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High-speed, High-accuracy

Digital Micrometer
LS-7000 Series

The Original Green LED


Incorporated Digital Micrometer
[New Larger Diameter Head – LS-7070(M)]
[New Advance Controller – LS-7601]
[New PC Based Software – LS-H1W]
Optical System Achieving High-speed, High-accuracy, and High-durability
Speed, accuracy, and durability have been improved by advanced optical technology, using high-intensity Green LED, a telecentric lens,
and the HL-CCD in the receiver.

LS-7000 Series

CMOS monitor camera HL-CCD Telecentric optical system


Extremely compact The specifically designed The system allows only a parallel
CMOS camera captures CCD achieves high speed light to form an image, ensuring
a realistic image of the and improved accuracy. accurate measurement.
measurement point.

Collimator lens and High-intensity GaN Green LED


special diffusion unit The measuring head features a gallium
This optical unit distributes nitride (GaN) green LED that provides a
Green GaN LED light as a short wavelength and reliable operation.
uniform beam.

The LS-7000 Series features an


■ Principle diagram of the LS-7000 Series The green LED light is
optical system with a green LED a CMOS monitor Telecentric optical distributed as a uniform,
High-intensity GaN green LED parallel light and is
telecentric lens a HL-CCD. camera system
applied to a target. The
Helping achieve double speed Beam splitter
edge between the bright
and accuracy compared to and dark area on the
conventional micrometers. The CCD is detected as a
measured value, such
motor-less structure and Target Special diffusion unit as an outer diameter.
longer-life light source ensure HL-CCD Collimator lens
excellent durability that retains Receiver Transmitter
reliable operation for a long time.

Conventional laser-scanning method

Light-receiving element

Polygon mirror Motor

The laser beam is projected onto a ■ Principle diagram of laser-scanning method


rotating polygon mirror, the reflected
Receiver lens Collimator lens (Fθ lens)
light scans the measurement range, A measured value such
Light-receiving Reflective mirror as an outer diameter is
then reaches the receiving element. element
determined by
To improve speed and accuracy the measuring the
motor would need to rotate at a Motor
Semiconductor difference in the timing
laser between bright and
faster rate at the cost of durability Edge detection Target
dark areas created by
and reliability. Polygon mirror the scanned laser
beam.
Receiver Light-receiving element Transmitter
(for synchronisation)

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High performance achieved by Green LED
The original Green LED technology achieves both quick and accurate
measurement reliably and durably. Moreover, the built-in CMOS monitor
camera enhances usability.

Double the conventional ability High-speed & High-accuracy


2400 samples/second, ±0.06 µm repeatability

The continuous exposure ■ Measurement with continuous ■ Measurement by laser-scanning


measurement using HL-CCD exposure by CCD method
Scan line
enables high-speed sampling, Average
Void in detection

which doubles the conventional D0 Exposure D1


value
D2 D0 D2
speed and accuracy. Unlike the Fast-moving time
Average
Fast-moving
value
laser scanning method, there is no target target
Measured Measured
void in detection. This allows for value D0 D1 D2 value D0 D2

wider applications that require The measurement uses the average A change that occurs between the
more precision due to finer product value within the exposure time. Even laser scan paths cannot be detected.
designs, or faster line speed due an instantaneous change can be
detected reliably.
to shorter manufacturing times.

Best in its class High-durability CCD without moving parts & Long-life LED
The laser scan method was
reviewed thoroughly. Resulting in
the combination of Green LED and
HL-CCD that solved the problem of
motor durability, which had been
the weak point of the
laser-scanning method.
Furthermore, the long-life LED
achieved continued reliability over HL-CCD Green LED
the long term.

