Professional Documents
Culture Documents
(按六大系统分类)
目 录
一.生产系统..................................................................................................................................2
二.质量系统...............................................................................................................................36
三.实验室控制系统.................................................................................................................109
四.设施和设备系统.................................................................................................................162
五.包装和贴签.........................................................................................................................185
六.物料系统.............................................................................................................................187
七.其它......................................................................................................................................188
一.生产系统
6. 印度 Dr.Reddy’s 20180321
OBSERVATION 5 缺陷 5
There is no assurance that the equipment used in the production of (b)(4)and (b)
(4) API are always maintained and/or kept in/under proper conditions for
manufacturing operations and to prevent the contamination of the products
handled and/or processed in the equipment. The following conditions were
observed on 2018-03-05, during the walkthrough the production areas in (b)(4)-
Block (used to produce (b)(4) and (b)(4) for the US market:
未能确保 XX 和 XX 原料药生产所用设备总是维持在和/或保持在适当的生产操作条件下,
防止设备中所处理和/或加工产品发生污染。2018-03-05 在检查 XX 车间生产现场(用于
生产美国市场的 XX 和 XX)时发现以下情况:
A. A piece of (b)(4) material was observed inside (b)(4) #(b)(4)-12 used for (b)(4)
production and the equipment was issued a “cleaned” status and visually
inspected.
在 XX 生产所用 XX 设备内发现一片 XX 物料,该设备状态为“已清洁”并经过了目视检查。
B. A piece of fabric thread was observed inside (b)(4) #(b)(4)-14 used for (b)(4)
production. In addition, the (b)(4) was observed with presence of holes and was
placed in use on 2018-01-10, cleaned, and visually inspected on 2018-02-17. The
area around the gasket ofthe cover was observed with (b)(4) stain color.
XX 生产所用 XX 设备内发现一段纤维绳。另外,XX 设备于 2018-01-10 使用,2018-02-
17 清洁并经目视检查,但发现 XX 上面有洞。盖子垫圈周围发现有 XX 污渍颜色。
C. Presence of product wasobserved inside the following production equipment
although the equipment was cleaned and visually inspected after cleaning:
在以下生产设备内看到有产品残留,虽然这些设备都是清洁过并且在清洁后经过目视检查:
a. (b)(4) #(b)(4)-20 and (b)(4) #(b)(4)-09/02 located in Cleanroom (b)(4)-Block
Building #(b)(4) used for (b)(4) finished API production. XX 车间洁净区内 XX
原料药成品生产所用 XX 设备
b. (b)(4) #(b)(4)-06/01 used for (b)(4) production. 用于 XX 生产的 XX 设备
c. (b)(4) ID #(b)(4)-03 that is used for (b)(4) production 用于 XX 生产的 XX 设备
d. (b)(4) #(b)(4)-01 used for (b)(4) production although considered cleaned
and verified. 用于 XX 生产的 XX 设备,虽然认为是清洁过并确认过
e. On the (b)(4) inside (b)(4) #(b)(4)-17/01used for (b)(4) production. 用于 XX
生产的 XX 设备内的 XX 上
f. On the shaft inside (b)(4) #(b)(4)-14/02 used for (b)(4) production. 用于 XX
生产的 XX 设备内的轴上
OBSERVATION 3 缺陷 3
Employees engaged in the manufacture, processing and packing of a sterile small
volume parental drug product, lack the training and experience required to perform their
assigned functions.
从事一个无菌小容量注射剂药品的生产、加工和包装的员工缺乏执行其指定工作的培训和
经验。
Specifically, 具体来说
a) Per SOP entitled: “Qualification and requalification of Visual inspectors”, PK-002-00
Effective: 01/12/2017, the acceptance criteriafor qualifying a visual inspector is listed
below. During the inspection on 08/20/2018, I had randomly picked a qualified visual
inspector with initials (b)(4) to perform visual inspection of the visual inspection test kit
containing a sample set of (b)(4) vials, used to qualify visual inspectors. However, the
aforementioned visual inspector failed to meet the below listed acceptance criteria that is
required to qualify visual inspector.
根据题为“目检员资质确认与再确认”SOP PK-002-00,生效日期 20170112,目检员资质
确认的可接受标准列出如下。在 20180828 的检查期间,我随机抽取了一个具备资质的名为
XX 的目检员对用于确认目检员资质的目检标样系列进行目检。但是,前述目检员未能达到
下述目检员确认所需的可接受标准。
Acceptance criteria 可接受标准 Result 结果
Total Quantity of Defective Containers (Not (b)(4)
Less than (NLT) (b)(4))
缺陷容器总数(不得低于 XX) XX
Total Quantity OF Good Containers (NLT (b)(4)
(b)(4))
好容器总数(不得低于 XX) XX
Acceptance Criteria NLT (b)(4)% (Critical (b)(4)%
Defect)
可接受标准 NLT XX%(关键缺陷) XX%
Acceptance criteria ≥(b)(4)% of total (b)(4)%
defects (other than critical)
可接受标准≥总缺陷数 XX%(关键项除外) XX%
False reject rate ≤(b)(4)% (Good Vial) (b)(4)%
错误拒收率≤XX%(好瓶) XX%
b) Per SOP entitled: “Manual Visual Inspection of filled andsealed containers”, SOP
Number: PK-004-00, Effective Date: 01/10/2017, defects such as “(b)(4) and black
particles” for small volume parental, liquid vial ((b)(4)), are classified as critical defects.
Per the current SOP entitled: “ManualVisual Inspection of filled and sealed containers”,
Document Number: 2261-SOP-PK-00005, Version 2.0, Effective Date: 03/19/2018, for
small volume parental, liquid vial ((b)(4)), black particles is classified as critical defects
and (b)(4) Particles has been re-classified as a major defect. The re-classification of (b)
(4) particles in the current SOP, is not scientificallyto meet acceptance criteria for being
qualified visual inspector (see aforementioned Observation 3-a).
根据题为“已灌装密封容器的人工目检”的 SOP PK-004-00,生效日期 20170110,缺陷
如小容量注射剂的“XX 与黑色颗粒”、液体瓶 XX,均归类为关键缺陷。根据现行
SOP“已灌装密封容器的人工目检”,文件编号 2261-PK-00005,版本 2.0,生效日期
20180319,对于小容量注射液,液体瓶 XX、黑色颗粒归类为关键缺陷,且 XX 颗粒重新
分类为主要缺陷。该现行 SOP 中 XX 颗粒的重新分类无法科学地达到目检员资质确认的可
接受标准(参见前述缺陷 3-a)。
OBSERVATION 11 缺陷 11
Production deviations are not always reported and evaluated and critical deviations are
not always investigated and the conclusions recorded. Specifically,
未报告和评估所有生产偏差,未对所有关键偏差进行调查并记录结论。具体来说
a) Your production operators do not always follow batch production instructions for
critical processing parameters. At approximately (b)(4) on July 24, 2018, the temperature
monitor for (b)(4) II-201 used in the manufacture of (b)(4) crude (b)(4) batch (b)(4)
displayed (b)(4) degrees C. The manufacturing batch recordfor (b)(4) crude (b)(4)
showed the manufacturing process for intermediate (b)(4) from chemical synthesis (b)(4)
step was at step (b)(4) in the manufacturing process. The batch record identifies the
parameters for this step as (b)(4) °C-(b)(4)°C maintained for (b)(4). The batch record
also identifies this (b)(4) time duration as critical. The previous batch record entry
recorded at (b)(4) listsa temperature of (b)(4) °C. The temperature for step (b)(4) is
controlled by a manual (b)(4).
你们的生产操作员未能始终遵守关键工艺参数的批生产指令。20180724 约 XX 时,XX 粗
品 XX 批次生产所用 XXII-201 的温度监测显示为 XX 摄氏度。XX 粗品 XX 的批生产记录显
示中间体 XX 的生产工艺为生产工艺 XX 步骤的化学合成 XX 步骤。批记录识别此步骤的参
数为保持 XX°C-XX°CXX 时长。批记录还识别此 XX 时长为关键。之前的 XX 批记录数据列
出温度为 XX°C。步骤 XX 的温度是由手动 XX 控制的。
b) On July 25, 2018 in workshop (b)(4) a production employee was observed recording
a value of (b)(4) liters for the amount of (b)(4) at step (b)(4) in the batch manufacturing
record during the production of crude (b)(4) batch (b)(4). The flowmeter for the (b)(4)
displayed a value of (b)(4). A production operator in Workshop (b)(4) stated (b)(4)
equates to (b)(4) liters. The specification for (b)(4) at step (b)(4) in the batch
manufacturing record for crude (b)(4) is (b)(4) +/- (b)(4)L.
OBSERVATION 4 缺陷 4
There are no written procedures for production and process controls designed to assure
that the drug products have the identity, strength, quality, and purity they purportor are
represented to possess.
没有书面的生产和工艺控制程序设计用以确保药品具备其理应具备的鉴别、剂量、质量和纯
度。
Filling machine HC-084 was also utilized to produce a characterization batch of (b)(4)mg
(b)(4) on (b)(4) and is one of the filling machines intended to be utilized during
commercial production of the (b)(4)mg products.
OBSERVATION 1 缺陷 1
Written procedures for cleaning and maintenance fail to include description in sufficient
detail of methods, equipment and materials used and parameters relevant to the
operation.
清洁和维护书面程序未包括足够详细的方法、设备和所用物料及相关操作参数描述。
Specifically, 具体来说,
A.The cleaning procedures for formulation filling equipment such used to manufacture
(b)(4) Solution (b)(4)% and (b)(4) Solution USP (b)(4)mEq/(b)(4)%mL do not specify the
cleaning operations for the transfer pump. The transfer pump is shared for liquid
products, is unidentified, and includes product contact surfaces. Cleaning records for the
transfer pump are discarded, not included in batch records, and not recorded in log
books.
