HAMILTON-GS VUP SN _
HAMILTON-G5 Ventilator Test Report IPP SN
Customer Name:
Date: (YYYY/MM/DD):
Service Manual Version: 624093)
General Maintenance
Instructions
1, Record information in spaces provided,
2. Check (tick) check boxes if function is correct.
Oxygen Cell replaced
Fan Filter cleaned or replaced
Gas Inlet Filters replaced
Internal Battery
Extended Battery
LCD Display Backlight replaced
Test Configurations (TC)
oooooo
Dooocao
Locations Serve Board Senor Hoard
E.. ie 5
Ta sens 20
al Pesta
dns
Cad Stam
624093/00
This printout is not authorized by HAMILTON MEDICAL AG.Unit ‘VUProcessor Checks
4: voprocessor | VUP Ver.
checks VRC Ver
MIP 1 Ver:
ESM Mosel
ESM HWeRev:
FSM Voltage 5000m\:
‘VUP-Motherooard HW-Rev:
Software Checksum: Must display VUP OK. ox
IP 2 Ver
ESM Sin
CPU Teme:
ESM Voage 3200m\:
Operating Hours
Unit Test/Funetion Specifications
2: Relay and | Emergency Alarm Emergency Alarm Sounds oko
Snergency Checks | Relay ON/OFF Relay Switches ON and OFF ou
HE Relay ON/OFF LE Relay Switches ON and OFF oko
2: vRC-voP DPT RAM Test Must cisplay OK oko
Communication — | yup.vkc test: Must cisplay OK OK
checks ‘VRC-VUP Test Mast cisplay OK oko
DDPRAM R/V Test: Must cisplay OK oka
settest Must cisoay 0 oko
DPRAM Collisions: 1000 displayed in one or both fields OK
Incremented Value: Incremental count from 0720 t0 235255 OK
4: A/D Converter || ADC 11 MaxiMin Values in Range (7250 to 7750) OKO
check ADC 12 MaxdMin Values in Range (-7250 to -7750) OK
Measure -10 VDC on the Sensor Board from
TP2- Gnd TPH -9.93:0-10.07 oka
Apc 14 Max/Min Values in Range (980 10-1010) OK.
ADC 15 Max/Min Values in Range (980 to 1010) OK
ADC 16 Max/Min Values in Range (10 to 10), OK.
5: D/A Converter |inputo ADC 9 1010 10 OK
check ADC 10 9800 to 10200, oko
Input4o ADCs 3800 to 4200 oKa
ADC 10 +5800 to 6200 oka
Input 100 ADCs £9800 to 10200 oka
ADC 10 “10 t0 10 Ko
1524093100
This printout is not authorized by HAMILTON MEDICAL AG.Unit Test/Function Specifications
6: zero and —_|[zero calibrations adjust | Adjust to:
Full-scale pai | 0.020.1 mbar oka
Cadipeation Paw 1 mba oka
Note aux 0.00.1 mbar oka
Disconnect the thing eP Servo 23 mba oka
from the Seo Va a Mer | 05m on DVM Measure T°6-Gnd TP OKA
Note AP Flow Sensor (Mixer ON). | (TCH) 0.0 + 40.0 bar oka
Reconnect the Seo Vahe
ung andconrec:the TeutSeale Calibrations ‘Adjust | Adjust Equal to Pressure Gauge:
pat (80 mbar pressure) | (Tc2) (76-84 mba) OK
aw (80 mbar pressure) | (TC2) (-Ppat 205 mba) OKO
Paxx(80 mbar pressure) | 2) (-Ppat =05 mba) OK
AP How Sensor Siler (2.5 mbar probe). | {TC3)= to gauge and postive 200 uber OK
oP low Sensor Bue (25 mbar probe) | (Tea) = to gauge but negative + 200 par OKO
a? Servo 200 mbar pressure) (TCS) x 1 mbar oka
102 cot select Calibrate 0, Cell Burton 02 Celis calibrated oka
Golibration € Automated - Cal status 0 oka
checks
Actwate Oxygen Knob, set to 50% -
now Deselect
Atiacs Av ane Oxygen] Os Cell Calibration Checks
supples Select Tank Gas Button 0, Gain | 75 to.285 oKa
0, Cet: 129v to a25v ox
owgen | 47% 1053% oKa
Selectinfet airButton 0, Gay | 75 toss Ka
o,cek —Josvto17v oka
owygen: | 19% 10 23% ox
Press inlet, 2utton 0, Gain’ | 75 to 285 oka
O,cet —Jasvtossy oka
onygen: oka
4: Mixer Tank Tightness Prank Drop from 300 t0 280 mbar > 8 seconds OK
Calibration ¢ — iixer Valve Checks 80m Flow | 010 300 mus oka
necks 100m 00 200 ms oka
tow Mixer Calibration
Fer Mixer, perform
Calibrate Miner 3 mes
before adjusters. Start
shave 250 mar ana
just down
Press Calibrate Mixer button
Mixer Check
Press Check Mixer button,
Joxygen knob in several pesitions.
