Manual Nichiyu Electric Forklift Fbt9p 10p 13p 15p 16pb 18pb 20pbn Series80 Eng

OPERATOR'S MANUAL
ELECTRIC LIFT TRUCK

OPERATOR'S MANUAL
80 SERIES
FBT9P/10P/13P/15P/16P(B)/18P(B)/20P(B)N-80 Series
FBT9P
FBT10P
FBT13P
FBT15P
FBT16P(B)
FBT18P(B)
FBT20P(B)N
WARNING
Unsafe use of this lift truck may cause serious injury or
death. Operators and maintenance personnel must read this
manual and be sure that they understand its contents before
operating, inspecting or carrying out maintenance on this lift
Printed in Japan truck. This manual should be kept near the lift truck for
Pub No. OP-12-001 reference and periodically reviewed by all operators and
1-1, 2-Chome, Higashikotari, Nagaokakyo-shi, Kyoto 617-8585 JAPAN 200/1203
Tel: +81-(0)75-956-8690 Fax: +81-(0)75-955-0584 URL: http://www.nichiyunet.co.jp/en
maintenance personnel who come in contact with it.
Copy rights
ELECTRIC
LIFT TRUCKS
OPERATOR’S
MANUAL
INTRODUCTION
The operator must read and understand the instruction of safe
operation contained in this manual.
• This operator's manual provides for the proper operation, easy maintenance and periodical
inspection.
• Prior to operation, read this manual carefully for safe and efficient operation.
• Specifications and equipment in this manual are subject to change without any notice by the
manufacturer for further improvement and modifications.
• Make sure these important instructions in this manual are available for the operator on each
delivery or transfer of the truck. Keep this manual after reading.
• If you have any questions, please feel free to contact your local NICHIYU dealer.
and are very important for you and others for safety. Follow these
instructions.
Indicates an exteremely hazardous situation which, if not

DANGER avoided, will result in death or serious injury.
You must follow this instruction.
Indicates a potentially hazardous situation which, if not

WARNING avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not

CAUTION avoided, may result in minor or moderate injury.
Indicates suggestions, tips and hints related to the safety of

NOTE an operator and maintenance of a truck.
GENERAL If the prohibition is not kept, serious accidents can be

PROHIBITION caused.
CONTENTS
1 . SAFE OPERATION 1 6 . INSPECTION AFTER OPERATION 83
Safety decals and name plates . . . . . . . . . . . . . . . . . . . . . . . 1 Inspection after working . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Information for safety operation . . . . . . . . . . . . . . . . . . . . . . 4
How to survive in a tip over . . . . . . . . . . . . . . . . . . . . . . . . . 18 7 . PERIODIC SERVICING 84
Precautions of maintenance . . . . . . . . . . . . . . . . . . . . . . . . 84
2 . PART NAME AND FUNCTION 19 Weekly (50-hour) servicing . . . . . . . . . . . . . . . . . . . . . . . . . 87

Name of part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Monthly (200-hour) servicing . . . . . . . . . . . . . . . . . . . . . . . 89
Driving equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Lubrication points and recommended oil . . . . . . . . . . . . . . 90
Indicator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Every three-month (600-hour) servicing . . . . . . . . . . . . . . . 91
Indication of display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Semiannually (1200-hour) servicing . . . . . . . . . . . . . . . . . . 91
Function of display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Replacing parts and trouble shooting . . . . . . . . . . . . . . . . . 92
Various kinds of mode selection . . . . . . . . . . . . . . . . . . . . . 28
Operating equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 8 . QUICK FAULT FINDING 93
Laser pointer (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
9 . PERIODICAL REPLACING PARTS 94
3 . DRIVING AND OPERATION 46

Preparation of start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 10. STABILITY OF FORKLIFT TRUCK 95
Traveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Load center and capacity . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Stacking operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Stability of the forklift truck . . . . . . . . . . . . . . . . . . . . . . . . . 96
Picking operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
11. SPECIFICATIONS 97
4 . BATTERY AND CHARGER 51

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 12. COLD STORAGE TYPE FORKLIFT TRUCK (CS type) 99
Precautions for charging the battery . . . . . . . . . . . . . . . . . . 54 Protection from rust and corrosion . . . . . . . . . . . . . . . . . . . 99
Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Protection from low temperature . . . . . . . . . . . . . . . . . . . . . 99
How to charge the battery (By stationary charger) . . . . . . . 58
How to charge the battery (By built-in charger) . . . . . . . . . 62 13. SIDESHIFT ATTACHMENT 100
Exchanging battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Sideshift attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Level of electrolyte and specific gravity . . . . . . . . . . . . . . . 76 Safe operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Part name and function . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
5 . INSPECTION PRIOR TO OPERATION 78 Materials handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Check point and contents . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Periodical inspection and service . . . . . . . . . . . . . . . . . . . 107
Inspection procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Periodical replacing parts . . . . . . . . . . . . . . . . . . . . . . . . . . 110
1
To know about specification of forklift To know about safe operation 2

[11] SPECIFICATIONS [P97] [ 1 ] SAFE OPERATION [P1]
OPTIONS [10] STABILITY OF FORKLIFT TRUCK [P95] 3

LASER POINTER [P41]
[12] COLD STORAGE TYPE FORKLIFT TRUCK (CS type) [P99] To know about procedure of
countermeasure for break down
[13] SIDE SHIFT ATTACHMENT [P100]
[ 8 ] QUICK FAULT FINDING
4
[P93]
5
To know about procedure of operation
[ 2 ] PART NAME AND FUNCTION [P19]
6
[ 3 ] DRIVING AND OPERATION [P46]
10
To know about periodical inspection and maintenance
[ 7 ] PERIODIC SERVICING [P84]
11
[ 5 ] INSPECTION PRIOR TO OPERATION [P78]
12
[ 6 ] INSPECTION AFTER OPERATION [P83]
To know about battery and charger
[ 9 ] PERIODICAL REPLACING PARTS [P94] [ 4 ] BATTERY AND CHARGER [P51]
13
1 SAFE OPERATION 1
Safety decals and name plates

Safety decals and name plates are installed on
the forklift truck to give information about pos-
sible hazards.
If you find that the decals and name plates are

removed and/or unreadable, contact your local
NICHIYU dealer for replacement.
▌Indication of direction (Right side / Left side)

The following illustration shows the direction of this forklift truck
from the operator's compartment. D
A B
A : Front
B : Rear
C : Left
D : Right C
▌Decals and Name Plates

1 2
2 9
10
(for built-in charger)

3 11
4 12
5 13
14
6 3
(for stationary charger)
7
8 2
1
1. SAFE OPERATION
1 3 4
警告
警告 CAUTION WARNING
WARNING SAFETY PRECAUTIONS FOR CHARGING BATTERY

1. Charge the battery only in approved and well ventilated area
without smpking, flames and / or sparks.
(Flammable gas will be generated by the battery while charging.)
2. Open the battery cover fully when charging the battery.
2 3. Inspect any damages on the charger cable before charging

the battery.
4. Do not use the cable if any damages or transformation are found.
5. Grab the plug itself when connecting or disconnecting the cable.
Do not pull the cable when disconnecting to avoid damages.
6. Insert the plug completely to the end of the receptacle.
Improper connection may cause overheating or burning
while charging the battery.
7. Do not disconnect the plug while charging. it may create sparks.
8. Push the "STOP" button when interrupting to charge before.
9. If any abnormalities are found on the cable or plug such as
abnormal heating, electric shocks, loosing connection, any
transformations disconnecting the plug. or damage of parts,
stop charging immediately and repair them.
50008-34910-0
5 6
Do Not Jump ! Lean Forward
Fasten Hold
Seatbelt On
Truck can Tight Lean
Away
TIP OVER ! Brace From
Risk of serious Feet Impact
INJURY
WARNING or DEATH IN CASE OF TIPOVER
FOR SAFETY NOTICE FOLLOWING WARNINGS exceeds the stability of the truck.
4. Serious injury or death can occur to the operator if he/she is trapped
1. Lateral tipover can occur when unloaded if the combination of speed and between the truck and the ground.
sharpness of turn produces an overturning moment which exceeds the
stability of the truck.
IN CASE OF TIPOVER
2. Lateral tipover can occur if overloaded or loaded within capacity and the
load is elevated and if turning and/or braking when traveling rearward or 1. The operator should stay with the truck if lateral or longitudinal tipover
if turning and/or accelerating when traveling forward produces an overturning occurs. The operator should hold on firmiy and lean away from the point
moment which exceeds the stability of the truck. of impact.
Rearward tilt and/or off-center positioning of the load and/or uneven 2. The operator should stay with the truck if it falles off a loading dock or
ground conditions will further aggravate the above conditions. ramp. There are other situations where the environment of the landing
3. Longitudinal tipover can occur if overloaded or when loaded within area presents a severe hazard. In those incidents. it may be prudent for
capacity and the load is elevated if forward tilt. braking in forward travel. the operator to leave the truck.
or commencing rearward travel produces an overturning moment which 24700-04830
7
Lock release method of gas spring
9 10
Apply parking brake before

leaving truck. Make adjust
8 to provide adequate braking.
This is to certify that this is a new fork lift truck

which has been manufactured for exportation by
as stated in the certificate issued by them.
2
1. SAFE OPERATION
11 12
MODEL PRECAUTIONS FOR SAFETY OPERATION
SERIAL NO.
1 Do not overload. observe allowable load (blue zone).
FRONT TIRE
SIZE 2 Prior to operation, check performance of brake
REAR TIRE or turn quickly.
ACTUAL SIZE
CAPACITY/LC kg / mm 3 Do not make a sudden start and brake or turn
TIRE PRESSURE Fr Re
FR/RE kPa kPa
kg / mm quickly.
SERVICE WEIGHT kg
MAXIMUM
LOAD CENTER
ACTUAL ACTUAL 4 Do not make a sudden valve lever operation at a
LIFT HEIGHT CAPACITY CAPACITY
A mm B mm FORK ONLY kg ATTACHMENT kg SERVICE WEIGHT kg high lift.
W/O BATTERY
BATTERY MIN. kg MAX. kg
5 Do not run sideways or handle on an incline.
WEIGHT
LOAD TIRE
6 When the red lamp of battery capacity indicator
TREAD WIDTH mm MFG YEAR turns on, charge battery.
MAX REARWARD
MAST TILT
deg. VOLTAGE V 7 Check electrolyte every week and replenish water.
CAPACITY SPECIFIED FOR THE TRUCK REQUIRES TIRES 8 Be sure to use the prescribed fuses.
MAST 500 AUTHORIZED BY MANUFACTURER.
VERTICAL IMPROPER OPERATION OR MAINTENANCE
NIPPON YUSOKI CO.,LTD. KYOTO JAPAN
A B
COULD RESULT IN INJURY OR DEATH. 50008-77841（英）
13
LUBRICATION 1200 HOURS
600 HOURS
200 HOURS
LIFT BAR TILT CYLINDER ROD END

G G
リフトバーティルトシリンダロッドエンド
DRIVE AXLE MAST SUPPORT

TO G
ドライブアクスルマストサポート
BRAKE MASTER CYLINDER LIFT CHAIN

B0 B0 G
ブレーキマスターシリンダーリフトチェン
STEERING SHAFT HYDRAULIC OIL TANK

RG HO HO
ステアリングシャフトオイルタンク
STEERING CHAIN PIVOT HOUSING

G G
ステアリングチェンピボットハウジング
STEERING GEAR BOX WHEEL SHAFT

GO G
ステアリングギヤボックスホイールシャフト
: LUBRICATION G : CHASSIS GREASE BO : BRAKE OIL

給油シャーシグリースブレーキオイル
: REPLACE GO : GEAR OIL RG : RUBBER GREASE

交換ギヤーオイルラバーグリース
: CHECK AND ADJUSTMENT HO : HYDRAULIC OIL TO : TRANSFER OIL

点検調整作動油トランスファオイル
50008-764900-0（英・和）
14 (with japanese battery only)
• GASES produced by this battery can be explosive.

Cigarettes, flames, or sparks could cause battery to explode.
Make sure batteries are stored and charged in a well–ventilated area.
• Batteries contain SULFURIC ACID can cause severe burns.
Avoid contact with skin, eyes or clothing.
• In event of accident flush with water and call a physician immediately.
• Wear rubber gloves to prevent ELECTRIC SHOCK during
checking and maintaining.
• Keep out of reach of children.
IMPORTANT POINT FOR MAINTENANCE
1. Maintain the proper electrolyte level. WHITE
(When electrolyte is low fill with purified water to the white
portion of the float, as shown in the figure.)
2. Always keep the batteries fully charged,
do not overdischarge them.
3. Keep the battery surface clean. FLOAT
3
1. SAFE OPERATION
Information for safety operation

Do not operate forklift truck while taking
drugs and/or alcohol; otherwise, an acci-
dent may occur which can cause serious
injury or death.
Only a trained and authorized operator shall

operate the forklift truck.
The operator is recommended to wear a helmet,

safety shoes and working clothes.
Do not use a forklift truck in the following cir-

cumstances.
Where the explosive gas (thinner, gasoline
etc.) may exist.
When using a forklift truck in the following area,
consult your local NICHIYU dealer before opera-
tion.
1. Where the explosive materials such as gun-
powder are exist.
2. The dusty place.
Keep the operator's compartment clean at all

times.
Do not operate the forklift truck with greasy or

wet hands.
NICHIYU forklift trucks are equipped with an

overhead guard and load backrest extension.
● These designed features are incorporated to protect
the operator from falling loads.
● Make sure they are in place and in good condition.
● Precautions still should be exercised by the operator
for possible falling objects or impacts.
Do not modify the forklift truck.
● Modifications and additions shall not be performed

without the written approval of NICHIYU. Contact
your local NICHIYU dealer for details.
● Do not install any parts blocking visibility from oper-
ating position.
4
1. SAFE OPERATION
Carry out the daily inspection before operation.
● Stop operation and report immediately for any

damage or faults on the forklift truck.
● Do not operate the forklift truck until it is
repaired completely.
Do not overload. Failure to observe the

rated capacity can cause the forklift truck
to tip over.
● Refer to the load chart and make sure that the
weight and the load center are within the capacity of
your forklift truck before handling. If the attachment
is installed on the forklift truck, the maximum capac-
ity should be reduced. Read the instruction manual
of the attachment before operation.
Use proper size pallet with enough strength for

the load.
5
1. SAFE OPERATION
Make sure that the load is palletized securely in

a proper shape. If a load is unstable, it can eas-
ily shift and fall on someone.
Look all around the forklift truck before moving.
● Make sure no person is around the forklift truck

before starting.
Travel in backward if forward visibility is

blocked.
Make sure no person is around the forklift

truck when traveling in backward. Look around
behind the forklift truck and sound the horn
before moving.
● If the load blocks your view, or when you travel down
a grade with a load, drive backward. Always look
in the direction of travel. A look-out helper may be
required if your visibility is obstructed.
Stop at blind corner and/or intersection.
● If you cannot see where you are going, don't move!
Travel slowly around corners.
● Sound the horn at cross aisles and other areas
where you cannot see clearly or where visibility is
restricted.
6
1. SAFE OPERATION
Always look in the direction of travel!
● Always be aware of people near your forklift truck.

Do not proceed near them until they are aware of
you.
Be aware of tail swing.
● Always make sure that the tail swing area is clear

before turning.
● When turning in aisles, especially narrow aisles,
keep as far away as possible from stock and racks.
Be extra cautious near people.
● Failure to observe the tail swing area when making a
turn can injure or kill someone.
Do not make a sudden start, stop or turn.
● A sudden start or braking can cause the load to fall.

● A sharp turn while traveling can cause the forklift
truck to tip over.
7
1. SAFE OPERATION
Do not go over obstacles, curbs, ditches, ridges

and railroad trucks.
● Avoid bumps, holes, spill spots and loose materials
that may cause the forklift truck to swerve or tip. If
unavoidable, slow down, and proceed with caution.
Always check road surface, and stay away from

soft or uneven ground to avoid a tip over.
Avoid slippery surface.
● Water, sand, gravel, ice or mud can cause a tipover.

If unavoidable, slow down.
● Do not go into a flooded or water covered area.
Keep enough clearance.
● Serious accidents can be caused by hitting pipes

and beams near the ceiling with mast or overhead
guard. Make sure there is enough clearance for ceil-
ing and height limit of the entrance.
Do not exceed the limitation of the floor

strength.
● A forklift truck is very heavy. Check the condition of
the driving surface. Make sure the floor, bridge and/
or elevator will support the weight of the forklift truck
and the load.
8
1. SAFE OPERATION
Do not travel while the forks are in the raised

position.
● Traveling while lifting the forks can cause the unsta-
ble condition to tip the forklift truck over.
● The fork height should be about 200mm from the
ground and the mast (fork) should be tilted back
while traveling.
Do not push or drag the load.
● Do not lift the load by the tip of the forks.

