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Carboline Technical Guide PDF
Carboline Technical Guide PDF
3 Mil Profile
8/20 Mesh Silica Sand
G-25 Steel Grit
S-330 or 390 Steel Shot*
16 Mesh Garnet
16 Aluminum Oxide
Clemtex #2
Black Beauty 1240
*Steel shot alone will not give a good angular anchor pattern and should be
used in combination with steel grit for best results.
DEW POINT CALCULATION CHART
(FAHRENHEIT)
% 90 18 28 37 47 57 67 77 87 97 107 117
85 17 26 36 45 55 65 75 84 95 104 113
R
E 80 16 25 34 44 54 63 73 82 93 102 110
L
75 15 24 33 42 52 62 71 80 91 100 108
A
T 70 13 22 31 40 50 60 68 78 88 96 105
I
65 12 20 29 38 47 57 66 76 85 93 103
V
E 60 11 19 27 36 45 55 64 73 83 92 101
H 55 9 17 25 34 43 53 61 70 80 89 98
U 50 6 15 23 31 40 50 59 67 77 86 94
M
I 45 4 13 21 29 37 47 56 64 73 82 91
D 40 1 11 18 26 35 43 52 61 69 78 87
I
T 35 -2 8 16 23 31 40 48 57 65 74 83
Y
30 -6 4 13 20 28 36 44 52 61 69 77
% 90 -6.5 -1.3 3.5 8.2 13.3 18.3 23.2 28.0 33.0 38.2
85 -7.2 -2.0 2.6 7.3 12.5 17.4 22.1 27.0 32.0 37.1
R
E 80 -7.7 -2.8 1.9 6.5 11.6 16.5 21.0 25.9 31.0 36.2
L
75 -8.4 -3.6 0.9 5.6 10.4 15.4 19.9 24.7 29.6 35.0
A
T 70 -9.2 -4.5 0.2 4.5 9.1 14.2 18.6 23.3 28.1 33.5
I
65 -10.0 -5.4 -1.0 3.3 8.0 13.0 17.4 22.0 26.8 32.0
V
E 60 -10.8 -6.5 -2.1 2.3 6.7 11.9 16.2 20.6 25.3 30.5
H 55 -11.6 -7.4 -3.2 1.0 5.6 10.4 14.8 19.1 23.9 28.9
U 50 -12.8 -8.4 -4.4 -0.3 4.1 8.6 13.3 17.5 22.2 27.1
M
I 45 -14.3 -9.6 -5.7 -1.5 2.6 7.0 11.7 16.0 20.2 25.2
D 40 -15.9 -10.8 -7.3 -3.1 0.9 5.4 9.5 14.0 18.2 23.0
I
T 35 -17.5 -12.1 -8.6 -4.7 -0.8 3.4 7.4 12.0 16.1 20.6
Y
30 -19.0 -14.3 -10.2 -6.9 -2.9 1.3 5.2 9.2 13.7 18.0
❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖
Theoretical Coverage x % Loss
Practical Coverage = Theoretical Coverage –
100
❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖
Area (ft2 or m2)
Consumption =
Practical Coverage (gallons or liters)
❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖
Film Thickness
❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖❖
% Solids by Volume and wet film thickness adjustments due to thinning
X Z
W= A=
1+Y W
0- 3000- 10,000
SURFACE Water Only - W 2000 PSI 6000 PSI PSI
CONDITION Sand Injection - S1 @5 GPM 6-8 GPM 10 GPM
Pressure at Nozzle
Orifice
Size 60 PSI 70 PSI 80 PSI 90 PSI 100 PSI
3/16" 30 33 38 41 45 Air (CFM)
(5mm) 171 196 216 238 264 Sand (lb/hr)
7 7.5 8.5 9.5 10.0 H.P.*
1/4" 54 61 68 74 81 Air
(6mm) 312 354 408 448 494 Sand
12 13.5 15 16.5 18 H.P.
5/16" 89 101 113 126 137 Air
(8mm) 534 604 672 740 812 Sand
20 22.5 25.5 28.0 30.5 H.P.
*Per Person
CALCULATE THE PRESSURE DROP IN FLUID HOSE
0.0273 QVL
P=
D4
D4 Factors
1/4" = .0039 3/4 " = .34
3/8" = .020 7/8 " = .59
1/2" = .062 1" = 1.00
FORMULA:
Total area = circumference x length + area of two ends.
(Use area of one end for open top tanks.)
EXAMPLES:
1. Horizontal tank (or vertical tank with closed top)
20.0 ft. diameter and 12.0 ft. long or high.
2. Vertical tank 20.0 ft. diameter, 12.0 ft. high with open top.
EXAMPLE:
Pipe sections of 3" diameter and 20 ft. long, each section to be coated inside
and outside.
20° F 14 28 56 84 112 140 168 196 224 252 280 560 840 1120
30° F 21 42 84 126 268 210 252 294 336 378 420 840 1260 1680
40° F 28 56 112 168 214 280 336 392 448 504 560 1120 1680 2240
50° F 35 70 140 210 280 350 420 490 560 630 700 1400 2100 2800
60° F 42 84 168 252 336 420 504 588 672 756 840 1680 2520 3360
70° F 49 98 196 294 392 490 588 686 784 882 980 1960 2940 3920
80° F 56 112 224 336 448 560 672 784 896 908 1120 2240 3360 4480
90° F 63 126 252 378 504 630 766 882 1008 1034 1260 2520 3780 5040
Example: An area that is 265,000 cubic feet and at an ambient 200,000 . . . . . . . . . . . . . . 840,000
temperature of 20°F which you wish to raise by 30°F 60,000 . . . . . . . . . . . . . . 252,000
to a total room temperature of 50°F, you would use 5,000 . . . . . . . . . . . . . . 21,000
the 30°F designation on Heat Calculation Chart and 265,000 Total Cu. Ft. 1,113,000 Total BTU/hr.