First in industry Visible measurement point Controller with Target Viewer


The CMOS monitor camera built
into the measuring head captures
the image of a target, which is
displayed on the LCD monitor. Outer-
Since the measurement condition diameter
measurement
is visible, target positioning and
Measurement
measurement condition check
line
become easier. The measurement
area of the current measurement
mode is indicated in real time. Measurement point display
function

High-Accuracy CCD Micrometers

LS-7000 Series

LS-7070(M) LS-7030(M) LS-7010(M) LS-7601


Large-diameter type Standard type Small-diameter type High-performance controller

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head line-up Different head variations selectable for a wide variety of applications

Wide measuring range while maintaining high accuracy


Large-diameter type Fully compatible

LS-7070M (with monitor function)


LS-7070 (without monitor function)
65 mm
Measuring range 0.5 to 65 mm

Smallest detectable object 0.5 mm

Measurement accuracy ±3 µm

Repeatability ±0.2 µm

Standard model achieving high speed and high accuracy


Standard type Fully compatible

LS-7030M (with monitor function)


LS-7030 (without monitor function)
30 mm

Measuring range 0.3 to 30 mm

Smallest detectable object 0.3 mm

Measurement accuracy ±2 µm

Repeatability ±0.15 µm

More precise measurement for minute targets


Small-diameter type Fully compatible

LS-7010M (with monitor function) 6 mm


LS-7010 (without monitor function)

Fully compatible
Measuring range 0.04 to 6 mm
The measuring head and
controller can be connected
Smallest detectable object 0.04 mm even when they have a
different measuring range
Measurement accuracy ±0.5 µm or serial Nos. This allows
easy maintenance and
Repeatability ±0.06 µm ensures reliability for an
abrupt change in
specifications.

For harsh environments Air purge unit (Optional) & IP64 Rating
Air purge Air purge unit (Optional) The measuring head
unit conforms to the
OP-79428 [for LS-7030(M)]
IP64 environmental
OP-79429 [for LS-7070 (M)] resistance standard.
Water or dust
Attaching the air purge unit in intrusion into the
front of the measuring head and measuring head can
feeding an air flow prevents dirt be reliably
or dust from accumulating on the prevented.
Air duct head surface.

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application Variety of measuring functions which support numerous inspections

Newly-developed Dual-head mode One-head simultaneous measurement


[Measuring the outer diameter of a metal pipe] [Measuring both the outer diameter and eccentricity of a copy roller simultaneously]

This simple, special mode measures large diameter targets or One measuring head allows simultaneous measurement using
wide sheet materials. Complicated calculations or other two measurement modes, such as measuring the outer
settings are unnecessary. diameter and eccentricity.

Measuring area designation Transparent object measurement


[Measuring IC lead pitch] [Checking the width or edge position of a glass plate]

The measuring area can be designated according to the Even transparent objects that were difficult to detect with
inspection purpose, such as measurement of the IC lead gap conventional micrometers can be measured. The edge
or pitch. detection level can be easily changed via the controller.
Change in received light intensity
caused by the edge of a glass
object
Measuring

Threshold value
range
30 mm

Lead outer dimension 1 Lead outer dimension 2


Before threshold value adjustment

Threshold value
Gap between leads Lead pitch

After threshold value adjustment

Trend display
[Measuring the outer diameter of a fibre] Data logging
The LS-7000 Series measures the outer diameter of a fibre The history of unacceptable values, such as date/time,
continuously and displays not only numeral values but also a measured value, and comparison result, can be recorded in
trend graph that represents the measured values in a the internal memory of the controller.
waveform.

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controller High-performance controller for ultimate usability

LS-7601
High-performance controller

LCD monitor makes viewing and aligning targets easy


By offering advance functions the controller improves
efficiency and meets demanding measurement needs.

Easy adjustment with Target Viewer 2-channel connection & Multiple I/O
The measuring head incorporates a CMOS camera to capture an The compact controller measuring only one-quarter of
image of a target. By viewing the real-time image on the target conventional models allows connection of two sets of scanning
viewer, the measurement position of a target with a complicated heads. This enables simultaneous measurement and comparison.
shape can be easily adjusted. It is also easy to check the Various interfaces are also featured, including RS-232C
measurement condition of a minute or transparent target. input/output, 2 channel BCD output, 2 channel I/O, and 2 channel
analogue output.

