CLIENT MARCOBRE S.A.C. DOCUMENT No.

101946-DS-HA8 REVISION
PROJECT MINA JUSTA PROJECT
PIPE MATERIAL SPECIFICATION PIPE SPEC HA8 4
SERVICE PRESS TEMP NOTES: REV
FLUID DESCRIPTION
CODE kPag °C 1. No erosion allowance is given for HDPE. Maintenance procedures must account for wear in 1
OSU SUMP WASTE pipelines over time.
PPS PROCESS SLURRY - ACIDIC (NOTE 6) 2. Nominal sizes as per ISO 161-1. OD40, OD140, OD180, OD560 and OD755 are non-preferred 1
PSC PROCESS SLURRY CONCENTRATE sizes, to be used only with the approval of the Lead Piping Engineer.
PSL PROCESS SLURRY 3. Use PTFE tape with 50% overlap or sealing compound for sealing on threaded joints
RLI LIME SLURRY (NOTE 6) 4. Outside diameter (OD) based design. The ISO metric system based on Table 5 of ASTM F714 1
RLS LIMESTONE SLURRY shall be adopted for the project. Sizes shown in Tables are ISO 161-1 equiv.
WWA WASTE WATER 5. Bolts to Class 2A fit, nuts to Class 2B fit 1
WPO POTABLE WATER 6. Lime slurry and acidic slurry with greater than 1% w/w sulphuric acid are considered Category 1
Normal and require hydrostatic testing in accordance with ASME B31.3.
7. The branch table represents commonly available fittings. Alternative combinations to suit local
fitting availability are acceptable, provided all components are in accordance with the materials
and pressure ratings listed in this specification.
VALVE SIZE
VALVE DESCRIPTION NOTES
TAG RANGE 8. Intended for bolting of lugged valves with UNC tapped holes (typically only knifegates). Material 1
VB30 Ball Valve, PE Spigot End, PP Body/Ball 20 - 50 [OD 25-63] specification does not comply with ASME B16.5 recommendations. 2
VB32 Ball Valve, Flg CL150 FF, PP Body/Ball 20 - 50 9. Custom flanges, couplings and unions, as required to join to vendor equipment, are excluded from 3
VB31 Ball Valve, Flg CL150 RF, PP Body/Ball 80 - 100 this engineering specification, but will be shown on the piping isometric drawings. These
components shall be designated as Special Piping Items (SPI).
VB55 Ball Valve, FB, WCB PFA LINED, Flgd FF 25 - 80
VD01 Diaphragm Valve, S/Thru, Flg CL150 FF, Butyl Liner/Dia. 25 - 200 10. Temperature reduction factor (Ft) in accordance with Performance Pipe 816-TN, and PPI TR-4. 2
VD12 Diaphragm Valve, Weir, Flg CL150 FF, PPH Body, PTFE Dia. 25 - 150 Environmental design factor (Fe) = 1.
VK14 Knife Gate Valve, Lugged, PN10, SAF2507 / PTFE, FF 50 - 900 23 11. These fittings are "Alternative Fittings" for use in connection to vendor equipment, transition
VF09 Butterfly Valve, Wafer CL150 FF, EPDM Lined 50 - 100 25 between pipe specifications, or as nominated by the Piping Engineer. They shall not be used for
general application.

12. For use in the sulphide plant only. Not suitable for acidic environments. 1
13. To suit mating flat face flanges e.g. valves, instruments, equipments etc.

COMPARISON BETWEEN HDPE "NPS", METALLIC "DN" AND HDPE NOMINAL "OD" - NOTE THAT THE PIPE IDS WILL NOT TYPICALLY MATCH (NOTE 4) 1
NPS 0.5" 0.75" 1" 1.25" 1.5" 2" 3" 4" 5" 6" 7" 8" 10" 12" 14" 16" 18" 20" 24" 26" 28" 32" 36"
DN 15 20 25 32 40 50 80 100 125 150 175 200 250 300 350 400 450 500 600 650 700 800 900
OD 20 25 32 40 50 63 90 110 140 160 180 225 280 315 355 400 450 500 630 660 710 800 900
SDR 11 11 11 11 11 11 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 1
3 Updated to suit new valves, latest material testwork 16/03/2018 DF RA SERVICE LIMITS DESIGN CODE ASME B31.3
2 Reissued for Design 10/10/2017 GW BDB PB kPag °C CLASS/CAT. CAT D (NOTE 6) 1
1 Reissued for Design 6/09/2017 GW DH TD 860 0 to 23 MATERIAL TYPE HDPE-PE4710 1
0 Issued for Design 7/09/2017 CG RA RH 810 30 FLANGE RATING AWWA C207 CL D 1
B Issued for Client Review 2/06/2017 ARD DH TD 660 40 C.A. + E.A. 0 mm (NOTE 1) 1
0 Issued for Design 6/09/2017 GW 536 50 NDE REQ. VISUAL 1
REV REVISION DESCRIPTION DATE Originator Checked EM PM (Note: 10) TESTING SERVICE (NOTE 6) 1

