QA/QC

QA/QC QUESTION (WELDING)

1. What is WPS?

2. What is the Maximum Cement Content of Structural Concrete?

3. What is the Compaction percentage of Cohesive fill Under footing,Grade beam,Mats,Building and
processing area?

(70 %, 80%, 90%)

4. What is the Maximum water cement ratio of precast & prestressed?

(0.6%, 0.7%, 0.4%)

5. How many Percentage of Silica fume Content as Cement replacement based by weight?

(7 - 10 %, 5 - 7 %, 8 - 12 %)

6. The Select fill Material Shall be used with in bottom elevation of foundation?

(0.4 m, 0.6 m, 0.15 m)

7. What is the Thickness of Plasticized sheet Vapour barrier?

(0.25 mm, 0.10 mm, 0.15 mm)

8. What is the TDS (Total Dissolved Sold) in curing water?

(500 ppm, 1000 ppm, 10000 ppm)

9. What is the percentage of Specified strength of Concrete reached after 7 days?

(50 %, 70 %, 80 %)

10.What is the Self temparature of Concrete?

 (400c, 550c, 320c)

QA/QC

QA/QC QUESTION (CIVIL): NO.1

11. Redy mixed Concrete Mixure Drum has revolved after the Indroduction of Mixing to the water,
Cement and aggregate?

(350 times, 300 times, 450 times)

12.How many cubic meter frequency of not less than strength test in Concrete will be Checked?

(200 M3, 125 M3, 115 M3)

13.Concrete paving shall have Construction joints Located at Maximum how many meters?

(8 M, 6 M, 9 M)

14.What is the top of Concrete Foudation shall be minimum above finished Grade?

(125 mm, 175 mm, 150 mm)

15.Which Material is used for Anchor Bolt & embedded item shall be setting in Structure?

16.Minimum Clear distance from Anchor Bolt sleeve to edge of Concrete how much?

(150 mm, 125 mm, 100 mm)

17.What is the Tensile stregth of hot rolled high tensile deformed steel?

(36 Mpa, 50 Mpa, 422 Mpa)

18.
The Concrete Directly contact with Ground how many Coats are applied in to the Concrete Surface?

(4 Coat, 3 Coat, 2 Coat)

19.What is the Strength of Non Shrink Grout?

(30 Mpa, 22 Mpa, 35 Mpa)

20.What is the tensile stregth by pull off test for Coating?

(125 psi, 175 psi, 200 psi)

 QA/QC

QA/QC QUESTION (CIVIL): NO. 2

1. Explain What is Hold point, witness point & Survelliance as per ITP?

2. To detect form displacement or failure what we should be provided during Concrete?

3. How many Concrete cubes required for compressive strength test as per 09 - SAMSS - 097?

4. What is the minimum Cement Content of Lean Concrete 14 Mpa?

(350 Kg/M3, 370 Kg/M3, 250 Kg/M3)

5. What is the water Cement Ratio of Water Retaining Structure / Prestressed Concrete?

(0.3, 0.4, 0.6)

6. What is the Temperature of Prime Coat MC-70?

(500c - 800c, 650c - 1050c, 800c - 1250c)

7. What is the Temperature of Structural Concrete as per 09-SAMSS-097?

(250c, 280c, 320c)

8. What is the ASTM Standard used for High Strength Anchor Bolt?

(ASTM - A 197, ASTM - F 436, ASTM - A 325))

9. What is the Standard for Microsilica used in Concrete?

(ASTM - C 39, ASTM - C 1240, ACI - 305)

10.What is the Percent passing for Select fill for 5 cm Sieve as per SAES A -114?

(80 %, 90 %, 100 %)
 QA/QC

QA/QC QUESTION (CIVIL): NO.2

11.What is the Standard for Hot Weather Concrete as per ACI?

(ACI 117, ACI 304, ACI 305 R)

12.What is the Compressive Strength of Non shrink Cementitious Grout?

(28 Mpa, 14 Mpa, 35 Mpa)

13.All the Exposed Corners above Grade shall be Chamfered with?

(15 mm,. 20 mm, 25 mm)

14.What is the Density of Non Woven Geotextile used in Under Ground Utilites?

(150 gm/m2, 125 gm/m2, 100 gm/m2)

15.What is the additional Length of Vapour Barrier at joints in mm?

