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    Test plan for Turbine and Generator at power plants

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    ITP for Gas Turbine & Generator

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    Test plan for Turbine and Generator at power plants

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    103 views28 pages

    ITP For Gas Turbine & Generator

    Uploaded by

    amritrj444
    Test plan for Turbine and Generator at power plants

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
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    ‘OWNER: PMC ] SS feagemm ap iern sete ROE nen GP) | Hindustan ~um: ration Limite: GB ikon carom | geez BBs @ ROA LATED Inspection & Test Plan For Gas turbine, Generator & its Auxiliaries Erection 74.8MW-CCPP-VISAKH REFINERY MODERNIZATION PROJECT fgequere Osiftras eicizers tres Hindustan Petroleum Corporation Limited NM | Fate fill ofmergy VISAKHAPATNAM eZ ORnhio (A Govt of nai Undoing) 4) Project Management Consultant CTs OT Te Manaratna Company BHARAT HEAVY ELECTRICALS LIMITED POWER SECTOR — NORTHERN REGION ‘CPP PACKAGE FOR VISAKH REFINERY MODERNIZATION PROJECT, VISAKHAPATNAM (AP) OF PROMECT: HINDUSTAN PETROLEUM CORPORATION LIMITED | LOI REF. NO. : | 17000406 - HP - 46004/AK DATE: 15-FEB-2018 | DOC. NO.: _| PN/QPE/HPCL VISAKHAPATNAM/05 REV. NO.: | 00 | Page 3 ee own Pa S| frogeare Agiftra widitera Pfs SSAGZE $e ENCINEERS ieee tonne | eeoreeea ww ROALD Inspection & Test Plan For Gas turbine, Generator & its Auxiliaries Erection 74.8MW-CCPP-VISAKH REFINERY MODERNIZATION PROJECT VISAKHAPATNAM REV. NO.: DATE OF REV. | DESCRIPTION ROO 11/11/2019 New Issue for Review & Approval ORIGINAL DATE OF ISSUE 11/11/2019 Final Review EIL: Prepared by Checked & Reviewed by Approved by 4 ae Shailendra Mani Dhar Dubey Dy. Engineer/Quality ol ear - Mukesh Kumar Lead Quality Engineer RCM Vizag ex atta aaa aes gS ita saat / ABI ijit Chakabor ‘FU MET Wotan / Dy, General f e 1 Manager India L CPP PACKAGE FOR VISAKH REFINERY MODERNIZATION PROJECT, VISAKHAPATNAM (AP) OF HINDUSTAN PETROLEUM CORPORATION ITED PROJECT: LOI REF. NO. : | 17000406 - HP - 46004/AK DATE: DOC. NO. : _| PN/QPE/HPCL VISAKHAPATNAM/05 REV. NO.: | 00 Page 2 “OWNER PMC EPC I Fate tomy ers seteen atte ater | SM RATS Inspection & Test Plan For Gas turbine, Generator & its Auxiliaries Erection AUTHORISATION FOR DIFFERENT CLASS OF CHECKS Classification of Check | Execution | Supervision [inspection & [Accepting | pai. By by Witness Autho Symbol | Description | contractor _| (Performer) | Authority Authorty FIELD & QC BHEL Lead Critical (Hold BHEL BHELaC | Disc HP | point) BNC | niuoenon | enaineen | engineer ean | SHomer/et Lac FIELD & QC BHEL Lead w___|Maior(Witness | Ener BHEL BHeLac | bisep. ence Point) FIELD ENGR ENGINEER | Engineer /LEAD ac Segre ace shed SHE Oeoa:,|leHEL Customer/EIL (surveillance) FIELD ENGR | — ENGINEER ‘ Engineer Hold Point — A point which requires witnessing / inspection / verification and HP acceptance by Owner / Ell before any further processing of an activity. The same can’t be processed beyond Hold Point without written approval of Owner / Ell except where priorwritten permission for further processing is available Witness Point — Any activity which requires witnessing / inspection / verification by Owner / Ell when the activity is performed. The concerned activity shall proceed ingens: w if Owner / ElLis not available to witness or does not provide comments. In that case, basis of acceptance shall be review of BHEL generated report / document as per | relevant technical specification. | Surveillance- Monitoring or making observations to verify whether services s conforms to specified requirement which may include audit, inspection, witness, review of document by Owner / Ell at his own discretion. Rw | Review of Documents we 100 % Supervision & examination by Contractor | Notes: | (i) | Quantum of check shall be 100% for all characteristics unless otherwise mentioned in reference documents, (i) | im case of non-conformity, accepting authority shall ensure dispositioning before accepting and the alspositioning shall be reflected in log sheets / protocols. Dispositioning of non-conformities to be authorised by Head/TSX with intimation to Head/QLY. | Wii) [Instruments with valid calibration to be used for measurements. (iv) _ | The concerned vendor before every inspection shall ensure safe access. (v)__| Ageneral-purpose Log sheet L-00 shall be maintained wherever log sheets were not prescribed ‘CPP PACKAGE FOR VISAKH REFINERY MODERNIZATION PROJECT, VISAKHAPATNAM (AP) OF PROJECT: HINDUSTAN PETROLEUM CORPORATION LIMITED. 17000406 - HP - 46004/AK DATE: 15-FEB-2018 PN/QPE/HPCL VISAKHAPATNAM/05, REV. NO.: | 00 % gree Page 2 c#) (Leod oe) aT] po a Seseaseeee [elas | mm | eto ITP of Gas Turbine & Generator Erection ‘QusTi FREQUACY OF ER Jc pon rose eREcriow {2 [cra Fer ai ApprrevGinton Ii Revew cruanaaciereTencanmcaworcmen | we [we [wm [= | we taba Texina tary (eel fm [= | mene 73 rsrar Rec a papend poses ee ee tng Tat apne rd Seen Tora we fwefwiw| remot at POR we we [wr | or | wrsron 6 "A+ [ween ptrmance Quicaton teat ve [ve | = | = | em 15 [emotcaten ppl testes Bete epaenin ce] wo | we | we | we | Pamiee AS | NOT Procedure Qualification Ses a =a [Reve peed recta w fw [w[e] J wires of opned Proce Tein we [we fw pw] se tay romans we [we [wf] Ar [Sumeuensenmmestrededainien | © | ve | em | mw | — 21 [emma dsenesinon goa ranaionncras] wo [we] § [tm 2 [pcan of Spot Grosing wat we [we | mw | | cele 23 [Grtrg pp bow Fw crn bse we [we fw fs | +m [orang tees we [we [w]e | +e 25 [cmasoasne we [we pw fs | em Det rere given! 