17:31 28/09/2019 Copyright AUSENCO 2013. All rights reserved. All information is confidential and the property of Ausenco. Page 1 of 6
 CLIENT MARCOBRE S.A.C. DOCUMENT No. 101946-DS-HA8 REVISION
PROJECT MINA JUSTA PROJECT
PIPE MATERIAL SPECIFICATION PIPE SPEC HA8 4
NOTES: REV
14.
Moulded fittings shall be used. Fabricated fittings are non-preferred components, to be used only
with the approval of the Lead Piping Engineer. Fabricated fittings shall be full pressure rated.

15. HDPE-PE4710 with a Hydrostatic Design Stress (HDS) equal to 1000 psi (6.9 MPa) at 20 deg C is 1
specified.
16. All fittings, moulded or fabricated, shall meet the full pressure rating (defined by the straight pipe
SDR) unless otherwise noted. Reinforcement by covered fibreglass, of HDPE fittings is not
acceptable.

17. All HDPE shall be provided with long term Ultra-Violet (UV) protection.
18. Backing rings shall be suitably radiused/chamfered to match stub end. It is preferred that supplier
of stub-end also supplies the backing rings.
19. Sizes above 20" are not readily available. 1
20. Lugged valves to be for direct connections to tanks, vessels and equipment requiring isolation 1
and dissassembly.
21. Valves and metallic fittings will be listed based on their nominal diameter (DN).
22. Klingersil C-8200 & Garlock Style 3500 gaskets or equivalent.
23. VK14 NOT FOR USE WITH PROCESS SLURRY - ACIDIC (PPS) 3
24. Fittings located in the Oxide plant sould be painted acc. to PS14 system reference, 101946-ES- 3
0405 Spec.
25. Use this valve and/or fitting for WPO service.

17:31 28/09/2019 Copyright AUSENCO 2013. All rights reserved. All information is confidential and the property of Ausenco. Page 2 of 6
 CLIENT MARCOBRE S.A.C. DOCUMENT No. 101946-DS-HA8 REVISION
PROJECT MINA JUSTA PROJECT
PIPE MATERIAL SPECIFICATION PIPE SPEC HA8 4
BRANCH SIZE (OD) - Note 4 REV
25 32 40 50 63 90 110 140 160 180 225 280 315 355 400 450 500 560 630 660 710 800 900

900 * * * * * * * N/A * N/A * * * * * * * * * * * * TF 3

800 * * * * * * * N/A * N/A TRF TRF TRF TRF TRF TRF TRF * * * * TF 3

710 * * * * * * * N/A * N/A TRF TRF TRF TRF TRF TRF TRF * * * TF 3

660 * * * * * * * N/A * N/A * * * * * * * * * TF 3

630 BS* BS* * BS* * * * N/A TRF N/A TRF TRF TRF TRF TRF TRF * * TF 3

560 * * * * TRF TRF TRF N/A TRF N/A TRF TRF TRF * * * * TF 3

500 BS* BS* * BS* * * TRF N/A TRF N/A TRF TRF TRF * * * TF 3
HEADER/ RUN SIZE - Note 4

450 BS* BS* * BS* BS* * TRF N/A TRF N/A TRF TRF TRF * * TF 3

400 BS* BS* * BS* BS* * TRF N/A TRF N/A TRF TRF TRF * TF 3

355 BS* BS* * BS* BS* * TRF N/A TRF N/A TRF TRF TRF TF 3

315 BS* BS* * BS* BS* TRF TRF N/A TRF N/A TRF TRF T/ 3
TF
280 BS* BS* * BS* BS* TRF TRF N/A TRF N/A TRF T/ 3
TF
225 BS* BS* * BS* TR TRF TRF N/A TRF N/A T/ 3
TF
180 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A T EQUAL TEE 3

