PPAP CHECK LIST LUMAX PART NO.

15002066

Supplier Name: J.P.ENTERPRISES Supplier Code: 502003 Location :-LUMAX Dharuhera

Submission Level
S.No. Requirements
Level 1 Level 2 Level 3 Level 4 Level 5 AVAILABILITY Y/N
1 Design Records of Saleable Product R S S * R N
- for Proprietary Components / Details R R R * R N
- for all other Components / Details R S S * R N
2 Engineering Change Documents, if any R S S * R N

3 Customer Engineering Approval, if required R R S * R N

4 Design FMEA R R S * R N
5 Process Flow Diagram R R S * R Y
6 Process FMEA R R S * R Y
7 Dimensional Results R S S * R N
8A Material Test Results # R S S * R Y
8B Performance Test Results R S S * R Y
9 Initial Process Study R R S * R N
10 Measurement System Analysis Study R R S * R N
11 Qualified Laboratory Documentation R S S * R N
12 Control Plan R R S * R Y
13 Part Submission Warrant (PSW) S S S S S Y
Appearance Approval Report (AAR)
14 S S S S N
if applicable *
Bulk Material Requirements Checklist
15 R R R * R N
(for bulk material PPAP only)
16 Sample Product (Qty. as asked by Cust) R S S * R Y
17 Master Sample (02 sets) R R R * R N
18 Checking Aids R R R * R Y
Records of Compliance
19 With Customer-Specific R R S * R N
Requirements
LEGENDS R = Retain REMARKS: - A copy of PPAP & master samples shall be retained with supplier
S = Submit to Customer - for Plastic material, Test Certificate from Supplier or Photograph of bag giving Name and Batch Code details shall be provided
* = Submit to Customer on request
QA-F0218-01 REV:01 DATE: 19/07/19
 PROCESS FLOW DIAGRAM
PART NO. 15002066 SUPPLIER NAME: M/s. J.P. Enterprises DOC NO:-QA-F0212 PFD.NO:-LIL-PFD-BDC-15002066

PART NAME EP BLOCK SUPPLIER CODE: 502003 REV.NO:-00

MODEL PRELIMINARY REV.DATE:-01.07.2020

SHUBHAM SINGH RAHUL SINGH
PRODUCTION SATBIR CONFIRMATION DEPARTMENT

ISSUED BY NAME & SIGN. OF SQR NAME & SIGN. OF SPOC PRODUCTION ENGINEERING
COMPONENTS PARTS SOURCING LIST
10 S.NO. DRG. NO. PART NAME MATERIAL SOURCE SUB-SUPPLIER NAME
RM Incoming & Inspection
BOP IN
1 15002066 EP BLOCK FOAM Paramount

20
RM Storage

30
Cutting (Hydraulic Machine)

30
40 Paper Guming

50
Final Inspection

60 Packing

70
Storage
& Despatch

PROCESSING QUALITY INSPECTION CHANGE DESCRIPTION CHANGE ISSUE NO. ISSUE DATE ISSUED BY APPROVED BY
LEVEL

MOVE OPERATION CUM INSP. initial Release 00 00 07.01.2020 Rahul Jaipal

STORAGE /
DISPATCH PROCESS ORDER
 CONTROL PLAN
SUPPLIER NAME M/s. J.P.Enterprises APPROVED BY (SPOC) CHECKED BY (SQR) PREPARED BY
LUMAX
PANT NAGAR
INDUSTRIES
SUPPLIER CODE 502003 JAI PAL RAHUL SINGH SHUBHAM SINGH

PART NAME EP BLOCK PERSON IN CHARGE RAHUL SINGH DRAWING NO. DOC.NO:- QA-F0214
REV.NO:- 01
PART NO 15002066 CORE TEAM Mr.Rahul Singh,Mr.Shubham Singh,Mr,satbir CONTROL PLAN NO:-LIL-CP-BDC-15002066 DATE:-07.01.2020
//PROTOTTPE //PRELAUNCH// PRODUCTION// :

CONTROL CHARACTERISTIC (PART/PRODUCT PARAMETERS) MANUFACTURING CONDITION CONTROL (PROCESS PARAMETERS)

Cp/Cpk RESULT (is
MEASURING RECORDING SPECIAL RECORD MEASURING RECORDING
PROCESS NAME OPN NO. CHECK POINT SPEC. RESP. INSPECTION TOOL result < 1.33, then CHECK POINT SPEC. RESP. CHECK METHOD ILLUSTRATION
FREQUENCY SHEET CHAR. CLASS FREQ. FREQ. SHEET
action plan reqd.)