B.After cleaning, residual clear liquid was observed in common manufacturing vessels
used for production of (b)(4) Solution (b)(4)% and (b)(4) Solution USP (b)(4)mEq/(b)
(4)mL.
C.Oil was observed on product contact surfaces of (b)(4) of filling equipment used for
production of (b)(4) Solution USP (b)(4)mEq/(b)(4)mL.
C.在 XX 溶液生产用灌装设备 XX 的产品接触表面发现有油。
OBSERVATION 2 缺陷 2
Control procedures are not established which validate the performance of those
manufacturing processes that may be responsible for causing variability in the
characteristics of in-process material and the drug product.
未建立控制程序验证可能导致中间体和制剂特性波动的生产工艺性能。
Specifically, 具体来说,
The settings used to adjust the cap tightness of containers for (b)(4) Solution USP (b)
(4)mEq/(b)(4)mL are not specified in work instructions or recorded in batch records. The
settings to adjust the (b)(4) and height of the (b)(4) sealer used during packaging of (b)
(4) Solution USP (b)(4)mEq/(b)(4)mL are not specified or recorded in batch records. The
settings used to adjust the fill volume of (b)(4) Solution USP (b)(4)mEq/(b)(4)mL are not
specified in work instructions or recorded in batch records.
在工作指导书中未写明用于调整 XX 溶液容器盖松紧度的设置,亦未将其记录在批记录中。
在工作指导书中未写明调整 XX 溶液包装过程所用 XX 和 XX 密封高度的设置,亦未将其记
录在批记录中。在工作指导书中未写明调查 XX 溶液灌装体积的设置,亦未将其记录在批
记录中。
OBSERVATION 1 缺陷 1
The batch production and control records are deficient in that they do not include
documentation of the accomplishment of each significant step in manufacturing.
Specifically.
批生产和批分析记录有缺陷,其中未包括每个重要生产步骤的完成情况。具体如下,
The proposed commercial master batch record for the production of (b)(4)
Tablets. (b)(4), version 01, does not provide written instructions for the removal of
the (b)(4) from a (b)(4) bag inside your IPCs (In-Process Containers) and the
subsequent pouring of this (b)(4) back into the same IPC as needed for docking
with your compression systems.
OBSERVATION 1 缺陷 1
Sporicidal agents were not used in your facility's cleanrooms and/or ISO 5 classified
aseptic processing area.
Specifically, on September 10, 2018 we observed your daily cleaning of ISO 5 aseptic
processing area was done without the use of any sporicidal agents. We noted that
during the cleaning process, (b)(4) was the only agent used. We also noted that there is
no sporicidal agent used in the (b)(4) cleaning of the ISO 5 aseptic processing area.
Your firm stated no sporicidal agent is used in the ISO 5 aseptic processing area.
OBSERVATION 2 缺陷 2
Disinfecting agents and cleaning wipes used in the ISO 5 classified aseptic processing
areas were not sterile.
ISO 5 级无菌加工区域中使用的消毒剂和清洁抹布不是无菌的。
Specifically, On September 10, 2018, we observed an employee clean the ISO 5 aseptic
processing area with (b)(4) and non-sterile wipes before starting aseptic processing of
Cefazolin 2gm/100ml Prescription # (b)(6).
具 体 而 言 , 在 2018 年 9 月 10 日 , 我 们 观 察 到 一 名 员 工 在 开 始 无 菌 加 工 头 孢 唑 啉
2g/100ml 处方#XX 之前用 XX 和非无菌抹布清洁 ISO 5 无菌加工区域。
OBSERVATION 3 缺陷 3
Equipment was and Materials or supplies were not disinfected prior to entering the
aseptic processing areas.
设备和材料或供应品在进入无菌加工区域之前未进行消毒。
Specifically, Items are sprayed with (b)(4) in the non-classified area of the pharmacy,
then transported to the non-classified (b)(4) which leads directly to the ISO 7 buffer area.
These items are then placed into the ISO 5 aseptic processing area without further
disinfection.
具体而言,物品在药房的未分级区域喷洒 XX,然后运送到直接通向 ISO 7 缓冲区的未分
级 XX。这些物品然后被放入 ISO 5 无菌加工区域,而未进一步消毒。
OBSERVATION 4 缺陷 4
The ISO 5 classified aseptic processing areas had difficult to clean equipment or
surface. Specifically, The back of the ISO-5 aseptic processing area does not have a
smooth cleanable surface and it contains (b)(4) which include (b)(4) type surfaces.
OBSERVATION 5 缺陷 5
ISO 5 级区域未在动态条件下获得认证。
Specifically, Smoke studies performed in the ISO 5 laminar hood were not performed
under dynamic conditions that represent your aseptic processing practices. We
observed the aseptic processing of Cefazolin 2gm/l00ml Prescription # (b)(6) which
included (b)(4) in the ISO 5 hood, using a repeater pump with (b)(4) (b)(4) which were
not replicated during the smoke studies. There is no video or description provided of the
smoke study and no employees of your firm participated or witnessed the smoke study.
OBSERVATION 6 缺陷 6
Media fills were not performed that closely simulate aseptic production operations
incorporating, as appropriate, worst-case activities and conditions that provide a
challenge to aseptic operations.
没有进行密切模拟无菌生产操作的培养基灌装,酌情包括对无菌操作提出挑战的最差情况
活动和条件。
Specifically, Your firm follows the instructions of the (b)(4) media fill kit for risk level-1
(simple procedure) which involved (b)(4) contained in the kit and an (b)(4) provided by
your firm. We observed the aseptic processing of Cefazolin 2gm/100ml Prescription #
(b)(6) which included (b)(4) in the ISO 5 hood, using a repeater pump with (b)(4). The (b)
(4) media fill kit risk level 1 procedure does not simulate the batch size or use of
repeater pump and (b)(4) which are part of your firm's routine conditions.
具体而言,贵公司遵循 XX 培养基灌装套件中有关风险等级-1(简单程序)的说明,其中
涉及套件中包含的 XX 和您公司提供的 XX。我们观察了头孢唑啉 2g/100ml 处方号 XX 的无
菌处理,其中包括在 ISO 5 罩中 XX,使用具有 XX 的中继泵。XX 培养基灌装套件风险等
级 1 程序没有模拟批量大小或使用中继泵和 XX,这是您公司常规条件的一部分。
OBSERVATION 4 缺陷 4
Disinfecting agents and cleaning wipes used in the ISO 5 classified aseptic processing
areas were not sterile.
ISO 5 级无菌加工区域中使用的消毒剂和清洁抹布不是无菌的。
Specifically, The firm's cleaning of the ISO 5 Biological Safety Cabinet and ISO 5
Laminar Flow Hood are inadequate for the following reasons:
○ The firm routinely utilizes non-sterile wipes (b)(4) (b)(4) to administer sterile
(b)(4) (sporicidal disinfectant) and sterile (b)(4) (b)(4) to all interior surfaces of
the ISO 5 hoods. In addition. the firm utilizes the non-sterile wipes to dry
residual cleaning agents (b)(4) from the interior of the ISO 5 hoods. The firm
has performed no risk assessments related to the use of non-sterile wipes in
the ISO 5 classified areas where aseptic processing occurs.
OBSERVATION 5 缺陷 5
Personnel moved rapidly in the vicinity of open sterile units and instruments, which
disrupted the airflow and increased the risk of bringing lesser quality air into the ISO 5
classified aseptic processing area.
人员在开放式无菌单位和仪器附近迅速移动,这破坏了气流并增加了将质量较差的空气带
入 ISO 5 级无菌加工区域的风险。
Specifically, poor aseptic practice was observed during the production of sterile drug
products while working within ISO 5 classified aseptic processing areas.
1) On 10/1/18, an operator was observed producing (b)(4) for injection in the firm's
ISO 5 Laminar Flow Hood (LFH). The LFH is located in an ISO 7 Buffer room.
○ The operator's hands exited and entered the LFH several times during
operations to gather supplies and continue production. The operator did not
sanitize their hands upon each entry to LFH.
○ 操作员的手在操作过程中多次离开并进入 LFH 以收集耗材并继续生产。操作员
没有在每次进入 LFH 时消毒他们的手。
○ The operator failed to keep all production activities at least 6 inches inside the
LFH.
○ 操作员未能将所有生产活动保持在 LFH 内至少 6 英寸。
○ The operator's movements inside the LFH were quick, abrupt and had
potential to disturb ISO 5 airflow.
○ 操作员在 LFH 内部的移动快速、突然,有可能扰乱 ISO 5 气流。
○ The operator was observed wearing eye makeup.
○ 观察到操作员戴有眼妆。
2) On 10/2/18, an operator was observed producing (b)(4) and (b)(4) for injection in
the firm's ISO 5 Laminar Flow Hood (LFH). The LFH is located in an ISO 7 Buffer
room.
2)在 2018 年 10 月 2 日,观察到一名操作员在公司的 ISO 5 层流罩(LFH)中生产
XX 和 XX 注射剂。该 LFH 位于 ISO 7 缓冲室。
○ The operator's elbows were observed resting on the deck of the LFH, where
sterile production occurs.
○ 观察到操作员的肘部搁在无菌生产发生的 LFH 的平台上。
○ The operator's movements inside the LFH were quick and abrupt and had
potential to disturb ISO 5 airflow.
○ 操作员在 LFH 内部的移动快速而突然,有可能扰乱 ISO 5 气流。
○ The operator was observed wearing eye makeup.
○ 观察到操作员戴有眼妆。
○ The operator placed a non-sterile (b)(4) on the deck of the BSC immediately
prior to initiating sterile producing activities.
○ 操作员在开始无菌生产活动之前即将非无菌的 XX 放置在 BSC 的平台上。
○ The operator's movements inside the BSC were quick and abrupt and had the
potential to disturb ISO-5 airflow.