Measure-
ment line
Gap mea-
surement RS-232C
Outer- I/O(ch2), BCD
diameter
measure- Analogue 2-channel
ment
2 channels for
measuring
Measurement point head connection
display function I/O(ch1)
* Screen sample for “Measuring IC lead
pitch” on page 5.

■ Various functions

A controller with digital switch-


Self-timing function Abnormal value ignore function 24 types of computation functions like keys is also available.
The controller starts This function ignores abnormal The controller is complete with 24 LS-7001
synchronisation automatically values exceeding a preset value types of computation functions
and performs predefined to prevent malfunctions caused that make the most of the 2-head
measurement when a target by dust or other irrelevant factors. and 2-channel output.
enters the optical axis.

Auto-zero/offset function Calibration function 16 selectable programs


The measured value can be reset This function makes it possible to Up to 16 programs including the
to “0” by using a master target, or calibrate measuring values using measuring area and tolerance
it can be set to a reference value actual reference targets or to can be stored in the memory for
for master adjustment. calibrate values theoretically. each target.

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Setting support software
LS-Navigator
LS-H1W

PC

Convenient operation and setup with a computer connection


Using the RS-232C port a PC can be connected.
You can control the LS-7000 Series from configuration to data management.

Easy setting/Setting data backup function Logging function


The controller settings can be stored and backed up in the PC. The setting data can be transferred directly to Excel in real time.
The measurement condition setting can also be configured or There is also a function to display the measured values on the PC
changed on the PC and transferred to the controller. The setting is screen, enabling traceability management or the preparation of
easy by just selecting menus with the aid of illustrations and quality data reports.
explanation.

Excel is a registered trademark


of Microsoft Corporation
in the U.S.A.

■ Flexible installation styles according to applications

The controller can be used as a stand-alone The compact controller measures only
Stand-alone instrument. With the optional stand Panel-mounting one-quarter the size of conventional models,
(option). and can be mounted neatly in a control panel.

AC power
supply stand
LS-S11

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Specifications

■ Measuring head (Large-diameter type/Standard type)


Type Large-diameter Standard
Category with monitor camera without monitor camera with monitor camera without monitor camera
Model LS-7070M LS-7070 LS-7030M LS-7030
Measuring range 0.5 to 65 mm 0.3 to 30 mm
Smallest detectable object 0.5 mm 0.3 mm
Transmitter/receiver distance 250 ±50 mm 160 ±40 mm
Light source GaN green LED GaN green LED
CCD scanning range Approx. 69 mm Approx. 33 mm
Measurement accuracy ±3 μm 1. ±2 μm 3.
Repeatability ±0.2 μm 2. ±0.15 μm 4.
No. of samples 7. 2400 samples/sec. 2400 samples/sec.
Monitor camera Provided Not provided Provided Not provided
Enclosure rating 8. IP64 IP64
Ambient temperature 0 to +50ºC 0 to +50ºC
Relative humidity 35 to 85% (No condensation) 35 to 85% (No condensation)
Transmitter: Approx. 540 g Transmitter: Approx. 540 g Transmitter: Approx. 420 g Transmitter: Approx. 420 g
Weight Receiver : Approx. 770 g Receiver : Approx. 730 g Receiver : Approx. 570 g Receiver : Approx. 470 g
Base : Approx. 660 g Base : Approx. 660 g Base : Approx. 430 g Base : Approx. 430 g

■ Measuring head (Small-diameter type)


