NOTE: We have designed the complete course material in accordance with new | Mlabus under WBSCTE. Short Answer Type and Long Answer Type Questions, | |tose are relevant with new syllabus, are collected from Question Papers of | 4d syllabus and included in the subject matter. Solutions of 2015 - 2018 | | Seton Papers (new syllabus) are also included chapterwise. JTEG.5 Short Answer Type Questions Metal Cuttin, . kh choose the correct answer from the given altematives in each of the “{, Cast iron during machining produces — | 2 . BSC (a) continuous chips (b) discontinuous chips © fot ot nae aie “answer: (0) 2, Systematic naming of the various parts and angles of a cutting tool is known as — " [WBSCTE 2010] | (a) cutting tool nomenclature (b) cutting tool signature _(c) none of these , - Answer: (a) “4, The negative rake is usually provided on — [WBSCTE 2010] (a) high carbon steel tools (b) high speed steel tools (c)cemented carbide tools _ Answer: © 4, In 18-4-1 H.S.S. cutting tools, percentage of tungsten contains — [WBSCTE 2010] (a) 18 (b)4 (1 (ad) 0.18 ~ Answer: (a) 5, For turning and boring operation in cast iron job the required coolant and lubricant is— [WBSCTE 2010] (a) soap water (b) mineral lard oil (©) dry (d) kerosene Answer: (c) 6. In orthogonal cutting of metals — [WBSCTE 2010] (a) the cutting edge of the tool is perpendicular to the direction of tool travel (b) the cutting forces occur in two directions only (c) both are occurred Answer: (c) 7. ‘Nose radius is provided in single point cutting tool — [WBSCTE 2010] (a) to improve tool life only _ (b) to improve the surface finish only (0) for both Answer: (c) i i i is VT" =constant. In this 8, The relation between tool life (T) and cutting speed (V) is gelation’ the value of 7 depends upon — : [WBSCTE 2010] (a) work material (b) tool material POLY-TEGnk TOOL ENGINEERING TEG, (c) working conditions (d) type of chip produced Answer: (b) 9. The composition of HSS cutting tool is — OWBSCTE 2014 (a) 18% tungsten, 4% chromium and 1% vanadium (b) 18% chromium, 4% tungsten and 1% vanadium (c) 18% vanadium, 4% chromium and 1% tungsten (a) none of above Answer: (a) 10. Cutting fluid is used to — ___ IWBSCTE 2011) (a) increase the tool life (b) provide better surface finish (c) cool the work piece (d) all of above Answer: (d) 11. Tool signature consists of — (WBSCTE 2011, 2012, 2017) (a) 5 elements (b) 6 elements (c) 7 elements (d) 8 elements Answer: (c) 12. Most of the machine cutting tools are made of — (WBSCTE 2012] (a) HSS (b) Cemented carbide (c) Stellites (d) Abrasives Answer: (a) 13. Diamond cutting tools retain their hardness up to— [WBSCTE 2012] (a) 250° (b) 630°C (c) 1200°C (d) 1650°C Answer: (d) 14. Nose radius for a single point cutting tool for finish turning is— [WBSCTE 2012) (a) 0.8-1.6.mm (b) 0.4-0.6 mm (c) 1.0-2.0 mm (d) none of these Answer: (a) 15. The upward slope towards the shank of a single point cutting tool is known as — [WBSCTE 2012] (a) positive rake (b) negative rake (©) zero rake (d) none of these Answer: (b) 16. Tungsten in HSS for improving — [WBSCTE 2012] (a) corrosive resistance (b) strength (©) ductility (d) hot hardness Answer: (d) POLY-T!Metal 4, The cutting speed of high speed steels ft. @2 4 aosnet:) ‘The built up edge in cutting tools can be eliminated by a) fast cutting speed (c) high pressure cutting fluid answer: (4) 19. which of the following cutting conditions greatly affect the tool wear? (a) cutting speed (c) depth of cut Answer: (a) 20. Continuous chips are formed during metal cutting operation due to (a) ductile work materials (c) high cutting speed Answer: (d) 21. The angle between side cutting edge and end cutting edge is called as (a) approach angle (0) side relief angle Answer: (b) in TEG.7 ~ times faster than Carbon steel. [WBSCTE 2016] ()6 (d)8 [WBSCTE 2016] (b) higher rake angles (d) all of these [IWBSCTE 2016] (b) feed (d) none of these [WBSCTE 2016] (b) large rake angle (d) all of these ’ [WBSCTE 2016] (b) nose angle “d) end relief angle 22. In metal cutting operation, maximum heat(i.e. 80-85%) is generated in the (@) shear zone (c) tool-work interface zone ‘Answer: (a) 23. The tool made of cemented carbide wear out faster at [WBSCTE 2016, 2017] () chip-tool interface zone (@) none of these [WBSCTE 2016, 2017] (a) slow speeds (b) medium speeds (c) very fast speeds (d) fast speeds Answer: (a) 24. In machining metals, chips break due to--------—- of work material. . IWBSCTE 2016] (a) work hardening (b) toughness (c) elasticity (d) ductility Answer: (a) 25, Larger than 15° side cutting edge angle (@) increases tool life (WBSCTE 2016] POLY-TEGnk TOOL ENGINEERING TEG.8 (b) results in excessive stress concentration and great (c) decreases tool life (d) produces chipping and decreases tool life ‘er heat generation Answer: (d) 2 . 5 i sired when th 26. In metal cut 4 high cutting speeds is desire eS objective os ing, use of low feeds an ig! (WBSCTE 2016) (a) use of soft cutting tool (b) high metal removal rate (c) dry machining (d) surface finish Answer: (d) 27. The angle on which the strength of the tool depends is [WBSCTE 2016] (a) clearance angle (b) cutting angle (©) lip angle (d) rake angle Answer: (c) 28. The velocity of tool along the tool face is known as (WBSCTE 2016) (a) shear velocity (b) chip velocity (c) cutting velocity (d) mean velocity Answer: (b) 29. Which cutting condition affects the cutting temperature predominantly? ty (a) depth of cut (b) cutting speed (c) feed Answer: (b) 30. Which type of chips form while machining of brittle materials? [WBSCTE 2017] (a) continuous chips (b) discontinuous chips (c) built-up chips Answer: (b) 31. In the metal cutting process, when the compression limit of the metal in front of the cutting tool has been exceeded then it is separated from work-piece and flows é & : [WBSCTE 2017] (a) elastically (b) plastically (c) rigidly Answer: (b) 32. The surface of the single point cutting tool on which the chips formed in cutting operation slide, called as [WBSCTE 2017] (a) flank (b) heel (c) face (d) shank Answer: (c) 33. The lip angle of a single point tool is usually : 201 (a) 20° to 40° (b) 40° to 60° wrecre am (c) 60° to 80° (a) None these Answer: (c) POLY-TEGMetal Cutting 7? reduce the wear of tool on harder material it should be machined at aes (@) lower cutting speed & smaller feed IWBSCTE 2077] () lower cutting speed & higher feed (©) Higher cutting speed & lower feed answer: (8) hip thickness increases tool wear is 36. [fel : BSCTE 201 (a) less (b) moderate (c) more rapid " n answer: (C) 46, As the cutting speed increases tool ci ‘utting forces (a) remains constant (b) increases pelle atid Answer: (c) (©) decreases a7 The tool life increases with [WBSCTE 2017] (a) increase in side cutting edge angle (b) decrease in side rake angle (©) decrease in nose angle (A) decréase in back rake angle Answer: (a) 38. At room temperature which one of the follo hardness of the tool materials? (a) Cast alloy — HSS — ceramic ~ carbide (b) HSS — cast alloy — ceramic — carbide (c) HSS — cast alloy — carbide — ceramic (d) cast alloy — HSS — carbide — ceramic wing is the correct sequence of increasing [WBSCTE 2017] Answer: (d) _ 39. Which of the following tools is most suitable for very hard brittle material? ([WBSCTE 2017] (a) HSS (b) cast — cobalt ~ alloy (©) carbides Answer: (c) 40. High speed steels are most suitable for tools with [WBSCTE 2017] (a) high positive rake angle (b) high negative rake angle © zero rake’ angle Answer: (a) 41. Thermal conductivity of cutting tool must be IWBSCTE 2017] (@) High (b) low (c) very low Answer: (a) 8. Fill in the blanks in the following statements: 2. Steliite is the trade name of non-ferrous cast alloy tool composed of cobalt, chromium and tungsten. IWBSCTE 2008, 2006, 2009} POLY-TEGnx TOOL ENGINEERING : TEG.19 43, The cutting forces or power at the cutting tool may be directly