160 BS* TRF * TRF TRF TRF TRF N/A T/ TF EQUAL TEE - FABRICATED 3
TF
140 N/A N/A N/A N/A N/A N/A N/A N/A TR REDUCING TEE 3

110 BS* TRF * TRF TRF * T TRF REDUCING TEE - FABRICATED 3

90 BS* BS* * BS* BS* T * USE LARGER BRANCH + REDUCER(S) 3

63 BS* BS* / * BS* / T N/A NO BRANCH CONNECTION AVAILABLE 3

TR TR
*/ */ BRANCH TABLE SHOWN IS INDICATIVE ONLY. REVALIDATION REQUIRED WITH
50 * T BS BRANCH SADDLE 3
TR TR SELECTED MANUFACTURER
40 * * T BRANCH SADDLE OR 3
BS*
*/ LARGER BRANCH + REDUCER(S)
32 T 3
TR
25 T Note: BS (Branch Saddle), is a non-preferred fitting, to be used only if no other option is 3
NON-PREFERRED LINE SIZE
avalable with the approval of the Lead Piping Engineer.
THIS BRANCH TABLE IS APPLICABLE TO 90° BRANCHES ONLY - WHERE REQUIRED, 45° BRANCHES SHALL USE PRE-FABRICATED LATERALS

17:31 28/09/2019 Copyright AUSENCO 2013. All rights reserved. All information is confidential and the property of Ausenco. Page 3 of 6
 CLIENT MARCOBRE S.A.C. DOCUMENT No. 101946-DS-HA8 REVISION
PROJECT MINA JUSTA PROJECT
PIPE MATERIAL SPECIFICATION PIPE SPEC HA8 4
GROUP SIZE Note 4 DESCRIPTION NOTES REV
PIPE 25 - 63 PIPE, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR11, PLAIN ENDS 2 1
PIPE 90 - 900 PIPE, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR17, PLAIN ENDS 2 1

FLANGE 20 - 80 BACKING RING, CS, ASTM A36M, EPOXY COATED, DRILLED TO ASME B16.5 CL150, TO SUIT STUB ENDS 2 1
FLANGE 100 - 900 BACKING RING, CS, ASTM A36M, EPOXY COATED, AWWA C207 CL D, TO SUIT STUB ENDS 2 1
FLANGE 25 - 80 FLANGE, BLIND, FF, CS, ASTM A105M, ASME B16.5 CL150, EPOXY COATED 2 1
FLANGE 100 - 900 FLANGE, BLIND, FF, CS, ASTM A36M, AWWA C207 CL D, EPOXY COATED 1, 2 1

FLANGE 25 - 63 STUB END, LG SPIGOT (FLANGE ADAPTER), SERR. FACE, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR 11, BW & E/F 2 1
FLANGE 90 - 900 STUB END, SHORT SPIGOT, SERR. FACE, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR 17, BW 2, 13, 16 1

ELBOW 25 - 63 ELBOW, 45 DEG, COMPRESSION, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR11, NBR O-RING 2 1
ELBOW 25 - 63 ELBOW, 90 DEG, COMPRESSION, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR11, NBR O-RING 2 1
CAP 25 - 63 CAP, COMPRESSION, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR11, NBR O-RING 2 1
MISC_FIT 25 - 63 COUPLING, EQUAL, COMPRESSION, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR11, NBR O-RING 2 1
MISC_FIT 32 - 63 COUPLING, RED, COMPRESSION, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR11, NBR O-RING 2 1
TEE 25 - 63 TEE, EQUAL, COMPRESSION, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR11, NBR O-RING 2 1