Tank Overpressure Valve
ress Check Mixer button and Act
Joxygen Knob
Adjust Onygen to 50%
624093/00
This printout is not authorized by HAMILTON MEDICAL AG.
Agjust dP Mine FullScale until Prank max displays
330 to 350 mbar
Value = Oxygen knob 25%
Prank Max Displays < 500 rebar
ox.
oxa
oxaUnit
Test/Function
Specifications
9: Flow Sensor
Cixeuit Checks
Note
Fo Sensor Atazera
Vales eee every 5
seconde ON ana OFF
dP Flow Sensor Autozero Valve Check
Seal Siber Flow Sensor Check
Seal Blue Flow Sensor Check
Rinse Flow Check
Check for equal Rinse Flows
‘Auxiliary Rinse Activation Check
You must confirm the position of the Metal
Plate is switched in the OFF postion and
there are no bubbles.
Only if the instrument is specifically
‘configured for Auxiliary Pressure
Measurements should there be any
bubbles.
(rcs)
OFF Range -40 to 40 par oKa
(ON 5040 10 $200 par oka
17)
OFF Range 40 t0 40 oar oka
(ON -5040 to -§200 par oxo
(res)
Rate of bubble flow equal rom both tubes OK
Note
(CB) Two equal length tubing (Ser)
res)
No bubbles oa
Bubbles (only if configured) oa
I there are bubbles, check the Metal Plate
position. If itis positioned for ne Auxiliary
Rinse Flow, look for leaks in the system.
10: Patient
overpressure
Valve Checks
Servo Valve Tightness Check
Safety Valve Block Tightness Check
{Bombar pressure)
Patient Overpressure Valve Check
{Continuous pumping Hand Pum)
(C10) 20s Capilary Tube <4 mbar
(TC11) 90 moar to.43 mar >10 seconds
oxo
oa
(TC11) overpressure Valve opens and pressure
‘must drop at 104 t0 11 mbar maximum
pressure oka
Note
(ert) Tbng = 110 em y 22mm = 345
11: ambient ‘Ambient Valve Check
Valve checks ‘Ambient Vale is Open when Unit 13s | (TCY2) Inhale = able io inhale freely OK.
selected
Pat (e12) Inhale oa
(e12) Exhale oka
Select Close Ambient Valve (TCA2} Inhale» not possible oka
(e12) Exhale = not possible oka
This printout is not authorized by HAMILTON MEDICAL AG.
De-select Close Ambient Valve
624093100
Inhale to confirm the Ambient Valve fs open OKUnit
12: Inspiratory
Valve Checks
Note
For the flow Sensor
Test/Function
Inspiratory Valve.
Select Adult Button
Select 20ml/s Button
ir Delivery Check
Specifications
{TC10) w/20ms Capillary) Pressure 23 mbar
(Flow Range 1.15 - 1.125 Yin)
Catton scat the Ajust 20nUs on Servo Board oka
Spoor sien
dekectonboaedonibe vss Sooml/s Button {IC10) wScOms Orfce Pressure 22 mbar
Deals a eo the {Few Range 29-31 rin)
een nsactane ‘Adjust 00m on Servo Board
(corrected for altitude) oka
lattuce [[ 0] 50] 100] +50] 200] 250] 00] 280] aoa] 50] soo] $80] a0] oso] eco
Cenecton|| 43 [+4036 [133 |s20[s27]s23 [.20[s17[ +14 [r10[so7[+04 [sor] 0
fatawde [| 700] 200] 200] 1000] 1100] 1200) 1300] 1400] 1500) 1600) 700] 1800] 1900|2000] 2100
(eneaion|)-02 | 09] 15[21|27|-2[30| 4a] so[ss| ei |r| 72|7a[ ee
Flow Sensor Calibration
Note
Attach Pavent Circuit Automated - Cal statu ox
Leave he Patent Beating
(Creat alae 0 perform
he eprtory Valve
Linear Chece
Select Calibrate Flow Sensor Button
Inspiratory Valve Linearity Check
20 mls Button
50 mls Button
100 ms Button
200 ml’ Button
Flow pat Ppat_ Flow Ranges limin
(0 40.mis) (0 5 mbarkt.15-1.125)0K
(30-70 ms)(0- Smba) 24-356) OKO
(80-120 mls) (0- Smbay (64-66) OK
160-240 mls} (0- § mbar) (10.8 - 13.2) OK
500 mils Button (425-575 ms) (0- Sma) @9-31) OKO
1000 mls Button (@50- 1150.) (0-10 mbar) (54-66) OKO.