○ 操作员在 LFH 内部的移动快速而突然,有可能扰乱 ISO 5 气流。
○ The operator was observed wearing eye makeup.
○ 观察到操作员戴有眼妆。
OBSERVATION 7 缺陷 7
Time limits are not established when appropriate for the completion of each production
phase to assure the quality of the drug product.
没有在适当时为每个生产阶段的完成确定时间限制,以确保药品的质量。
Specifically, you do not have any hold time studies to support storing preservative free
stock solutions held in glass and plastic vials and assigning beyond-use-dates of more
than three months.
具体而言,您没有任何保留时间研究来支持储存在玻璃和塑料小瓶中的无防腐剂储备溶液,
并指定超过三个月的超出使用日期。
OBSERVATION 8 缺陷 8
从事制造、加工、包装和保存药品的人员的服装不适合他们履行的职责。
Specifically, the gown and mask worn by personnel on the veterinary side during sterile
compounding is not sterile.
具体而言,在无菌配制期间兽药人员穿戴的长袍和面罩不是无菌的。
OBSERVATION 9 缺陷 9
There are no written procedures for production and process controls designed to assure
that the drug products have the identity, strength, quality, and purity they purport or are
represented to possess.
没有生产和工艺控制的书面程序,旨在确保药品具有其声称或代表拥有的特性、强度、质量
和纯度。
具体而言,您的配方工作表不包含具体说明。例如,您没有放置硫酸吗啡储备液 XX(时间
和温度)的标准/参数。
OBSERVATION 10 缺陷 10
Equipment and utensils are not cleaned, maintained and sanitized at appropriate
intervals to prevent contamination that would alter the safety, identity, strength, quality or
purity of the drug product.
设备和器具未在适当的时间间隔进行清洁、维护和消毒,以防止污染会改变药品的安全性、
特性、强度、质量或纯度。
Specifically, 具体而言,
a) You do not use a hood to prepare non-sterile hormonal products. The capsule
equipment is only cleaned with (b)(4) after use. You have no further documentation
to show prevention of contamination from one lot to another lot.
a) 您未使用层流罩来制备非无菌激素产品。胶囊设备仅在使用后用 XX 清洁。您没有进一
步的文档说明防止从一批到另一批的污染。
b) You also only use non-sterile (b)(4) to clean the cabinet area where non-sterile
operations occur.
b) 您还仅使用非无菌的 XX 清洁非无菌操作发生的机柜区域。
没有在适当时为每个生产阶段的完成确定时间限制,以确保药品的质量。
Specifically, your firm does not have any hold time studies for how long glassware used
for sterile operations can be stored before use after being depyrogenated in the (b)(4).
Furthermore, your firm has not performed any studies to assure a 3-log reduction is
achieved for endotoxins.
具体而言,贵公司没有对用于无菌操作的玻璃器皿在 XX 中除热原后、使用前可以保存多
久进行任何保留时间研究。此外,贵公司尚未进行任何研究,以确保内毒素减少 3 个数量
级。
OBSERVATION 1 缺陷 1
OBSERVATION 3 缺陷 3
OBSERVATION 5 缺陷 5
Your examination and testing of samples did not assure that the drug product and in-
process material conformed to specifications.
你对样品的检查和测试不能保证药品和加工过程中的物料符合标准。
Specifically, 具体而言,
Your manual / semi-automated / automated visual inspection processes are inadequate
for the following:
你的手动/半自动/自动视觉检查流程在以下方面是不充分的:
A. Your operators are trained via the (b)(4) visual inspection training program which
requires qualification specifically using a (b)(4). You have not performed or have
performed an inadequate scientific justification regarding your selection of (b)(4) as
representative or worst case of all primary container closure systems such as
ampules (~1 mL - 5 mL), amber vials, 100-mL vials, etc.
A. 你的操作员通过 XX 目视检查培训计划进行培训,该计划要求专门使用 XX 进行资
格确认。关于你选择 XX 作为所有主要容器封闭系统(如安瓿(约 1mL-5mL)、琥珀色
小瓶、100mL 瓶等)的代表或最差情况,您没有进行或进行了不充分的科学论证。
法规意见:用于灯检员资格确认和可见异物检查设备确认的缺陷样品集应具有代表性。
究评估。另外,该执行该程序并未按 SOP#CQA-003-06“偏差处理”所要求启动偏差
在以下产品中(但不限于)发现偏离已批准批记录的偏差:
Product 药品 Number of batches Shipment to US market since
批数 开始销至美国时间
(b)(4) Tablets USP, (b)(4)mg (b)(4) 2017-02
(b)(4) Tablets USP, (b)(4)mg (b)(4) 2017-02
(b)(4) Tablets USP, (b)(4)mg (b)(4) 2012-02
(b)(4) Tablets USP, (b)(4)mg (b)(4) 2012-04
(b)(4) Tablets USP, (b)(4)mg (b)(4) 2014-03
(b)(4) Tablets USP, (b)(4)mg (b)(4) 2014-03
(b)(4) Tablets USP, (b)(4)mg (b)(4) 2014-03
(b)(4) Capsules, (b)(4)mg (b)(4) 2013-12
二.质量系统
OBSERVATION 4 缺陷 4
Written production and process control procedures are not followed in execution
of production and process controlfunctions.
未按照书面生产和工艺控制程序执行生产和工艺控制职能。
Specifically, your Quality unit has not always followed and executed your
procedure for deviation management regarding drug product and rug
substance. Your procedure BM/QA/SOP024, version 004, titled “Deviation
Management”, effective 19 January 2018 states:
具体来说,你们质量部门并未坚持遵守和执行你们的制剂和原料药偏差管理程序。你们
2018-01-19 生效的的程序 BM/QA/SOP024 版本号 004 标题为“偏差管理”中:
A. Section 6.2.4 note-1, that prior deviations of similar nature that
occurred in the last(b)(4) are considered as recurring type;
第 6.2.4 部分注-1,在过去 XX 发生的之前的类似偏差将被作为是重复发生的类型;
B. Section 6.2.12(b), that all deviations shall be closed within (b)(4) days
with a grace period of (b)(4) days;
第 6.2.12(b)部分,所有偏差均应在 XX 天后关闭,宽限期为 XX 天。
C. Section 6.2.13(a), that delays in deviation closure should be justified
with a reason and a target completion date.
第 6.2.13(a)部分,偏差关闭延迟应有理由支持并有目标完成日期。
During the years 2016-2017, your firm had over 748 deviations with an average of
17% overdue past the target date and an average of 34% recurring deviations,
per the (b)(4) deviation trending reports.
根据 XX 偏差趋势分析报告,在 2016-2017 年间,你们公司有 748 个偏差,平均有 17%
超出目标日期,平均 34%偏差重复发生。
Date range Total Open and Percent Recurring Percent
Deviation overdue Overdue (%) Recurring (%)
Target Date
日期范围 总偏差数 未关闭和超期 平均超期 重复发生 重复发生百分比
偏差
(b)(4) 135 25 19% 54 40%
(b)(4) 104 13 13% 37 36%
(b)(4) 90 19 21% 37 41%
(b)(4) 88 9 10% 35 40%
(b)(4) 102 15 15% 16 16%
(b)(4) 71 20 28% *ND *ND
4. 印度 Dr.Reddy’s 20180321
OBSERVATION 1 缺陷 1
The responsibilities and procedures applicable to the quality control unit are not
fully followed. Specifically,
未全面遵守质量部门的职责和程序,具体反映在:
A. Your Quality Unit failed to close multiple CAPAs within the (b)(4) allowable
timeframe and a justification extend the completion timeframe was not
requested. Specifically, your Quality Unit did not request an extension to the
following CAPAs:
你们质量部门未能在 XX 允许时间范围内关闭多个 CAPA,也没有申请延长完成时间的理
由。具体来说,你们质量部门对于以下 CAPA 未申请延期:
CAPA No. Initiation Date Due date Closure date
CAPA 编号 启动日期 设定完成日 关闭日期
200223950 2017-02-13 (b)(4) (b)(4)
200203437 2016-10-17 (b)(4) 2018-02-28
200204765 2016-10-25 (b)(4) 2018-02-28
200204723 2016-10-25 (b)(4) 2017-04-25
200211138 2016-11-30 (b)(4) 2018-03-07
200211835 2016-12-05 (b)(4) 2018-03-07
200212526 2016-12-08 (b)(4) 2018-03-07
200213288 2016-12-13 (b)(4) 2018-03-07
200214127 2016-12-19 (b)(4) 2018-03-07
200251795 2017-07-31 (b)(4) 2018-02-27
B. The Empower 3 audit trail used in the QC laboratory for data acquisition
system revealed on 2018-02-14 that Sample Set ID 2793, Sample Method
#14318050 was aborted after injection #6 during system suitability for Agilent
HPLC #QC-143, Per SOP #GQA032-01 (Handling of Incidents) 2017-09-15
effective date, an incident report is to be raised. However,at the time of the
inspection no incident report was generated or explanation was documented on
why this sample set was aborted.
QC 用作数据采集系统的 Empower 3 的审计追踪显示在 2018-02-14 有一个进样序列号
为 2793,样品方法#14318050 在 Agilent HPLC #QC-143 系统适用性运行中#6 针进样
后被中断,依 SOP #GQA032-01(事故处理),生效日期 2017-09-15,应提交一份事
件报告。但是,直到检查时都没有填写事件报告,也没有文件记录为什么要中止这个进样
序列。
C. Your firm has not established Quality Agreements with some of its starting
materials suppliers, such as the supplier for (b)(4) used to manufacture (b)(4) for
the US market. This practiceis contrary to what is described in Section 5.5.2.1
(Quality Assessment) and Step #1.1.18 (Quality Agreement) of Annexure
GQA020/A04 (Documentation Requirement (b)(4) Form #GOA020/F03-00) of SOP
#GQA020-00 (Vendor Management) 2017-05-15 effective date.