Type Small-diameter
Category with monitor camera without monitor camera
Model LS-7010M LS-7010
Measuring range 0.04 to 6 mm
Smallest detectable object 0.04 mm 1. The error when a moving rod 20 mm in diameter is measured within the
Transmitter/receiver distance 60±5 mm measuring area of 20 x 40 mm.
Light source GaN green LED 2. The value of ±2σ when the outer diameter of a rod 20 mm in diameter is
measured at the centre of the measuring area while the number of
CCD scanning range Approx. 7 mm averaging measurements is set to 512.
Measurement accuracy ±0.5 μm 5. 3. The error when a moving rod 10 mm in diameter is measured within the
Repeatability measuring area of 10 x 20 mm.
±0.06 μm 6.
4. The value of ±2σ when the outer diameter of a rod 10 mm in diameter is
No. of samples 7. 2400 samples/sec. measured at the centre of the measuring area while the number of
Monitor camera Provided Not provided averaging measurements is set to 512.
Enclosure rating 8. IP64 5. The error when a moving rod 1 mm in diameter is measured within the
measuring area of 2 x 4 mm.
Ambient temperature 0 to +50ºC 6. The value of ±2σ when the outer diameter of a rod 1 mm in diameter is
Relative humidity 35 to 85% (No condensation) measured at the centre of the measuring area while the number of
averaging measurements is set to 512.
Transmitter: Approx. 140 g Transmitter: Approx. 140 g
7. 1200 samples/sec. when the mutual interference prevention function is
Weight Receiver : Approx. 380 g Receiver : Approx. 340 g used.
Base : Approx. 220 g Base : Approx. 220 g 8. The connector section is excluded.

Peripheral equipment

Air purge unit Air purge unit AC power supply stand


OP-79428 OP-79429 LS-S11
[For LS-7030(M)] [For LS-7070(M)]
Model LS-S11
Applicable controller LS-7001/LS-7601
Power supply voltage 100 to 240 VAC ±10% 50/60 Hz
Rating
Current consumption 110 VA max.
Environmental Ambient temperature 0 to +40ºC
resistance Relative humidity 35 to 85% (No condensation)
Weight Approx. 1.7 kg

Extension cables
Cable between the controller and
measuring head Cable between the receiver and transmitter Camera cable

Model LS-C3A LS-C10A LS-C30A Model OP-42182 OP-42183 Model LS-C3AM LS-C10AM LS-C30AM
Cable length 3m 10 m 30 m Cable length 1m 3m Cable length 3m 10 m 30 m
Weight Approx. 250 g Approx. 700 g Approx. 2,000 g Weight Approx. 50 g Approx. 120 g Weight Approx. 150 g Approx. 450 g Approx. 1,250 g
* Up to two cables are connectable, provided that the total length is a * Up to two cables are connectable, provided that the * Up to two cables are connectable, provided that the total length is a
maximum of 40 m. total length is a maximum of 6 m. maximum of 40 m.

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■ Controller
Type High-performance Standard
Model LS-7601 LS-7001
No. of connectable measuring heads 2 (fully compatible for all head types) 2 (fully compatible for all head types except monitor (M) models)
Main display: 7-segment red LED (Character height: 20.3 mm)
Measurement display TFT 5.5-inch LCD display
Sub-display: 7-segment red LED (Character height: 9.9 mm) x 3
Display

Minimum display unit 0.01 to 100 μm (7-level selectable)


Display range ±99.99999 to 9999.9 mm (Linked to minimum display unit setting, mm/ μm selectable)
Measurement position monitor Monitor image (When the measuring head with the monitor function is connected.) 7-level display with a red LED
Tolerance check output display 5-level LCD indicator Green LED (GO), Red LED x 2 (HI, LO)
Alarm output NPN open-collector output (N.C.)
5-level comparator output
Comparator ready output NPN open-collector output for OUT1
Terminal block