● Misuse can damage the loads as well as the forklift
truck.
Do not drag any loads with rope by the lift car-

riage or load backrest.
9
1. SAFE OPERATION
Never allow anyone to walk or stand

under raised forks.
● Never allow anyone to ride on forklift

truck other than operator.
● At no time shall anyone be allowed to
ride on forks of forklift truck.
Keep enough distance from the edge of docks,

ramps and platforms.
10
1. SAFE OPERATION
Travel carefully on grades when loading.
● When traveling up or down the grades, keep the load

upside to maintain control.
● Travel down with foot or plugging brake if necessary.
Do not turn on, or angle across an incline.
● Failure to observe this rule can cause the forklift

truck to tip over.
Do not handle an off-center load.
● If the weight of the load is not centered between the

forks, the load can fall from the forks when you turn
a corner or hit a bump.
● An off centered load will increase the possibility of
the forklift truck tipping over to the side.
Never put any parts of your body into

mast structure or between mast and fork-
lift truck.
Do not climb on the mast or overhead
guard.
Operate all levers and switches from the driv-

er’s compartment.
11
1. SAFE OPERATION
Do not put any part of your body outside

operator's compartment of forklift truck.
● Keep hands and feet inside the operator's compart-
ment.
Operate hydraulic control levers slowly when

loading or unloading.
Do not lower and stop the load suddenly.
● Failure to observe this instruction, can cause the

forklift truck to tip over.
Do not lift-up, down and travel on tilting the

mast (fork) down when loading.
● Tilt the mast (fork) up enough to stabilize the load.
Pay attention to keep enough clearance for the

mast and overhead guard when going into the
container.
Drive into a trailer carefully.
● Make sure the trailer brakes are set and the wheels
are blocked while loading or unloading.
12
1. SAFE OPERATION
Do not jump on or off the forklift truck.
● Do not grasp the steering wheel or hydraulic levers

to ride forklift truck.
Do not pick the loads up beyond the backrest

extension height.
● When handling double stack loads, fasten together
with a band to prevent the load from falling.
Do not pull the forks out from a pallet if chains

and hoses are loosen.
● It is dangerous to have chains and hoses that are
loose. It can cause the load to catch, racking by the
forks or falling loads.
When chains and hoses are loosen :

● Lift the forks a little until correcting chains and hoses.
● After correcting chains and hoses, pull the forks out
from a pallet.
Do not abuse forks.
● Misuse can cause an accident as well as property

damage.
13
1. SAFE OPERATION
Do not tow anything by draw-bar pin.
● The draw-bar pin is equipped for towing the truck by

another tractor if any problems are occurred.
Set the position of forks to meet the pallet size

properly.
The adjustment procedure of fork set position

Set pin
1. Lift up the forks about 400mm from the ground.
2. Rotate the set pin 90 degrees while pulling.
3. Move the forks to the required set position while hold-
ing the horizontal portion.
4. Put the set pin back into place.
Lubricate the lift bar (the contacting face

between the fork and the lift bar) periodically.
Lift bar
14
1. SAFE OPERATION
Do not hold the vertical portion of the fork.
● There is the danger of the worker being injured.
Please mind your hand not to injure when adjust-

ing the set position of forks.
● Make sure to check if the set pin is fixed after adjust-
ing the set position of forks.
● In case the forks are not fixed by the set pin, there
is the danger of the load being unpiled and fallen
down.
Travel carefully when handling with a long or

wide load.
● Be careful when handling a load. The load should be
handled at a low lifting position.
● Lifting and lowering should be done slowly.
When carrying a wide load, the suitable wide bar should

be mounted. (Option)
Never allow anyone to hold or pick loads

off while traveling or lifting.
● Failure to observe this rule can cause serious per-
sonal injury.
Do not use damaged pallets.
● Make sure pallets and skids are sturdy and in safe

operating condition.
15
1. SAFE OPERATION
OUT OF ORDER FORKLIFT TRUCK

● When parking a forklift truck requiring repair, a warning or “out-
of-order” sign shall be placed on the forklift truck and the key
removed.
● When the forks cannot be lowered because of a fault, place a
large sign or marker on the forks. This procedure will caution
other forklift trucks and pedestrians.
When parking the forklift truck:

● Tilt the forks down and lower on the ground.
● Apply the parking brake.
● Turn off the key switch and remove the key
before leaving the forklift truck.
Parking place :
● Park the forklift truck at the reserved place.
● Do not park on or near flammable objects.
Do not park the forklift truck on a slope.
Lift-up the mast to maxium height.
● To prevent the inside of lift cylinders from getting

rusty, raise forks to the maximum lifting height sev-
eral times in case that the usual operation is used
only lower height or the forklift truck is not in use for
long term.
● Do not wash the forklift truck by hosing water.

● In case that you have no choice but to wash
by water, be careful not to splash water to
electric components.
● Water or moisture may affect electric components to
be broken down. Turn off the key switch, disconnect
the battery plug and cover all electric components to
protect from splashing water.
● In case that water is splashed to the electric com-
ponents, do not connect the battery plug and do not
turn on the key switch until the forklift truck will be
dried completely.
16
1. SAFE OPERATION
Fasten seat belt while operation.
● Adjust the seat position before turning on the key

switch. After adjusting, jiggle the seat to make sure if
it is properly locked.
● Adjust the seat and steering handle positions before
operation for safety.
Do not adjust the seat while truck is in

motion.
○ How to fasten the seat belt

Grip the tang (A) of the belt and pull it from the retractor. Then
insert the plate into the slot of the buckle (B) until a snap is
heard. Make sure the belt is not twisted.
○ How to release the seat belt A B

Push the button (C) of the buckle to release the belt. The belt
will automatically retract when release. Hold the plate of the
belt and allow it to slowly retract.
● Be sure to fasten the belt across your hips, not across your
abdomen.
If you fasten the belt across your abdo-

men, the belt may tug your abdomen in the
event of an accident.
● It is not necessary to adjust the belt length. The belt C
is designed to fit any size.
The seat belt would “jackknife” the opera-

tor. That is, the upper body would bend at
the waist. If you are pregnant or have suf-
fered from some abdomen disease, consult
a physician before using the seat belt.
If the seat belt is torn, or damaged in an

accident, replace it immediately.
● Contact your local NICHIYU dealer for replacement.
Use neutral detergent or water to clean the belt.

Do not use any solvent such as gasoline.
17
1. SAFE OPERATION
How to survive in a tip over

Safety notice for tip over
● Lateral tipover can occur when unloaded if the combination
of speed and sharpness of turn produces an overturning WARNING
moment which exceeds the stability of the forklift truck.
● Lateral tipover can occur if overloaded or loaded with- Do Not Jump !
in capacity and the load is elevated and if turning and /or
braking when traveling backward or if turning and/or accel-
erating when traveling forward produces an overturning
moment which exceeds the stability of the forklift truck.
Backward tilt and/or off-center positioning of the load
and/or uneven ground conditions will further aggravate
the above conditions.
● Longitudinal tipover can occur if overloaded or when loaded Lean Forward
within capacity and the load is elevated if forward tilt, brak- Hold
ing in forward travel, or commencing backward travel pro-
duces an overturning moment which exceeds the stability On
of the forklift truck. Tight
● Serious injury or death can occur to the operator if he/she
is trapped between the forklift truck and ground. Brace
Feet
In case of tip over

● The operator should stay with the forklift truck if lateral or Lean
longitudinal tipover occurs. The operator should hold on Away
firmly to the steering wheel, brace feet, lean forward and From
lean away from the point of impact. Impact
● The operator should stay with the forklift truck if it falls off
a loading dock or ramp. There are other situations where
the environment of the landing area presents a severe haz-
ard. In those incidents, it may be prudent for the operator to
leave the forklift truck.
In case of tip over:

● Do not jump off.
● Hold on tight to steering wheel.
● Brace your feet.
● Lean away from impact.
● Fasten seat belt while operation.
18
2 PART NAME AND FUNCTION
Name of part 2
1. Mast
1 2. Lift cylinder
3. Head lamp
2 14 4. Turn signal lamp
3 15 5. Grip
6. Load backrest
4 16 7. Front panel
5 17 8. Forks
9. Tilt cylinder
6 18 10. Built-in charger (Option)
11. Drive axle
7 19
12. Front wheel
8 20 13. Side battery cover
14. Lift chain
21 15. Overhead guard
22 16. Rear combination lamp
17. Steering wheel
18. Rear assist grip
9 19. Steering wheel knob
10 23 20. Indicator panel
21. Battery cover
11 24 22. Seat
12 23. Draw-bar pin
24. Rear wheel
13 25 25. Rear axle
Driving equipment
1 2 3 4 5 6 7 8 9 10 11 12 13 14 1. Parking brake lever

2. Turn signal switch /
Head lamp switch
3. Steering wheel knob
4. Steering wheel
5. Center horn
6. Switch for the laser pointer
(Option)
7. Brake pedal
8. Accelerator pedal
9. Lift lever
15 10. Tilt lever
11. Emergency stop switch
12. Seat
13. Key switch
14. Directional switch
15. Rear assist grip
(w/horn switch)
(This illustration shows the directional switch of right side location, head lamp/turn signal lamp switch of left side location.)
19
2. PART NAME AND FUNCTION
Indicator panel
1 2 3 4
F 0 5 10 15 20
8 km/h
E(ECONOMY)
E
CHARGE TOTAL 88888.8HR
DAY10/30
PM 10:30 30-Oct(TU) AM10:30
5 6 7
F 0 5 10 15 20
8 km/h
E(ECONOMY)
E
CHARGE
DAY10/30
PM 10:30
8 9 10 11 12 13 14 16 17
15
1. Battery indicator
2. Slow speed mode monitor (Turtle mark)
3. Fork horizontal indicator (Option)
4. Travel speed meter
5. Battery charge reservation indicator (Only for built-in charger)
6. Calendar and clock
7. Hour meter
8. Safety monitor for traction circuit
9. Safety monitor for hydraulic circuit
10. Safety monitor for power steering circuit
11. Safety monitor for brake fluid
12. Safety monitor for battery electrolyte level (Option)
13. Safety monitor for parking brake
14. Safety monitor for operation interlock system
15. Safety monitor for parking brake alert
16. Service (spanner) mark
17. Mode select button
Icons of 8 to 16 shown in the illustration are displayed for the explanation. They are displayed only when
abnormalities are occurred.
20
Indication of display
When the key switch is turned on, the self-diagnosis function
When the key switch is turned on.
checks the control system and display "MONITORING OK" when
no problems are found. Icons of "Read operator's manual" are
flashed three times for warning to the operator. F 0 5 10 15 20
8 km/h
E
CHARGE
DAY10/30
PM 10:30
After 0.5 seconds

After 2 or 3 seconds, the normal screen is displayed.
If any abnormalities are detected, the error message is dis- F 0 5 10 15 20
played. If the long message is displayed or some messages are 8 km/h

displayed, they are scrolled from right to left alternatively. MONITORING OK!
E
CHARGE
If traveling or hydraulic operation is done while this (within DAY
PM
10/30
10:30
3 or 4 seconds), the normal screen is displayed after fin-

ishing the initial monitoring function. After 2 or 3 seconds
Normal screen
F 0 5 10 15 20
Contact your local NICHIYU dealer if the error 8 km/h

message is displayed. E(ECONOMY)
E
DAY
PM
10/30
10:30 30-Oct(TU) AM10:30
▌Mode select button
Mode selection
Reserve charge screen Refer the page 65 and the
Push Ⓡ button. • Set the starting time of battery section of the reserve charging.
charge.
(This screen is displayed if the optional built-in charger is equipped.)
Electricity consumption meter

(Only for built-in charger)
Hour meter screen
• Indication of electricity rate,
Push one of . eliminated amount of CO2 Refer the page 24, 30 for details.
• Three hour meters of traction,
hydraulic and the total hour are
displayed.
Mode select screen

• Slow speed mode setting
• Travel mode setting
Push button. • Hour meter / odometer selection Refer to each setting section.
(Release within 3 seconds.) • Display mode setting
• Coast mode setting
• Pitching mode setting
Push button. Date / time setting screen

Refer the page 33 for details.
for more than 3 seconds. • For setting of date and time.
21
Function of display
This forklift truck has the self-diagnosis function.
1 2 3 4
F 0 5 10 15 20
8 km/h
E(ECONOMY)
E
DAY
PM
10/30
10:30 30-Oct(TU) AM10:30
5 6 7
F 0 5 10 15 20
8 km/h
E(ECONOMY)
E
CHARGE
DAY10/30
PM 10:30
8 9 10 11 12 13 14 16 17
15
1. Battery indicator
Icons of 8 to 16 shown in the illustration are displayed for the explanation. They are displayed only when
abnormalities are occurred.
4. Travel speed meter
1. Battery indicator 5. Battery charge reservation indicator (Only for built-in charger)
The battery indicator6.shows theand
Calendar discharged
clock condition of the battery.
7. Hour meter
8. Safety
If the forklift monitor
truck for traction
is used after circuit
discharging the battery more than 80%, the lifetime of the
battery will be shortened.
9. Safety Then, circuit
monitor for hydraulic stop to operate the forklift truck and charge the battery
immediately.
10. Safety monitor for power steering circuit
11. Safety monitor for brake fluid
12. Safety monitor for battery electrolyte level (Option)
Full Charge the battery immediately
charged 13. Safety monitor
In case of for parking brake
40% discharge Less than 20% Less than 10% Empty
F
14. Safety monitor
F
for operation interlock system
F F F
15. Safety monitor for parking brake alert
16. Service (spanner)Discharge
Discharge
mark
Discharge Discharge
17. Mode select button
E E E E E
When the battery capacity is less than When the capacity is less than 10%, one red
20%, all blue segments are disappeared segment is flashed with the frame of the indicator.
and two red segments are lit. When the capacity is empty, only the frame of the
indicator is flashed.
22
● Lift interrupt
When all green segments are disappeared and two red seg- F 0 5 10 15 20
ments are lit, the lift speed is reduced by half. At the same time,
8 km/h
"*CHARGE THE BATTERY*" message appears on the screen.
When the truck is continued to use, only one red segment is started *CHARGE THE BATTE
E
to flash and the lift function is interrupted. CHARGE

DAY10/30
PM 10:30 30-Oct(TU) AM10:30
Two red segments are lit.
F 0 5 10 15 20
8 km/h
*CHARGE THE BATTE

E
CHARGE
DAY10/30
PM 10:30 30-Oct(TU) AM10:30
One red segment is started to flash.

When the turtle button is pushed, the turtle mark is indicated on F 0 5 10 15 20
the screen with the preset speed. 8 km/h
E(ECONOMY)
E
DAY10/30
PM 10:30 30-Oct(TU) AM10:30

This mark is indicated when the fork is horizontal and possible to F 0 5 10 15 20
use the laser pointer. 8 km/h
E(ECONOMY)
E
DAY 10/30
PM 10:30 30-Oct(TU) AM10:30
4. Speedometer
The traveling speed is displayed on the screen. F 0 5 10 15 20
8 km/h
E(ECONOMY)
E
DAY10/30
PM 10:30 30-Oct(TU) AM10:30
5. Reserve charge indication (Only for built-in charger)

The reserved date and time to start charging the battery is dis- F 0 5 10 15 20
played. Refer the section of "Battery and charger" for details. 8 km/h
E(ECONOMY)
E
DAY10/30
PM 10:30 30-Oct(TU) AM10:30
6. Date and time (Calendar and clock)

The current date and time are displayed. If the Ｍ button is F 0 5 10 15 20
pushed for more than 3 seconds, the display is changed to the 8 km/h
setting screen. Refer the page 33 for details. E(ECONOMY)
E
DAY 10/30
PM 10:30 30-Oct(TU) AM10:30
23
7. Hour meter Hour meter screen

The hour meter shows the total hours of turning on the key
switch.
0 5 10 15 20
F
(The actual operating hours can be displayed as option.) 8 km/h
It is useful to know the total operating hours for the daily job TRAVEL 8888888km
management and scheduling of the periodical inspection. E TRAVEL 55555.5HR
CHARGE
DAY 10/30
HYD. 33333.3HR
PM 10:30
TOTAL 88888.8HR
When pushing － button on the normal screen and pushing Ⓡ
button 3 times, the confirmation screen of hour meter is shown. Total key-on hours
Total hydraulic hours
Total traveling hours
After 5 seconds, the normal screen is displayed. Total traveling distance
Odometer or load weight can be displayed instead of the hour
meter.
Refer the meter mode setting in the setting mode section.
● The normal screen is displayed automatical-

ly after 5 seconds from coming up the above
any screen state.
● By pushing － or ＋ button, the above any
screen state is normal screen immediately.
● When the screen displays the odometer, the word of “TRAVEL”

is flashed while traveling. F
0 5 10 15 20
8 km/h
E(ECONOMY)
E
CHARGE TRAVEL 88888.8km
DAY10/30
PM 10:30 30-Oct(TU) AM10:30
● When the load weight is indicated, “LOAD” message is dis-

played on the screen. When the weight is measured, “LOAD” F
0 5 10 15 20
message flashes for 5 seconds after hydraulic operation. 8 km/h
When flashing “LOAD” message, the indicated weight may be E(ECONOMY)

changed. After stopping to flash, the correct weight is indicat- CHARGE
E
LOAD 1500kg
ed. DAY10/30
PM 10:30 30-Oct(TU) AM10:30
8. Safety monitor (for travel circuit)

When fault is detected in the travel circuit, the travel icon flashes F 0 5 10 15 20
and the presumed defective part name is displayed. 8 km/h
B10:FUSE-TRAVEL
E
CHARGE
10/30
30-Oct(TU) AM10:30
DAY
PM 10:30
9. Safety monitor (for hydraulic circuit)

When fault is detected in the hydraulic circuit, the hydraulic icon F 0 5 10 15 20
flashes and the presumed defective part name is displayed. 8 km/h
C21:FET-HYD.
E
CHARGE
10/30
30-Oct(TU) AM10:30
DAY
PM 10:30
24
10. Safety monitor (for steering circuit)