你公司未与一些起始物料供应商签订质量协议,如用于美国市场的 XX 生产所用 XX 的供
应商。此种做法与 2017-05-15 生效的 SOP#GQA020-00(供应商管理)中附录
GQA020/A04(文件要求 XX 表#GOA020/F03-00)的第 5.5.2.1 部分(质量评估)和第
#1.1.18 步(质量协议)所述是冲突的。
D. Per Step #3.9 of SOP #GQA053-00(Electronic Data Management for Laboratory
Instruments System), “backup data shall be assessed to verify successful
completion of the backup process. In the event, if the backup process fails, the
same shall be investigated through an incident notification as per SOP: GQA032
Handling of incident.” This practice is not being performed by the firm based on
two failures recorded on 2017-02-09 and 2017-12-27.
依 SOP#GQA053-00(化验室仪器系统的电子数据管理)第#3.9 步要求,“应对备份数
据进行评估以确认成功完成备份操作。如果备份失败,应依 SOP:GQA032 事故处理通过
事故通知进行调查。”公司对 2017-02-09 和 2017-12-27 所记录的 2 次失败均执行此规
范要求。
OBSERVATION 2 缺陷 2
Procedures describing the handling of written and oral complaints related to API
materials are not followed. Specifically,
未执行与 API 原料有关的书面和口头投诉处理程序。具体如下:
A. Complaint #200262075 was received and initiated on 2017-10-09 for particle
size OOS ((b)(4) USP) for Batch#(b)(4). The conclusion of the complaint
investigation states that the firm “require sample from the customer to confirm
the particle size variation observed. ”However, the investigation did not reveal if
the firm received the requested sample from the customer and tested. A final
investigation report has not been issued.
2017-10-09 收到并启动关于批号 XXX 的粒径 OOS(XX USP 规格)投诉#200262075。
投诉调查结论说公司“要求客户提交样品以确认其所发现的粒径差异。”但是,调查并未
显示公司是否从客户处收到所要求的样品并进行检测。最终的调查报告尚未签发。
B. Complaint #200235463 was received on 2017-04-19 and initiated on 2017-04-
20 for (b)(4) Batches #(b)(4)and (b)(4) on 2017-04-19 due to the presence of a (b)
(4) bag found in the material. The conclusion of the complaint investigation states
that “SOP onPacking & Repacking shall be revised by including this
requirement. ”However, there was no CAPA reference number in the
investigation. At the time of the inspection, the SOP for Packing & Repacking has
not been update.
2017-04-19 收到,2017-04-20 启动 XX 产品 XX 批次,和 2017-04-19 启动 YY 批次由
于在物料中发现 XX 袋子的客户投诉#200235463。投诉调查的结论声称“应修订包装和重
新包装 SOP,加入此要求”。但是,在调查报告中并无 CAPA 索引号。在检查之时,包装
和重新包装的 SOP 仍未更新。
C. Complaint #200219745 was received and initiated on 2017-01-20 for (b)(4) Ph.
Eur Batch #(b)(4) due to OOS in Particle Size Results (b)(4). Per SOP #01-005/09
(Complaints) effectivedate 2016-04-11, if unable to meet the due date an
extension is to be requested with justification and approval. On (b)(4) a
justification for extension was written and approved by the QA Manager after the
due date (b)(4). The complaint investigation did not include a conclusion and
actions taken by the firm. Although the firm provided several follow-up responses
to the customer dated 2017-02-21 and 2017-05-09, there is no reference of these
actions in the preliminary complaint investigation report.
2017-01-20 收到并启动 XX 产品 EP 批次 XX 的粒径结果 XXOOS 投诉#200219745。依据
2016-04-11 生效的 SOP#01-005/09(投诉),如果到期未关闭,要提交延期申请说明
理由并获得批准。在 XX 到期日之后的 XX 日,提交了延期申请说明了理由并由 QA 经理批
准。投诉调查并未包括结论及公司要采取的措施。尽管公司在 2017-02-21 和 2017-05-09
给客户提供了几个后续回复,但在最初的投诉调查报告中并未引用这些措施。
D. Your Quality Unit failed to close complaint investigations within the allowable
timeframe and ajustification to extend the completion timeframe was neither
requested within the (b)(4) timeframe nor closed within the complaint
investigation completion timeframe. Specifically, your Quality Unit did not
request an extension to the following complaints within the (b)(4)
你们质量部门未能在允许的时间框架内关闭投诉调查,在 XX 时间框架内未提交理由申报
延期,也未关闭投诉调查。具体来说,你们的质量部门未对以下投诉申请延期:
CAPA No. Product Date OpenedDue date Closure date
CAPA 编号 产品 启动日期 设定完成 关闭日期
日
200262075 (b)(4)USP 2017-10-09 (b)(4) (b)(4)
200219745 (b)(4)Ph.Eur 2017-01-20 (b)(4) 2017-05-19
200269998 (b)(4) 2017-12-01 (b)(4) 2018-01-06
200235463 (b)(4) 2017-04-20 (b)(4) (b)(4)
6. 印度 Glenmark 20180605
OBSERVATION 5 缺陷 5
The responsibilities and procedures applicable to the quality control unit are not
fully followed.
质量部门未全面执行适用职责和程序。
Specifically, 具体来说
Your firm’s Quality Unit has no adequate oversight on the raw data pertaining
to production and QC laboratory. For example,
你公司的质量部门对生产和 QC 的原始数据并无足够的监管,例如:
1. On 05/15/2018, we observed torn balance printouts, shredded documents, torn
draft investigation reports, etc. Your firm’s interim investigations pertaining to
balance printouts confirmed that production employees dismantled printouts
pertaining to balance number EPD292 on05/15/2018 for the (b)(4) operation of
(b)(4) tablets (b)(4) mg, batch number (b)(4) ((b)(4) of lot-(b)(4)).
20180515 日,我们发现了撕毁的天平打印纸、碎掉的文件、撕毁的调查报告草稿等。你公
司的对天平打印件的临时调查确认是生产员工废弃的 20180515 日的 EPD292 天平在 XX
片剂 XXmg 的 XX 批号的 XX 操作的打印件。
Your firm’s production employees deviated from SOP CQA 061 “Data lifecycle
management” section 5.1.2 “Raw Data” and5.1.3. “Metadata (data about
data)” must be contemporaneously and accurately recorded by permanent
means.
你们公司的生产员工违背了 SOP CQA 061“数据生命周期管理”第 5.1.2 部分“原始数
据”和 5.1.3 部分“元数据(数据的数据)”必须以永久方式同步并准确记录的规定。
2. Your firm maintains a total of (b)(4)document destruction bins at various
locations throughout the facility and the documents gets shredded using a
shredder located in QA documentation cell and shredder area as per SOP
CM/QA050 “Procedure for disposal of GMP documents by shredding”. Your
SOP CM/QA050 per ANNEXURE-III allows shredding of investigations
reports(draft), records of supporting documents to change control, etc.
你们公司在整个工厂不同地方放了共 XX 文件销毁纸篓,文件碎纸则在 QA 文件中心和碎
纸区域按 SOPCM/QA050“GMP 文件碎纸处理程序”进行粉碎。你们的 SOP
CM/QA050 附录 III 允许对调查报告、变更控制支持性文件记录(草案)进行粉碎。
We observed entries for several investigations reports (draft) in your document
disposal records that were shredded per SOP CM/QA050.
我们发现几个调查报告(草案)录入了你们的文件处理记录,并依 SOP CM/QA050 被粉
碎。
3. On 05/21/2018, we observed that your firm has no control over the issuance of
qualification protocols and worksheets used for recording of equipment
qualification activities. The equipment qualification protocols and worksheets are
maintained on both production and QA computers and can be printed without
seeking an approval from the QA department as it was evident for Compression
ID: EPD264.
在 20180521 日,我们发现你们公司对确认方案和记录设备确认活动的工作表并无控制。
设备确认方案和工作表在生产和 QA 电脑上都有保存,可以不需要 QA 部门批准即行打印,
压缩机 IDEPD264 即为证据。
Your SOP CM/QA028 “Preparation and Approval of document” is deficient for
the control over issuance and control of qualification documents.
你们的 SOP CM/QA028“文件制订与批准”在确认文件的签发和控制方面有缺陷。
OBSERVATION 1 缺陷 1
The change control system to evaluate all changes that may affect the production and
control of intermediates or Active Pharmaceutical Ingredients (APIs) is not adequate.
Specifically,
评估所有可能影响原料药或中间体的生产和控制的变更控制系统不充分。具体来说
a) You do not always conduct a formal risk assessment for critical changes to evaluate
the potential impact of proposed changes on the quality of intermediates or APIs. Critical
Change Request PCRC-11025 was initiated November 27, 2011 and closed November
29, 2011, for the stated purpose of making changes to the (b)(4) manufacturing process
to (b)(4) the current (b)(4) ((b)(4)%- (b)(4)%) of the known isomer impurity (b)(4) in the
final API and (b)(4) batch yields (current batch yield (b)(4)- (b)(4) per batch).
i) You did not conduct and document a formal risk assessment for Change
Request PCRC-11025 to evaluate the potential impact of proposed changes on the
quality of the intermediates or the final API for this critical change to your validated
manufacturing process prior to your quality unit approving the change. 你们未对变更申
请 PCRC-11025 执行正式风险评估并记录,以在质量部门批准该变更之前评价所拟的对
你们已验证工艺的关键变更对中间体或 API 成品的潜在影响。
ii) You hired an outside laboratory to conduct a small labscale research project.