measureg y mechanical or strain-gauge dynamometer DWBSCTE 2995 44, Tool life L = 1000 tsVT nm? DWBSCTE 2099 Explanation: where ¢ = depth of cut in mm, 5 = feed in mm/rev, v = Culting speed i, m/min, and T = time to tool failure in min 45. In a negative raked cutting tool the point of application of cutting force is shifteg from the cutting edge where the tip is weak to a stronger section. (WBSCTE 2009 46. Dry or air coolant is used for machining C.1. DWBSCTE 2919) 47. In metal cutting operation three types of chips are produced. IWBSCTE 2019) 48. The hardest cutting tool material is diamond [IWBSCTE 2010) 49. In 18-4-1 HSS cutting tools 18 denoted the percentage of fungsten. DWBSCTE 2019) 50. Chip breaker is used for cutting a continuous chip into pieces during turning operation. [WBSCTE 2010] 51. The mechanical property, which is responsible for the production of continuous chip is ductility. [WBSCTE 2010] 52. The surface or surfaces below the adjacent to the cutting edge is called flank of the tool. [WBSCTE 2015] 53. The phenomerion of retaining hardness by cutting tool material as a function of temperature is known as hot hardness. [WBSCTE 2015] 54. Thread-less lock-pins secured by side screws is an example of self locking and sealing fasteners. [WBSCTE 2015] 55. Orthogonal cutting uses a wedge-shaped tool in which the cutting edge is perpendicular to the direction of cutting speed. : [WBSCTE 2015, 2018] 56. When machining relatively brittle materials at low cutting speeds, the chips often form into separated segments. [WBSCTE 2015] 57. Semi-continuous and saw-tooth type chip is known as cyclical chips. i [WBSCTE 2015] 58. In metal cutting, the chip is formed by a continuous sheari ig acti ke, a g, the c ing action of the wo! Piece and there is friction between flowing chip and the face of the tool, : [WBSCTE 2018] POLY-TEGMetal Cutting TEG.11 he parlance of metal cutting, the term BUE stands for built up edge int 1 [WBSCTE 2018] (WBSCTE 2018] a. piscontinuous chips are produced while cutting brittle material. [WBSCTE 2018] a ifthe rake angle of cutting tool is Jess, cutting force is large. , Among the three items — work piece, cutting tool and chip, chip is the hottest element. [WBSCTE 2018] 4 To facilitate setting of chip and dirt, the viscosity of cutting fluid should be sow. [WBSCTE 2018] 4 For effective high temperature performance of tool steel rungsten is alloyed with it. [WBSCTE 2018] (§, Machinability designates the degree of difficulty or ease with which a particular material can be machined, [WBSCTE 2018] , Gradual failure of cutting tools due to regular operation is known as tool wear. [WBSCTE 201 8] ¢, State whether the following statements are True or False: 1, Greater “nose radius” clears up the feed marks caused by the previous shearing action and provides better surface finish. [WBSCTE 2006, 2008, 2009] Answer: True @ Oblique tools have less tool life than orthogonal tools. [WBSCTE 2008, 2009, 2010] Answer: False ®. For machining chilled cast iron surface by HSS tool, comparatively high feed and low depth of cut is preferable. [WBSCTE 2008, 2009] Answer: True 0, By using negative raked cutting tool in machining, there is saving of 10% to 15%, power required while machining with positive raked tool. [WBSCTE 2009] Answer: False 7 11, Larger lip angle permits machining harder material applying heavier depth of cut and rotating the work at higher cutting speed. [WBSCTE 2009] Answer: True 7. “Borozon” trade name of “cubic boron nitride” is the 2" harder cutting tool material. [WBSCTE 2009] Atswer: True 73, Negative rake in cutting tool can withstand less cutting force. [wescTE 2010] POLY-TEGnk TOOL ENGINEERING TEG.1y Answer: False Pa ; fi SCTE 2 74. In C.L. machining, continuous chip is produced. O19) Answer: False eg ‘ i TE 75. Cutting tool life is inversely proportional to cutting speed. 