When fault is detected in the power steering circuit, the steering F 0 5 10 15 20
icon flashes and the presumed defective part name is displayed. 8 km/h
D30:FUSE-EPS
E
CHARGE
10/30
30-Oct(TU) AM10:30
DAY
PM 10:30
11. Safety monitor (for brake fluid level)

When the brake fluid level is low, the brake icon flashes and F 0 5 10 15 20
"*REFILL BRAKE OIL*" message is displayed. 8 km/h
*REFILL BRAKE OIL*

If the error message of parts or "*REFILL HYD. OIL*" is
E
CHARGE
displayed, contact your local NICHIYU dealer to check the 30-Oct(TU) AM10:30
DAY10/30
PM 10:30
truck.
12. S
afety monitor (for battery electrolyte level) (Option)
When the electrolyte level is lower than the specific level, the F 0 5 10 15 20
battery icon flashes and "*REPRENISH REFINED WATER FOR 8 km/h

BATTERY*" message is displayed. *REPLENISH REFINE
E
CHARGE
DAY10/30
PM 10:30 30-Oct(TU) AM10:30
13. Safety monitor (for parking brake)

When the parking brake lever is pulled, the parking brake icon F 0 5 10 15 20
flashes. When the operator starts traveling without releasing the 8 km/h
parking brake lever, the warning buzzer beeps and "*RELEASE *RELEASE PARKING B
PARKING BRAKE*" message is displayed. E
CHARGE
DAY10/30
PM 10:30 30-Oct(TU) AM10:30
14. S
afety monitor (Operation Interlock System [OIS])
The system will interrupt traveling and hydraulic functions if the F 0 5 10 15 20
operator does not sit on the operator's seat correctly. 8 km/h

If the operator leaves the seat when operating the truck, the OIS *PLEASE BE SEATED*
icon flashes to warn to the operator, firstly. If that situation con- E
tinues for more than 2 seconds, the buzzer beeps and traveling
CHARGE
DAY10/30
PM 10:30 30-Oct(TU) AM10:30
and hydraulic functions are interrupted. If the operator sits on the
seat correctly within 2 seconds, the system does not work.
When traveling and hydraulic functions are interrupted, quit
operation once and start again after sitting on the operator's seat
correctly.
The operation interlock system interrupt the

current flow to the traction motor but does not
apply the mechanical brake. So, if the interlock
system activates while traveling, the forklift
truck may keep moving by inertia.
After activating the interlock system, it is not

reset when the directional lever is in the forward
or reverse position even if the operator sits on
the seat correctly. Once, move the directional
lever to the neutral position to reset the system.
25
15. Safety monitor (for parking brake alert)

When the operator leaves the seat without applying the parking F 0 5 10 15 20
brake, both the OIS icon and the parking brake icon flash. Also, 8 km/h
"*PLEASE BE SEATED*" and "*APPLY PARKING BRAKE*" *APPLY PARKING BRAKE
message are displayed and the warning buzzer beeps. E
This function works even if the key switch is turned off except for
CHARGE
DAY10/30
PM 10:30 30-Oct(TU) AM10:30
disconnecting the battery plug or applying the emergency stop
switch.
[How to reset the alert]

When the key switch is turned on ;
Sit on the operator's seat correctly, or apply the parking
brake. (pull the parking brake lever.)
When the key switch is turned off ;

Apply the parking brake. (pull the parking brake lever.) or Sit
on the operator's seat correctly.
16. Service icon

The service icon warns the fault of the forklift truck to an opera- F 0 5 10 15 20
tor. If any faults are detected, the spanner mark is flashed and 8 km/h
the presumed defective part name is displayed. If some prob- D30:FUSE-EPS
lems are occurred at the same time, each part name is scrolled E
alternatively for every 5 seconds.

CHARGE
DAY10/30
PM 10:30 30-Oct(TU) AM10:30
● If the next fault is detected, all traveling,

hydraulic and power steering functions are
interrupted.
B11 : FET-TRAVEL
B12 : SENSOR-CURRENT TRAVEL
C21 : FET-HYD.
C22 : SENSOR-CURRENT HYD.
E40 : TR-AOS
*FAIL CURRENT-TRAVEL*
*FAIL CURRENT-HYD*
*FAIL VOLTAGE-TRAVEL*
*FAIL VOLTAGE-HYD*
● All Ｍ, Ⓡ, －, ＋ buttons are invalid while dis-
playing these messages.
26
17. Mode select button Slow speed mode button

Change the screen to each mode by pushing these buttons.
○ Slow speed mode button

The slow speed mode is activates by pushing this button. Mode select button
Normal traveling mode

When the slow speed mode is off, the turtle mark is not dis- F 0 5 10 15 20
played. km/h
E(ECONOMY)
E
DAY 10/30
PM 10:30 30-Oct(TU) AM10:30
When the slow speed button is off
(Turtle mark is not displayed)
Slow speed mode Preset speed indication

When the slow speed mode is activated, the turtle mark and pre-
set speed are displayed on the screen. F 0 5 10 15 20
8 km/h
● The maximum travel speed (normal mode) and preset speed E(ECONOMY)
(turtle mode) can be changed by pushing the turtle button. E
DAY 10/30
PM 10:30 30-Oct(TU) AM10:30
When the slow speed button is on
(Turtle mark is displayed)
27
Various kinds of mode selection

[1] Slow speed setting
[2] Travel mode setting
[3] Meter mode setting
[4] Display mode setting
[5] Coast mode setting
[6] Pitching mode setting
[7] How to set the date and time
● These settings are invalid while traveling or

depressing the brake pedal.
● If traveling or hydraulic operation is done
while setting, the display is returned to the
normal screen immediately.
When pushing the Ｍ button, the mode selection screen is dis-

played. If pushing the Ｍ button again, the normal screen is dis-
played again.
When setting the mode of next [1] to [6], each button

works as below.
● － and ＋ buttons : Move the cursor to select the value.
● Ⓡ button : Move the cursor to the next item.
● Ｍ button : Back the cursor to the previous item.
[1] Slow speed setting Slow speed

Normal screen preset indication
This mode sets the limited maximum traveling speed under the
slow speed mode. 0 5 10 15 20
F
Make sure the turtle button is pushed and the turtle icon is 8 km/h
flashed. Then, push － or ＋ button to set the speed. E

E(ECONOMY)
The maximum speed can be set to 8 steps of 2, 3, 4, 5, 6, 8, 10 CHARGE TOTAL 88888.8HR
and 12km/h.
DAY10/30
PM 10:30 30-Oct(TU) AM10:30
After setting, push Ⓡ button to move the cursor to the travel

mode setting.
Push
If push the Ｍ button, the normal screen is displayed. button
Slow speed setting
F 0 5 10 15 20
8 km/h
E
SPEED
CHARGE
DAY 10/30
PM 10:30
8 km/h
Set the value
Push Ⓡ Ⓡ Push
button button
To the setting of travel mode
28
[2] Travel mode setting

Travel mode setting
This screen is used to set the travel mode. 0 5 10 15 20
F
Make sure that the current traveling mode indication is flashed. 8 km/h
Push － or ＋ to select the mode. E

MODE
After selection, push Ⓡ button to move the cursor to the meter CHARGE
10/30
E(ECONOMY) / N(NORMAL)
mode setting. / P(POWER)
DAY
PM 10:30
If pushing the Ｍ button, the cursor is moved to the slow speed

mode setting. Set the travel mode.
The traveling mode can be set to the next three modes.
Push Ⓡ Ⓡ Push
button button
E (ECONOMY)
This mode is convenient for the slow speed inching. This To the setting of meter mode
mode saves the battery energy consumption also.
N (NORMAL)
This is the normal traveling mode. The quick acceleration and
smooth inching can be realized.
P (POWER)
This is the most powerful mode for acceleration.
[3] Meter mode setting Meter mode setting
The hour meter, odometer or load weight can be displayed on F 0 5 10 15 20
the normal screen. 8 km/h
METER
When the cursor is located on the meter mode, press － or ＋ E
CHARGE HR / km
button to select HR (hour meter), km (odometer) or kg (load DAY 10/30
PM 10:30
kg (LARGE) / (NORMAL)
weight : LARGE/NORMAL).
After selection, press Ⓡ button go to the next step [4]. To return Select the meter mode.
to the previous step [2], press Ｍ button.
Push Ⓡ Ⓡ Push
When setting "kg (LARGE)", the traveling mode "E button button
(ECONOMY)", "N (NORMAL)", "P (POWER)" is not To the display mode setting screen
shown on the display.
kg (load weight : LARGE) screen [Option]
0 5 10 15 20
F
8 km/h
CHARGE
E LOAD 1 5 0 0 kg
DAY10/30
PM 10:30 30-Oct(TU) AM10:30
29
○ Load weight indication
● The load weight indicator is equipped for Load weight setting screen
safe operation, however, the indicated value
should be used as reference. F 0 5 10 15 20
● The weight must be measured after raising 8 km/h
the fork about 500 mm from the floor and stop

E
METER
hydraulic and traveling operation. CHARGE HR / km
● This function cannot be used as the formal DAY10/30
PM 10:30
kg (LARGE) / (NORMAL)
weight scale.
0 5 10 15 20
F
Select "kg" mode. 8 km/h
Raise the fork about 500 mm from the floor. E(ECONOMY)

After releasing the hydraulic lever, "LOAD" message flashes for
E
CHARGE LOAD 1500 kg
5 seconds because the hydraulic pressure is fluctuated while 30-Oct(TU) AM10:30
DAY 10/30
PM 10:30
hydraulic operation.
Read the weight after "LOAD" message is fixed.
0 5 10 15 20
F
● If the loading weight is more than 110% of the loading capac- 8 km/h
ity on the name plate, the "LOAD" message is changed to E(ECONOMY)

"OVER". This "OVER" message flashes and the warning buzz- E
OVER 1650 kg
er is also beeped. CHARGE
DAY10/30
30-Oct(TU) AM10:30
● The setting of overload can be changed. Contact your local
PM 10:30
NICHIYU dealer for details.
Zero adjustment (for net weight)

If you want to deduct the pallet weight to get the net
0 5 10 15 20
F
weight of the load, press ＋ button. Then the zero adjust 8 km/h
icon is indicated and the indicated weight is changed to 0 E(ECONOMY)

E
(zero) kg. CHARGE LOAD 1500 kg
By pressing the ＋ button again, this function is turned off. 30-Oct(TU) AM10:30
DAY 10/30
PM 10:30
This function cannot be changed when "LOAD" message

is flashed.
○E
lectricity consumption meter (Only for built-in charger) Screen of electricity rate
Date [Month/Day], Consumed amount of electricity [kWh] and
Electricity rate [Japanese Yen] (or Eliminated amount of CO2 F 0 5 10 15 20
[kg]) can be shown on the display while charging the battery. 8 km/h
● The standard screen setting is "Electricity rate", As for E 10/30 3.8 kWh
the change of screen setting, please contact your local DAY
PM
CHARGE
10/30
10:30
38 yen
NICHIYU dealer.
Date
● Only Japanese Yen can be shown in the screen of elec-
Electricity rate
tricity rate, The default is 10 Yen/kWh. As for the change Consumed amount of electricity
of value setting, please contact your local NICHIYU
Screen of eliminated amount of CO2
dealer.
● As the backup function, there are data both for last 7 F 0 5 10 15 20
days and for last 2 months. 8 km/h
E 10/30 3.8 kWh

DAY
PM
CHARGE
10/30
10:30
2.09 kg-CO2
Date
Eliminated amount
Consumed amount of electricity
30
Normal screen and meter mode screen

In the case of the hour meter (HR) mode In the case of the odometer (km) mode In the case of the load weight (kg) mode
Total key-on hours Total traveling distance Actual load weight
Normal screen Normal screen Normal screen
0 5 10 15 20 0 5 10 15 20 0 5 10 15 20
F F F
8 km/h 8 km/h 8 km/h
E(ECONOMY) E(ECONOMY) E(ECONOMY)

E E E
CHARGE TOTAL 88888.8HR CHARGE TRAVEL 888888.8km CHARGE LOAD 888888.8kg
DAY10/30
PM 10:30 30-Oct(TU) AM10:30
DAY10/30
PM 10:30 30-Oct(TU) AM10:30
DAY10/30
PM 10:30 30-Oct(TU) AM10:30
for the net weight
Screen of electricity rate Screen of eliminated amount of CO2

0 5 10 15 20 0 5 10 15 20
F F km/h
8 km/h 8
DAY kWh yen DAY kWh kg-CO2
E
10/30 19.5 195 E
10/30 19.5 10.72
CHARGE 10/29 21.0 210 CHARGE 10/29 21.0 11.55
DAY
PM
10/30
10:30 10/28 20.9 209 DAY
PM
10/30
10:30 10/28 20.9 11.49
Ⓡ Ⓡ
0 5 10 15 20 0 5 10 15 20
F F km/h
8 km/h 8
10/27 20.0 200 10/27 20.0 11.00
E
10/26 19.5 195 E
10/26 19.5 10.72
CHARGE 10/25 21.0 210 CHARGE 10/25 21.0 11.55
DAY
PM
10/30
10:30 10/22 20.9 209 DAY
PM
10/30
10:30 10/22 20.9 11.49
Ⓡ Ⓡ
0 5 10 15 20 0 5 10 15 20
F F km/h
8 km/h 8
MONTH kWh yen MONTH kWh kg-CO2
E 10 9999 99999 E 10 9999 9999.9
CHARGE CHARGE
DAY 10/30 11 9999 99999 DAY 10/30 11 9999 9999.9
PM 10:30 PM 10:30
Confirmation screen Confirmation screen

0 5 10 15 20 0 5 10 15 20
F F
8 km/h 8 km/h
TRAVEL 8888888km TOTAL 8888888HR

E TRAVEL 55555.5HR E TRAVEL 55555.5HR
DAY
CHARGE
10/30
HYD. 33333.3HR DAY
CHARGE
10/30
HYD. 33333.3HR
PM 10:30 TOTAL 88888.8HR PM 10:30 TRAVEL 888888.8km
Total key-on hours Total traveling distance
Total hydraulic hours Total hydraulic hours
Total traveling hours Total traveling hours
Total traveling distance Total key-on hours
* The normal screen is displayed automatically after 5 seconds from coming up the above any screen state.
Also, by pushing or button, the above any screen state is returned to the normal screen immediately.
31
[4] Display mode setting Display mode setting screen
This mode sets the brightness of the screen. F 0 5 10 15 20
8 km/h
Make sure that the cursor is located on the brightness setting BRIGHTNESS
area. Push the － or ＋ button to select the brightness for the E
5
best. It can be selected 8 steps (from 0 to 7).
CHARGE
DAY10/30
PM 10:30
After selection, press Ⓡ button to go to the next step [5]. To

return to the previous step [3], press Ｍ button.
Set the brightness
Refer the table below for the brightness settings. Push Ⓡ Ⓡ Push
button button
BRIGHTNESS (Intensity of back light)
To the setting mode of regeneration
0 7 (coast mode)
Dark Bright
[5] Coast mode setting Setting mode of regeneration (coast mode)
This mode can set the regenerative braking force when releas- F 0 5 10 15 20
ing the accelerator pedal while traveling. 8 km/h
REGEN(NEUTRAL)
Make sure that the REGEN(NEUTRAL) mode screen is dis- E
played. Then push － or ＋ button to select the strength.