Based on the results of a lab scale research project your initiated validation on a
commercial scale to change your validated manufacturing process without conducting
pilot scale or other small scale batches. Your Deputy Director of Manufacturing stated
you have commercial experience and since you only change the (b)(4) there was no
need to conduct pilot scale trial batches before instituting critical changes on a
commercial scale.
你们聘用外部实验室进行小规模实验室研究项目。基于实验室规模研究项目结果,你们启
动了商业规模的验证来变更你们已验证的生产工艺,而未进行中试规模或其它小型批次生
产。你们的生产副总声称你们具有商业化经验,并且因为你们只是改变了 XX,所以在对商
业规模进行关键变更之前不需要进行中试试验。
b) You do not have an adequate change control system requiring scientific judgement
to determine what additional testing and validation studies are appropriate to justify
changes to a validated manufacturing process. You do not always have data to support
approval of changes to validated processes.
你们变更控制系统不充分,未要求进行科学判定以确定需要哪些附加检测和验证研究来论
证对验证过的生产工艺的变更。你们不是每次都有数据来支持对验证过的工艺的变更批准。
i) You did not identify specific parameters and specify acceptance criteria for those
parameters prior to implementing changes, as part of critical Change Request PCRC-
11025, to use to evaluate if the implemented changes (b)(4) the isomer (b)(4) of (b)(4)
and (b)(4) the batch yield. 你们未在实施(作为关键变更申请 PCRC-11025 的一部分)变
更之前识别特定的工艺参数及其可接受标准,使用这些标准评估所实施的变更 XX 能达成
异构体 XX 以及收率 XX。
ii) Additional testing requirements associated with critical changes are not always
based on sound scientific judgement. Change Request PCRC-11025 included changing
(b)(4) in your validated manufacturing process. Additional testing requirements
associated with these changes were limited to three validation batches and a
commitment to conduct additional testing on (b)(4) batches a (b)(4). 与关键变更有关的附
加测试要求并不都是基于科学合理的判定。变更申请 PCRC-11025 包括有更改你们验证过
的生产工艺中的 XX。对这些变更相关的附加测试要求仅限于 3 个验证批次,以及承诺会对
XX 批次执行附加检测的声明。
c) You do not have an adequate classification procedure for determining the level of
testing, validation, and documentation needed to justify changes to a validated process.
You do not consistently classify changes. You do not always increase testing, validation,
and the documentation required to justify changes to a validated process based on the
classification of a proposed change. Amendment to Drug Master File (b)(4) USP
(Process (b)(4)) DMF #(b)(4) dated December 10, 2013 indicates the amendment was
submitted for minor changes for drug substance manufacturing. Amendment to Drug
Master File(b)(4) USP (Process (b)(4)) DMF#(b)(4) contradicts your internal Change
Request PCRC-11025 which lists change control classification as critical change.
你们没有充分的分级程序来确定已验证工艺的变更进行论证时所需的检测、验证和文件程
度。你们对变更的分级不一致。你们并不是每次都根据所拟变更的分级来增加所需检测、验
证和文件以论证对已验证工艺的变更。对 DMFXX USP 的修订(工艺 XX) DMF#XX,日
期 20131210 显示修订是作为原料药生产的轻微变更提交的。对 DMFXXUSP(工艺
XX)DMF#XX 的修订与你们内部变更申请 PCRC-11025 是矛盾的,你们内部变更控制将
该变更分级为关键变更。
OBSERVATION 2 缺陷 2
a) Your manufacturing processes are not always capable of consistently producing final
products meeting all product quality specifications. Deviation No. DCB18-17017 was
initiated for OOS genotoxic impurity (b)(4) ppm (specification<(b)(4)ppm) in (b)(4) batch
(b)(4). Repeat test results included OOS results. As a corrective action you reprocessed
(b)(4) batch (b)(4) by (b)(4) the (b)(4) step in your manufacturing process. You did not
investigate corrective actions to your manufacturing process or to the manufacturing
batch record to improve product consistency and manufacturing reproducibility, and to
reduce the level of (b)(4) in the (b)(4) intermediate crude. You did notdevelop a prevent
action plan to prevent future OOS (b)(4) levels in the intermediate crude and final API.
你们的生产工艺没有能力保持持续生产出符合所有产品质量标准的成品。偏差编号
DCB18-17017 由于 XX 产品 XX 批号中 OOS 基因毒性杂质 XXppm 结果启动(标准
<XXppm)。重复检测结果包括有 OOS 结果。作为纠正措施你们对 XX 批号采用你们生产
工艺中的 XX 步骤进行了返工。你们并未调查生产工艺或生产批记录的纠正措施以改进产
品一致性和生产可重复性,降低 XX 中间体粗品中的 XX 水平。你们并未制订预防措施计划
来防止未来该中间体粗品和 API 成品中 OOSXX 水平。
Between December 16, 2016 and August 22, 2017 you initiated 17 OOS investigations
for (b)(4) impurity in (b)(4). Of the 17 OOS investigations initiated for (b)(4) impurity in (b)
(4) you attributed 13 OOS results to lab related errors, 5 OOS results to production
errors, and 2 OOS results to a combination of lab and production errors. You
reprocessed all 17(b)(4) batches you investigated for OOS (b)(4) impurity.
i) Your process Validation Protocol for (b)(4) process(b)(4) Workshop (b)(4) CNVP-
11-075 and Process Validation Protocol for Crude(b)(4) Step (b)(4) PVC-18012(P) do not
include the specific parameters with acceptance criteria to establish your manufacturing
process is not only consistent and reproducible but able to fulfill the purpose for
changing your validated manufacturing process.
ii) Neither Process Validation Protocol for (b)(4) Process (b)(4) Workshop (b)(4)
CNVP-11-075 nor Process Validation Protocol for Crude (b)(4) Step (b)(4) PVC-18012
(P) specified the number of manufacturing batches to be manufactured as part of
validation of your manufacturing process or discussed the number of validation batches
to manufacture based on the complexity of the process or the magnitude of the process
change.
iii) Neither Process Validation Protocol for (b)(4) Process (b)(4) Workshop CNVP-
11-075 nor Process Validation Protocol for Crude (b)(4) Step (b)(4) PVC-18012(P)
included a sampling plan designed to demonstrate the consistency and reproducibility of
your manufacturing process through batch uniformity data.
c) You do not always initiate investigations during process validation. (b)(4) process
validation batch (b)(4) test results for Diastereo-isomer (b)(4)% ( specification <(b)(4)%)
were OOT (Out-of-Trend) compared to the other (b)(4) validation batches with Diasterio-
isomer results ranging from (b)(4)% to (b)(4)%. You did not initiate an investigation to
identify the CPP (s) (Critical Process Parameter), non-critical process parameter(s), raw
material(s), or other influences which could impact Diastereo-isomer results in an effort
to improve the quality and consistency of(b)(4) (the product from the (b)(4) synthesis
step in the manufacture of (b)(4)).
d) You do not have sufficient data to demonstrate your in-house test methods, used for
Assay and Related Substance testing of (b)(4) are at least equivalent to USP
Monograph test methods. (b)(4) USP Method and In-house Method Qualification
Comparison Research Report VLDor-10-099(R) version 2 effective August 29, 2014
does not include data showing you tested known concentrations of (b)(4) and spiked (b)
(4) samples and then compared the results from your in-house test method with results
from tested known concentrations of (b)(4) and spiked (b)(4) samples using the USP
method to verify your in-house test results at least meet the acceptance criteria of the
USP methods.
你们没有足够的数据证明你们用于 XX 产品的含量和有关物质检测的内控检测方法至少等
同于 USP 各论检测方法。XX 的 USP 检测方法和内控检测方法确认对比研究报告 VLDor-
10-099(R)版本 2 生效日期 20140829 并不包括数据显示你们使用内控方法检测的已知
浓度 XX 与加标 XX 样品,与采用 USP 方法检测已知浓度 XX 和加标样品所得结果进行比
较,确认你们内控检测方法至少符合 USP 方法的可接受标准。
e) You do not have validated cleaning procedures. Cleaning procedures for (b)(4)-203-
1 and (b)(4) 204-3 in workshop (b)(4) used in the manufacture of crude (b)(4) are not
validated in that you do not have data to demonstrate the cleaning procedure is effective
following manufacture of (b)(4) consecutive batches. The most recent cleaning validation
study, CVD-18015(R), approved in July 2018, is based on (b)(4) consecutive batches.
The 2016 equipment use log for (b)(4)-203-1 shows (b)(4) consecutive batches were
manufactured before cleaning. Your Quality Assurance Director verbally confirmed no
rinse samples were analyzed following either of these cleanings.
OBSERVATION 3 缺陷 3
The system for managing quality to ensure confidence that the API will meet its intended
specification for quality and purity is not adequate in that your quality unit lacks written
procedures and the authority and responsibility to ensure all critical deviations are
thoroughly investigated. Specifically,
管理质量以确保 API 符合其既定质量标准中质量和纯度可信度的体系不充分,因你们质量
部门缺少书面程序和权力及职责确保彻底调查所有关键偏差。具体来说
a) You released finished APIs manufactured from crude intermediates with OOS levels
of genotoxic impurities without conducting a thorough investigation. Deviation No.