2010) Answer: True D. Answer the following questions: [WBSCTE 2016) ; = 76. Why is the most of cutting tools made out in HLS.S? Answer: . a . H.S.S tools are most highly alloyed tool steel suitable for cutting me of the Material from low to high speeds. HSS tools are tough and suitable for nee aa and are used to manufacture tools of complex shape such as drills, reamers, tap, dies and gear cutter. 77. Why is cast iron drilled dry? [WBSCTE 2016] Answer: . . ‘The graphite flakes in the cast iron slides between tool and work material which helps in lubrication. And since C.1 is brittle in nature so it produce discontinuous chips during machining which eliminates the need of coolant. 78. Name the basic elements of tool? [WBSCTE 2016] Answer: : : The elements are: (a) Face, (b) Flank, (c) Shank, (4) Major cutting edge, (e) Minor cutting edge, (f) Nose radius, (g) Heel etc. 79. What are the classification of tools? [WBSCTE 2016] Answer: (a) Single point tool, (b) Multi point tool Another classification on the basis of tool materials: (a) carbon tool steel, (b) High speed steels, (c) cast alloy, (d) Carbides and ceramics tools. Long Answer Type Questions > 1. Draw a workpiece-cutting tool-chip interface and show on it the following: a) Shear deformation to cut chip b) Flank. ‘Rages [WBSCTE 2015) Cutting action involves shear deformation of work i i aay mate! As chip is removed, a new surface is exposed, ao ee eae, POLY-TEGnx TOOL ENGINEERING TEG.34 Short Answer Type Questions A. Choose the correct answer from the given alternatives in each Of the following: 1. In circular drawing process, when the depth of drawing is more se eaaes be the die, the process is called ____- (c) deep drawing a (a) forced drawing (b) hollow drawing Answer: (c) 2. In blanking operation the clearance provided is : [WBSCTE 2017) (a) 50% on punch and 50% on die (b) on die only (c) on punch only . (d) on die or punch depending upon designer’s choice Answer: (c) 3. Compound dies performs [WBSCTE 2017] (a) two or more operations at one station in one stroke (b) two or more operations at different stations in one stroke (©) only one operation and that too at one work station (d) two operations at two different work stations in the same stroke Answer: (a) 4. The “spring back” effect in press working is IWBSCTE 2017] (a) elastic recovery of the sheet metal after removal of the load (b) regaining the original shape of the sheet metal (c) release of stored energy in the sheet metal (d) partial recovery of the sheet metal Answer: (a) 5. Coining is the operation of [Model Question] (a) cold extrusion (b) cold forging (c) hot forging @) piercing Answer: (b) 6. Long wires are made by 7 Model Question] (a) swaging (b) rolling c) drawi i ! Mee (©) drawing (d) extrusion 7. Flange wrinkling is the defect found in () bending (b) blanki aa, Answer: (d) ing —_(c) spinning [Model Question] (d) deep drawing POLY-TEGye Press Tools stretch forming is the process of TEGa5 * (a) forging (b) cold rottin, [Model Question] (© extrusion (@) cold drawing answer: (4) ___is the most suited pregs for c ’ Gy hydraulie press (c) toggle press coining and embossing, (b) rack and pinion press (A) knuckle joint press [Model Question] Answer: (d) 40. Trimming is associated with (a) pacts : (b) forging [Model Question] (©) press worl () polishing of Answer: (€) js ok metals (e)all of the above 11. In blanking operation, the clearance provided is ‘ (a) 50% on punch and 50% on die byob did [Model Question] (©) on punch (a) on die or punch depending upon designer’s choice ‘Answer: (c) 12. In sheet metal work, the cutting force on the tool can be reduced by — [Model Question] (a) grinding the cutting edges sharp. (b) increasing the hardness of tool (c) providing shear angle on tool (d) increasing.the hardness of die Answer: (c) 13. The punch and die set up is for punching and piercing operation. [Model Question] (a) similar (b) different Answer: (a) Ina two or more operations are performed simultaneously at the single