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[a Eshaust Ducting (01 [Fewntaton amenaors fo sparing ste a a an of anapriaon ip a Opa DN a 3 Seo St a wh OT Ea Fae ewe a Escanion nt menty odes dt reson ot blow ard exer sion Baw Pisco 24 |eromps over parson poco (OS [en tomenry Wing & NDE fs eptcabi) [Sain fl rash spc postr mata Eacion of ls ecieen soca pe. aot Hem te EP [oer tence ater re Gaps [Ese pope placard of atoning ow aes. Ere 027 |ck wong ste on er deo Esau ck (28 [ee ceang of Ou ema é [rows at Tappa pons or East Doe Presa Sm 09 feng (210_[sttoson of Eat Fame Seton and P| 21 _fostataton of Vert Sink 22 frmatcreamy 5 exapance |p. otener Damper iiosing Gate and Bypass Stack staan o Dror Darga Sire Bypass Sack [Sucre levator & vray wn eM, San) lant orang & 12 [eaten esi) [agora assay of eral Sa cian, pas wa 1 ecreestrear ne wt nan ale of pars Sak and gc Cate Ws Tan 4 [peta 16m ae) a)a\a) 4 14/4 5 sero a ra Bra TGA CG ‘Samper an Guns Gute Stem. Chea Hoe ‘pe reuse 4 A & Onan BEC Lead &™) Page ‘DOE Ns PROPEIIPCL VSARWAPATIONES] FRcac co AGP VI REFER NOOERTETEN PROT HPL VERT ev. No. 0 [Corer no. 17000408 - HP 4e004AK DATE: 1-FER.2OT® Tate or Revo TT Seger ieee en BHARAT HEAVY ELECTRICALS ENCES [Hotstan Peveiown Corporauen times ET eave ei EeeNAn@ ITP of Gas Turbine & Generator Erection ‘QUANTUM/ FREQUENCY OF CHECK sxo ACTIVITY DESCRIPTION eterme [hecler [Reviewer Approve] Formatef | emer commer] mie. | mm | ow |Generator Erection Foundation ‘At [Pesioning, lovato, lveling of packers overt foundaton | we [| wo [s | 8 | vo [Record Thickness ofeach shim & overall ckness of shims pat -A2 together at each foundation bot to tain he presenbed as | we | we | s | s | Lo eign Bs. Stator Ensure cose cariaclbelwean the fotng ofsator&Toundaton | 4c] wo rs a1 Fae TRE [Ensure cleanings of sce spaces of stator and check against 183 any reign mater. Check er any looseness in core packets, | we | we | s | s | wo stator wedges. bindings and spacers in overhang parton [DG ronstance& IR Valve ofeach phase blero and aherassemby] yc 7 er eurput ead and compare wih shop protools SO EES EM ue ‘€_|iR Value, DC Resistance & Conny of RTDs we | we | w | w | um [D. Rover Dit_ [Rvs and Do renstance of aor winding we [we [ww [oe D2 |Ersu locking oT barancing plugs /sorews /weOhis we | we | s |_s | 10 Coeking ofan bades. Check vavaly fr any damage To fan Dados ps [ane ne ae we [we] s | s | 10 ng Assembly [Check visual To proper Babb bonding we pwe fs | s | ww [Gheck or ny Blockage nthe of it & acing a Palos we_| we | s 00 3. [Rave bebveon boaringpadestal & foundation ame we [| we | w | w | toe [F. Rotor Alignment F.1_ [Alignment with LGB output (low speed end) coupling we [we | w ] wil to E2_[Axil and radial run-ous of coupling fangs we [we [ s [| s | uo [Record al spectied radial and axial Coarances (which are E3 applicable) as per drawing we | wef wf] ow foun -Reaming of Coupling Holes G.1_[Dvametor of the reamed holes and machined bots wefwe fs ]s | um 52, [Tahtening of nuts tthe required elongation tghiening Torque = a on |e we [we fs [ s | ue G_ [check that space heaters and vibration plekupe are heaved we [we | s | s | 100 IH. Generator Air Cooler T1_| Erection of Coolere im postion we [wes see H.2_ [Hydraulic testing of coolers as specified we [wef s | s | us