DCB18017025 initiated December 13, 2017 and closed April 16, 2018 was initiated for
OOS (b)(4) impurity (b)(4) ppm (specification <(b)(4) ppm) in (b)(4) batch (b)(4). You
identified the root cause as an equipment failure which impacted intermediate crude (b)
(4) batch (b)(4) during (b)(4). You reprocess (b)(4) batch (b)(4) Intermediate crude(b)(4)
batch (b)(4) was also used in (b)(4) API final batch (b)(4). You did not reprocess batch
(b)(4) made from OOS intermediate crude (b)(4) batch (b)(4). You did not open an
investigation, or conduct additional testing on batch (b)(4). Your QA Director stated batch
(b)(4) met the product release specification for Related Substance (b)(4).
b) Major Deviation DD (b)(4) 17003 was initiated August 2, 2017 and closed
September 11, 2017 for (b)(4) batch (b)(4) and (b)(4) with OOS results for unknown
impurity (specification<(b)(4)%). You confirmed OOS results for (b)(4) batches (b)(4)
single unknown impurity (b)(4)%, and (b)(4) single unknown impurity (b)(4)%.
i. You did not identify a root cause for the single unknown impurity results in
batches (b)(4) and (b)(4). You stated the root cause was probably due to occasional
fluctuation in your manufacturing process. You did not attempt to identify this single
unknown impurity. You did not attempt to identify the source of fluctuations in your
manufacturing process for (b)(4).
ii. You did not develop an adequate Corrective Action and Preventive Action
(CAPA) plan. The CAPA you listed on Deviation Investigation Report Form for Deviation
DD (b)(4) 17003 included: discarding both batches and following-up on the next (b)(4)
batches to see if a similar issue occurs. You did not review your manufacturing process
and manufacturing batch records to determine if your manufacturing process and
manufacturing batches records could be revised to reduce process variation. You did not
interview employees to determine if employees consistently and reproducibly follow your
manufacturing instructions.
你们未制订充分的 CAPA 计划。你们在偏差调查报告表 DD XX17003 中所列的 CAPA 包括
弃用这 2 批,跟踪下 XX 批查看是否有类似问题发生。你们并未回顾你们的生产工艺和批
生产记录以确定你们的生产工艺和批生产记录是否可进行修订以降低工艺波动。你们并未
与员工面谈以确定员工是否一致和重复地遵守你们的生产指令。
iii. You did not conduct a thorough risk assessment. Your risk assessment
consisted of answering (b)(4) generic questions: yes, no, or NA (Not Applicable).
Deviation DD (b)(4) 17003 investigation did not include documentation showing a more
thorough risk assessment was conducted by your risk management team. Your written
procedure for Quality Risk Management SMP-023.03 effective November 1, 2017
section 7.1.3 specifies a risk management team should be established when solving
major risk issues, and section 7.1.5 of the same procedure specifies to select different
tools according to the risk category. Quality Risk Management SMP-023.03 section 8.3
specifies allactivities should be defined and documented. Quality Risk Management
SMP-023.03 does not specify which risk management methods and tools to use in
association with specific deviation categories.
你们未进行深入的风险评估。你们的风险评估是由对 XX 个一般性问题的回答所组成的:
是、否或 NA(不适用)。偏差 DD XX 17003 调查并不包括显示由你们风险管理小组执行
更为深入风险评估的文件。你们的书面程序“质量风险管理”SMP-023.03 生效日期
20171101 第 7.1.3 部分说在解决主要风险问题时应组成一个风险管理小组,同一程序的
7.1.5 部分说要根据风险类别选择不同的工具。“质量风险管理”SMP-023.03 第 8.3 部分
说应定义并记录所有活动。“质量风险管理”SMP-023.03 并未说明对于特定的偏差分类
要使用何种风险管理方法和工具。
你们未能记录所有调查。你们的书面程序“偏差调查管理体系”SMP-017.05 生效日期
20180101 第 6.4.2 部分说应好好记录所有调查包括质量风险评估(与 20180530 生效的版
本 SMP-017.04 中所包括的标准相同)。“偏差调查管理体系”SMP-017.05 像 SMP-
017.04 一样并说明对于特定的偏差类别要使用何种风险管理方法和工具。
d) You do not always thoroughly investigate deviations before closing the deviation.
Deviation DCB02-17002 was initiated October 10, 2017 and closed February 1, 2018 for
single unknown impurity (specification <(b)(4)%) (b)(4) intermediate (b)(4) batches (b)(4)
((b)(4)%) and (b)(4) ((b)(4)%). The Deviation Investigation Report states unspecified
impurity at RRT (Relative Retention Time) (b)(4) is an in process impurity observed in
other batches but at levels not more than (b)(4)%.You did not identify a root cause. Your
corrective action plan included: use LC-MS to identify the impurity, conduct further
investigations once the impurity is identified, and conduct a lab trial study to determine if
reprocessing removes the impurity. You did not develop a preventive action plan. You did
not identify the single unknown impurity. You reprocessed (b)(4) intermediate (b)(4)
batches (b)(4) and (b)(4) and assigned the reprocessed batches final API batch numbers
(b)(4) and (b)(4). You then closed the investigation without identifying the single
unknown impurity.
e) You do not always follow your written procedures. Returned Products Management
Procedure SMP-012.02 effective October 30, 2013 defines a quality-related issue as any
non-compliance to physical, chemical or microbiological feature. You classified Return
No. RC-18006 as not quality related for (b)(4) batches (b)(4) and (b)(4) returned for not
complying with customer PSD specifications, a physical feature. The Treatment Record
sectionand closure date on Return No. RC-18006 were left blank.
OBSERVATION 4 缺陷 4
The quality unit doesnot always fulfill the responsibilities of the quality unit to release or
reject all APIs. Specifically, (b)(4) batch (b)(4) (b)(4) (designates the batch was (b)(4))
did not meet your customer’s specification for PSD (Particle Size Distribution (b)(4)-(b)
(4)um). The actual PDS values were not reported on the CoA (Certificate Analysis) for
the batch. The quality unit did not complete a Product Release Form rejecting the batch
for not meeting the customer’s PSD specification with instructions for handling the batch,
(b)(4) batch (b)(4) was (b)(4) a (b)(4) time and the batch number was changed to batch
(b)(4) ((b)(4) μm). The quality unit completed a Product Release Form and identified the
batch as released without further instructions for handling the batch. Yet (b)(4) batch (b)
(4) was (b)(4)a (b)(4) time. After (b)(4) batch (b)(4) was (b)(4) a (b)(4) time PSD results
were (b)(4) μm. The quality unit completed a Product Release Form releasing the batch
a second time.
XX 产品 XX 批号 XX 了时间然后该批号改为批号 XX(XXμm)。质量部门完整填写了产品
放行表认可放行该批次而无处理该批次的进一步指令。而 XX 批次 XX 是 XX 时长。在 XX 批
XX 被 XX 时长之后 PDS 结果为 XXμm。质量部门完整填写了产品放行单第二次放行了该
批次。
OBSERVATION 5 缺陷 5
Written proceduresare not for the cleaning and maintenance of equipment, including
utensils, used in the manufacture, processing, packing or holding of a drug product.
用于药品生产、加工、包装和存贮的设备,包括工器具清洁和维保无书面程序。
Specifically, 具体来说
在识别了 XX 为高风险产品之后,你们为特定数量批次进行了设备清洁确认。在清洁确认
中,你们并未进行清洁剂残留检测,亦未进行生物负载检测。你们的 QA 副总经理声称你
们不再取样和检测用于 XX 药品生产的设备,准备等着在商业后完成清洁验证活动。
B) Your Vice President Operations stated that you did not conduct cleaning validation
activities for the (b)(4) used inside the capsule filling equipment to remove capsules and
(b)(4) and consequently ensure no risk of cross contamination between drug products.
你们的营运副总裁声称你们并未对 XX 所用的胶囊灌装设备内进行清洁验证,以清除胶囊
和 XX,因此无法确保防止产品之间的交叉污染风险。
OBSERVATION 6 缺陷 6
The responsibilities and procedures applicable to the quality control unit are not in
writing.
质量部门适用的职责和程序未书面化。
Specifically, your Head of Operations, (b)(4) Solid Dosage and your Senior General
Manager, Quality Non-Sterile Manufacturing stated that you do not have procedures
inplace which require across batch trending of critical alarms raised during production
activities, such as those which occurred on capsule filling equipment ID HC-084 during
filling of batch (b)(4) of (b)(4) capsules USP (b)(4)mg on (b)(4) and again while we were
observing on 8/30/18.
具体来说,你们的 XX 固体制剂运营负责人和你们的非无菌生产质量高级总经理声称你们
并没有制订程序要求对生产活动中出现的关键报警进行批内趋势分析,如在胶囊灌装设备
IDHC-084 的 XX 胶囊批次灌装期间发现的情形,同样情况我们在 20180830 亦有发现。
OBSERVATION 1 缺陷 1
The quality control unit lacks the responsibility and authority to approve and reject all in-
process materials and drug products.
质量部门缺乏批准和拒收所有中间体和制剂的责任和权力。
Specifically, you did not reject the three (b)(4) Tablets (b)(4)mg exhibit batches that failed
in-process (b)(4) sampling for (b)(4). Out of Specification Investigation No.283910,
282535, and 285929 approved 30/Jan/2018 shows exhibit batches (b)(4) and (b)(4)
failed RSD and mean of each location and batch (b)(4) failed RSD for (b)(4) sampling for
(b)(4). The results from these batches was submitted in support of drug application (b)
(4) Tablets. Additionally, these results were not submitted in one of the appropriate
Sections such as 3.2.P.2.3 (Process Development), 3.2.P.3.3 (Manufacturing Process
Descriptions), or 3.2.P.3.4 (Controls of Critical Process Parametersand Intermediates);
they were submitted in Section 3.2.P.3.5 (Process Validation and Evaluation).
OBSERVATION 1 缺陷 1
Control procedures are not established which monitor the output and validate the
performance of those manufacturing processes that may be responsible for
causing variability in the characteristics of in-process material and the drug
product.
未建立控制程序监控输出,未验证可能导致中间体和制剂成品特性波动的生产工艺性
能。
Specifically, 具体来说,
a) Your process performance qualification (PPQ) study is deficient in that you did
not include the second exhibit batch for(b)(4) mg, lot# (b)(4) which failed (b)(4).
You rejected this batch and did not include it in your PPQ report.