stroke of the ram. [Model Question] (a) simple die (b) progressive die : (c) compound die (d) combination die Answer: (b) both cutting and non-cutting operations are performed at one station of 15, na___ [Model Question] the press in every stroke of the ram. (a) simple die (b) progressive die (©) combination die (d) compound die Answer: (c) 16. Sheet-metal drawing operation is used to make ee (a) wire (b) cup shaped parts (©) tubes Answer: (b) POLY-TEGnk TOOL ENGINEERING TEG. 3g 17. Cutting and forming operations can be performed in a single operation in a [Model Question, (a) simple die (b) progressive die (c) compound die (d) combination die Answer: (d) 18. Which of the following statement is wrong? [Modet Question] (a) the angular clearance on dies varies from 0.5° to 1° (b) In drawing operation, the metal flows due to plasticity (c) In press operation, the size of the pierced hole is independent of the size of punch (d) none of the above Answer: (c) 19. The following sheet-metal operation induces only compressive stresses in the part: [Model Question] (a) Blanking (b)Coining — (c) Drawing —_(d) Trimming Answer: (b) 20. The following sheet-metal operation induces only tensile stresses in the part: [Model Question] (a) Stretch forming (b)Coining — (c) Drawing (d) Trimming Answer: (a) . 21. The following sheet-metal operation induces shear stresses in the part: [Model Question] (a) Stretch forming (b) Piercing (c) Drawing —_(d) Coining Answer: (b) 22. Sprint back during the sheet-metal operation is caused because of the [Model Question] (a) release of the stored energy during the elastic and plastic deformation (b) release of the stored energy during the plastic deformation (c) release of the stored energy during the elastic deformation (d) excess energy that was utilized during the forming process Answer: (c) 23. In a blanking die, to reduce the possibility of slug clinging to the die, the following provision is made: [Model Question] (a) Shear on the punch (b) Shear on the die (c) Angular clearance in the die (4) Cutting land on the die Answer: (c) 24. To reduce the required shearing force on the, punch, to accommodate a large component on a smaller capacity punch press, shear is applied. In a blanking operation, shear is applied on the [Model Question] (a) punch (b) die (c) die or punch. (d) die and punch POLY-TEGPress Tools et TEG.37 5, The operation to be used to remove the b is ; 1 e burr produced during the blanking operation ig nibbling (b) trimming (©) shavin La ee ig (d) notching 6. Blank bolding is normally required in (@) blanking (b) shallow drawit [Model Question] Answer: (¢) kad (©) deep drawing (@) piercing 1. Only eran cup shapes are produced by this process; [Model Question] (e) Biasicng, (b) Spinning (c) Deep drawing —_(d) Shallow drawi ‘Answer: (b) raw ine, 28, Bending praduces the following types of stresses ji 5: (a)Tensile — (b) Compressive Tr ead onto Answer: (c) s [Model Question] _ (c) Tensile and compressive (d) Shear B. Fill in the blanks in the following statements: 29. In sheet metal engineering, the tool design and selection criteria are governed by thickness and strength of the work-piece material being pierced. [WBSCTE 2015] C. Answer the followirig questions: 30. Operation that removes material from the edge of the work-piece. [WBSCTE 2015] Answer: Notching 31. Process that cuts a contour by producing a series of overlapping slits or notches. [WBSCTE 2015] Answer: Notching / Nibbling 32, Finishing operation where a small amount of metal is sheared away from an already blanked part. [WBSCTE 2015] Answer: Shaving 33. The last operation performed because it cuts away excess or unwanted irregular features from the walls of drawn sheets. [WBSCTE 2015] Answer: Trimming 34. Process that is used to separate a stamping or other product from a strip or ade [WBSCTE 2015] ‘Answer: Shearing or cutting-off POLY-TEGTEG.3g hi hh 35. A specialized form of blanking