figure as per the following:
PRESSURE LOSS IN HOSE
Lubrication Only at Tool – No Line Lubricator
Hose Length cfm
and Inside Free Line Pressure – psig
Diameter Air 60 80 100 120 150 200 300
50 Feet 60 3.1 2.4 2.0
80 5.3 4.2 3.5 2.9 2.4 1.8 1.2
3/4" 100 8.1 6.4 5.2 4.5 3.6 2.8 1.9
120 9.0 7.4 6.3 5.1 3.9 2.7
140 12.0 9.9 8.4 6.9 5.3 3.6
160 12.7 10.8 8.9 6.8 4.6
180 13.6 11.1 8.5 5.8
200 16.6 13.5 10.5 7.1
220 16.2 12.4 8.4
50 Feet 120 2.7 2.1
150 4.1 3.2 2.7 2.3
1" 180 5.8 4.6 3.8 3.2 2.6 2.0 1.3
210 7.7 6.1 4.0 4.3 3.5 2.7 1.8
240 7.9 6.5 5.5 4.5 3.4 2.3
270 9.8 8.1 6.9 5.6 4.3 2.9
300 12.0 9.9 8.4 6.9 5.3 3.6
330 11.8 10.0 8.2 6.3 4.3
360 13.9 11.9 9.7 7.4 5.0
390 13.8 11.3 8.7 5.9
420 15.9 13.0 10.0 6.8
450 14.8 11.4 7.7
50 Feet 200 2.4
250 3.7 2.9 2.4 2.0
11/4" 300 5.2 4.1 3.4 2.9 2.3 1.8 1.2
350 7.0 5.5 4.5 3.8 3.1 2.4 1.6
400 8.9 7.0 5.8 4.9 4.0 3.1 2.1
450 8.8 7.3 6.2 5.0 3.9 2.6
500 10.8 8.9 7.6 6.2 4.7 3.2
550 10.7 9.1 7.4 5.7 3.9
600 12.6 10.7 8.7 5.7 4.6
650 14.6 12.4 10.2 7.8 5.3
700 14.3 11.7 9.0 6.1
750 13.3 10.2 6.9
800 15.0 11.5 7.8
50 Feet 300 2.1
400 3.7 2.9 2.4 2.0
11/2" 500 5.6 4.4 3.7 3.1 2.5 1.9 1.3
600 8.0 6.3 5.2 4.4 3.6 2.8 1.9
700 8.5 7.0 5.9 4.9 3.7 2.5
800 10.9 9.0 7.7 6.3 4.8 3.2
900 11.2 9.5 7.8 6.0 4.1
1000 13.6 11.6 9.5 7.3 4.9
1100 14.0 11.4 8.8 6.0
1200 13.6 10.4 7.1
1300 15.8 12.1 8.3
PRESSURE LOSS IN HOSE
Lubrication Only at Tool – No Line Lubricator
Hose Length cfm
and Inside Free Line Pressure – psig
Diameter Air 60 80 100 120 150 200 300
50 Feet 600 1.9
800 3.2 2.5 2.1
2" 1000 5.0 3.9 3.2 2.7 2.2 1.7 1.1
1200 7.0 5.5 4.5 3.8 3.1 2.4 1.6
1400 9.3 7.4 6.1 5.2 4.2 3.2 2.2
1600 9.6 7.9 6.7 5.5 4.2 2.8
1800 12.1 9.9 8.4 6.9 5.3 3.6
2000 12.2 10.4 8.5 6.5 4.4
2200 14.6 12.5 10.2 7.8 5.3
2400 14.7 12.0 9.2 6.3
2600 14.1 10.8 7.3
2800 16.2 12.4 8.5
50 Feet 1000 1.7
1500 3.7 2.9 2.4 2.0
2 1/2" 2000 6.5 5.1 4.2 3.6 2.9 2.2 1.5
2500 10.0 7.9 6.5 5.5 4.5 3.4 2.3
3000 11.2 9.3 7.9 6.4 4.9 3.3
3500 12.4 10.6 8.7 6.6 4.5
4000 13.7 11.2 8.6 5.8
4500 14.0 10.7 7.3
50 Feet 2000 2.5 2.0
2500 3.9 3.0 2.5 2.1
3" 3000 5.5 4.4 3.6 3.1 2.5 1.9 1.3
3500 7.5 5.9 4.9 4.1 3.4 2.6 1.7
4000 9.8 7.6 6.3 5.3 4.4 3.3 2.3
4500 9.6 7.9 6.7 5.5 4.2 2.8
5000 11.7 9.6 8.2 6.7 5.1 3.5
5500 11.5 9.8 8.0 6.1 4.2
6000 13.6 11.5 9.4 7.2 4.9
6500 13.5 11.0 8.4 5.7
7000 15.6 12.7 9.8 6.6
7500 14.5 11.1 7.6
25 Feet 5000 1.9
6000 2.7 2.1 1.7
4" 7000 3.6 2.8 2.3 2.0 1.2
8000 4.7 3.7 3.0 2.6 2.1 1.6
9000 5.9 4.6 3.8 3.2 2.6 2.0
10000 7.2 5.7 4.7 4.0 3.2 2.5
11000 8.7 6.8 5.6 4.8 3.9 3.0
12000 8.1 6.7 5.7 4.6 3.5
13000 9.4 7.8 6.6 5.4 4.1
14000 9.0 7.6 6.2 4.8
15000 8.7 7.1 5.4
16000 9.8 8.0 6.2
17000 9.1 6.9