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CITATION: Morales, F. and Benitez, F., "A Review of Dynamic CVT-IVT Transmissions," SAE Technical Paper 2014-01-
1734, 2014, doi:10.4271/2014-01-1734.
If a vehicle equipped with a TC and situated in a horizontal converter). In this situation, the pendulum offers high
track is driven with a constant speed, the ICE angular velocity resistance to be moved due to its inertia. This resistance will be
will be constant too. Then, if one wants to increase or decrease proportional to the inertia and the acceleration of the
the speed of the vehicle, the unique alternative is to change pendulum. Then, the resistance will be transmitted to the
the ICE speed as the TC does not have any external regulating output shaft through the rod 3. As the pendulum movement is
system. However, with a CVT it is possible to select a particular at a maximum in this situation, the transmitted torque will be at
speed actuating on the external regulating system and without a maximum too. So we have high torque and low speed at the
affecting the ICE rotational speed. output shaft.
In the second situation, for high speed at the input shaft and
State of the Art of Dynamic CVTs low resistive torque at the output, the amplitude of the
The dynamic CVT is a very attractive concept because, as oscillation of the pendulum is minimum, keeping the point C
discussed above, it has the capability to self-adapt to the quasi immobile. This is so because the movement of the rod 3
conditions regardless of possessing an external regulating is transmitted to the pendulum and the output shaft in an
system controllable by the driver. inversely proportional way to the resistance opposed by each
element. In the situation of low torque at the output it is easier
Next, the most representative transmissions of this type are to move the output shaft than the pendulum, therefore the bar
analyzed so as to gain a deep understanding of their operation. 3 oscillates around the point B, which can be considered as a
quasi-fixed point. Now, the system has a maximum
transmission ratio (Figure 2b) because there is low torque and
TCs and CVTs with Oscillating Masses high speed at the output shaft.
This kind of TC and CVT uses inertial forces generated by
oscillating masses. There are very many systems of this type, Usually the system will be at a situation between the two
however due to the similitude between them, only the most extreme cases (Figure 2c)
representative items will be shown. Examples are the systems
patented by Hunt [4, 5], Borisoff [6], Ward [7] and Frach [8].
Constantinesco's TC
This was the first patented functional torque converter [1].The
Constantinesco's first patent shows a simple sketch of the TC
(Figure 1).
Based on the same operating principle as the preceding, In this TC in particular, the engine is connected to the shaft 1.
Constantinesco improved his TC in a series of patents that This shaft, through a pair of gears, transmits its motion to
completed the patent published in 1922. But it was not until the crankshafts 3.1 and 3.2, which are fixed to frame 2, to the
patent published in 1925 [9] that he showed a CVT based on output of the system. The crankshafts, links 4 and flywheels 5
the same principle as the TC. form a four-bar mechanism.
There are at least two ways to transform a dynamic TC into a If the resistive torque is high, frame 2 has a small movement
CVT: and the motion of shaft 1 is transmitted directly to the
crankshafts. When these crankshafts gyrate, the flywheels are
1. Changing the inertia of the mass element. forced to oscillate. The inertial disks offer resistance to being
2. Changing the length of any of the elements of the moved due to their inertia, that is why a torque is transmitted to
transmission. This is the simplest case if the TC has a the output and it is proportional to the resistance offered by the
driving mechanism that transforms a continuous movement inertial disks.
into an oscillating one. Customarily, this transformation
can be achieved with a four-bar linkage driving mechanism One can calculate the evolution of this torque using the
comprising a crank, a connecting rod and a rocker arm so equation of a 4-bar mechanism. As the inertia is constant, this
that, by changing the length of the crank or the rocker, a evolution is similar to the evolution of the acceleration of the
variable amplitude oscillation is obtained. inertial disk and, as is depicted in Figure 4, the torque
oscillates making the use of a rectifier necessary.
Constantinesco chose the first of the possibilities and
transformed his TC into a CVT by changing the inertia of one of
the elements of the transmission. This may seem simple, but it
has a major complication because this modification of the
inertia has to be performed with the transmission working and
it must be reversible, that is, the driver should be able to
increase and decrease the inertia when necessary.
Howard's TC
This TC was described by Howard in his patent GB 2411932A
Figure 4. Evolution of the angular, velocity and acceleration of the
in 2005 [10] (Figure 3). flywheel.
and the output shaft to the sun gear (Figure 5). In this Therefore, one can conclude that, by adding mass to the ring
arrangement, the epicyclic reduction gear train, in fact, gear with its additional degree of freedom, the system
multiplies the input speed and so, from here on, it will be more becomes an inertia mechanism that regulates power. The
appropriate to call it simply an epicyclic gear train. regulation in this case consists of cyclical accumulations and
transfers of power, which are transferred to both the sun gear
and the planet gear carrier.