Strobe output
Synchronous input
Reset input Non-voltage input for OUT1
Auto-zero input
Program selection input Non-voltage input x 4 inputs
Statistical processing input Non-voltage input for OUT1 —
Analogue output ±10 V x 2 outputs
5-level comparator output
Comparator ready output NPN open-collector output for OUT2
SUB mode 1. Strobe output
Statistical processing output NPN open-collector output x 2 outputs —
Function output Selectable from focus, area check, and differential, NPN open-collector output x 2 outputs
Connector I/O

BCD output Measurement data output (Sign + 7 digits), OUT1/OUT2 selectable, NPN open-collector output
BCD mode 1.
BCD selection output NPN open-collector output
BCD selection input Non-voltage input
Synchronous input
Reset input Non-voltage input for OUT2
Auto-zero input
Statistical processing input Non-voltage input for OUT2 —
RS-232C interface Measurement data output and control I/O, printer (Baud rate can be selected up to 115200 bps.)
Video output Conforming to the NTSC system (PIN connector) —
Simultaneous measurement, Area designation, Calculation,
Averaging, Calibration, 16-program memory, Measurement modes, Simultaneous measurement, Area designation, Calculation,
Major functions Auto-zero, Print-out, Abnormal value elimination, Transparent object Averaging, Calibration, 16-program memory, Measurement modes,
measurement, Measurement point display, Group comparison, Auto-zero, Print-out, Abnormal value elimination, Transparent object
Unacceptable value history, Trend display, Statistical processing, measurement, Mutual interference prevention, etc.
Mutual interference prevention, Application function, etc.
Power supply voltage 24 VDC ±10%
Rating 2.
Current consumption 1.2 A max. 0.7 A max.
Enclosure rating IP64 (Panel surface only)
Environmental 0 to +40ºC
Ambient temperature
resistance
Relative humidity 35 to 85%, (No condensation)
Weight Approx. 1,010 g Approx. 820 g
1. Either SUB mode or BCD mode can be selected.
2. AC power supply can be used when the LS-S11 (AC power supply stand) is connected.

The rating of the NPN open-collector inside the terminal block is: 100 mA max. (40 V max.), residual voltage of 0.5 V max.
The rating of the NPN open-collector inside the connector I/O is: 30 mA max. (30 V max.), residual voltage of 0.5 V max.
The rating of non-voltage input is: ON voltage of 1 V max., OFF current of 0.6 mA max.

■ System environment for using the LS-Navigator Setting Support Software ■ CE Marking
Model LS-H1W
The LS-7000 Series complies with the following European standards:
CPU Pentium III 400 MHz or higher EMC Directive: EN61326-1
Windows 10 1. Low-voltage directive: EN60825-1 (LED class 1)/EN61010-1
Windows 7 (SP1 or later) 2. (Overvoltage category II, Pollution degree 2)
Applicable OS
Windows Vista (SP2 or later) 3.
Windows XP (SP3 or later) 4.
Memory capacity 64 MB or more
Display VGA (800 x 600 pixels) or more, 256 colours or more
Free space in hard disk 10 MB or more
Interface RS-232C(serial port) interface required
Excel Excel 2010/2007/2003/2002/2000

1. Home, Pro, and Enterprise editions are supported.


2. Home Premium, Professional, and Ultimate editions are supported.
3. Ultimate, Business, Home Premium, and Home Basic editions are supported.
4. Professional and Home editions are supported.

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Dimensions

Unit : mm
Measuring head LS-7070 (LS-7070M)

30 30 9
9
4 x M2.5, Effective depth: 5 4 x M2.5, Effective depth: 5

4 x ø5.5, through-hole 15 15 4 x M4, Effective depth: 10


70 ø9.5 spot facing, d=5.5 70

Measuring 42 28
21 head 21

26
Front surface of receiver 24 ±0.3 Measurement position 115 65 6.5 Front surface of transmitter

3 x ø5.5 (mounting hole)


130 Measuring area 114

104 65 92.5
92.5 104
56 ±0.3

5.5 20

* [Cable length: 500] 5.5


Cable length: 500 150 3 x ø5.5 (mounting hole)

18 31 250 31 23 Cable length: 260


72 312 56
Cable length: 270

4 x M5, Effective depth: 10 5.5 Base 41 5.5

30 30

208 142
260 194
454
2 x M4, Effective depth: 5 2 x M4, Effective depth: 5

21 21

60 187 137 44

* Figures in brackets are the values for the LS-7070M.