- Bags should not Damaged,

-Grade should be clearly visible
- Manufacturing Date & Expiry Date
should be mentioned on Bags &
Appearance Clearly visible. Visual
Receiving & Inspection Quality
10 Engineer
Each Lot
of RM
Bags should not in wet Condition.

material FOAM MTC MTC FILE

Raw Material should be kept at own

location
Each raw material location should be Supervisor
Storage of RM 20 Appearance Quantity WEIGHT M/C Each Lot srote register
identified. Store
Raw Material should be stored on
Dry condition.
DVC
Length 70± 5 mm DVC
Cutting 30 Engineer- Engr.-Production Every Set-up Yes Hydraulic Machine
width 70± 5 mm DVC 5 Times/Shift-QA Engr.
Quality
Thk. 15±0.5mm DVC
Operator /
- Paper( 70*70*15)Pieces should be 100% By Operator
Paper guming 40 Appearance
Pasted
Engineer- Visual
5 Times/Shift-QA Engr.
NA
Quality

- No Flashes, No Crack, No Deep

Appearance Visual
Cut, No Short Moulding etc.

Finish white Visual As Per

Engineer-
Final Inspection 50 Length 70± 5 mm DVC As Per Inspection Plan PDIR Inspection
QA
Plan
width 70± 5 mm DVC
Thk. 15±0.5mm DVC
Total part weight 2.5 gram Weighing M/C

100% By Operator
Appearance No cut grip ,folded or old bag Allow Visual
Operator / 5 Times
Packing 60 Engineer-
Quality 100% By Operator
Quantity 200 parts per polybag/polyBag Visual
5 Times
Each Parts should be kept at own Supervisor
Appearance Visual Store Incharge
location Store
Quantity should be verified by
Storage of Finished Supervisor
70 Quantity Despatch Supervisor before Counting Store Incharge
Goods and Despatch Despatch
Despatch.
Supervisor
Packing Packing of Part should be OK Visual Store Incharge
Despatch
Prepared by:- Approved By:- -165-
 Dt. Of Origin 7/1/2020

CHECKING AIDS LIST Dt. Of Rev.

Doc. No. QA-L1101

Supplier Name:- JP ENTERPRISES

Checking Aids No.
Supplier Code:-- 502003
Part Name:- EP BLOCK Change Level.
Part No:- 15002066
Date : 7/1/2020
Change Level:- -----

Guages / Instruments /Test MSA

S.NO INSTRUMENTS Calibration Freq. Least count Calibration Date
equipments no. YES/NO/NR

1 Dial Vernier Caliper VC/JP/01 0-200mm 0.02MM 18/12/2019 YES

2 Digital Vernier Caliper DVC/JP/02 0-150MM 0.01MM 18/12/2019 YES

PREPARED BY : APPROVED BY :
 J.P. ENTERPRISES FORMAT NO:-QA-F1001

REV NO:-00
SAMPLE INSPECTION REPORT DATE:-07.01.2020

CUSTOMER NAME:-LUMAX DHARUKHERA Date:-07.01.2020

PART NO.:-15002066

Part Name:- EP BLOCK Qty.:-

SPECIFICATIO
S.NO PARAMETER 1 2 3 4 5 OK / NOT REMARKS
N

1 Length 70± 5 mm

2 width 70± 5 mm

3 Thk. 15±0.5mm

should be free from

4 Appearance cut, DENT ETC

5 colour WHITE

6 material FOAM

prep.by appROVEd.by