where there is no fracture zone W’ DWSSCTE ae Answer: Fine blanking nx TOOL ENGINEERING ‘ : both side of the sh 36. Operation that produces different shape or design on twascre ane metal. * Answer: Coining ; [WBSCTE 204 37. What is a press tool? : ‘Answer: hi Press tools are commonly used in various presses to produce rc aiaet rit al by shaping the sheet metal to the desired form by applying mercial sss on pressure. Generally press tools are categorised by the types of operastth Pe! using the tool such as blanking, piercing, bending, forming, forging, timm ee [WBSCTE 2016] 38. What do you mean by stampings? Answer: a f i Stamping is the process of placing flat sheet metal in either blank or coil form into a stamping press where a die set (punch and die) surface forms the metal into a net shape (desired shape) by applying pressure. Stamping include a variety of sheet-metal forming manufacturing processes, such as punching, blanking, embossing, bending flanging, coining ete. 39. What are the press tool operations? IWBSCTE 2016] Answer: : Variety of operation may be performed by any press, depending upon the tooling. Typical press operations: (a) blanking, (b) piercing, (c) coining, (d) crimping, (¢) drawing, (O lancing, (g) necking, (h) embossing etc. Categorized by the type of operation performed using the respective tool. 40. What do you mean Blanking? ” [WBSCTE 2016] Answer: Blanking is a metal fabrication (shearing) process, during which a metal workpiece is removed from the primary metal strip or sheet when it is punched. The material that is removed is the new metal workpiece or blank. 41. What is piercing? [WBSCTE 2016] Answer: The piercing is the operation of production of hole in a sheet metal by the punch and die. The material punched out to form the hole constitutes the waste. 42. What is lancing? fe 3SCTE 2016] Answer: The lancing is the operation of cutting a sheet metal through a sm: i ¢ all length and then. bending the cut portion downward, with one stroke-of the a A key-part ofthis process is that there is no reduction of material only a modification in i This operation is used to make tabs, vents and louvers. Canyons: POLY-TEGPress' Tools , =e TEG.39 _ producing one or more plane surfaces that are at 7 of the blank. re at anangle to.the, ere or fa lane ansner: Forming (a type of sheet metal stamping process) Converting of a flat metal sheet into a hollow or concave shape, such as a cup, by stretching the metal. ‘Answer? Deep Drawing operation. [WBSCTE 2018] 6: Itis used to create indentation in the sheet such as raised or depressed area with little or ng change in material thickness. Making of nameplates and stiffening ribs are two application. i TE 201 Answer? embossing [WBSCTE 2018] 46. If permits different designs to be imported on either side of the blank. The blank is entirely captive in the die. Indentation results in thinning of sheet metal and raised sections result in thickening of the metal. [WBSCTE 2018] Answer: Coining 41. This process uses an open die. The part is also squeeze into the gravity but in contrast to coining, the excess material is not contained but allowed to flow at will. Answer: Swaging [wBSCTE 2018] Long Answer Type Questions 2 1a) What are the differences between blanking and piercing process? [WBSCTE 2015, 2016] b) What particular advantage does it offer which is nearly impossible to get by using a conventional metal cutting and punching operations? —_ [WBSCTE 201] Answer: 2) The blanking is the operatio! punched out is the required product and the plate (sheet) wit as waste. While blanking, the size of the blank is governed clearance is left on the punch. The piercing is the operation of production of hole in a sheet metal by the punch and die: The material punched out to form the hole constitutes the waste. The punch governs the size of the hole and the clearance is provided on the die. n of cutting of flat sheet to the desired