning of the start condition (press of the start button).
8. After all the setpoint value is entered. Press the ENTER key to return to the normal weighing
condition.
9. Note: If the accumulative total of the final setpoint of all materials is greater than maximum capacity,
then the PT320BC will not return to the normal weighing condition and the error must be corrected.
6.3 RS232/485 SETPOINT SETUP

● Setpoint setting can be conveniently performed by using RS232/RS485 during normal weighing
mode. Refer to the section on RS232/RS485 for connection diagrams.
● From the RS232 port, input a command “SET<CR><LF>”, the display will show “SET” throughout the
setpoint setting mode.
● From the RS485 port, input a command “<ENQ>IDXX<CR><LF>”, indicator responds
“<ACK>XX<CR><LF>”, then input a command “SET<CR><LF>”, the display will show “SET” . XX is
the indicator ID set in the function settings above.
● The sequence of setpoint setting via serial port involves sending a series of parameters followed by
<CR><LF> and receiving a subsequent response from the PT320BC. If an invalid parameter is sent
the PT320BC responds NO? <CR><LF> and a correct entry must be made. When the correct
parameter has been sent the PT320BC moves to the next stage.
Note that commands are case sensitive.

6.3.1 Enter serial setpoint setting mode

The PT320BC displays "SET" throughout the serial setting mode.
Transmit Response
(RS232/RS485)SET<CR><LF> (RS232/RS485) M1 FINAL<CR><LF>
PT320BC displays “SET”, the annunciator of M1 is lit.
6.3.2 Final setpoint

Transmit Response
[num]<CR><LF> M1 FINAL [num]<CR><LF>
Options for [num] setpoint value
N<CR><LF> to move to the next setting. M1 COARSE [num]<CF><LF>
J<CR><LF> to skip to the next material M2 FINAL [num]<CR><LF>
6.3.3 Coarse setpoint

Transmit Response
[num]<CR><LF> M1 COARSE [num]<CR><LF>
N<CR><LF> to move to the next setting. M1 FINE [num]<CF><LF>
6.3.4 Fine setpoint

Transmit Response
[num]<CR><LF> M1 FINE [num]<CR><LF>
N<CR><LF> to move to the next setting. M2 FINAL [num]<CF><LF>
NO (setpoints contain invalid data, repeat)
Repeat for materials 2 to 4, substituting M2, M3, M4 for M1. When all setpoints are complete return to normal
weighing by sending the command R.
6.3.5 Multiple batch repeat number

Transmit Response
[num]<CR><LF> B.NO [num]<CR><LF>
NO (setpoints contain invalid data, repeat)
The above (B.NO) is only possible if CNT.EN is set to 1.

7 THE BATCHING OPERATION

● Start The weighing hopper is empty, the display shows “0”, and all gates are closed.
When the start button is pressed, the START input terminal is shorted to the COM input terminal.
Material 1, coarse and fine outputs go on depending upon setup. If the relays are connected as
shown above the supplying bin gates will be opened using the coarse and fine output signals.
● When the display reaches coarse setpoint, the coarse output signal will turn off. The coarse flow gate
will be closed by using the coarse output signal.
● When the display reaches fine setpoint, the fine output signal will turn off. The gate will be closed by
using the fine output signal.
● After a time delay for tolerance check (TTC), tolerance will be checked by the PT320BC.
If net weight of the batch batches is out of the tolerance range (i.e. 0.1~9.9%), then the output of out
of tolerance will be activated for 0.5sec.
● The above process will be repeat for material 2,3,4 and one by one .
● Data output is sent (auto or continuous mode:RS232/RS485).
● Discharge output will be activated until gross weight is less than the zero band and time delay for
discharge control (TDC) is over.
● The PT320BC is ready for next batching event.
● If an abort signal is received anytime after the start is received, then the coarse and fine signals go
off, gates will be closed.
● During a normal batching event, do not press the “TARE”.
● Note:
○ A batching abort signal can be sent by RS232/RS485 input or activated by pressing the MODE,
TARE and ZERO keys simultaneously.
○ A discharge abort signal can be activated by pressing and holding the ENTER key for 1sec.
7.1 WEIGHING SYSTEM DIAGRAM
STORAGE
HOPPER
MATERIAL 1
FINE FLOW GATE