li) Ensure seating gaskels, connecting pipes, Iquid level nieators 113 are nstated as specifies Pee |e |e | ee i Exciter Trt_[Check foundation and loveling & onving of exter sole plate we [wes | s | oo 112_[IR value between bearing pedestal and exciter sole plate we | we fs [| s | co 113 [Check alo holes of bearing against any Blockage we | we | s | s | 1 [Exaile Ar Gap Value (to filin only Whe inductor has been moved] — | |¢urng the aigament operation) ede | | |e ine | ae 1I5_|Record all radial and axial clearances of exctor we | we [w [| w | oo 16 [IR Value & ohmic resistance of main excite stator winding. we | wef s | s | wo \w Myer Cead a4) —— INSTRUMENT REG. NOJTAG NO. GHA | ore or section PSNR. DRAWING / DOCUMENT REF. ELEVATION OF SUB-SOLE PLATES ys Gy ° ° ° oo°o ° G i i cl DI Ei Fl Gl ° ° ° oo ° a) @) POSITION. ]C ]Cl |D |DI |E [El |F |FM|F@ [MM |FiI@)[G]a [a fF ELEVATION NAME | SIG/DATE | F9PNO-FNCPEnRCL PROJECT INSPECTED BY REV.NO. R00 UNITNO. enED EY L0G SHEET NO. _L-01 RATING CUSTOMER SHEET _1_/__| SHEETS BrP Ee a0) ‘A Pgento INSTRUMENT REG. NO/TAG NO. il DATE OF INSPECTION DRAWING / DOCUMENT REF. LEVEL OF SUB-SOLE PLATES & POSITION OF BOLTS rome ° ° ° ox ° c D E F i * @ i i H iL OF GAS TURBINE 1 <> i i c1 Di EI FI o1 ° ° ° °° ° @ NOTE: LEVELLING TO BE WITHIN 0.1 MM/ METER RECORD THE MAXIMUM DEVIATION IN LEVEL OF SUB-SOLE PLATE POSITION |C ]Cl]D [DI JE ]&l |F |F) Fa ]MM]M@]o |G [H]F TEVEL direction <> LeveL 7p | Direction PROIECT INSPECTED BY, REV.NO. R00 UNIT NO. CTEARED.EY LOG SHEETNO. L-02 RATING CUSTOMER SHEET 1/2 SHEETS Oo Kore Gade) paged. Caeeren | INSTRUMENT REG. NO/TAGNO DATE OF INSPECTION a DRAWING / DOCUMENT REF. LEVEL OF SUB-SOLE PLATES & POSITION OF BOLTS DISTANCE DRAWING ACTUAL DISTANCE DRAWING “ACTUAL cD FI(I}FIQ) 8| = aya E-F(I) ccl F(1)—FQ) D-DI FQ)-G EEI Hd FOI}FI(I) cl-DI F(2)}-F(1)2 EL-FI(), | 8 PROJECT INSPECTED BY: REV.NO. R00 UNIT NO. CLEARED IBY. LOG SHEET NO. _L-02 RATING ‘CUSTOMER: SHEET 2 / 2 SHEETS Poke Va BVAL(Leel QA) pager? INSTRUMENT REG. NO/TAG NO. DATE OF INSPECTION DRAWING / DOCUMENT REF. SPRING BACK OF SKIDS a). @) ° ° ° O10 ° ic D E G fH H CIL OF GAS TURBINE i i cl DI El FI GI ° ° ° oo ° M @ NOTE: SPRING BACK TO BE WITHIN 0.2 MM FOR EACH SKID INDIVIDUALLY POSTION] C [Cl [D ]DI JE ]El ]F |W) ]F@]MM]F@®]G]ol]A |s DROP NAME SIG/DATE | FQP NO: PugPEHPCL VISAKHAPATNAMOS PROJECT INSRECTEDEY, REV. NO. R00 UNIT NO. GEARED BY, LOG SHEET NO. L-03 RATING STO SHEET _1_/_1 SHEETS Jer(Lead@A) Va Page INSTRUMENT REG. NO./TAG NO. DATE OF INSPECTION DRAWING / DOCUMENT REF. TURBINE GIB KEY CLEARANCES [POSITION GAS TURBINE GENERATOR DRAWING VALUE] ACTUAL VALUE | DRAWING VALUE | ACTUAL VALUE FORWARD | GiB | FORWARD | GIB | FORWARD | GIB | FORWARD | GIB cube | Key | cue | key | cue | KEY | GUIDE | KEY Sera | LEFT RIGHT name | sigyDaTE_ | Forno: nvorenet UISARHAPATNAMOS PROJECT INSRECTED BY’ REV.NO. R00 UNITNO. een LOG SHEET NO._L-04 RATING CUSTOMER SHEET _1_/_1 SHEETS %

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