(4)
(5)
Figure 11. Generic position of Chalmers's TC. n being the number of masses in the transmission.
The rotating speeds of the masses are: In this equation, it is clear that the torque will be at the
maximum (in absolute value) when Sin(α) = ±1. This situation
occurs when the angle α has a value of either 90° or 270°,
which coincides with Figure 10b and Figure 10d respectively,
corroborating the previous analysis.
(1)
where: With this equation, we can define the strategy to increase the
torque by, for example, increasing either the number of
ωx : angular speed of element x, masses, the relation between R1 and R2 (this implies a
modification of the angular velocity of the mass), the mass of
R1 : radio of gear 11, the elements 15, the input speed or the eccentricity (distance
D1). The equation also shows that the torque has an oscillatory
R2 : radio of planet 14. nature (due to Sin(α) having positive and negative values).
Because of this, a rectifier mechanism is required.
The centrifugal force generated by a mass is given by Fc = m ·
an where m is the mass of the element (15 in Figure 11), and an Other authors have also introduced eccentric masses in the
is the normal acceleration of the mass. sun of an epicyclic train using the same principle of operation,
for example Fernandez [17] or Macintyre and Guy [18].
The acceleration an is:
Tam's TC
This TC was patented by Tarn [19] and it has a drive
mechanism comprising an input shaft 42 (Figure 12), which is
(2) linked to the engine, and the shaft 44. In this shaft 44, the
masses 46, which can move along the shaft 44, are inserted.
where D1 stands for the distance between the center of gravity These masses 46 have the grooves 54 in which the ring 47 is
of the mass and its rotation axle and ν is the velocity of the inserted. Because of this, the movement of the masses is
mass. restricted to the shape of the ring (when this is blocked). As the
ring is off-center with respect to axle 55, the masses will have a
The tangential component generates a torque which causes displacement movement along the bar 44 and a rotational
the movement of the planet carrier 12, with the following value: movement around the axle 55. Finally, the ring 47 is fixed to
the shaft 48 which is the output of the transmission.
Downloaded from SAE International by Francisco Benitez, Friday, March 02, 2018
Figure 12. a) Tam's TC (US 5, 134,894) and b) front view of Tam's TC.
But one can easily check that this is not right. This concept is
true only for the first time that the mass spins. The second
time, the mass has a velocity and the trajectory is not like the (7)
trajectory numbered as 34.
With this velocity, the centrifugal force can be obtained from Fc
If the value of the inertial forces is obtained, one will be able to = m · an, where m is the mass of the active elements (46 in
prove that they are symmetrical with respect to the vertical axle Figure 14) and an is the normal acceleration of the mass.
in a stationary situation and, therefore, the net force is vertical.
Because of this, the resultant torque oscillates and a rectifier is As · R, the inertial force is:
needed.
(8)
As the inertial forces are symmetrical, the torque oscillates with This corroborates that the torque oscillates and a rectifier
negative values when the mass is in the left half of the circular mechanism is needed.
track and positive values when the mass is in the right side of
the track.
Lester's CVT
In this section, the CVT patented by Lester in 2000 [2] is
analyzed.
Figure 20. Three different positions of the mass in Lester's CVT (US
6,044,718). Figure 22. Different positions of the new system patented by Lester
(US 2006/00700469 A1).
When a part of the mass changes its position relative to the
other part, the center of gravity of the sum is closer to the As can be seen in this figure, the generated torque depends on
rotation axis. the eccentricity of the crankshaft and it has an oscillating
nature.
If one part is opposite to the other, the center of gravity
coincides with the axle and the output torque is zero. This design from Lester is not original, since, in 1971, Frederic
Calland in his patent US 3581584 [20] proposed a physically
The effect is similar to the change in the distance D1 in similar TC with an identical operation principle (Figure 23), with
Chalmers's TC (Figure 11). the design of the rectifier system as the only difference.
Figure 24. a) Werner's TC and b) cut 4-4 of the torque converter (GB
405,610).
Contact Information
F.J. Morales
fmorales2@etsi.us.es
F.G. Benitez
benitez@etsi.us.es
Acknowledgments
This research was funded by the Ministry of Science and
Technology through the project TRA2009-13894.
The Engineering Meetings Board has approved this paper for publication. It has successfully completed SAE’s peer review process under the supervision of the session
organizer. The process requires a minimum of three (3) reviews by industry experts.
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http://papers.sae.org/2014-01-1734