COARSE FLOW GATE
WEIGHING
HOPPER
LOADCELL LOADCELL
DISCHARGE GATE
7.2 CONTROL TIMING DIAGRAM

Example: Final 1000
Coarse 100
Freefall 30
Fine Setpoint Final Setpoint

ACTUAL
WEIGHT
Coarse Setpoint
Discharge
Start
NET WEIGHT
2000
1000
(1000-30) 970
(1000-100) 900
Zero Range 2%
Material 1
Material 2,3,4
Coarse
Fine
Discharge
Out of Tolerance
Data Output
Start
SDT TTC TTC TDC

TTC: Time delay for tolerance check
TDC: Time delay for discharge control
SDT: Start delay time
Please note that the idea if free fall is based up on the concept of solids falling (After the flow has been
reduced to zero) from a supply bin into a weighing hopper. When liquids are being added to a weighing
hopper, wave propagation must be kept to a minimum to avoid load oscillation. If a submerged filling plan is
employed (which may have zero free fall) liquid displacement must be taken into consideration.
8 OPTIONS
8.1 BCD DATA OUTPUT INTERFACE (OPTIONAL)
8.1.1 Pin description
Pin No. Signal Pin No. Signal
1 BCD1 18 BCD20000
2 BCD2 19 BCD40000
3 BCD4 20 BCD80000
4 BCD8 21 BCD100000
5 BCD10 22 LO= Negative polarity
6 BCD20 23 LO= Overload
7 BCD40 24 Print
8 BCD80 25 LO= Gross
9 BCD100 26 LO= Motion detected
10 BCD200 27 LO= kg
11 BCD400 28 N.C.
12 BCD800 29 LO= Decimal point 1/10
16 BCD8000 33 Ground
17 BCD10000 34 Ground
Numeric data(6 digits) 21 bits (positive logic)

Polarity 1 bit (LO = negative)
Overload 1 bit (LO = overload)
Decimal point 4 bits (LO = select digit)
GROSS/NET 1 bit (LO = GROSS)
MOTION 1 bit (LO = unstable)
PRINT COMMAND 1 bit (positive pulse, 5ms)
UNIT 1 bit (LO = kg)
Total 31 bits
Note: The output frequency depends on function setting data.

Data is output even if the indicator is out of range.
Note: The output is CMOS compatible. If interfacing to a PLC or PC ensure that a CMOS compatible input
card is used. Additional circuitry is required to interface to 24V inputs. LO is CMOS low level voltage.
8.1.2 BCD connector diagram

PRINT COM.
MOTION
D. GND
20000
80000
2000
8000
POL
N.C.
DP2
DP4
200
800
20
80
2
8
02 04 06 08 10 12 14 16 18 20 22 24 26 28 30 32 34
01 03 05 07 09 11 13 15 17 19 21 23 25 27 29 31 33
UNIT
1
4
100
400
4000
100000
GROSS/NET
10
40
1000
10000
40000
DP1
DP3
OVER
D. GND
8.2 ANALOGUE OUTPUT (OPTIONAL)

Refer to the appendix if installation of the option is required.
Refer to the appendix for instructions on accessing the circuit boards, required for adjustment of the
analogue options.
8.2.1 Specification
Resolution : 1/10000
Accuracy : 0.5% F.S
Output 0~5V 0~20mA 4~20mA

load resistor Min.10 KΩ Max.500Ω Max.500Ω
Output voltage/current when display
0V 0mA 4mA
value equals to 0
Output voltage/current when display
5V 20mA 20mA
value equals to Max. capacity
8.2.2 Pin no. description
(Refer to the rear panel connector diagram.)
+ : Analogue output +
COM : Analogue output -
* The excitation current available for load cell supply will be reduced to 120mA when the 0~20mA/4~20mA
output board is fitted.
8.2.3 Adjusting the analogue option board
4~20 mA/0~20 mA analogue option 0~5 V analogue option