Measuring head LS-7030 (LS-7030M)

10 24 24 10
4 x M2.5, Effective depth: 3 4 x M2.5, Effective depth: 3
4 x ø4.5, through-hole 15 15 4 x M4, Effective depth: 10
ø8 spot facing, d= 4.5
45 45
38 26

Front surface Front surface


22 ±0.2 55 55
13.5 of receiver 6 of transmitter 13.5
Measurement position

*(34) 109 Measuring area 126.5

71.5 60 30 60 71.5
35.5 ±0.2

19.5
5.5 5.5
3 x ø5.5 (mounting hole)
3 x ø5.5 (mounting hole)
* [Cable length: 500] 80
Cable length: 200
Cable length: 500 27 160 27
Cable length: 200 50 214 50

6 4 x M4 through-hole 6

26 26

135 135
175 165
(48) 340 41.5

2 x M4, Effective depth: 5 2 x M4, Effective depth: 5

22 22

38 113 113 38

* Figures in brackets are the values for the LS-7030M.

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Unit : mm
Measuring head 4 x ø4.5, through-hole 4 x M4 through-hole
LS-7010 (LS-7010M) 15 15
ø8 spot facing, d=4.5

Measuring head 36 24 26

16±0.2 Measurement position 25 25 6

(227)
3 x ø4 (mounting hole) Measuring
76 51 area 8 32 2 x ø4 (mounting hole)
4

56 46 40 46 56
±0.2 6

4 4 18
* [Cable length: 500]
(30)
Cable length: 500 (60) Cable length: 140
3.5 81 38 3.5
Cable length: 140 6 48 126 25

2 x M4 through-hole Base 35 4.5

26

115 45 2 x M4 through-hole
142 70
212

2 x M4, Effective depth: 5 2 x M4, Effective depth: 5

16 16

40 92 47 18

* Figures in brackets are the values for the LS-7010M.

High-performance controller LS-7601 Standard controller LS-7001

(Outer dimension of (Outer dimension of


(191) mounting bracket) 5 60 (191) mounting bracket) 5 60
175 Panel thickness: 1.2 to 4.0 175 Panel thickness: 1.2 to 4.0
111(Effective display area)
22.3
Mounting screw Mounting screw
23.2 25 25

83 60 Mounting bracket 60 Mounting bracket


(Effective 130 130
display area)

(65) (65)

AC power supply stand LS-S11 Panel cutout


171 207

+1
169 0

196 +1
124 0

60

200

(35)
14
178 43.5 148
216 201 (100)

Extension cables Camera cable Cable between the receiver and transmitter
Cable between the controller and measuring head LS-CxxAM
LS-CxxA

43 ø6.3 43
35 ø4.8 35.3 35 ø4.8 35.3

14.7 14 11.5 11 11.5 11

Model Cable length Model Cable length Model Cable length


1m * Up to two cables are connectable,
LS-C3A 3m LS-C3AM 3m * Up to two cables are OP-42182
provided that the total length is a
LS-C10A 10 m * Up to two cables are connectable, LS-C10AM 10 m connectable, provided OP-42183 3m maximum of 6 m.
provided that the total length is a that the total length is a
LS-C30A 30 m maximum of 40 m. LS-C30AM 30 m maximum of 40 m.

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Visit our website for answers to all your measurement or gauging questions

http://www.keyence.com/measure

www.keyence.com

Copyright (c) 2006 KEYENCE CORPORATION. All rights reserved. LS76-WW-C-GB 1047-9 600537

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