shape. The metal th the hole left on the die goes by the size of the die and the b) Punching is a sheet metal stamping or forming operation performed in a press compared to conventional metal cutting done in machine ‘tools like lathe, shaper, milling rnuchine ete, Presses are basically intended for mass production work and they represent the fastest and. efficient way to produce finished product. : ‘x Material economy and the resultant reduction in weight and cost, high productivity, use of unskilled labour, and a high degree of possible precision are some of the unique POLY-TEGFundamentals of Other Too! parte is equipped with a screw that blends the pellets a Teast ‘ - id he internal Fiction from the mechanical action of the screw: ayo, et down the barrel. the extruder’s barrel, heats the pellets and liquefies them, The, cre’ With heaters around ressure in the barrel. + 'Ne screw action also builds up ‘The molten plastic is forced through a die, ina Process simi! , similar to that of extrudi iruding metals. Short Answer Type Ques ns ‘A. Choose the correct answer from the given 1. Collapsible toothpaste tubes are made by altematives in each of the jecti i —— Process. [Model Question] Opera een (b) Indirect extrusion eer es 5 On rusion (d) Impact extrusion 2. Injection moulding is the ideal method of processing [Model Question] (a) non-ferrous alloys (b) thermosetting plastics © ae (d) thermoplastics Answer: 3, Extrusion is a ‘ [Model Question] (a) forming process (b) casting technique (c) forging process (d) none of the above Answer: (a) 4, For which of the following metals die casting is not generally used? [Model Question] (a) cast iron (b) aluminium based alloys (c) zine based alloys (d) non-ferrous alloys (e) none of the above Answer: (a) 5. Metal moulds are used in 5 [Model Question] (a) die casting process (b) dry sand moulding (c) green sand moulding (d) loan moulding (@) none of the above Answer: (a) 6. Which of the following is the major poco in hot exisloe? [Model Question] (a) Wear of punch (b)Designofdie (c) Design of punch (d) Wear and tear of die (e) All of the above Answer: (d) POLY-TEGnx TOOL ENGINEERING TEG.52 7. Which one of the following is an advantage of forging? [Model Question] (a) Good surface finish (b) Low cooling cost (c) Design of punch (d) Improved physical property Answer: (c) 8. Which one of the following processes is most commonly used to the forging of both heads of hexagonal shape? [Model Question] (a) Closed die drop forging (b) Open die upset forging (c) Close die press forging (@) Open die progressive forging Answer: (¢) Long Answer Type Questions > 1. What are the characteristics of forging dies? IWBSCTE 2015] Answer: In general, a forging die must be tough, possess high strength and hardness at elevated temperatures, good shock resistance, resistance to thermal gradients, hardenability and ability to withstand abrasive wear. During the manufacture of a hot forged part, the forging die is usually preheated before the operation begins. Preheating forging dies reduces thermal cycling that can cause cracks in the die. Metal forging die are hardened and tempered. Forging die dimensions must account for shrinkage of the work, as well as extra material allowances for the finishing of the part. Sometimes a forging die may be assembled using different die sections. These sections, called die inserts, are manufactured separately and may be of different materials. Complex cavities can be produced easier, with die inserts; also different sections of the forging die can be individually replaced. Forging die are made from tool steals that are alloyed with various levels of one or more of these materials like chromium, molybdenum, vanadium and nickel. Die blocks are cast from the alloy, forge themselves, then machined and finished. > 2. What are the-constructional features of Pressure die casting die, injection moulding die? [WBSCTE 2017] POLY-TEG |