VR1 Zero adjust VR100 Zero adjust
VR2 Span adjust VR101 Span adjust
VR102 No need adjust
9 DIMENSIONS
96 mm 145 mm
PT320BC
M1
M2
48 mm
48 mm
M3 ZERO
M4 MOTION
ENTER MODE TARE ZERO
Front view Side view
+0.8
92 -0.0 mm
45 -0.0 mm
+0.6
Panel cutout
10 APPENDIX
10.1 PT320BC Function default value table
FUNCTION
CLIENT REGISTER
DISPLAY DESCRIPTION SETTING
First level function
Z.TRACK T Zero track delay time 1.0
Z.TRACK D Zero track delta band 1.0
MOTION T Motion detection time 1
MOTION D Motion detection band 5
D.P Decimal point 0
MULT Multiplier 1
D Division 1
MAX.CAP Maximum capacity 10000
BAUD Baud rate 9600
Z.BAND Zero band 1.0
RS-- Operating mode of RS232/RS485 AUTO
UNIT Unit kg
Second level function
Z.RANGE Zero return range 2
TOL RANGE Tolerance range 5.0
TDC Time delay for discharge control 2.0
TTC Time delay for tolerance check 2.0
CIT.C Compare inhibit time(coarse control) 0.3
CIT.F Compare inhibit time (fine control) 0.3
D.FILTER Digital filtering 8
2.D.F The second stage Digital filtering 0
D.F.R The second stage Digital filter range --
SDT Start delay time 0.0
EFF Enable free fall compensation 1
ETC Enable tolerance check 1
BCD RATE BCD output rate 15
ATE Automatic tare enable 1
Third level function
AZR Automatic zero return 0
STO Start tare operation 1
STC Start condition 2
ATC Auto tare condition 0
TDT Time delay for tare 0
TCC Tare check counter 1
FCD Fine control delay 0
FDT Fine delay time 0.0
DRI.ON Dribble batch control(ON) 0.0
DRI.OFF Dribble batch control (OFF) 0.0
CCC Comparison check counter 1
FFR Free fall compensation range 0
DHT Delay hold time 0.0
REB Material re-batch 0
ID ID Code (if RS485 selected) 01
CNT.EN Batch production control (see C.E) 0
INPUT Production start mode ST

PT320 BCmanual

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PT320 BCmanual

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Innovative Measurement Electronics

Free fall setpoint:

Free fall value:

Load cell rated output:

2.2 DIGITAL SECTION

2.3 ANALOGUE SECTION

2.4 RS232/RS485 SERIAL OUTPUT

2. Stream format : 7 Data bits, 1 stop bit, even parity

Output Messages From the PT320BC

7. MOTION 3D/S motion detection is 3 step width / sec

Input Commands to the PT320BC:

BATCH REPORT FROM the PT320BC:

b) Command mode (PRO):

STATUS 1 STATUS 2 WEIGHT DATA UNIT (KG/t)

5. Schematic diagram of the serial port.

TXD RCD (-)

2.5 BCD OUTPUT (OPTIONAL)

2.6 ANALOGUE OUTPUT (2 OPTIONS)

3.2 INPUT SENSITIVITY OF LOAD CELLS

3.3 CONNECTING THE LOAD CELL TO THE INDICATOR

Load cell connections

3.4 FRONT PANEL DESCRIPTION

PT320BC BATCHING CONTROLLER

1. M1 annunciator : Indicates material 1 in process.

3.5 REAR PANEL DESCRIPTION

3.6 RELAY DESCRIPTION

BUFFER RELAY GND

3.6.1 Coarse and fine control

3.7 GENERAL NOTES

3.7.1 Errors at power on

TARE key : Changes the data value of the selected digit.

Function setting must be within the parameters of the instrument.

Press “MODE” key to go to the next step.

MULTIPLIER d.p. 0.1 1 10

Increment or s tep 0.1 0.2 0.5 1 2 5 10 20 50

4.2 FUNCTION DATA SETTING

4.2.1 Zero tracking

4.2.2 Zero track delay time

4.2.3 Zero track delta band

4.2.4 Motion detection time

4.2.5 Motion detection band

4.2.6 Multiplier or decimal point

4.2.8 Maximum capacity

4.2.10 RS232/485 Baud rate

4.2.11 Zero band

4.2.12 RS232/485 operating mode

4.2.14 Entering the second function setting level

4.2.15 Zero return range

4.2.16 Tolerance range

4.2.17 Discharge control time delay

4.2.18 Tolerance check time delay

4.2.21 Digital filtering

4.2.22 Digital filtering – second stage

4.2.23 Digital filtering – second stage range

4.2.24 Start delay time

4.2.25 Enable free fall compensation

4.2.26 Enable tolerance check

4.2.27 BCD output rate (Option)

4.2.28 Automatic tare enable

4.2.29 Entering the third function setting level

4.2.30 Automatic zero return

4.2.31 Tare at start operation

BATCH TARE BATCH TARE BATCH TARE