CHARGE
DAY10/30
NON/LOW/MID/HIGH
PM 10:30
The braking strength can be set to 4 steps of "NON" (No brak-

ing), "LOW", "MID" (Middle) and "HIGH". Set the regenerative braking
After selection, press Ⓡ button to go to the next step [6]. To force when coasting.
return to the previous step [4], press Ｍ button.
Push Ⓡ Ⓡ Push
button button
To the setting of pitching control
(pitching mode)
[6] Pitching mode setting

Pitching mode setting screen
This function will suppress forward and backward vibration of
loads while traveling. The effect of this function may vary by the F 0 5 10 15 20
condition of the floor, traveling speed and/or weight of loads. 8 km/h
To activate this function, choose "ON" in the pitching mode set- PITCHING CONTROL
ting screen by pressing the ＋ button.
E
CHARGE
DAY10/30
OFF/ON
After selection, press Ⓡ button to return the normal screen. PM 10:30
If the Ｍ button is pressed, the screen return to the previous step

[5]. Set to OFF or ON by pressing
or button.
●This function does not suppress the vibration of overall
Push Ⓡ Ⓡ
the forklift truck. button
●This function has some level for suppressing the vibra-
Return to the normal screen.
tion. As for the change of the level, please contact your
local NICHIYU dealer.
●In case that the feeling is not good remarkably while
traveling, choose the better setting by changing the
level or changing the setting ON/OFF.
32
[7] How to set the date and time Normal screen
When the Ｍ button is pushed for more than 3 seconds, the date F 0 5 10 15 20
and time setting screen is displayed. km/h

Push Ｍ button to return to the normal screen. E(ECONOMY)
E
DAY10/30
PM 10:30 30-Oct(TU) AM10:30
If traveling or hydraulic operation is done while
setting, the display is returned to the normal Push button
screen immediately. for more than
3 seconds.
When setting the mode of next 1 to 6, each button works

as below. F 0 5 10 15 20
●－ and＋ buttons : Move the cursor to select the value. km/h
● Ⓡ button : Move the cursor to the next item. DATE TIME
●Ｍ button : Back the cursor to the previous item. E
CHARGE
30-Oct(TU) AM10:30
DAY10/30
PM 10:30 ,2012
Year is flashed.
1. Set the year

Make sure the cursor is located on the year area. Push － or ＋
button to set the year. The year can be set from 2000 to 2999. F 0 5 10 15 20
After setting, push the Ⓡ button to move the cursor to the month km/h
area. DATE TIME

If push the Ｍ button, the normal screen is displayed. 30-Oct(TU) AM10:30
E
CHARGE
DAY10/30
PM 10:30 ,2012
Set the current year.
Push Ⓡ Ⓡ Push
button button
2. Set the month
Make sure the cursor is located on the month area. Push － or
＋ button to set the month. the month can be selected from 1 to 0 5 10 15 20
12.
F
After setting, push Ⓡ button for the date setting.

km/h
DATE TIME
If pushing Ｍ button, the cursor is returned to the year area. E
CHARGE
30-Oct(MO) AM10:30
DAY10/30
PM 10:30 ,2012
Set the month
Push Ⓡ Ⓡ Push
3. Set the date button button
Make sure the cursor is located on the date area. push － or ＋
button to set the date. The date can be set from 1 to 31. When
setting the date, the day of the week is set automatically. F 0 5 10 15 20
After setting, push the Ⓡ button to move the cursor to the AM/ km/h
PM area. DATE TIME
If pushing Ｍ button, the cursor is returned to the month area. E
30-Oct(MO) AM10:30
CHARGE
DAY10/30
PM 10:30 ,2012
Set the date

(Day of the week is set automatically)
Push Ⓡ Ⓡ Push
button button
33
4. Set the AM or PM
Push the － or ＋ button to select the AM or PM. After setting, F 0 5 10 15 20
push the Ⓡ button to move the cursor to the hour area.
If pushing Ｍ button, the cursor is returned to the data area.
km/h
DATE TIME
E
CHARGE
30-Oct(TU) AM10:30
DAY10/30
PM 10:30 ,2012
Set “AM” or “PM”.
5. Set the hour Push Ⓡ Ⓡ Push

Push the － or ＋ button to set the hour. The hour can be set button button
from 1 to 12.
After setting, push the Ⓡ button to move the cursor to the min-
ute area. F 0 5 10 15 20
If pushing Ｍ button, the cursor is returned to the AM or PM km/h

area. DATE TIME
E
CHARGE
30-Oct(TU) AM10:30
DAY10/30
PM 10:30 ,2012
Set the hour
6. Set the minute
Push the － or ＋ button to set the minute. The minute can be Push Ⓡ Ⓡ Push
set from 00 to 59. button button
After setting, push the Ⓡ button.
Then "COMPLETE" message is flashed three times. In any
cases, push Ｍ button to get the previous step. F 0 5 10 15 20
km/h
DATE TIME
● When pushing the － or ＋ button, the second
is set to "00".
E
CHARGE
30-Oct(TU) AM10:30
● After setting the minute and push the Ⓡ but-
DAY10/30
PM 10:30 ,2012
ton, the second is set to "00". Set the minute
● If set the date and time, the reserve charge
setting is also renewed. Push Ⓡ Ⓡ
button
F 0 5 10 15 20
km/h
DATE TIME
E
CHARGE
30-Oct(TU) AM10:30
DAY10/30
PM 10:30 ,2012 COMPLETE
“COMPLETE” is flashed three times.
Return to the normal screen.
34
Operating equipment
1 2 3 4 5 6 7 8 9 10 11 12
13 14
15
(This illustration shows the directional switch of right side location, head lamp/turn signal lamp switch of left side location.)
1. Seat
The operator’s seat is adjustable for the best position to forward
or backward by moving the lever (A) under the seat.
Adjustment range is 75 mm each for forward and backward.
When releasing the lever, the seat is fixed. (After adjustment,
shake the seat to forward and reverse for a couple of times to
make sure it is fixed completely.)
Use reclining lever (B) to adjust the back.
The operator’s manual can be stored in the box behind the back
of the seat.
○ How to fasten the seat belt

Grip the tang (C) of the belt and pull it from the retractor. Then
insert the plate into the slot of the buckle (D) until a snap is
heard. Make sure the belt is not twisted.
C D
○ How to release the seat belt

Push the button (E) of the buckle to release the belt. The belt
will automatically retract when release. Hold the plate of the
belt and allow it to slowly retract.
● Be sure to fasten the belt across your hips, not across your
abdomen. E
35
2. Parking brake lever

When parking the lift truck, pull the lever fully to apply the park-
ing brake. To release the brake, push the top button (A) and
push the lever forward.
When the parking brake lever is pulled, the parking brake icon
flashes. When the operator starts traveling without releasing the
parking brake lever, the warning buzzer beeps and "*RELEASE A
PARKING BRAKE*" message is displayed. 2
● When parking the lift truck, lower the forks on

the floor and pull the parking brake lever fully.
● When leaving the lift truck, turn the key switch
off and remove the key.
● When operating the parking brake lever, make
sure to depress the brake pedal.
F 0 5 10 15 20
Parking brake alert : 8 km/h
When the operator leaves the seat without applying the *RELEASE PARKING B
E
parking brake, both the OIS icon and the parking brake CHARGE
icon flash. Also, "*PLEASE BE SEATED*" and "*APPLY

DAY10/30
PM 10:30 30-Oct(TU) AM10:30
PARKING BRAKE*" message are displayed and the
warning buzzer beeps.
This function works even if the key switch is turned off 0 5 10 15 20
F
except for disconnecting the battery plug or applying the
8 km/h
emergency stop switch. *APPLY PARKING BRAKE
E
[How to reset the alert]

CHARGE
DAY10/30
PM 10:30 30-Oct(TU) AM10:30
When the key switch is turned on ;
Sit on the operator's seat correctly, or apply the parking
brake. (pull the parking brake lever.)
When the key switch is turned off ;

Apply the parking brake. (pull the parking brake lever.)
or Sit on the operator's seat correctly.
3. Switch for turn signal lamp 3

Use turn signal lamp when turning.
[the turn signal lamp switch of left side location]

For forward (A) :
The right signal lamp is flashed for the right turn.
For backward (B) :
A
The left signal lamp is flashed for the left turn.
[the turn signal lamp switch of right side location]

For forward (A) :
The left signal lamp is flashed for the left turn. B
For backward (B) :
The right signal lamp is flashed for the right turn. (This illustration shows the turn signal lamp
switch of left side location.)
The turn signal lamp switch returns to the neutral position
and the lamp turns off automatically by rotating the steer-
ing wheel to opposite direction.
36
Switch for head lamps

This is the switch for the head lamps
Turn the knob forward to light up.
Turn the knob backward to switch off.
(Right side location or left side location is exactly the same

usage.)
(This illustration shows the head lamp switch of

left side location.)
4. Steering wheel knob, 5. Steering wheel A 4 5

Grasp the steering wheel knob by the left hand. The right hand
should hold the hydraulic levers lightly or put on the steering
wheel.
● The electric power steering (EPS) and tilt steering column is

the standard equipment.
Adjust the steering wheel for your best operating position

by the tilt steering lever (A).
After adjusting the steering tilt angle, tighten

the tilt steering lever securely.
6. Horn button 6
Horn button is located on the center of the steering wheel and
the tilt lever. Press the button to operate the horn.
7. Switch for the laser pointer (Option)

(Refer to the page 41 for details.)
To power on the laser pointer, turn the switch lever up.
When the fork is leveled, the laser pointer irradiates the laser
beam and the fork leveling indicator lamp is lit.
To power off, turn the lever down.
37
8. Brake pedal, 9. Accelerator pedal

8 9
Depress the accelerator pedal gradually. Travel speed can be
adjusted by depressing angle of the pedal.
Do not depress the accelerator pedal and brake

pedal at the same time. The traction motor may
be damaged if this occurs.
10. Lift lever

Lifting up the forks : Pull the lift lever backward. 10
Lowering the forks : Push the lift lever forward.
Lifting and lowering speed can be controlled by stroke of

the lift lever. Do not operate it roughly.
The lift function will not activate if the lift lever is operated
before turning on the key switch.
Do not stop lifting or lowering suddenly.
11. Tilt lever

Tilting backward : Pull the tilt lever backward. 11
Tilting forward : Push the tilt lever forward.
Tilt speed can be controlled by stroke of the tilt lever. Do

not operate it roughly.
The tile function will not activate if the tilt lever is operated
before turning on the key switch.
Operate hydraulic levers with sitting on the

operator's seat.
12. Emergency stop switch

In case of emergency, press the emergency stop switch. The 12
power supply is shut off and all functions are stopped. By turning
the switch knob clockwise or pulling the switch knob, the truck
can be powered on again.
● Except the emergency case, do not use the

emergency stop switch.
● As the steering operaton also doesn't work at
the same time as pressing the switch, it may
cause serious accidents in case the switch is
pressed during the traveling operation.
38
13. Directional switch

This switch is used to change the direction of traveling. 13
For forward (A) : Turn on the switch forward and depress the
accelerator pedal.
For backward (B) : Turn on the switch backward and depress
the accelerator pedal. A
(Right side location or left side location is exactly the same

usage.) C
B
Travel speed is changed by depressing angle of the
accelerator pedal.
(This illustration shows the directional switch of

Do not flip the directional switch when right side location.)
changing the direction.
● It is dangerous because the directional switch is
flipped back to unexpected direction.
Avoid fast start and sudden movements. This

can cause the lift truck to tip over. Such move-
ments can cause people to be hurt or killed and
material can also be damaged.
Return the directional switch to the neutral posi-

tion "C" when not traveling.
When the key switch is turned on with depressing the

accelerator pedal and with turning on the direction-
al switch forward or backward, the error message is
appeared on the screen and all functions do not work.
After moving the directional switch to the neutral posi-
tion and releasing the accelerator pedal, turn on the key
switch again to start operation.
14. Key switch

OFF (A) : This position turns off all electric circuit except some A B
accessories and the key can be put in or taken off.
ON (B) : After turning on all electric circuit, the key switch is C
held in this [ON] position.
START (C) : This [START] position connects all electric circuit to
allow the operation of the forklift truck and monitor
display is turned on.
The key is returned to [ON] position automatically by
releasing.
Automatic power off function :

Suspending the travel and hydraulic operation for 15 minutes,
electric circuits are turned off automatically. Turn the key
switch into the [START] position to turn the power on again.
39
15. Rear assist grip (w/horn switch)

The operator can hold the body when traveling backward by
grasping this grip. The push button (A) is a horn switch.
The operator can beep the horn with grasping the grip when
traveling backward.
15
40
Laser pointer (Option)
▌Function
The laser pointer is the laser-pointing device for a pallet to find
the fork inserting position easily.
▌Specification
Voltage of power supply :
3 volts D.C. (supplied from the power circuit of a forklift truck)
Length of beam (Line type) :
Approximately 500 mm long at 1 m ahead
Width of beam (Line type) : 1 through 3 mm wide
Diameter of beam (Point type) : 2 through 5 mm dia.
Lighting power : Less than 1 mw
Laser class : 2
▌Features
● The laser beam
Line type (Standard)
The light beam is a line and easy to find out on a pallet.
► It is suitable for a bright colored pallet or using in a dark
warehouse.
Point type (Option)

The light beam is the dot. It is brighter than the line type but it
may not be easy to find the dot.
► It is suitable for the dark-colored pallet or using in a well-
lighted warehouse.
● Fork leveling indicator lamp F 0 5 10 15 20
(set option with the laser pointer) 8 km/h

When the fork is leveled, the fork icon is appeared on the display E(ECONOMY)
with beeping the buzzer. E
TOTAL 88888.8HR
Another indicator lamp on the lift cylinder is also illuminated.
CHARGE
DAY10/30
PM 10:30 30-Oct(TU) AM10:30
Operator can make sure the fork is leveled not only for picking
the pallet but for pulling the fork out also from the pallet when
stacking.
The fork level indicator lamp indicates that the

Indicator lamp
fork is leveled when unloading. When loaded, for fork leveling
the fork may not be leveled even the indicator
lamp is lit because of the flexion of forks.
41
▌For safe operation of laser pointer

Read and understand following cautions.
Check the focus of the laser beam before oper-

ation. If it is out of focus, contact your local
NICHIYU dealer for adjustment.
Do not sprinkle water to the laser pointer.
Do not use the laser pointer on a slope. Then, it

cannot detect the correct position.
Explain precautions about the laser beam to

people who work around the forklift truck.
The laser beam is just a reference. Operator has

to make sure visibly when inserting forks into a
pallet.
The laser light is dangerous when eyes are

exposed directly. Do not see the beam directly.
Do not see the reflected beam by mirror also.
Do not disassemble or modify the laser unit.
Do not use this device in the place where any

abnormality or incorrect activation of machines
have experienced or expected by the laser
beam.
42
▌Name of each part

Switch for the laser pointer
To power on the laser pointer, turn the switch lever up.
When the fork is leveled, the laser pointer irradiates the laser
beam and the fork leveling indicator lamp is lit.
To power off, turn the lever down.
Switch for the laser pointer
Fork level sensor
Indicator lamp
for fork leveling
Laser unit Magnet sensor
43
▌General information for the laser pointer

The LASER POINTER has the laser unit
(semiconductor laser) in it.
The laser is classified by the output
power of the beam. Observe the following
precautions.
The laser beam is very danger when it is irradi-

ated to eyes. E
● Do not irradiate the beam to eyes directly.
● Do not irradiate the beam to animals. A B
● Do not see the beam even reflected.
D
If saw the laser beam directly, avert eyes from it immediately.
The category of the laser unit in the LASER POINTER is
Class 2. A C
Under this laser class, eyes are protected by winking sev-
E
eral times.
Classification of laser
The laser unit is classified by output power for evaluation of risk.
The classification is as follows.
Classification Evaluation for danger
Class 1 No effect on human body.
Class 2 Eyes are protected by repugnant reaction such as winking.
Eyes are protected by repugnant reaction such as winking, but direct watching of the laser beam by
Class 3A an optical way is dangerous.
Class 3B Direct watching of the laser beam is dangerous.
High risk is expected for eyes to damage by the laser beam even diffused reflected. Skin damage
Class 4 or source of ignition also may be possible.
The category of the laser unit in the LASER POINTER is

Class 2.
44
Regarding to affections from or to the LASER

POINTER with other equipment
(1) Affection to equipment that uses infrared rays
The wave length of the LASER POINTER (semiconductor
laser) is 650 nm, and the general infrared rays are around
800 nm. So, it may not affect each other.
(2) Affection to wireless equipment, OA equipment and/or

AGV (Automatic Guided Vehicle)
The laser beam is a lay of light which does not produce elec-
tromagnetic noise. So, it does not affect for radio waves.
(3) Affection to LASER POINTER from high-tension line or

strong electric noise.
The weak point of the semiconductor laser is the surge
(abnormal voltage) that is created by its high-speed response,
and high temperature. The LASER POINTER is designed to
protect from such circumstances. However, the arc-welding
and/or induction noise from a high-tension line is bad for the
LASER POINTER, and it may be affected under these cir-
cumstances. Therefore, the using place should be made sure
not to affect to it. Leaving under direct sunshine in summer
is caused high temperature and may shorten the lifetime or
damage the laser unit.
The safety precautions of the laser beam shall

be explained to operators and other workers
around a forklift truck.
Do not use this device in the place where any

abnormality or incorrect activation of machines
have experienced or expected by the laser
beam.
Modification prohibited
● Do not disassemble, modify and/or
adjust a potentiometer of the LASER
POINTER. They are very dangerous.
● Do not watch a source of light even if
not irradiated the beam.
● Do not replace with other similar device
for the LASER POINTER.
45
3 DRIVING AND OPERATION
● Do not operate the forklift truck prior to daily

inspection.
● Inspect the forklift truck before you operate it
to be sure that it is properly maintained and
in good working order.
Preparation of start
1) Check the directional switch (A) is in the neutral
position (B) and the parking brake (C) is applied. A
2) Turn on the key switch D

Grasp the steering wheel knob and then turn on the key F
switch. E
OFF : D
START : E
ON : F
3) Tilting back the mast ass'y.

● Raise the forks about 150 to 200mm from the floor by the G H
lift lever (G).
● Tilt back the mast ass’y by the tilt lever (H).
●The hydraulic speed is adjustable by operating angle of

levers.
●If the hydraulic lever is operated when the key switch is
turned on, the error message is appeared on the screen
and all function are locked. Release all hydraulic levers
and turn on the key switch again to start operation.
46
3. DRIVING AND OPERATION
4) Operation of the directional switch (A)

Operate the directional switch to the direction of traveling. A
Forward (B) : Turn on the switch forward.
Backward (C) : Turn on the switch backward.
B
3
C
5) Release the parking brake

Depress the brake pedal.
Push the top button and brake lever forward fully to release
the parking brake.
Grasp the steering wheel knob by the left hand, put the right
hand lightly on the steering wheel.
Traveling
1) Start
Release the brake pedal (D) and depress the accelerator D E
pedal (E) gradually, then the lift truck will begin to move.
Acceleration varies in accordance with the depressing of the
accelerator pedal.
Do not start or stop the lift truck suddenly.
2) Turning
Slow down and operate steering wheel carefully

and check to make sure the tail swing area is
clear before turning.
3) Electrical brake (Plugging brake)

While traveling, if the directional switch is shifted in opposite
position, the electrical brake should be activated.
Braking force varies in accordance with the depressing of the
accelerator pedal.
47
4) Stop
Slow down and apply the brake gradually. Do not apply brake
suddenly.
Do not apply brake suddenly.
5) Parking
When parking the lift truck,
● When getting off the lift truck, correctly apply the parking
brake.
● Tilt the mast to forward and lower the forks on the floor.
● Do not park the lift truck on a slope.
● When leave the lift truck, remove the key.
Stacking operation
Check the following items before operating forklift truck.
● Make sure there is no load falling or damage of load at loading area.
● Make sure there is no foreign object in the stacking area.
When stacking a load, observe the following procedures.