ELBOW 63 - 450 BEND, SWEEP, 30 DEG, RAD=3D, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR17, BW 2, 16, 19 1
ELBOW 63 - 450 BEND, SWEEP, 45 DEG, RAD=3D, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR17, BW 2, 16, 19 1
ELBOW 63 - 450 BEND, SWEEP, 60 DEG, RAD=3D, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR17, BW 2, 16, 19 1
ELBOW 63 - 450 BEND, SWEEP, 90 DEG, RAD=3D, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR17, BW 2, 16, 19 1
ELBOW 280 - 900 BEND, FABRICATED 3-PIECE, 45 DEG, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR17, BW 2, 14, 16 1
ELBOW 400 - 900 BEND, FABRICATED 4-PIECE, 90 DEG, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR17, BW 2, 14, 16 1

MISC_FIT 90 - 225 CAP, MOULDED, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR17, BW 2 1
MISC_FIT 280 - 900 CAP, MACHINED, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR17, BW 2, 16 1

REDUCER 63 - 900 REDUCER, CONC, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR17, BW 2, 16 3
REDUCER 63 - 900 REDUCER, ECC, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR17, BW 2, 16 3

TEE 32 - 63 TEE, RED, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR 11, BW 2 4
TEE 90 - 315 TEE, EQUAL, MOULDED, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR17, BW 2, 16 1
TEE 110 - 630 TEE, RED, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR17, BW 2, 16 3
TEE 660 - 900 TEE, RED, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR17, BW 2, 16 1

17:31 28/09/2019 Copyright AUSENCO 2013. All rights reserved. All information is confidential and the property of Ausenco. Page 4 of 6
 CLIENT MARCOBRE S.A.C. DOCUMENT No. 101946-DS-HA8 REVISION
PROJECT MINA JUSTA PROJECT
PIPE MATERIAL SPECIFICATION PIPE SPEC HA8 4
GROUP SIZE Note 4 DESCRIPTION NOTES REV

TEE 90 - 315 TEE, EQUAL, MOULDED, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR17, BW 2, 16 1
TEE 90 - 630 TEE, RED, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR17, BW 2, 16 1
TEE 660 - 900 TEE, RED, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR17, BW 2, 16 1

TEE 90 - 630 TEE, EQUAL, FABRICATED 3 SEGMENT, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR17, BW 2, 14, 16 1
TEE 660 - 900 TEE, EQUAL, FABRICATED 3 SEGMENT, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR17, BW 2, 14, 16 1

GASKET 15 - 900 GASKET, FULL FACE, CL150, CNAF, ASME B16.21, 3MM THK 2, 22
GASKET 15 - 900 GASKET, RING TYPE, CL150, CNAF, ASME B16.21, 3MM THK 2, 22
BOLT 15 - 400 STUD BOLT, UNC, c/w 2 HVY HEX NUTS, ASTM A193M-B7/A194M-Gr2H, ASME B18.2.1/B18.2.2, FLUOROPOLYMER COATED 5 1
BOLT 450 - 900 STUD BOLT, 8UN, c/w 2 HVY HEX NUTS, ASTM A193M-B7/A194M-Gr2H, ASME B18.2.1/B18.2.2, FLUOROPOLYMER COATED 5 1

WASHER 15 - 900 WASHER, ROUND, FLAT, STAINLESS STEEL, EPOXY COATED

MISC_FIT 90 - 630 LATERAL, EQUAL, FABRICATED 3 SEGMENT, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR17, BW 2, 14, 16 1
MISC_FIT 660 - 900 LATERAL, EQUAL, FABRICATED 3 SEGMENT, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR17, BW 2, 14, 16 1

GROUP SIZE Note 4 DESCRIPTION NOTES REV

ALT_FITT 25 - 63 MOULDED BRANCH SADDLE, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR11 2, 11 3

ALT_FITT 25 - 63 ELBOW, 45 DEG, ELECTROFUSION, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR11 2, 6, 11 1
ALT_FITT 25 - 63 ELBOW, 90 DEG, ELECTROFUSION, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR11 2, 6, 11 1
ALT_FITT 25 - 63 CAP, ELECTROFUSION, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR11 2, 6, 11 1

17:31 28/09/2019 Copyright AUSENCO 2013. All rights reserved. All information is confidential and the property of Ausenco. Page 5 of 6
 CLIENT MARCOBRE S.A.C. DOCUMENT No. 101946-DS-HA8 REVISION
PROJECT MINA JUSTA PROJECT
PIPE MATERIAL SPECIFICATION PIPE SPEC HA8 4
ALT_FITT 25 - 63 COUPLING, EQUAL, ELECTROFUSION, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR11 2, 6, 11 1
ALT_FITT 32 - 63 COUPLING, RED, ELECTROFUSION, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR11 2, 6, 11 1
ALT_FITT 25 - 63 TEE, EQUAL, ELECTROFUSION, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR11 2, 6, 11 1