你们的工艺性能确认(PPQ)研究有缺陷,其中未包括第二批申报批次,该批次 XX
不合格。你们拒收了该批,并未将其包括在你们的 PPQ 报告中。
During the inspection, you stated this batch was a product development batch
manufactured before exhibit batches and production process is recorded in PD
notebooks. WhenI asked for the production records and copies of the PD
notebooks, you stated that this batch was the first exhibit batch and failed (b)(4).
Review of your SAP records showed that this batch was the second exhibit batch,
then you admitted that this batch was the second exhibit batch which failed (b)(4)
and you rejected the batch.
在检查期间,你们声称该批次是研发批次,是在申报批之前生产的,其生产工艺记录
在 PD 笔记本上。当我索要生产记录和 PD 笔记本的副本时,你们声称该批次是申报批
次的第一批,XX 不合格。检查你们的 SAP 记录则显示该批次是第二个申报批次,然后
你们承认说该批确实是第二个申报批准,但因 XX 不合格而拒收了。
b) Additionally, after observing I out of (b)(4) failed the (B)(4) weight in exhibit
batch #(b)(4) instead of investigation and (b)(4) more data, you revised the
exhibit batch record and removed “(b)(4) weight measuring” requirement.
OBSERVATION 2 缺陷 2
书面清洁和维护程序未包括对所用方法、设备与物料的详细描述、对设备拆卸与装配方
法的详细描述,不足以确保进行恰当的清洁与维护,以及指导清除或除去前一批次的
物料。
Specifically, 具体来说
a) Cleaning validation and verification for rooms and equipment used for (b)(4)
filling, and (b)(4) of (b)(4) mg are deficient. You have not performed full cleaning
studies on dedicated equipment and cleaning validation on production room #(b)
(4) which is a multi-use room and is used for (b)(4) of (b)(4) as well as filling of
(b)(4) and other potent drug products such as (b)(4) solutions, (b)(4) drug
products, etc. to ensure preventing cross contamination and carry over.
XX 灌装与 XX 品种 XX mg 所用房间与设备清洁验证和定期确认有缺陷。你们对专用设
备进行了全面清洁研究,对共用生产房间 XX 进行了清洁验证以确保能防止交叉污染和
残留,该房间亦用于 XX 灌装和其它高活性药品如 XX 溶液、XX 药品等的生产。
You failedto provide a proper study and execution plan for validation and
verification ofthe cleaning. During the inspection you stated you conduct Type (b)
(4) cleaning, which is a (b)(4) for cleaning of equipment used in production of (b)
(4)mg since they are dedicated equipment. Later, you stated you perform Type (b)
(4) cleaning, which is a (b)(4) on production of (b)(4) mg even though they are
dedicated equipment. On Tuesday Oct. 16, 2018 (two days before inspection
closing day) you provided a series of data showing swab sample results for
different production equipment for (b)(4) and stated you have done a few studies
and determined the hold time for cleaned equipment.
你们未能提供一份适当的清洁验证与确认研究和执行计划。在检查期间,你们声称你们
执行了 X 类清洁,这是用于 XX mg 生产的设备的清洁程序,但它们是专用设备。后来,
你们声称说你们执行了 X 类清洁,而这类清洁是 XX mg 生产的设备清洁程序,亦是专
用设备。2018-10-16(检查结束之前 2 天),你们提供了一套数据显示不同生产设备
的 XX 擦拭取样结果,声称你们已进行了一些研究,并确定了清洁后设备的保持时间。
b) Your batch record for (b)(4) of (b)(4) is missing type of cleaning and cleaning
instructions on (b)(4) unit and there is no computer station inside the (b)(4) room
for the operator to access and retaining SOP electronically.
OBSERVATION 4 缺陷 4
Sampling procedures are deficient regarding sampling components from the top,
middle, and bottom of container
取样程序有缺陷,未规定要从容器的顶部、中间和底部取样。
Specifically, your sampling practice for removal of samples for APIs and (b)(4) is
deficient in that you do not collect samples from different locations of material
containers (top, middle and bottom). You use sampling (b)(4) for collecting
samples of APIs which come in different size containers (b)(4) and (b)(4) from
bags packed in a (b)(4) boxes.
OBSERVATION 2 缺陷 2
对没有解释的差异的书面调查记录有时未包括结论和跟踪情况。具体来说,
对生产指令的修改在所有与偏差有关的纠正措施变更完成之前即已实施。换句话说,作
为 XX mg 的 XX 片剂 XX 批号偏差 DEV-1006-2017-00073(轻微偏差 AQL 不符合)
的一部分,启动了补救措施项目对“XX 片剂中控属性检查”表格进行修订,将“小
点”缺陷类型改为“小点(XX 点以外的点)”。
This Remedial Action was completed with revised form implemented on Nov.21,
2017, and before the approval of the concurrent proposal under Change Request
10006-P-18-00004 (initiated on January 10, 2018) for the change in the product
labeling (Pack Insert) for (b)(4) Tablets, USP to include “Due to inherent nature of
formulation, occasionally, (b)(4) spots may be present on tablet surface. This
does not affect efficacy of product”.
Aseptic processing areas are deficient regarding the system for monitoring
environmental conditions.
无菌处理区域在监测环境条件的系统方面存在缺陷。
Specifically, 具体而言,
a) You had several environmental monitoring results where you did not identify the
microorganism and continued to produce and distribute sterile drug products without
a complete investigation and corrective action taken.
您有几个环境监测结果没有识别微生物,并继续生产和分销无菌药品而未进行全面调
查并采取纠正措施。
Human Class
人药 级别
(b)(4)A ISO 7 2 cfu (fungal) 5/21/2018
(b)(4)S ISO 7 1 cfu (fungi) 6/26/2018
(b)(4)S ISO 7 5 cfu (counted) 7/31/2018
(b)(4)S ISO 7 TNTC 太多无法计数 8/1/2018
(b)(4)S ISO 7 1 cfu ((b)(4)) 8/21/2018
Veterinary
兽药
(b)(4)S ISO 5 1 cfu 5/22/2018
(b)(4)S ISO 7 TNTC 5/29/2018
(b)(4)S ISO 7 1 cfu (fuzzy white) 8/21/2018
A:Air 空气
S:Surface 表面
b) Employees had positive results multiple times for fingertip testing after producing
sterile drug products. You did not identify the microorganism and continued to
produce and distribute sterile drug products without a complete investigation and
corrective action taken.
在生产无菌药品后,员工多次获得指尖测试的阳性结果。您未识别微生物并继续生产
和分发无菌药品而未进行全面调查并采取纠正措施。
c) Your written procedure does not address how microorganisms can affect the sterile
drug product nor does it define the specific location of the sampling points.
您的书面程序没有说明微生物如何影响无菌药品,也没有确定采样点的具体位置。
d) You only monitor viable particulates (b)(4) and non-viable particulates every (b)(4).
您只能每隔 XX 监测活性颗粒 XX 和非活性粒子。
e) You do not have a qualified individual to read the (b)(4) plates for environmental
monitoring.
您没有合格的人员阅读环境监测的 XX 平板。
OBSERVATION 5 缺陷 5
设计以防止声称无菌的药品的微生物污染的程序不包括对无菌工艺的充分验证。
Specifically, 具体而言,
a) Media fills were not performed that closely simulate aseptic production operations
incorporating, as appropriate, worst-case activities and conditions that provide a
challenge to aseptic operations. You do not include the smallest or largest batch
size and different container types (vials).
a) 没有进行密切模拟无菌生产操作的培养基灌装,酌情包括对无菌操作提出挑战的最差
情况活动和条件。您没有包括最小或最大批量大小和不同容器类型(小瓶)。
法规建议:针剂车间验证计划中的 MF,应对不同规格瓶子和批量进行评估,确定最差情
况并挑战。
b) Smoke studies have not been performed under dynamic conditions in ISO 5 areas.
The smoke study you performed during the inspection only included the hoods and
biosafety cabinets only demonstrated pulling drug product from a vial into a syringe.
c) (b)(4) testing performed on finished products is not (b)(4). In addition, the results of
(b)(4) testing for veterinary products is not documented.
Your firm does not evaluate other products that were produced in the same time-period
in which the sterility failure occurred. Per firm management, your firm performs a
cleaning after a sterility failure, however, there is no written documentation that this
additional cleaning of your ISO 5 and ISO 7 areas is performed.
贵公司未评估在无菌失败发生的同一时间段内生产的其他产品。根据公司管理层,您公司
会在无菌失败后进行清洁,然而,没有书面文件证明对 ISO 5 和 ISO 7 区域进行了额外清
洁。
OBSERVATION 2 缺陷 2
Procedures designed to prevent microbiological contamination of drug products
purporting to be sterile are not established, written and followed.
没有建立、编写和遵循旨在防止声称无菌的药品微生物污染的程序。
a.) Your firm does not have any hold time studies for how long stoppers, vials and seals
(caps) can be stored after being (b)(4) prior to being used in sterile operations. On
8/21/18, we observed your pharmacy technician using the stoppers in sterile operations
while producing Thymosin Beta Injectable (lot# 0821201806), by placing the stoppers on
the vials with their gloved hands.
a)贵公司没有对塞子、瓶子和密封件(瓶盖)在用于无菌操作之前、xx 之后可以保存多久
进行任何保留时间研究。在 2018 年 8 月 21 日生产胸腺素 β 注射剂(批号 0821201806)
时,我们观察到您的制药技术人员在无菌操作中使用塞子,用戴手套的手将塞子放在小瓶
上。
b.) Media fills do not simulate your sterile operations process under normal operating
conditions. Your media fills are not performed under worst case aseptic processing
conditions, for example, your firm produces batches that consists of (b)(4) of vials during
normal sterile operations under the ISO 5 hood, whereas your media fill consists of only
(b)(4) vials being filled and does not incorporate any interventions that may occur during
sterile operations.
b)培养基灌装没有在正常操作条件下模拟无菌操作过程。您的培养基灌装没有在最差情况
的无菌加工条件下进行,例如,您公司在 ISO 5 层流罩下的正常无菌操作期间生产包含
XX 个瓶的批次,然而您的培养基灌装仅包含被灌装的 XX 个瓶,并且不包含在无菌操作
期间可能发生的任何干预。
c.) Your firm does not include the (b)(4) into the media fill program. No media fills are
performed on the (b)(4) process. For example, your firm produces the following two (b)
(4) products at your facility: Tesamorelin and HCG.
c)您公司未将 XX 包括在培养基灌装计划中。没有进行培养基灌装以模拟 XX 工艺。例如,
贵公司在您工厂生产以下两种 XX 产品:替莫瑞林和人绒毛膜促性腺激素(HCG)。
OBSERVATION 6 缺陷 6
Aseptic processing areas are deficient regarding the system for monitoring
environmental conditions.