1. R educe travel speed and stop in front of the stacking area.
2. M ake sure it is safe around the stacking area.
3. F ace the truck to the stacking position correctly.
4. Tilt the forks to horizontal position and raise the forks above
the stacking position.
5. After making sure the stacking position and the pallet posi-
tion again, travel forward slowly until the load, pallet, mast
and truck do not touch around the stacking area.
48
6. L
ower the forks slowly and make sure the load is placed on
the stacking position correctly.
When the load is not aligned at the front or the rear, adjust
such non-alignment according to the following procedures:
1) Lower the forks until the load is placed on the stacking
position and the forks become free.
2) Travel backward slowly about 1/4 length of the forks.
3) Lift (50-100mm) the forks again and travel forward
slowly to align the load. Lower the forks slowly in the
proper stacking position.
7. Travel backward slowly until the forks do not touch the load
and pallet.
8. M ake sure the tips of the forks are off the load or pallet, and
lower the forks to the traveling position (150-200mm from the
ground).
Picking operation
When picking a load, observe the following procedures:
1. R educe travel speed and stop in front of the picking area.
(about 300mm between the load and the tips of the forks.)
2. F ace the truck to the picking position correctly.
3. M ake sure the load is stable on the pallet.
4. Tilt the forks to horizontal position and raise the forks to the
inserting position of the pallet.
5. After making sure the inserting position of the pallet again,

travel forward slowly until the forks are fully inserted into the
pallet.
When it is difficult to fully insert the forks into the pallet:

1) Insert about 3/4 length of the forks and raise the forks a
little (50-100mm).
2) Travel backward slowly about 100-200mm and lower
the forks (place the pallet).
3) Insert the forks into the pallet fully with traveling for-
ward.
49
6. After inserting, raise the forks (50-100mm).

7. Travel backward slowly until the load and pallet do not touch
around the picking area.
8. M ake sure the load is completely out from the picking area.
Lower the forks to the traveling position (150-200mm from
the ground).
9. Tilt the forks up.
10. Carry the load to its destination.
50
4 BATTERY AND CHARGER
Battery
● This section explains NICHIYU's genuine bat-

tery and charger.
● When the lift truck is equipped with another
type battery and/or charger, please follow the
instructions provided by that manufacturer.
4
▌Keep fire away
Do not make any short circuit and spark
near the battery.
Also, do not bring any fire like a cigarette
close to the battery.
Both while charging and discharging, the explo-

sive gas is produced.
Smoking, flames or sparks can cause battery
explosions.
▌Pay attention to an electric shock

Do not touch the conductive part at the
time of installation and maintenance.
The battery has high voltage and power.
When servicing the battery, wear the

safety goggles, rubber gloves and boots.
▌Connect correctly
Do not swap the positive and negative
terminals.
●It can cause sparking, burning and/or explosion.
▌Keep tools away

Keep tools away from terminals to avoid
sparks or shorting.
51
4. BATTERY AND CHARGER
▌Do not over-discharge

The battery life can be shortened by over-dis-
charging.
For details, refer to the page 22.
▌Keep clean
● Keep the upper surface of the battery
clean.
● Do not use a dry cloth when cleaning,
as it may produce static electricity.
● Wear the safety goggles, rubber gloves
and boots.
Clean the battery before charging.
▌Wear safety clothes

Wear safety goggles, rubber gloves and
boots to protect yourself.
▌Be careful the electrolyte

Be careful the electrolyte does not touch
the skin.
● Electrolyte of the battery is sulfuric acid.
52
▌Emergency first aid

The battery contains sulfuric acid which
causes severe burns if touched.
If an accident occurs, receive emergen-
cy first aid and consult your physician
immediately.
● Spilled on skin:
Wash down with water for 10 to 15 minutes.
● Splashed in eye:
Wash down with water for 10 to 15 minutes.
● Swallowed:
Drink large amounts of milk or water.
● Splashed on clothes:
Take off clothes immediately.
If you do not follow these instructions,
you will be seriously injured or killed.
▌Close vent caps securely

Make sure all vent caps are closed securely.
Failure to close the caps can cause leaking of
electrolyte.
▌Washing
Do not wash the battery on the forklift truck. It
causes damage to the truck.
▌Abnormal battery
If the battery shows the following situation,
contact your local NICHIYU dealer.
● The battery stinks.
● The electrolyte is muddy.
● The electrolyte decreases fast.
● The temperature of electrolyte is too high.
▌Do not disassemble the battery.

Do not drain the electrolyte, disassemble and
repair the battery.
53
▌Storage
● When storing the battery, store in a well-venti-
lated and dry place.
● Keep the battery away from open flames or
ignitions.
▌Do not dispose of used batteries.

Please contact your local NICHIYU dealer.
Precautions for charging the battery
▌Check electrolyte level

Do not use the forklift truck if the electrolyte
level is low.
● Failure to keep proper level of the electrolyte can
cause overheating or burning of the battery and elec-
trical components of the forklift truck.
● Check electrolyte level once a week. If the level is
low, add distilled water to the specific level.
▌Do not over-charge.

Do not over-charge the battery.
▌Pay attention to an electric shock

Do not touch the terminal or transformer when
charging.
●T
he charger has high voltage and power when working.
▌Charge in well-ventilated areas.

● Charge batteries only in approved and
well-ventilated areas.
● Explosive gas comes out of the battery
while charging. If you use the local sup-
ply charger, follow its manufacturer's
instruction.
54
▌Check cable and plug

Prior to charging, check the condition of the
cable and plug.
Do not charge the battery if cable or plug is

damaged.
▌Check specific gravity

Measure the specific gravity of all cells before
charge.
● The abnormality of the battery may be found by com-
paring of the specific gravity before and after charg-
ing. (Refer the section "Reading of specific gravity")
▌Interruption of charge
When interrupting the charge, push the STOP
button of the charger before disconnecting
plugs.
● Failure to observe this instruction can cause
a hazardous electrical shock or explosion of
the battery by sparking.
▌Kinds of charge Classification Application
○ There are three kinds of charge. These charges are a normal After daily operation or when
charge, a balancing charge and a supplementary charge. Normal charge the "E" segment of the bat-
tery discharge indicator is lit.
○ Charging time depends on the discharging condition and
capacity of the battery.
Every two weeks (Check
○ Generally, 8 to 10 hours are required to charge the battery Blancing electrolyte level and specific
fully. charge gravity)
Supplementary In a recess
charge
Carry out the blancing

charge before storing the
Charge for battery for an extended
storage time. (Periodical charge for
every 15 to 30 days during
storage is recomended.)
55
Charger
Use the same value of a fuse for replacement.

If you need to replace the fuse for the charger,
disconnect all input and output plugs first.
The supplied voltage should be stabilized with-

in ±10% of the rated input voltage.
The charger should be used within 0°C to

+ 40°C ambient temperature.
If the temperature is 40°C or above, the charger
may be overheated.
The charger shall be protected from the mois-

ture such as rain and snow.
Failure to do so can cause an electrical short
and/or fire.
Do not use the charger for other purpose.

The charger is designed to charge the battery
for the truck.
Inspect plugs and cables of the charger periodi-

cally.
If you find any damages, do not use the charger
until it is repaired.
The ground cable shall be connected.

Otherwise, an electrical shock hazard may be
caused.
Do not disassemble or modify the charger.
Do not use the charger continuously to charge

some batteries in turn.
The continuous use can cause overheating, and
the charger may be damaged.
56
Do not connect the charger plug to the chassis

plug of the forklift truck.
● This may damage the forklift truck or the charger.
The charger plug [B] (from the charger) must be A B

connect to the plug of battery side [A] securely.
● Insecure connection may overheat or get fire on the
charger.
57
How to charge the battery (By stationary charger)
▌Stationary charger
▌Control panel (Controller)

A
A : CHECK lamp (red)
B : AUTO lamp (red) B
C : AUTO button for charge
D : EQUAL lamp (red) C
E : EQUAL button for charge
F : STOP button
G : Indicating lamp (red) of charging state D
Lamps indicate the state of charging. The four lamps turn on E

from bottom to top by turns in accordance with the charging
state. All four lamps turn on when charged fully. F
▌Normal (Daily charge)

This charge returns the battery to a fully charged condition after
operating the forklift truck.
1. Move the forklift truck to designated charging area.
2. Turn off the key switch. OFF

ON
58
3. Open the battery cover.

B
● Release the bonnet catch (A) and open the battery cover.
Gas spring (assist damper with self locking (B))

is used at the battery cover.
Make sure the condition of locking.
● The hydrogen gas is generated while charg-

ing. Open the battery cover while charging
the battery to release hydrogen gas.
● Do not charge the battery with closing the
battery cover. A
4. Disconnect battery plug (C). C

* Disconnect the sub wire (D) also when the forklift truck is
equipped with the optional battery electrolyte level.
5. C
onnect charger plug (E) with the battery plug (C).
C E
6. C
onnect the AC plug of the charger (F) with wall outlet.
Then both “AUTO” and “EQUAL” lamps turn on.
If “AUTO” and “EQUAL” lamps do not turn on, make sure

the charger’s cable is connected correctly.
59
Automatic charge is started.
7. Push the "AUTO" button.
The "AUTO" lamp (red) is turned on, and "EQUAL" lamp is
turned off.
8. W
hen charge is completed, all four lamps (red) of charg-
ing state are turned on.
9. P
ush the “STOP” button.
10. Disconnect the AC plug of the charger (F) with wall out-
let.
11. Disconnect the battery plug (C) with the charger plug
(E).
Charge is stopped automatically.
12. Connect the battery plug (C) with the plug of chassis
side.
* Connect the sub wire (D) also when the forklift truck is
13. Close the battery cover.
●P
ush the yellow stopper at the center of the gas spring and
close the battery cover.
Closing battry cover
Be careful not to pinch hands or fingers
between the battery cover and the case.
●A
pply the bonnet catch after closing the battery cover.
● Do not disconnect the AC plug of the charger,

the charger plug and the battery plug while
charging.
● Do not operate any hydraulic levers or accel-
erator pedal while charging.
● Push the "STOP" button when discontinue to
charge.
Do not touch any parts of charger and cable by

wet hand.
● The charger operates with high voltage. Touch by
wet hand may cause electrical shock.
60
▌Balancing charge
Specific gravity of electrolyte in each cell becomes unbalanced
after a certain time of charge.
In this case, charge the battery for a little bit longer than a nor-
mal charge in order to equalize all cells.
Manual balancing charge

Balancing charge is required for the following cases.
● Every two weeks when the forklift truck is operated every
day.
● Not charged for a couple of days after discharged.
● Over-discharged.
Start the balancing charge.
○ Charging procedure
Push the "EQUAL" button the same way as with a normal
charge.
"EQUAL" lamp (red) will turn on.
▌Supplementary charging
When one charge is not enough to finish the daily work, a sup-
plementary charge should be done during a break time.
The procedure of the charge is the same as with a normal
charge.
When the ambient temperature is low, the auto-

matic supplementary charge function may be
activated.
In this case, the "AUTO" lamp will flash while
charging.
Push the STOP button first before disconnecting

the battery plug when a charge is interrupted.
▌Charging for long time storage

In case that the forklift truck is not used for more than 2 weeks,
carry out the balancing charge before storage.
Also the periodical charge for every 15 to 30 days is recom-
mended while in storage.
▌Check the specific gravity

After charging the battery, check the specific gravity.
(Refer the section of "Level of electrolyte and specific gravity" for
details.)
61
How to charge the battery (By built-in charger)

● If the operator leaves the seat without applying the parking brake, the parking brake
alert works and the built-in charger does not start even if the charging cable is connect-
ed properly. (The charging screen is not shown on the display.) In this case, apply the
parking brake before charging the battery.
● If the parking brake is released during charging the battery or a ready and waiting in the reserve
charge, the charging is not stopped. After completion of the charging or after pushing the stop
button and disconnecting the plug (for receptacle), the parking brake alert starts working.
▌Built-in charger (Option)
Charger controller
Receptacle
Plug (for receptacle)
Plug (for power supply)
▌Charger controller
"AUTO" lamp (green)
"AUTO" button for normal charging
"RESERVE" lamp (green)
"RESERVE" button for reserve charging
"EQUAL" lamp (orange)
"EQUAL" button for equalize charging
"STOP" button for stop charging
▌Normal (Daily charge)

This charge returns the battery to a full-charged condition after OFF
operating the forklift truck. ON
1. Move the forklift truck to designated charging area.
2. Turn off the key switch and remove the key.
62
3. R
elease the bonnet catch (A) and open the battery
cover. B


battery cover.
A
4. C
onnect the plug of the AC cable (C) to the receptacle.
5. C
onnect the plug (D) to wall outlet.
Receptacle
C
D
Then, all "AUTO", "RESERVE" and "EQUAL" lamps are Automatic charge is started.
turned on.
If these lamps are not turned on, make sure the AC cable
is connected correctly.
6. P
ush the “AUTO” button.
The "AUTO" lamp (green) is lit. Both "RESERVE" and
"EQUAL" lamps are turned off.
When starting to charge the battery, the display on the truck is

turned on and shows the charging status on the battery indica-
tor.
Start to charge Charging Charging Charging Completed to

status (1) status (2) status (3) charge
F F F F F
E E E E E
63
7. W
hen the charging is completed, the message of Charge completion screen
"CHARGE COMPLETION" is shown on the display.
F 0 5 10 15 20
8. P
ush "STOP" button on the charger controller. 8 km/h
● If the charging is not completed within 16 hours, the E CHARGE COMPLETION
CHARGE
message of "TIME UP !" is shown on the display to DAY
PM
10/30
10:30
inform abnormal completion.

● This message is cleared when disconnecting the plug of “TIME UP” screen
the AC cable.
● In case the message comes up, contact your local F 0 5 10 15 20
NICHIYU dealer. 8 km/h
E TIME UP !
CHARGE
● In case the power supply is shut off while DAY
PM
10/30
10:30
charging the battery, the display is turned off
once. When the power supply is recovered The gauge of the battery
within one hour, the charging will be started discharge indicator is flashed.
again. When the power supply is not recov-
ered within one hour, the charging will not be
started and completely shut off. (The display
is turned off either.)
● In case the AC cable is not disconnected and
the ambient temperature is less then 5 °C as
at 44 hours after completion of the charging,
the supplementary charging will be started
only once.
9. D
isconnect the plug (D) from wall outlet.
10. Disconnect the plug of the AC cable (C).
Then, the display is turned off.
11. Push the yellow stopper at the center of the gas spring
and close the battery cover.

12. A
● Do not disconnect the plug (for receptacle

and for power supply) and the battery plug
while charging.
charge.
Do not touch any parts of charger, plug and

cable by wet hand.
64
▌Reserve charge
This function is the timer to start charging of the battery. If you
want to start charging after a while, or a few days later, for exam-
ple, this is very convenient function. This function can charge the
battery as the "AUTO" mode only.
● Setting of the starting time
● If any operation of traveling or hydraulics

are done while setting the timer, the setting
screen is returned to the normal screen imme-
diately.
● This setting cannot be activated while travel-
ing and depressing the brake pedal.
1. M
ove the forklift truck to appropriate area and park.
2. P ush the Ⓡ button of the mode select switch to get the Normal screen
reserve charge setting screen. (If pushing Ｍ button, the
screen returns to the normal.) F 0 5 10 15 20
The reserve charge setting screen appears when the AC km/h

cable is connected to the charger panel also. E(ECONOMY)
E
DAY 10/30
30-Oct(TU) AM10:30
ush － or ＋ button to select "DATE" or "EVERY DAY".
10:30
3. P
PM
Push Ⓡ Ⓡ Push
button button
F 0 5 10 15 20
km/h
DATE EVERY DAY

E
CHARGE 30-Oct(TU) AM10:30
DAY 10/30
PM 10:30 AM10:30
Select by
pushing or .
When selecting "DATE"

The reserved time is revised automatically to the same 0 5 10 15 20
F
time of seven (7) days later after expiring it. km/h
It is convenient to charge the battery every weekend.
DATE EVERY DAY
E
When selecting "EVERY DAY" DAY
PM
10/30
10:30 AM10:30
The reserved time is revised automatically to the same
time of the next day after expiring.
It is convenient to charge the battery everyday.
The displayed time is the starting time of

charge. It is not the finishing time of charge.
65
● In case of setting of "DATE" “DATE” screen

Select "DATE" by pushing － or ＋.
Screen displays the current setting. (or no date is displayed if “DATE” is flashed.
not set before.)
Push Ⓡ button to move the cursor to the month. 0 5 10 15 20
Push Ｍ button to get the normal screen.
F
km/h
DATE EVERY DAY

When setting the mode of next (1) to (5), each button E
AM10:30
CHARGE 30-Oct(TU)
works as below. DAY 10/30
10:30 AM10:30
● － and ＋ buttons : Move the cursor to select the value.
PM

● Ｍ button : Back the cursor to the previous item. Displays the current setting.
Push Ⓡ Ⓡ Push
button button
(1) Set the month

Push － or ＋ button to set the month. F 0 5 10 15 20
After setting of the month, push Ⓡ button to select the date. km/h
If pushing Ｍ button, the cursor is returns to the "DATE" or DATE

"EVERY DAY" area. E
CHARGE 30-Oct(TU)
10/30
AM10:30
DAY
PM 10:30
Set “Month”
Push Ⓡ Ⓡ Push
button button
(2) Set the date

Push － or ＋ to select the date. The day of the week is dis- F 0 5 10 15 20
played automatically by setting the date. km/h
After setting the date, push Ⓡ button to move the cursor to the DATE
E
time (AM or PM). CHARGE 30-Oct(TU)
If pushing Ｍ button, the cursor is returned to the month area.
10/30
AM10:30
DAY
PM 10:30
Set “Date”. “Day of the week” is displayed

automatically by entering the date.
Push Ⓡ Ⓡ Push
button button
(3) Set the AM or PM

Push － or ＋ to select "AM" or "PM". F 0 5 10 15 20
After the setting, push Ⓡ button to move the cursor to the hour.
If pushing Ｍ button, the cursor is returned to the data area.
km/h
DATE
E
CHARGE 30-Oct(TU)
DAY 10/30
PM 10:30 AM10:30
Select “AM” or “PM”.
Push Ⓡ Ⓡ Push
button button
66
(4) Set the hour

Push － or ＋ to change the hour. Hour can be selected from 1 F 0 5 10 15 20
through 12. km/h
After setting the hour, push Ⓡ button to move the cursor to the DATE
minute. E
30-Oct(TU)
If pushing Ｍ button, the cursor is returned to the AM or PM CHARGE
10/30
AM 2:30
DAY
10:30
area.
PM
Set the hour
Push Ⓡ Ⓡ Push
button button
(5) Set the minute

Push － or ＋ to set the minute. The minute can be set to "00", F 0 5 10 15 20
"15", "30" or "45". km/h
After setting, push Ⓡ button. Then, "COMPLETE" sign is flashed DATE

three times and the display returns to the normal screen.
E
CHARGE 30-Oct(TU)
If pushing Ｍ button, the cursor is returned to the hour area. DAY
PM
10/30
10:30 AM 2:30
Select the minute.

