Dyeing Process Flowchart:

Start

Batch card receive

Fabric receive and fabric details check

Spreader setting according to dia

Fabric loading

No
Separation
exist
Yes Overlocking

Dyeing Process

Scouring Chemical Acid

Color Leveling Dyeing

Dosing Color steam Color wash

Chemical Final acid Chemical

PH control Fabric Unloading

Reporting

End
Knitting Process Flowchart:

Start

Yarn Supplier

Yarn procurement for knitting

Fail

Yarn Quality
Check

Yarn keep in yarn store

Yarn is demanded by Knitting production plan

Yarn is demanded by Knitting production plan

Yarn Received by Knitting production supervisor

Yarn kept beside some specified knitting m/c

Yarn handling team search the yarn by seeing yarnchart

Yarn handling team bring the yarn and creeling

Yarn is feeded in the knitting machine through feeder guide

Machine run
Pass

Fabric Quality
Fail Machine Stop
Check

Pre-off and machine clean

Machine run upto final counter

Roll unload

End
Padder Process Flowchart:

Start

Batch card receive from dyeing section

Chemical arrangement

Trolley No. Check

Dyed fabric receive

Different color Machine

dyeing Wash
No

Fabric loading

No
Separation
Yes Overlocking
exist
Overfeed Check
Dia adjustment Machine running After dia check

Pickup percentage test

Unloading

Reporting

End
Dryer Process Flowchart:

Start

Batch card receive from dyeing section

Fabric pulling from padding process

Temperature set according to fabric color

Unloading pallet arrangement and clean

Fabric loading according to dia

Overfeed Check
After dia check
Machine running
Shrinkage test

Unloading Moisture check

Reporting

End
Compactor Process Flowchart:

Start

Machine Cleaning

Batch card collect and batch receive

Spreader setting according to dia

Fabric receive

Fabric loading

No
Separation
Yes Overlocking
exist

Dia adjustment
Machine running Fabric quality check
Dia+GSM check
Unloading
Nozzle to nozzle
Reporting compaction check

End
Cutting Process Flowchart:

Start

Fabric receive from Dyeing finishing

Batch card receive

Material handling operator transfer fabric to machine

Operator check fabric lot information according to Batch card

Insert quarter setup according to dia

DPC

Fabric loading to the insert quarter

Dies setup

Program setup

12 pcs body cutting

Quality Check Fail Check the setup

Pass

Machine running

Fabric Unloading Batch card attach

Total body and sleeve weight and production pcs calculation

End
Rib+Piping Process Flowchart:

Start

Batch card receive

Material handling operator transfer fabric to machine

Operator check fabric lot information according to Batch card

Machine setup and fabric load

Fabric cutting controlling

Cut rib and piping wheel making

Make bundles of wheels

Fabric Unloading

Sticker attach & store in rack

Bundle and waste weight measure and check

Supply in sewing line

End
Manual Cutting Process Flowchart:

Start

Fabric receive from Dyeing finishing

Batch card receive

Material handling operator transfer fabric to Spreader

Operator check fabric lot information according to Batch card

Paper laying & Total marker number allocation on paper

Fabric lay number specify according to Fabric type, GSM

Spreader m/c setting if needed according to fabric dia, length

Fabric Loading

Take back the spreader/ join the

Separation Yes
fabric before separation

No

Fabric laying process

Marker setup on the fabric by the style pattern

2 marker body cutting

Recheck previous
Quality Check Fail
process

Pass

Cutting process

Cut panel unload Batch card attach

Total body and sleeve weight and production pcs calculation

End
Spreader Process Flowchart:

Start

Fabric receive from Dyeing finishing

Batch card receive

Material handling operator transfer fabric to Spreader

Operator check fabric lot information according to Batch card

Paper laying & Total marker number allocation on paper

Spreader m/c setting if needed according to fabric dia, length

Fabric laying by spreader according to fabric dia

Fabric Loading

Take back the spreader/ join the

Separation Yes
fabric before separation

No

Fabric laying process

Marker setup on the fabric by the style pattern

2 marker body cutting

Recheck previous
Quality Check Fail
process

Pass

Cutting process

Cut panel unload Batch card attach

Total body and sleeve weight and production pcs calculation

End