ALT_FITT 63 - 225 VICTAULIC, RIGID, GRIP STYLE 905, DI, EPDM, EPOXY COATED, TO SUIT HDPE TO ISO 161-1 2, 11 1
ALT_FITT 280 - 900 VICTAULIC, RIGID, GROOVED STYLE 908, DI, EPDM, EPOXY COATED, TO SUIT HDPE TO ISO 161-1 2, 11 1

ALT_FITT 25 - 63 TRANSITION COUPLING, EQUAL, COMPRESSION x THRD NPT-F (316SS), HDPE-PE4710, ASTM D3350, ISO 161-1, SDR11, NBR O-RING 2, 3, 11 1

ALT_FITT 450 - 900 STUD BOLT, UNC, c/w 2 HVY HEX NUTS, ASTM A193M-B7/A194M-Gr2H, ASME B18.2.1/B18.2.2, FLUOROPOLYMER COATED 5, 8, 11 1

ALT_FITT 25 - 25 FLANGE, THRD NPT, FF, XS, CS, ASTM A105M, ASME B16.5 CL150 3, 11 1
ALT_FITT 25 - 50 FLANGE, THRD NPT, FF, XS, SS, ASTM A182M-F316L, ASME B16.5, CL150 3, 11, 24 3
ALT_FITT 25 - 50 FLANGE, RED, THRD NPT, FF, XS, CS, ASTM A105M, ASME B16.5 CL150 3, 11 1
ALT_FITT 15 - 25 MINSUP HOSE COUPLING, TYPE 'A', SS, THRD NPT-M 3, 11, 24 3

ALT_FITT 15 - 400 STUD BOLT, UNC, c/w 2 HVY HEX NUTS, ASTM A193M-B7/A194M-Gr2H, GALV, ASME B18.2.1/B18.2.2 5, 11, 12 1
ALT_FITT 450 - 900 STUD BOLT, 8UN, c/w 2 HVY HEX NUTS, ASTM A193M-B7/A194M-Gr2H, GALV, ASME B18.2.1/B18.2.2 5, 11, 12 1

ALT_FITT 450 - 900 STUD BOLT, UNC, c/w 2 HVY HEX NUTS, ASTM A193M-B7/A194M-Gr2H, GALV, ASME B18.2.1/B18.2.2 5, 8, 11, 12 1

ALT_FITT 20 - 80 BACKING RING, SUPER DUPLEX, ASTM A240-UNS S32750, EPOXY COATED, DRILLED TO ASME B16.5 CL150, TO SUIT STUB ENDS 2, 11 1
ALT_FITT 100 - 900 BACKING RING, SUPER DUPLEX, ASTM A240-UNS S32750, EPOXY COATED, AWWA C207 CL B, TO SUIT STUB ENDS 2, 11 1

ALT_FITT 25 - 63 PIPE, CO-EXTRUDED WHITE, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR11, PLAIN ENDS 2, 11 1
ALT_FITT 90 - 900 PIPE, CO-EXTRUDED WHITE, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR17, PLAIN ENDS 2, 11 1

ALT_FITT 90 - 225 ELBOW, 45 DEG, LG SPIGOT, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR17, BW 2,11,14,16,25 4
ALT_FITT 90 - 225 ELBOW, 90 DEG, LG SPIGOT, HDPE-PE4710, ASTM D3350, ISO 161-1, SDR17, BW 2,11,14,16,25 4

ALT_FITT 20 - 600 BACKING RING, POLYPROPYLENE ENCAPSULATED DUCTILE IRON, ASME B16.5 CL150, TO SUIT HDPE TO ISO 161-1 2, 11 1
ALT_FITT 650 - 900 BACKING RING, POLYPROPYLENE ENCAPSULATED DUCTILE IRON, ASME B16.47 SERIES A CL150, TO SUIT HDPE TO ISO 161-1 2, 11 1

17:31 28/09/2019 Copyright AUSENCO 2013. All rights reserved. All information is confidential and the property of Ausenco. Page 6 of 6