Make sure that the reserved date and time
which are displayed at the left lower corner of Push Ⓡ Ⓡ Push
the screen is correct. button button
● The past date and time cannot be set.

F 0 5 10 15 20
Example km/h
Current time 30-Oct (TU), 2011, PM10:30 DATE

E
▼ CHARGE 30-Oct(TU)
Input date and time 30-Oct (TU), COMPLETE
10/30
AM 2:30
DAY
PM10:00 PM 10:30
▼
Reserved setting 30-Oct (TU), 2012, PM10:00 Reserved date and “COMPLETE” is
time is displayed. flashed three times.
If input the past date and time, it is memorized as the
same date and time of the next year.
* I f the reserved date and time is become past Return to the normal screen.
by setting the current date and time, the same
situation is occurred.
F 0 5 10 15 20
km/h
● The reservation is invalid if all required data
E(ECONOMY)
are not entered. E
Example : Input data 30-"blank" (TU), PM10:30 ► invalid DAY 10/30
PM 10:30 30-Oct(TU) AM10:30
Reserved date and

If any data is not entered (blanked) and move to the next time is displayed.
step, all data in that screen will be invalid and deleted.
67
● In case of setting of "EVERY DAY" “EVERY DAY” screen

Push － or ＋ to select "EVERY DAY". The screen displays the
current setting. If not set before, no data are displayed. “EVERY DAY” is flashed.
Push Ⓡ button to move the cursor to AM/PM.
Push Ｍ button to return to the previous screen. F 0 5 10 15 20
km/h
When setting the mode of next (1) to (3), each button DATE EVERY DAY
works as below. E
● － and ＋ buttons : Move the cursor to select the value. DAY
PM
10/30
10:30 AM10:30
● Ｍ button : Back the cursor to the previous item.
Displays the current setting.
Push Ⓡ Ⓡ Push
button button
(1) Set the AM or PM

Push － or ＋ to select "AM" or "PM". F 0 5 10 15 20
After selecting, push Ⓡ button to move the cursor to the hour.
If pushing Ｍ button, the cursor is returns to the "DATE" or
km/h
EVERY DAY
"EVERY DAY" area. E
AM10:30
CHARGE
DAY 10/30
PM 10:30
Select “AM” or “PM”.
Push Ⓡ Ⓡ Push
button button
(2) Set the hour

Push － or ＋ to set the hour. The hour can be set from 1 F 0 5 10 15 20
through 12. km/h
After setting, push Ⓡ button to move the cursor to the minute. EVERY DAY
If pushing Ｍ button, the cursor is returned to the AM or PM
E
CHARGE AM 2:30
10/30
area.
DAY
PM 10:30
Select the hour
Push Ⓡ Ⓡ Push
button button
(3) Set the minute

Push － or ＋ to set the minute. The minute can be set to "00",
F 0 5 10 15 20
km/h
"15", "30" and "45".
EVERY DAY
After setting the minute, push Ⓡ button. Then, "COMPLETE" sign E
AM 2:30
is flashed three times and return to the normal screen. CHARGE
10/30
If pushing Ｍ button, the cursor is returned to the hour area.
DAY
PM 10:30
Select the minute
Push Ⓡ Ⓡ Push
button button
68
Make sure that the reserved date and time

which are displayed at the left lower corner of F 0 5 10 15 20
the screen is correct. km/h
EVERY DAY
E
AM 2:30
● The past time cannot be set. CHARGE
DAY
AM
10/31
2:30 COMPLETE
Example
Reserved date and “COMPLETE” is
Current time 30-Oct (TU), 2012, PM10:30 time is displayed. flashed three times.
▼
Input date and time PM10:00
▼ Return to the normal screen.
Reserved setting 31-Oct (FR), 2012, PM10:00
F 0 5 10 15 20
If input the past time, it is memorized as the same time
of the next day. km/h
* If the reserved time is become past by setting E(ECONOMY)

E
the current date and time, the same situation is CHARGE TOTAL 88888.8HR
occurred. DAY 10/31
AM 2:30 30-Oct(TU) AM10:30
● The reservation is invalid if all required data Reserved date and

time is displayed.
are not entered.
Example : Input data PM-"blank" : 00 ► invalid
If any data is not entered (blanked) and move to the next

step, all data in that screen will be invalid and deleted.
After the completion of the reserve setting, its data is

renewed automatically after the past of its time.
In case of "EVERY DAY", it is renewed to the same time
of the next day.
In case of "DAY", it is renewed to the same time of seven
(7) days later.
69
● Reserve charge
This mode starts to charge the battery by the preset date and
time.
1. Move the forklift truck to designated charging area. OFF

2. Turn off the key switch and remove the key. ON
3. R
elease the bonnet catch (A) and open the battery
cover. B


battery cover.
A
4. C
onnect the plug of the AC cable (C) to the receptacle.
5. C
onnect the plug (D) to wall outlet.
Receptacle
C
D
Then, all "AUTO", "RESERVE" and "EQUAL" lamps are Reserve charged is
turned on. started automatically.
If these lamps are not turned on, make sure the AC cable
is connected correctly.
5. P
ush "RESERVE" button.
6. T
he "RESERVE" lamp (green) is lit. Both "AUTO" and
"EQUAL" lamps are turned off.
70
When starting to charge the battery, the display on the truck is

turned on and shows the charging status on the battery indica-
tor.
Start to charge Charging Charging Charging Completed to

status (1) status (2) status (3) charge
F F F F F
E E E E E
7. W
hen charging is completed, the message of "CHARGE Charge completion screen
COMPLETION" is shown on the display.
F 0 5 10 15 20
8. P
ush "STOP" button on the charger controller. 8 km/h
● If the charging is not completed within 16 hours, the E CHARGE COMPLETION
CHARGE
message of "TIME UP !" is shown on the display to DAY
PM
10/30
10:30
inform abnormal completion.

● This message is cleared when disconnecting the plug of “TIME UP” screen
the AC cable.
● In case the message comes up, contact your local F 0 5 10 15 20
NICHIYU dealer. 8 km/h
E TIME UP !
To cancel the reservation, push the "STOP" button on the CHARGE
DAY 10/30
PM 10:30
charger controller. To change the reservation, push the
"RESERVE" button on the charger controller. The gauge of the battery
discharge indicator is flashed.
● In case the power supply is shut off while

charging the battery, the display is turned off
once. When the power supply is recovered
within one hour, the charging will be started
again. When the power supply is not recov-
ered within one hour, the charging will not be
started and completely shut off. (The display
is turned off either.)
● In case the AC cable is not disconnected and
the ambient temperature is less then 5 °C as
at 44 hours after completion of the charging,
the supplementary charging will be started
only once.
9. D
isconnect the plug (D). Closing battry cover
10. Disconnect the plug of the AC cable (C).

Then, the display is turned off.
11. Push the yellow stopper at the center of the gas spring
and close the battery cover.

71
12. A
● Do not disconnect the plug (for receptacle

and for power supply) and the battery plug
while charging.
charge.
Do not touch any parts of charger, plug and

cable by wet hand.
▌Balancing charge
Specific gravity of electrolyte in each cell becomes unbalanced
after a certain time of charge. In this case, charge the battery
for a little bit longer than a normal charge in order to equalize all
cells.
Automatic balancing charge

In the case of the built-in charger, the controller selects the
"EQUAL" mode automatically once of ten charges even pushing
the "AUTO" button.
Manual balancing charge

Balancing charge is required for the following cases.
● Every two weeks when the lift truck is operated every day.
● Not charged for a couple of days after discharged.
● Over-discharged.
○ Charging procedure
Start the balancing charge.
Push the "EQUAL" button as the same way as with a normal
charge.
"EQUAL" lamp (orange) will turn on.
If the battery plug is disconnected, the memorize of time

of charging is cleared in the controller and the automatic
balancing charge function is not activated properly. In this
case, the manual balancing charge is recommended.
72
▌Supplementary charging
When one charge is not enough to finish the daily work, a sup-
plementary charge should be done during a break time.
The procedure of the charge is the same as with a normal

charge.
When the ambient temperature is low, the auto-

matic supplementary charge function may be
activated.
Push the STOP button first before disconnecting

the battery plug to stop a charge.
▌Charging for long time storage

In case that the forklift truck is not used for more than 2 weeks,
carry out the balancing charge before storage.
Also the periodical charge for every 15 to 30 days is recom-
mended while in storage.
▌Check the specific gravity

After charging the battery, check the specific gravity.
(Refer the section of "Level of electrolyte and specific gravity" for
details.)
73
Exchanging battery
● When an exchange of battery is required,
the discharged battery should be charged as
soon as possible. (Do not use the same char-
ger continuously.)
● Exchange the battery on the flat floor with fol-
lowing procedure.
The wrong battery size can cause a reduced work time and
poor stability. Poor stability could cause the lift truck to overturn.
Observe the following range of the battery weight.
FBT16PB
FBT18P
FBT9P FBT10P FBT13P FBT15P FBT16P FBT18PB
FBT20PN
FBT20PBN
Minimum 430 kg 485 kg 530 kg 565 kg 565 kg 630 kg 1025 kg
Maximum 465 kg 615 kg 710 kg 930 kg 1010 kg 1010 kg 1155 kg
○ Procedure to exchange
1. Turn off the key switch.
B
2. Release the bonnet catch (A) and open the battery cover.

3. D
isconnect the plug of battery side (C). E C
* Disconnect the sub wire (D) also when the forklift truck is
4. Remove the stopper pin (E).
74
5. Remove the bolts (A) (2 bolts on each side) and remove side A
battery covers (B).
B
B A
6. Exchange the battery by using slings and hook.
● Be careful not to pinch hands or fingers when

removing and installing side battery covers.
● When exchanging the battery by another lift
truck, use proper slings and hooks.
● When lifting up the battery, be careful not to
damage the chassis or equipment.
7. After exchanging the battery, make sure to install the stopper

pin.
8. Connect the plug of battery side with the plug of chassis side.
* Connect the sub wire (D) also when the forklift truck is
9. Fit both battery side covers and secure with bolts. (2 bolts on
each side)
10. Push the yellow stopper at the center of the gas spring and
close the battery cover.

11. Apply the bonnet catch after closing the battery cover.
75
Level of electrolyte and specific gravity
▌Electrolyte level
If the battery is used when the electrolyte level is low, the battery
will become overheated causing it to have a shorter life.
● When the battery level sensor which is mounted on the side

of the battery case shows the red flashing, the electrolyte
level is too low. (Level sensor is equipped on the Japanese
battery only.)
● If the forklift truck is equipped with the optional battery

electrolyte level, the message of "REPRENISH REFINED F 0 5 10 15 20
WATER FOR BATTERY" is appeared on the display. Refer the 8 km/h

section of "Function of display" at the page 25. *REPLENISH REFINE
E
CHARGE
DAY10/30
PM 10:30 30-Oct(TU) AM10:30
▌Check of electrolyte level

A
Electrolyte level can be checked by the float which is equipped
in the vent cap.
(This is the case of GS battery only.)
A : Appropriate level
B : Proper level of electrolyte
C : Lowest level of electrolyte B C
▌Replenishment of water A B
To maintain the specific level of electrolyte, replenish with refined C
water. E
(You do not need to replenish the sulfuric acid. Use refined water D
only.)
Wear safety goggles, rubber gloves and boots for your protec-
tion.
A : Botle B : Lidded hose C : Hose

D : Cap E : Pinch-cock F : Float
G : White line H : Level of electrolyte I : Battery
D
1. Open the vent caps (D) of all battery cells.
F
2. Replenish water into each cell. G
3. Stop replenishing when the red float (F) is raised and the I
white line (G) appears.
4. After replenishing to all cells, close all vent caps completely.
5. Clean the top of cells by wet cloth. H
76
● Do not replenish water over the maximum

level.
● Overfilling will cause the electrolyte to over-
flow while charging resulting in damage to
the forklift truck.
▌Reading of specific gravity

A B
The specific gravity of electrolyte is changed by temperature.
Measure the temperature of electrolyte by a thermometer (A)
and the gravity of electrolyte by a hydrometer (B).
Convert the actual gravity to the specific one at 20°C by the ther-
mal conversion table.
Specific gravity at full charged 1.280 (at 20°C)
Specific gravity at discharged 1.180 (at 20°C)
When the specific gravity is below1.18 at 20°C,

should be done the balancing charge.
SPECIFIC GRAVITY OF ELECTROLYTE AND THERMAL

CONVERSION TABLE 1.330
1.310
How to convert the specific gravity: 1.300 1.290
For example, if the hydrometer reading is 1.25 at 5°C, the 1.290

1.280 1.270
specific gravity at 20°C is 1.24. 1.270
1.260
1.250
1.250
1.240
1.230 C
C : Graduation of Hydrometer E 1.230 1.210
1.220
D : Temperature °C 1.210
1.200
1.190
E : Specific gravity at 20°C 1.190

1.180
1.170
1.170 1.150
1.160
1.150
50 40 30 20 10 0 -10 -20
77
5 INSPECTION PRIOR TO OPERATION
A daily pre-operation inspection is the key to safety and keeping
the forklift truck in good condition.
At the beginning of each shift, check your forklift truck to make
sure it is in safe operating condition.
If faults are found, contact your local NICHIYU dealer.
● Do not operate the forklift truck until finishing

repairs and inspections.
● Inspecting trucks should be made on a flat
floor.
● Be sure to turn off the key switch and dis-
connect the battery plug while checking the
electrical system except while turning on the
lamps and checking operation.
Check point and contents

No. Check points Contents
Safety monitor 1 Function When key switch is turned on, "MONITORING OK" is displayed
Head lamps, Tail lamps,

Lamp & Horn 2 Turn on and off, Sound
Turn signal lamps, Horn
3 Brake fluid Quantity and fouling
Braking system 4 Parking brake Pulling force of lever and braking force
5 Brake pedal Braking force
6 Play of steering wheel Play and looseness, Operating condition

Steering system
7 Power steering operation Operating of all parts
8 Function Function, Any cracks, Lubrication
9 Hydraulic oil Appropriate quantity

Hydraulic system &
Mast
10 Lift chains Equal tension of both right and left chains
11 Oil piping Oil leakage
12 Tyres Abnormal wearing and / or damege

Wheel
13 Hub nuts Securely tighten
Check battery capacity indicator and specific gravity, Plug is secure-

Battery 14 Charging ly connected
Overhead guard,
15 Securely tighten fitting bolts and nuts
Load backrest
16 Seat belt Damege

Others
17 Laser pointer (Option) Focus of beam
18 Others than above Any abnormality
78
5. INSPECTION PRIOR TO OPERATION
Inspection procedure
1. Check functions of safety monitor

[MONITORING OK] is displayed for a few seconds after turning F 0 5 10 15 20
the key switch on at normal condition.
8 km/h
MONITORING OK!
E
CHARGE
DAY 10/30
PM 10:30
2. Check head lamps, tail lamps, turn signal lamps

and horn 5
Check operation of lamps. A
Check sound of horn.
A : Switch for head lamps and turn signal lamps

B : Horn button, switch
(This illustration shows the turn signal lamp

switch of left side location.)
Rear assist grip
79
3. Check brake fluid

Open the cover at the side of the steering wheel.
Remove the cap of the brake fluid tank and check the level and
stain of the brake fluid.
Do not spill the brake fluid on any painted sur-

face. Any spillage will cause the painted surface
to become damaged.
Tank cap
Brake oil tank
If “REFILL BRAKE OIL” message is appeared on the display,

remove the tank cap and check the level and condition of the F 0 5 10 15 20
brake oil. 8 km/h
*REFILL BRAKE OIL*