(75 mm, 100 mm, 150 mm)

16.What is the Minimum area Specified for Construction joint in SAES -Q - 001?

(60 M2, 50 M2, 55 M2)

17.What is the maximum amount of repaired and damaged rebar coating shall be ?

(1 %, 2 %, 3 %)

18.Variation in elevation of the tops of Anchor Bolt shall be equal to OR lessthan?

(13 mm, 8 mm, 6 mm)

Concrete Delivered at a temparature in Excess of 32 0c or that fail to Maintain a temparature of 32 0c

19.used shall be?

(Pass, Fail, Rejected)

20.What is temparature of Asphalt Concrete and what is the temparature at which we should stop
Compaction?
 QA/QC

QA/QC QUESTION (PIPING)

1. Define Hydrostatic Test, Pneumatic Test, Pressure Test, Service Test

2. callibratioin frequency of pressur guage

3. what is the test pressure for Hydro testing

4. Different types of fluides services in ASME B31.3

5. what is the calibration frequency safety value

6. what is the minimum distance between parallel but joint?

7. What 4 types of Inspection Action points are found in the ITP & Explain?

8. Give the name of two aluminium flake weldable primers

9. What is an Inspection & Test Plan?

10. what is the manifold test pressure ?

11.what is the duration of pressure testing in process pipe ?

12 Which codes are applicable for process piping ?

 QA/QC

QA/QC ANSWERS (PIPING)

1. Hydrostatic test-A pressure test conducted using water or other approved liquid as the test medium.
Pneumatic Test- A pressure test conducted using air or other approved gas as the test medium or in
conjunction with liquid.
Pressure Test- A test conducted to piping or equipment by subjecting it to an internal pressure using
liquid or gas to ensure strength or tightness of the system at the test pressure.
Service Test- A leak test conducted at operating pressure using the service fluid.

2. Every 1 months

3. 1.5x Design procedure

Category – D
Category – M
4. High pressure fluid service
Normal fluid service

5. Every 1 week

6. 20mm or three times the wall thickness of the joint, whichever is greater
7.
Hold, Witness, Surveillance, Review
Hold- QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection
or test shall not be carried out without the QA/QC organization representative in attendance.
Witness- QA/QC organization shall be notified of the timing of Inspection or test in advance.
However, the inspection or test shall be performed as scheduled if the QA/QC organization
representative is not present.
Surveillance- QA/QC organization to monitor work in progress without notice from Construction
Organization.
Review- Review and approval of documents.

8. Bloxide
Deoxalumiinate

9. It is a mandatory item in the Quality Plan to guide and assure quality in a specific type of work &
specific sequence of QC activity steps

10 Manifold test pressure is 1.2 time of the design pressure

11 Duration of the pressure is minimum 30 minutes

12 ASME B31.3
 QA/QC

QA/QC QUESTION (WELDING)

1. What is WPS?

WPS is Welding Procedure Specification, It is a written document that provides direction to the
welder or welding operator for making production welds.

2. Which codes are used for welding &brazing qualification?

ASME IX

3. As per ASME B31.3 What is pre-heat temperature for Carbon Steel?

Less than 25 mm thickness 100C Min , and Above 25mm thickness 79 0 C

4. Which low Hydrogen electrodes are using for carbon steel SMAW process?

E-7018

5. What is the Heating & Holding Temperature for Low Hydrogen Electrode?

Drying temp…260-4300C for 2 hours and holding in oven Min.120 0C continuous

6. What is the AWS Classification for Carbon steel GTAW Process?

ER-70S-2/6

7. Which codes are applicable for Process Piping?

ASME B31.3

8. What is the Max. Mis- Alignment accepted as per B31.3?

1.5 mm as per ASME 31.3

9. Welder qualified in 3G & 4G position, Can he weld in all position.

 YES

10. What is the minimum distance between parallel butt weld?

20 mm or three times of the wall thickness of the joint , whichever is greater

QA/QC

QA/QC QUESTION (WELDING)

11.What is the minimum distance required for preheating?

75.00 mm each side of the weld

12.What is the max? Thickness range of welder qualification.

2T

13.ASME B31.3 Pre-heat temperature range where it is mentioned?

TABLE 330.1.1

14.What type of Purging gases is using SS Steel?

Argon

15.Which Hardness test methods are using for Procedure Qualification?

Vickers Hardness with max. test load 10 kg