closed (0- Sms) (0~ S mbar) oka
13: Expizatory __|/Expiratory Valve Calibration Check
Valve Calibration |! aczvate Reset Expiratory Valve Button | (TC13) Resets Gain to default (128) OK
& Checks Activate Calibrate Expiratory Valve
aan Button (C13) Automated - Ca Status 6) oxo
Net Expiratory Valve Linearity Check Paw/Ppat
the PEEPICPAP Knob 0 (a= 15 mbay ox
PEEPICPAP Knob 5 @.0- 6.5 mbar) oKa
PEEPICPAP Knob 10 (9.0-11.5 mbar) ox
PEEPICPAP Knob 30, (28.5-32.0 mbar) oka
624093/00
This printout is not authorized by HAMILTON MEDICAL AG.Unit
Test/Function
Specifications
14: Nebulizer
checks
Note
Nebulizer vabe cles
every 5 seconds ON and
‘Nebulzer Pressure Checks
Nebulizer Vale switches ON and Oi
Nebulizer Valve Leak Check
Opens and Closes 5 second intervals. OK.
(TC14) When the Nebulizer Valve ON,
Pressure Gauge ? bar) oxa
No bubbles or maximum of 3 bubbles per 10
OF seconds oa
15: Internal || Internal Battery and PMS Checks
Battery and PMS | Design cap Ah Should cisplay 8.000 oa
Cyele count Record Cycle count
ste. Record PMS Rew
Temperature C -<60°C Record Temperature
16: Extended _| Extended Battery Checks
Battery Design cap Ah Should cisplay 6.600 oKa
yale count Record Cycle count
she. Record Battery SN
Temperature C <<60°C Record Temperature
Unit 'Processor Checks
18: Processor | Ver:
Checks IPP <-> VUP connecrea oxo
FPGA Code: Displays Variant A, revision 6 oxo
ESM Model oxa
For ESM SIN <600: Displays EMOIAA or EMOTAS
For ESM SIN >600: Displays EMOTA3
ESM Voltage 5000mV:
IPP-Motherooard KW-Rev:
Software Checksum: Must display BP OK oxo
NOS 0: Displays Rev: 3.0 oxa
ESM SIN
CPU Temp: <70°C
ESM Voltage 3300m\:
Unit Test/Function Specifications
19: LED Display _|| Select color Buttons ON/OFF Displays corect color (no flaws) oa
Checks Leo on/OFF Switches display backlight OFF/ON oka
Message & Patient Alarm Dials
Not Required
This printout is not authorized by HAMILTON MEDICAL AG.
62409310020: user [control Knob Checks
Interface & Select Knob
‘Alarmtone Checks
Audible Alarm Check
High Alarm
Medium Alaren
Low Alarm
Hard-Key Buttons Check
Interaction Panel Hard Key Checks
Press each button
Interaction Panel Hard Key LED Checks
Press each Interaction Panel Hard Key
Interaction Panel Dimming Checks
amp blue
Lamp red
amp yellow
White LED
Color LED
LeD test
624093/00
This printout is not authorized by HAMILTON MEDICAL AG.
16 Clicks Right (slaw) from Center
16 Clicks Let (slowly from Center
5 continuous beeps
3 beeps then 2 beeps, repeats 25sec.
2 beeps, no repeat
Confirms Hard-Keys function correctly
Butions change color
Each time pressed, changes color
Blue lamp dims
Rec! lamp dims
Yellow lamp dims
White LED dims
Color LED dims
Lea dims
ox
oka
oka
ox
oka
oxa
oka
oKa.
oxa
oka
oxo
ox
oka.
oKaTestFunction
Visual Checks Grounds are secure oxo
Contact strios are secure oka
Internal Cable Checks || crounc (earth pin to: Potential Equalization Terminal < 19 oka
croune (earth pinto: Communication Interface Connector < 19 oka
[Groune earth pin to: Tank Gverpressure Valve Cover < 1082 oxa
croune (earth) pint: Fan Sereen Cover < 100% oxo
[Groune earth pin to: Interaction Panel < 1082 oka
Grounc (earth pin to:Column < 1002 oxu
Type B
Current / Value Nc SRC
Earth Leakage Current general mA, 0s 1 oKa
Enclosure Leakage Current mA o4 os: oka
Electrical Safety Tests || avers Leakage Curent/ mA o4 os. oka
TE 60601-1
Patient Leakage Current /mA. - - oka
Mains on applied part
Protective Earth Resistance ohms 02 Ka
Induding Power Cord
Insulating Resistance Mohn >200 oka
624093100
This printout is not authorized by HAMILTON MEDICAL AG.