E
CHARGE
DAY10/30
PM 10:30 30-Oct(TU) AM10:30
4. Check parking brake lever

Pulling and releasing the parking brake lever (A) and check : A
● Suitable pulling force
● Enough braking force
● No damaged parts
5. Check foot brake pedal

Check performance of brake and make sure the stroke of the A
foot brake pedal (A).
UNIT : mm
Model B
FBT-80 77 - 87
Proper braking distance without a load is about 2.5m. B
80
6. Check play of steering wheel A

Turn the steering wheel to the right and left, and check the free
play (50-100mm (A)).
Make sure if the steering wheel does not have abnormal play or
loosing by moving the steering wheel up and down.
7. Check power steering function

Turn the steering wheel to the right and left to check the steering
operation.
8. Check the hydraulic functions

Check if lifting and tilting operations are smooth.
9. Check hydraulic oil

Check oil level by using the level gauge (A) when the forks are
leveled and lowered on the floor. A
Appropriate oil level is within the range of H and L.
H
10. Check lift chains

Raise the forks 200-300mm above the floor and check if the ten-
sion is the same for both right and left chains (A). The lift car-
riage should be level. If the carriage leans to the right or left,
adjust the chain anchor bolts (B).
After proper adjustment, tighten up the lock

nuts (C) securely. A
B
C
81
11. Check oil piping

Check for any oil leakage from the lift cylinders, tilt cylinders and
oil piping.
12. Check tyres

Measure the air pressure by using the air pressure gauge.
UNIT : kPa (kgf/cm2)
Applicable model Front Rear
FBT9P - 15P 900 (9.0) 1000 (10.0)
FBT16P 1000 (10.0) 1000 (10.0)
FBT18P 1000 (10.0) 850 (8.5)
FBT20PN No puncture 850 (8.5)
After checking air pressure, check that no air is leaking from the
valve.
13. Check hub nuts

Check if the hub nuts are secured by tightening them with a
torque wrench.
UNIT : N.m (kgf.m)
Applicable model Front Rear
FBT9P-16P 216-264 (22-27) 88-108 (9-11)
FBT18P / FBT20PN 216-264 (22-27) 216-264 (22-27)
14. Check charging

Measure the specific gravity of battery.
When it shows 1.260-1.280 at 20°C conversion, the battery is
fully charged.
15. Check overhead guard and load backrest

Check if all fitting bolts and nuts are correctly secured and
torqued.
16. Check seat belt

Check any damages on the tang (A) and buckle (B).
A B
17. Check beam of laser pointer (Option) Irradiated beam

If optional laser pointer is equipped, irradiate the beam and
check its focus.
18. Others
Check for any other abnormalities.
82
6 INSPECTION OF AFTER OPERATION
Inspection after working
At the end of work, clean the forklift truck and inspect the follow-
ing items.
● Any damage or oil leakage.

● Apply grease if required.
Refer to [Lubrication points and recommended oil]
● Raise forks to the maximum lifting height several times in
case that the usual operation is used only lower height. (The
hydraulic oil is supplied to the full stroke of the cylinder by lift-
ing to the maximum height. It helps to prevent the inside of lift
cylinders from getting rusty.)
● Check any abnormal parts which are found any defects while
operation.
● A small fault can cause a serious accident.

● Do not operate the forklift truck until finishing
repairs and inspections.
● Do not wash the forklift truck by hosing water.

6
● In case that you have no choice but to wash
by water, be careful not to splash water to
electric components.
● Water or moisture may affect electric components to
be broken down. Turn off the key switch, disconnect
the battery plug and cover all electric components to
protect from splashing water.
● In case that water is splashed to the electric com-
ponents, do not connect the battery plug and do not
turn on the key switch until the forklift truck will be
dried completely.
83
7 PERIODIC SERVICING
Periodic inspections and maintenance are nec-
essary to keep your NICHIYU forklift truck run-
ning safely and smoothly.
Hours shown in the maintenance schedule are
based on eight hours operation per day and
200-hour operation per month.
Make your own maintenance schedule using
this formula for your operation requirements.
All servicing and repairs shall be made by

authorized personnel.
● Contact your local NICHIYU dealer for adjustments
and/or repairs.
Precautions of maintenance
Use NICHIYU genuine parts for replacement.
If non-genuine parts are used and a problem
occurs, NICHIYU will not offer any guarantees.
Use NICHIYU recomended oil.

Refer to [Recommended oil].
▌Maintenance place
● Servicing facility should provide adequate
equipment and safety guards.
● Servicing place should be on a flat floor.
● Be sure there is adequate ventilation in the
service area.
● Fire extinguishers shall be provided at the
servicing facility.
▌Precautions of maintenance
● Smoking shall be prohibited.
● Wear safeguard (helmet, shoes, glasses,
gloves and boots) and suitable clothes.
● Wipe off spilt oil at once.
● When lubricating, remove grease and dust
off nipples and fittings with a brush or a cloth
before lubrication.
● Turn off the key switch and disconnect the
battery plug except when required for trouble
shooting.
● When servicing a forklift truck, lower forks to
the floor.
● Clean the electrical components with com-
pressed air.
84
7. PERIODIC SERVICING
▌Precautions during servicing

● Do not put your feet under forks and be care-
ful not to stumble over forks.
● When forks are lifted up, put blocks under the
inner mast to prevent the mast and forks from
falling.
● Be careful not to pinch your hands when
opening and closing the covers and clamps.
● When working as a group, be sure everyone
works safely with each other.
● Use only suitable tools.
● The hydraulic circuit may have a high pres-
sure condition. Release the inside pressure
before performing any service or repairs.
● Do not climb on the mast.
Do not put any part of body into mast

structure or between mast and forklift
truck.
▌Maintenance of the lift cylinder

The lift cylinder has the special construction for
the shock absorbing function. Please contact
to your local NICHIYU dealer for disassembling
and assembling.
▌Inspection and exchange of tyre

● Leave a dismounting and mounting tyres to
NICHIYU's qualified service facility.
● Handling a high pressure air shall be made by
authorized personnel.
● When use a compressed air, wear goggle.
● When dismounting the tyre, do not loosen
bolts and nuts of joint rim. As inside tyre is
high pressure, there is a danger of breaking
bolts, nuts and rim.
85
▌Jacking up
Do not put any part of body under the
forklift truck while it is being jacked up.
Failure to observe this warning can cause
serious injury or death if the forklift truck
falls on you.
A B C
A : Wheel chocks
B : Block
C : Jack
● Before jacking up the forklift truck, make sure

no one is around and no load is on the forklift
truck.
●B efore jacking up, place wheel chocks at tyres.
●A fter jacking up, use blocking or proper stands
to prevent the forklift truck from falling.
▌Hoisting the truck

● Lift the forklift truck by trained persons only.
● Place slings and hooks to the designated
positions.
● Use slings and hooks which have sufficient
strength.
▌Disposal of waste
Observe local rules to dispose waste such as
oils and a battery.
86
Weekly (50-hour) servicing

Inspect the following items in addition to the inspection prior to
operation.
Check points Contents
Check the electrolyte level. When the level is

Electrolyte level low, replenish with refined water.
Specific gravity Measure the specific gravity and temperature of

of electrolyte electrolyte of all cells.
Cleaning of battery Clean the top surface and vent cap of each cell.
Be sure to disconnect the battery plug when

inspecting the electrical system.
▌Check the level of electrolyte

Refer to [Level of electrolyte and specific gravity].
A
● After completing the replenishment, securely
close the vent caps.
● Do not replenish the water over the maximum
level.
A : Appropriate level B C
B : Proper level of electrolyte
C : Lowest level of electrolyte
▌Check for specific gravity of electrolyte

The specific gravity of electrolyte is changed by temperature. A B
Measure the temperature of electrolyte by a thermometer (A)
and the gravity of electrolyte by a hydrometer (B).
Normal : It is normal when all cells specific gravity are the

same.
Abnormal : It is abnormal if the difference of the specific gravity is
more than 0.05 from other cells.
Refer to [Battery electrolyte and specific gravity] how to inspect

the specific gravity of battery.

87
▌Cleaning of battery
Keep the battery clean by wiping off with a damp cloth.
● Wear the safety goggle.

● The battery should be cleaned before charg-
ing.
● Wear rubber gloves and boots to prevent an
electrical shock.
● Do not clean the battery plug with water.
In case the inside of vent caps get dirty and it's dif-
ficult to see, clean the caps by the following proce-
dures.
This is the case of a Japanese battery.
1. Remove the vent caps (C) by turning counterclockwise (A). A B

2. Wash the inside of vent caps with a neutral detergent.
If they are severely stained, brush them.
3. Install the vent caps by turning clockwise (B). C
Make sure all vent caps are completely closed.
88
Monthly (200-hour) servicing

System No. Check points Contents
Perform the following service in addition to 1 General Distortion, crack and abnormal noise
the weekly (50-hour) maintenance sched- Truck 2 Horn Sound
ule. 3 Accessories (Head lamp, Turn signal lamp) Function
4 Battery electrolyte Quantity, specific gravity and clean
If an adjustment or replacement parts 5 Terminal plug Damage and clean
is required, contact your local NICHIYU 6 Plug for charger (Opt.) Looseness and damege
dealer. Battery, 7 Magnet switch for charger (Opt.) Function and contacts
Charger 8 Pilot lamp for charger (Opt.) Turning on and off
9 Key switch Function
&
10 Contactor Function
Electric 11 Microswitch Function
System 12 Controller Function
13 P.S. motor (Brush, commutator) Wearing and spring force
14 Fuses Looseness and capacity
15 Wiring, Terminal Damage and looseness
16 Steering wheel Play and movement
17 Steering linkage Lubrication
18 Steering link Oil leakage
19 Steering chain Lubricant and tension
20 Wheel pivot housing Oil leakage
21 Gear case (Front) Oil quantity, leakage and abnormal noise
22 Gear case (Rear) Abnormal noise
23 Fitting nuts for tyres Looseness
24 Tyres Damage and wearing
Drive, 25 Mast support Lubricant and movement (by tilt operation)
Steering, 26 Lift chains Lubricant and tension
Mast, 27 Lift bracket (carriage) Adjustment, lubricant, crack and distortion
28 Forks Crack and transformation
Hydraulic
29 Lift rollers Adjustment and lubricant
& 30 Mast rollers Adjustment and lubricant
Braking 31 Outer mast, Inner mast Jolt
System 32 Lift cylinders Oil leakage
33 Tilt cylinders Oil leakage
34 Control valve Function and oil leakage
35 Hydraulic tank Oil quantity and oil leakage
36 H.P. hoses Oil leakage and transformation
37 Overhead guard, Load backrest Damage, crack and transformation
38 Brake linkage Lubricant and movement
39 Parking brake lever Adjustment
40 Power steering Function
41 Bolts, nuts Function
31 30
26 37
32 16
3 2
39 9
37 38
11 15
8 34
40 35
7 4
27 36
28 5
29 1
6 13
25 22
17 41
33 20
24
23 24 21 18 19 10 14 12 23
89
Lubrication points and recommended oil
▌Lubrication points
: LUBRICATION G : CHASSIS GREASE RG : RUBBER GREASE
: REPLACE GO : GEAR OIL TO : TRANSFER OIL
: CHECK AND HO : HYDRAULIC OIL MG : MOLYBDENUM GREASE
ADJUSTMENT
BO : BRAKE FLUID (DOT3)
LIFT CHAIN G STEERING SHAFT MG
200H 200H
BRAKE MASTER CYLINDER
TILT CYLINDER ROD END G
BO BO
200H
200H 1200H
LIFT BAR G HYDRAULIC OIL TANK
200H HO HO
200H 600H
GEAR PUMP SHAFT RG
200H
MAST SUPPORT G
PIVOT HOUSING G
200H 200H
DRIVE AXLE TO
STEERING GEAR BOX GO
1200H 1200H
STEERING CHAIN G
REAR WHEEL HUB RG
200H 600H 1200H
▌Recommended oil
Manufacturer Shell ESSO Mobile SUMICO Kroon oil
ESSO Gear Oil GP

Gear oil Spyluxe EP 80 Mobilube GX-80 ── ──
SAE 80
Transfer oil Shell Donax TDL ── ── SUMICO 5L022 Kroon F1052
Grease Alvania Grease 2 ESSO Beacon 2 Mobilluxe 2 ── ──

Use NICHIYU genuine parts "NAMS hydraulic oil" for hydraulic oil.
90
Every three-month (600-hour) servicing

Perform the following service in addition to the monthly (200-
hour) maintenance schedule.
If an adjustment or replacement parts is required, contact your
Power steering motor Wearing of the carbon brushes.
Semiannually (1200-hour) servicing

Perform the following service in addition to the (600-hour) main-
tenance schedule.
If an adjustment or replacement parts is required, contact your

Power steering motor Wearing of the carbon brushes.
Drive axle Change of transfer oil
Steering gear box Check condition, and change of gear oil
Hydraulic oil Check condition, and change of hydraulic oil
Oil filter Cleaning the oil filter
Brake fluid (DOT3) Check condition, and change of brake fluid
● Inspection of motor brushes

B A
Raise up the whirl spring (A) and then pull out the carbon brush
(B) to check the length.
If the brush is worn more than the wearing limit (C), replace all
brushes of the motor.
Power steering motor UNIT : mm
Normal dimension Wearin g limit B
Manufacturer
(H) (C)
14.5 8 Fujii H C
FBT9P-16P
20 9 Eiko
FBT18P/20PN 20 11 Eiko
91
Replacing parts and trouble shooting
▌Replacing fuses
Be sure to disconnect the battery plug.
1. Fuse 100A (For transformer)

2. Fuse 40A (For EPS)
3. Fuse 325A (For hydraulic / travel) 1
4. Tube fuse 10A (For control circuit)
5. Tube fuse 10A (For accessory circuit) 2
3
Check points Replacing procedure
Fuse Loosen the mounting nuts and removing the fuses.
Tube fuse Loosen a cap and removing the fuse. 4

Insufficient tightening of the mounting nuts may cause of poor contact 5
and it can cause overheating or fire.
Tighten the nuts securely.
Be sure to use the fuses with the same voltage

and amperage rating.
▌Replacing bulb
Be sure to turn off the key switch and discon-
nect the battery plug.
Replacing
Remove a lens of lamp.

Release a bulb by pushing and turning lightly.
Bulb for Rating (56V)

Head lamps 40W
Back up lamps 40W
Turn signal lamps 25W
Tail & Stop lamps 10W / 25W
Reversing lamps 10W
Be sure to use bulbs with the same voltage and

watts rating.
92
8 QUICK FAULT FINDING
● When checking, be sure to turn off the key switch and disconnect the battery plug.
● When some troubles cannot be solved, contact your local NICHIYU dealer.
The content of some troubles and check points.

Troubles Check points Solutions
If the fuse is blown, replace with new fuse with

Fuse for the auxiliary control circuit would be prescribed amps, or contact your local NICHIYU
blown out. dealer.
If the fuse is blown, replace with new fuse with

Lift truck does not move. Fuse for the traveling circuit. prescribed amps or contact your local NICHIYU
dealer.
Battery plug connection. Connect the battery plug securely.
Not charging. Charging plug, AC plug of the charger. Connect the plugs securely.
Control and accessory fuse.

Lamps do not turn on. Lead wires. Contact your local NICHIYU dealer.
Bulbs.
93
9 PERIODICAL REPLACING PARTS
Periodical inspection and maintenance are very important to
keep your forklift truck in good condition.
The parts in the table are also very important for safe operation.
NICHIYU recommends that you replace these parts every period
as listed in the Periodical replacement parts chart even if their
appearances are good.
The periodical replacement of parts is not covered by warranty.
Periodical replacement parts Period

1 Brake hoses 2 years
2 H.P. Hose 2 years
3 Lift chains 2 years
4 Mast support bush 2 years
5 Steering chains 2-4 year
6 AC cable (for built-in charger) 2-4 year
94
10 STABILITY OF FORKLIFT TRUCK
As shown in the following illustration, the forklift truck is balanced
on its front wheels (B) with the maximum rated capacity load on
the forks. A
Therefore, careful attention should be paid to the load center
(A).
If the load weight and/or gravity exceed the rated capacity or
load center, the rear wheels (C) are lifted and the lift truck tips
over.
C
B
Load center and capacity

The distance from the vertical front side of the forks to the center C B
of the load is called the load center.
The NAME PLATE shows the relation of the load center and
capacity.
Observe the NAME PLATE which is installed on each forklift
truck.
●L ift the forks 150~200mm (A) from the ground,

and tilt the mast up (B) when traveling.
● Do not lift up or tilt down (C) while traveling
because this operation could cause the fork- A
lift truck to tip over.
(1) Insert the fork to the root completely when NAME PLATE
handling a load. MAXIMUM ACTUAL ACTUAL
LIFT HEIGHT LOAD CENTER CAPACITY CAPACITY
9
(2) If the load is handled by only front part of A mm B mm FORK ONLY kg ATTACHMENT kg
the fork, a large stress may be applied to the 3000 500 1600 –––
mast and forks. It may cause some damages 3000 600 1430 –––
on the truck.
3000 900 1070 –––
(3) Do not handle off-center load. A large stress
may be applied to the mast and forks.
(4) Operate the hydraulic levers carefully when
handling a load.
10
(5) Do not operate the truck roughly when rais-
ing a load at high position. Otherwise, big
shock may cause rollover.
95
10. QUICK FAULT FINDING
Stability of the forklift truck

The stability of the forklift truck is prescribed by safety regulation
in each country.
The safety of the forklift truck is guaranteed under restricted con-
ditions in those regulations.
So, the safety of the forklift truck is NOT guaranteed for all oper-
ating conditions.
The condition is as follows.
● The operating surface must be flat and hard.

● When traveling, the mast and fork must be in
the standard condition.
● When stacking or picking a load, the fork
should be levelled. The operating speed
should be slow down.
● The truck must be well maintained.
96
11 SPECIFICATIONS
H
F
Dº Eº
I
B
K
J
11
C
97
11. SPECIFICATIONS
MODELS FBT9P FBT10P FBT13P FBT15P FBT16P FBT18P FBT20PN FBT16PB FBT18PB FBT20PBN
Capacity kg 900 1000 1300 1500 1600 1800 2000 1600 1800 2000
Load center A mm 500
Lift height B mm 3000
Free lift C mm 115 120 115 120
Pneumatic 15.0 14.5 — 14.5 —

Laden km/h
Solid/Cushion 14.0 13.5 14.0 13.5 14.0
Travel
speed
Pneumatic 16.5 16.0 — 16.0 —
Unladen km/h
Solid/Cushion 15.5 15.0 15.5 15.0 15.5
Laden 440 400 380 360 300 360 300

Lift speed mm/s
Unladen 610 500 610 500
Forward D deg 5
Tilt angle
Backward E deg 7.5
Min. turning radius F mm 1410 1510 1605 1660 1690 1715 1770
Overall length G mm 2855 2955 3050 3105 3175 3160 3215 3255
Overall width H mm 1090
Mast lifted I mm 4015 4000 4015 4000
Overall
Mast lowered J mm 1975
height
Overhead guard K mm 2050
Wheel base L mm 1220 1320 1415 1525
Tread (Front / Rear) mm 920/250 920/230 920/250 920/230
Service weight (w.o./Battery) kg 1865 2075 2105 2080 2220 2595 1930 2180 2285
Pneumatic 18 x 7 ‒ 8 ‒ 14PR 18 x 7 ‒ 8 ‒ 16PR — 18 x 7 ‒ 8 ‒ 16PR —
Front Solid 18 x 7 ‒ 8
Tyres Cushion 18 x 6 x 12 ⅛
Pneumatic 15 x 4.5 ‒ 8 ‒ 12PR 16 x 6 ‒ 8 ‒ 10PR 15x4.5‒8‒12PR 16 x 6 ‒ 8 ‒ 10PR

Rear
Solid 15 x 4.5 ‒ 8 16 x 6 ‒ 8 15x4.5‒8 16 x 6 ‒ 8
Control (Travel / Hydraulic) Inverter Control
Traction 4.5 x 2
kw
Motor Hydraulic 9.5 x 1
Power steering 0.3 x1 0.6 x 1 0.3 x 1 0.6 x 1
Battery Ah/5HR 210 280 320 350 390 730
*Subject to change without notice for improvement.
98
12 COLD STORAGE TYPE FORKLIFT TRUCK (CS Type)
The NICHIYU electric forklift trucks for Cold Storage Application are designed to operate in the cold storage
area.
The following CS type is available for –35°C storage area.
● The operationg hours ratio of indoor and outdoor should be same level, and the con-
tinuous indoor operation is 30 minutes maximum.
● Do not leave the truck in a cold storage area.
The electrical and mechanical parts are protected from rusting, corrosion and low temperature, but periodical
cleaning, lubrication and maintenance are very important.
Protection from rust and corrosion

When going in and out of the cold storage area, the forklift truck
is exposed to moisture which can cause rusting or corrosion.
To protect from the weather elements, a special coating and
painting are applied to the CS type forklift trucks.
Also stainless bolts, nuts and washers are used on the front and
rear axles for protection.
Protection from low temperature

1) Hydraulic oil and grease
Low viscosity oil and grease are required.
Refer to the following table.
2) Lubricating system
The grease nipples are provided on the major sliding parts.
Lubricate periodically to protect these parts from rusting and
wearing.
3) Electrical parts
The control systems and switches are protected from rusting
and freezing.
● Do not leave the forklift trucks in a cold stor-

age area.
● Charging the battery shall be made in an area
outside the cold storage area.
▌Recommended hydraulic oil for cold storage type
12
Shell
Hydraulic oil Tellus S2 V15
Grease Alvania Grease RA
99
13 SIDESHIFT ATTACHMENT
Sideshift attachment
This operator's manual provides for the prop-
er operation, easy maintenance and routine
inspection of the sideshift attachment.
It can be difficult even for a trained operator to be able to align

the forks each time to a pallet. If the load is not aligned correctly,
it could cause the load to fall and create an unreasonable risk
or injury to yourself and others. The sideshift attachment makes
fork shifting easier by operating the lever. The sideshift attach-
ment makes operating the forklift truck easier.
Features
1) Compact design
2) Shift indicator
The shift indicator is installed to indicate the shifting position.
100
13. SIDESHIFT ATTACHMENT
Safe operation
Do not attempt to operate this attachment until
you are thoroughly familiar with informations
and safety precautions in this section.
▌Information for safety operation

Do not overload. Observe allowable load capac-
ity.
● Overload can cause the forklift truck to tip over or the
load to fall.
* The forklift truck with a sideshift attachment has a lower capac-

ity in comparison to the standard forklift truck without sideshift
attachment.
Prior to operation, check the weight of the load and the center of
gravity.
Observe the name plate on the forklift truck.
● Make sure the forks are inserted in the correct

position.
● Do not pick up an off-center load.
● Picking up an off-centered load can cause the forklift
truck to tip over or the load to fall.
▌Shift indicator
When the shift indicator is positioned in the same position as the
fixed indicator, the shift quantity from the center posotion is 0
mm.
A
A : Shift indicator
B : Fixed indicator
B
The sideshift should be operated without trav-
eling. Also should be operated at the low lift
height.
Make sure to posotion the shift indicator to the
center posotion before traveling.
● It may cause rollover when traveling as the sideshift
is not the center posotion.
13
A
101
Part name and function

▌Parts name
● Hydraulic lever
3
1. Lift lever 2
2. Tilt lever
3. Sideshift lever 1
● Sideshift fork attachment
Integral sideshifter [Integral sideshifter]

1. Load backrest
2. Sideshift carriage
3. Forks
Hook on sideshifter [Hook on sideshifter]
1. Load backrest
2. Sideshift cylinder
3. Sideshift carriage
4. Forks 1
102
▌Function of sideshift A
● When pulling the sideshift lever (toward B), the forks move
toward B.
● When pushing the sideshift lever (toward A), the forks move
toward A.
B
Control the sideshift speed by the stroke of
sideshift lever.
Operate hydraulic levers with sitting on the

operator's seat.
A : Stroke : 100mm
B : Stroke : 100mm
(from the center position) A
103
Materials handling
When stacking or picking a load with using the side-
shift attachment, observe the following procedures.
▌Stacking operation
Check the following items before starting oper-
ation of the forklift truck.
● Make sure there is no load falling or damage
of load at loading area.
● Make sure there is no foreign object in the
stacking area.
When stacking a load, observe the following procedures.

1. R educe travel speed and stop in front of the stacking area.
2. M ake sure it is safe around the stacking area.
3. F ace the truck to the stacking position correctly.
4. Adjust the pallet position by using sideshift.
5. Tilt the forks to horizontal position and raise the forks above
the stacking position.
6. After making sure the stacking position and the pallet posi-
tion again, travel forward slowly until the load, pallet, mast
and truck do not touch around the stacking area.
104
7. L
ower the forks slowly and make sure the load is placed on
the stacking position correctly.
When the load is not aligned at the front or the rear, adjust
such non-alignment according to the following procedures:
1) Lower the forks until the load is placed on the stacking
position and the forks become free.
2) Travel backward slowly about 1/4 length of the forks.
3) Lift (50-100mm) forks again and travel forward slowly
to align the load. Lower the forks slowly in the proper
stacking position.
8. Travel backward slowly until the forks do not touch the load
and pallet.
9. M
ake sure the tips of the forks are not touching the load and
pallet, and lower the forks to the position for traveling (150-
200mm from the ground).
▌Picking operation
When picking a load, observe the following procedures:
1. R educe travel speed and stop in front of the picking area.

(about 300mm between the load and the tips of the forks)
2. F ace the truck to the picking position correctly.
3. Adjust the forks position by using sideshift.
4. M ake sure the load is stable on the pallet.

5. Tilt the forks to horizontal position and raise the forks to the
inserting position of the pallet.
105
6. After making sure the inserting position of the pallet again,

travel forward slowly until the forks are fully inserted into the
pallet.
When it is difficult to fully insert the forks into the pallet:

1) Insert about 3/4 length of the forks and raise the forks a
little (50-100mm).
2) Travel backward slowly about 100-200mm and lower
the forks (place the pallet).
3) Insert the forks into the pallet fully with traveling for-
ward.
7. After inserting, raise the forks (50-100mm).

8. Travel backward slowly until the load and pallet do not touch
around the picking area.
9. M
ake sure the load is completely out from the picking area.
Lower the forks to the traveling position (150-200mm from
the ground).
10. Adjust the load position to the forklift truck

center by using the shift indicator.
11. Tilt the forks up.
12. Carry the load to its destination.
106
Periodical inspection and service

The proper inspection and maintenance prevent
from unexpected breakdown and prolong the life-
time of the forklift truck. The periodical inspection
should be planned for comfortable and safe opera-
tion.
● When adjustments or replacement parts are necessary, con-
tact your local NICHIYU dealer.
● Use only NICHIYU genuine parts for replacement.
● Lubricate after wiping the old grease and dust off from nipples
and fittings by a brush or rug.
Refer to the Operator's Manual of the forklift

truck for details of the inspection and mainte-
nance of the forklift truck.
▌Daily inspection [Integral sideshifter]
For the safe operation, the daily inspection of the forklift truck A
should be carried out before starting
operation. If any abnormalities are found, the forklift truck shall
be maintained and repaired.
D
Item Detail of inspection

Make sure the upper hook of the sideshift car-
A Upper hook riage and forks are hung on the lift bracket and B
sideshift carriage completely.
Under hook,
B Make sure the clearance is enough.
Lower hook
Mounting bolts of the load backrest and the C
C Bolts lower hooks are tightened securely.
D Cylinder, Hoses Any oil leaks
[Hook on sideshifter]
B C
107
▌Periodical inspection of every 100-hour

In every 100-hour or every chance to repair, inspect the following
points. If any abnormalities are found, repair them immediately.
Integral sideshifter [Integral sideshifter]

Grease nipple Under Hook
Make sure the upper hook of the forks is Bolts
Upper hook hung on the sideshift carriage completely.
Clearance 97N. m±10%
Under hook Make sure the clearance ( 0 to 2 mm). （10kgf . m）
Lift bracket
Mounting bolts of the load backrest and
Bolts the lower hook are tightened securely. sliding shoe
* Lubricate the Molybdenum
Cylinder, Hoses Any oil leaks disulphide grease with the
grease nipple.
Upper and lower sliding shoe Lubrication Sideshift carriage
Hook on sideshifter [Hook on sideshifter]

Lift bracket
Sideshift carriage
Make sure the upper hook of the sideshift
Upper hook carriage and forks are hung on the lift bracket
and sideshift carriage completely. Lower hook Bearing
clearance * Lubricate the
Lower hook Make sure the clearance ( 0 to 2 mm). Molybdenum
disulphide grease.
Mounting bolts of the load backrest and the
Bolts lower hook are tightened securely.
Cylinder, Hoses Any oil leaks Lower hook Bolts
165N.m±10%
(17kgf.m)

In every 300-hour operation, the following points should be
inspect additionally to the 100-hour inspection points. If any
abnormalities are found, repair them immediately.
Integral sideshifter
Upper and lower sliding If the thickness is less than 3 mm, replace
shoes both upper and lower sliding shoes.
Check the tightening torque and re-tight-
Bolts ening supplementarily.
Hook on sideshifter
Upper and lower bearings Lubrication

Check the tightening torque and re-tight-
Bolts ening supplementarily.
108

In every 1000-hour operation, the following points should be
inspect additionally to the 100-hour and 300-hour inspection
points. If any abnormalities are found, repair them immediately.
Hook of the fork bar and forks Check wearing condition
Hook on sideshifter
If the thickness is less than 3 mm,
Upper and lower bearings replace both upper and lower bearings.
Hook of the fork bar and forks Check wearing condition

In every 2000-hour operation, the following parts are recom-
mended to replace additionally to the 100-hour, 300-hour and
1000-hour inspection points.
Replacing part
Upper and lower sliding shoes
Cylinder seal kit
Hook on sideshifter
Replacing part
Upper and lower bearings
Cylinder seal kit
109
Periodical replacing parts

Periodical inspection and maintenance are very important to
keep your forklift truck in good condition.
These parts in the table are also very important for safe opera-
tion. Therefore, NICHIYU recommends that you replace these
parts each period even if their appearances are good. Use genu-
ine NICHIYU parts for replacement. (The periodical replacement
is not covered by warranty.)
Periodical replacement parts Replacement time
Sliding shoes, bearings 1-2 year
H.P. hoses 2 years
110
FBT-80 SERIES
OPERATOR’S MANUAL
Reproduction prohibited
First printing : March 2012
Issued by : Nippon Yusoki Co., Ltd.

Sales & Marketing Division
PBC.1203-200

Manual Nichiyu Electric Forklift Fbt9p 10p 13p 15p 16pb 18pb 20pbn Series80 Eng

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Manual Nichiyu Electric Forklift Fbt9p 10p 13p 15p 16pb 18pb 20pbn Series80 Eng

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OPERATOR'S MANUAL

ELECTRIC LIFT TRUCK

Indicates an exteremely hazardous situation which, if not

Indicates a potentially hazardous situation which, if not

Indicates a potentially hazardous situation which, if not

Indicates suggestions, tips and hints related to the safety of

GENERAL If the prohibition is not kept, serious accidents can be

2 . PART NAME AND FUNCTION 19 Weekly (50-hour) servicing . . . . . . . . . . . . . . . . . . . . . . . . . 87

9 . PERIODICAL REPLACING PARTS 94

3 . DRIVING AND OPERATION 46

4 . BATTERY AND CHARGER 51

5 . INSPECTION PRIOR TO OPERATION 78 Materials handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

To know about specification of forklift To know about safe operation 2

OPTIONS [10] STABILITY OF FORKLIFT TRUCK [P95] 3

Safety decals and name plates

If you find that the decals and name plates are

▌Indication of direction (Right side / Left side)

▌Decals and Name Plates

(for built-in charger)

WARNING SAFETY PRECAUTIONS FOR CHARGING BATTERY

2 3. Inspect any damages on the charger cable before charging

Apply parking brake before

8 to provide adequate braking.

This is to certify that this is a new fork lift truck

as stated in the certificate issued by them.

LIFT BAR TILT CYLINDER ROD END

DRIVE AXLE MAST SUPPORT

BRAKE MASTER CYLINDER LIFT CHAIN

STEERING SHAFT HYDRAULIC OIL TANK

STEERING CHAIN PIVOT HOUSING

STEERING GEAR BOX WHEEL SHAFT

: LUBRICATION G : CHASSIS GREASE BO : BRAKE OIL

: REPLACE GO : GEAR OIL RG : RUBBER GREASE

: CHECK AND ADJUSTMENT HO : HYDRAULIC OIL TO : TRANSFER OIL

14 (with japanese battery only)

• GASES produced by this battery can be explosive.

Information for safety operation

Only a trained and authorized operator shall

The operator is recommended to wear a helmet,

Do not use a forklift truck in the following cir-

Keep the operator's compartment clean at all

Do not operate the forklift truck with greasy or

NICHIYU forklift trucks are equipped with an

Do not modify the forklift truck.

● Modifications and additions shall not be performed

Carry out the daily inspection before operation.

● Stop operation and report immediately for any

Do not overload. Failure to observe the

Use proper size pallet with enough strength for

Make sure that the load is palletized securely in

Look all around the forklift truck before moving.

● Make sure no person is around the forklift truck

Travel in backward if forward visibility is

Make sure no person is around the forklift

Stop at blind corner and/or intersection.

Always look in the direction of travel!

● Always be aware of people near your forklift truck.

Be aware of tail swing.

● Always make sure that the tail swing area is clear

Do not make a sudden start, stop or turn.

● A sudden start or braking can cause the load to fall.

Do not go over obstacles, curbs, ditches, ridges

Always check road surface, and stay away from

● Modifications and additions shall not be performed

● Stop operation and report immediately for any

● Make sure no person is around the forklift truck

● Always be aware of people near your forklift truck.

● Always make sure that the tail swing area is clear

● A sudden start or braking can cause the load to fall.

● Water, sand, gravel, ice or mud can cause a tipover.

● Serious accidents can be caused by hitting pipes

● Do not lift the load by the tip of the forks.

● Never allow anyone to ride on forklift

● When traveling up or down the grades, keep the load

● Failure to observe this rule can cause the forklift

● If the weight of the load is not centered between the

● Failure to observe this instruction, can cause the

● Do not grasp the steering wheel or hydraulic levers

● Misuse can cause an accident as well as property

● The draw-bar pin is equipped for towing the truck by

● There is the danger of the worker being injured.

● Make sure pallets and skids are sturdy and in safe

● To prevent the inside of lift cylinders from getting

● Do not wash the forklift truck by hosing water.

● Adjust the seat position before turning on the key