无菌加工区域在监测环境条件的系统方面存在缺陷。
a.) Specifically, your firm only conducts personnel monitoring every (b)(4) on each
individual that performs sterile operations. No other personnel monitoring is performed
besides this (b)(4) monitoring. Your firm does not document the time when personnel
monitoring is performed (i.e. before sterile operations, during sterile operations or after
sterile operations). Your firm 's personnel monitoring consists of finger tips only. No other
areas such as forehead, mask, or chest are monitored for the operators.
a)具体而言,贵公司只对每个执行无菌操作的人员每隔 XX 进行一次人员监控。除了此
XX 监测外,不进行其它人员监测。贵公司没有记录进行人员监测的时间(即无菌操作前、
无菌操作期间或无菌操作后)。贵公司的人员监测仅包括指尖。没有操作员的其他区域如前
额、面罩或胸部被监控。
b.) Your firm does not have alarms connected to your magnehelic gauges to monitor
pressure differentials during production. Furthermore, your firm only records the room
pressures in the aseptic processing areas (b)(4) and does not monitor the magnehelic
gauges during production.
b)你公司没有连接到压差表的警报,以监控生产过程中的压差。而且,贵公司仅在无菌加
工区域 XX 中记录房间压力,并且在生产过程中不监控压差表。
法规建议:压差表连接自动报警,在生产过程中监控压差,超标按偏差处理。
OBSERVATION 12 缺陷 12
Routine calibration of equipment is not performed according to a written program
designed to assure proper performance.
设备的日常校准不是根据旨在确保正常性能的书面计划执行的。
a.) Specifically, your firm uses (b)(4) for sterile operations of all high-risk sterile products
(non-sterile to sterile products). The (b)(4) Temp pressure gauge (Serial Number: (b)(4))
used for performing the (b)(4) (post sterile operations) has never been calibrated. This
pressure gauge has been used since your firm began operations in January 2016. Also,
your firm does not receive a Certificate of Analysis for (b)(4) used for sterile operations.
a)具体而言,贵公司使用 XX 对所有高风险无菌产品(非无菌至无菌产品)进行无菌操
作。用于执行 XX(无菌后操作)的 XX 温度压力表(序列号:XX)从未被校准过。自贵公
司于 2016 年 1 月开始运营以来,该压力表已被使用。另外,贵公司未收到用于无菌操作的
XX 的分析证书。
b.) Equipment used in sterile operations are not on a calibration program to be calibrated
at any frequency. The following pieces of equipment have not been calibrated since your
firm began operations in January 2016: (b)(4) incubators, and (b)(4). Your (b)(4) scale
(model #: (b)(4); serial number: (b)(4)) used for weighing materials for sterile operations
is past due for calibration. On 8/21/18, we observed this scale had a due date sticker of
7/31/18.
b)无菌操作中使用的设备不在以任何频率被校准的校准计划上。自贵公司于 2016 年 1 月
开始运营以来,以下设备尚未校准:XX 培养箱和 XX。用于无菌操作称重物料的 XX 秤
(型号:XX;序列号:XX)超过预定校准日期。在 2018 年 8 月 21 日,我们观察到该秤
有一个预定日期为 2018 年 7 月 31 日的标签。
c.) The digital temperature recorder of your refrigerator (b)(4); model #(b)(4); serial #: (b)
(4)) used for storing finished drug product has never been calibrated. Your firm has been
using this refrigerator in your pharmacy since January 2016.
c)你用于储存成品药品的冰箱(XX;型号 XX;序列号:XX)的数字温度记录仪从未校
准过。自 2016 年 1 月以来,贵公司一直在您的药房使用该冰箱。
d.) Your firm has not qualified your (b)(4), (b)(4) and (b)(4) used for producing sterile
drugs at your facility.
d)贵公司未对你工厂用于生产无菌药物的 XX、XX 和 XX 进行确认。
OBSERVATION 2 缺陷 2
The quality control unit lacks responsibility to approve and reject all procedures or
specifications impacting on the identity, strength, quality and purity of drug products.
质量管理部门没有责任批准和拒绝影响药品特性、强度、质量和纯度的所有程序或规范。
Specifically, your firm does not perform a visual examination of finished drug products
prior to dispensing and distribution. On 10/16/18, I observed the presence of particulates
in multiple bottles of Prednisolone and Gatifloxacin Ophthalmic Solution, Lot
09042018@2, BUD 12/03/18. (b)(4) bottles of Prednisolone and Gatifloxacin Ophthalmic
Solution, Lot 09042018@2 had already been dispensed and distributed.
具体而言,你公司在配药和分发之前没有对成品进行目视检查。在 2018 年 10 月 16 日,
我观察到多瓶泼尼松龙和加替沙星滴眼液(批号 09042018@2,BUD 12/03/18)中存在
微粒。XX 瓶泼尼松龙和加替沙星滴眼液(批号 09042018@2)已被分配和分发。
OBSERVATION 8 缺陷 8
Your firm released drug product in which the strength differs from, or its purity or quality
falls below, that which it purports or is represented to possess.
你公司放行的药品剂量不同于,或其纯度或质量低于,其声称或代表拥有的药品。
Specifically, 具体来说,
A. Quality Related Event Report (QRE) dated 06/26/18: A complaint was received for
Rx# (b)(6) for particles floating in the injectable a few days after reconstitution for
AOD 9604 PF 6mg Injection, Lot 06182018@3, BUD 09/16/18. Your firm performed
an investigation confirming the presence of particles for multiple lots of AOD 9604
PF 6mg Injection. The probable root cause was identified as a problem with the
AOD powder, Lot (b)(4) used to produce the batches. Your firm failed to perform a
risk assessment assessing the impact and to take corrective actions, if indicated,
regarding the following AOD injectable batches using AOD powder, Lot (b)(4) that
were released and distributed: 01162018@14, 03192018@2, 05142018@4, and
06182018@3.
质量相关事件报告(QRE)日期 2018 年 6 月 26 日:收到对处方 Rx# xx 的投诉,
AOD 9604 PF 6mg 注射剂(批号 06182018@3,BUD 09/16/18)在复溶后几天内
有颗粒漂浮在注射液中。你公司进行了调查,确认多批 AOD 9604 PF 6mg 注射剂中
存在颗粒。可能的根本原因被确定为用于生产这些批次的 AOD 粉末(批号 XX)问题
你公司未能进行风险评估,评估影响并采取纠正措施,如果指出,涉及使用 AOD 粉
末(批号 XX)的下列被放行和分销的 AOD 注射剂批次:
01162018@14、03192018@2、05142018@4 和 06182018@3。
B. QRE dated 02/09/18: On 02/09/18, your firm identified a sterility failure for
Thymosin B4 PF 15MG Injectable, Lot 01312018@1, BUD 05/01/18. Your firm
failed to take appropriate corrective actions: to perform a risk assessment
assessing the impact on other batches produced from (b)(4) (date reported); and to
take corrective actions, if indicated, regarding the following batches produced in
your firm's ISO 5 sterile, non-hazardous room from (b)(4) :
QRE 日期 2018 年 2 月 9 日:在 2018 年 2 月 9 日,你公司确定了胸腺素 B4 PF
15MG 注射剂(批号 01312018@1,BUD 05/01/18)的无菌失败。你公司未采取适
当的纠正措施:进行风险评估,评估 XX(报告日期)对其它批次的影响;并采取纠
正措施,如果指出,涉及用 XX 在你公司的 ISO 5 无菌非危险室中生产的以下批次:
Sermorelin PF 15mg Injectable, Lot 01312018@2, BUD 07/30/18
舍莫瑞林 PF 15mg 注射剂,批号 01312018@2, BUD 07/30/18
BPC-157 PF 10mg vial Injectable, Lot 01312018@3, BUD 05/01/18
BPC-157 PF 10mg 瓶注射剂,批号 01312018@3, BUD 05/01/18
Arginine HCL, 200mg/mL Injectable, Lot 02082018@13, BUD 03/25/18
盐酸精氨酸 200mg/mL 注射剂,批号 02082018@13,BUD 03/25/18
Leucine/Isoleucine/Valine 10mg/10mg/5mg/mL PF Injectable, Lot 02082018@4,
BUD 03/10/18
亮氨酸/异亮氨酸/缬氨酸 10mg/10mg/5mg/mL PF 可注射,批号
02082018@4,BUD 03/10/18
Dexpanthenol USP 250mg/mL Injectable, Lot 02082018@15, BUD 03/25/18
右泛醇 USP 250mg/mL 注射剂,批号 02082018@15, BUD 03/25/18
Ascorbic Acid Injection 500mg/mL Injectable, Lot 02082018@11, BUD 03/10/18
抗坏血酸注射液 500mg/mL 注射剂,批号 02082018@11,BUD 03/10/18
Ascorbic Acid Injection 500mg/mL Injectable, Lot 02072018@1, BUD 03/09/18
抗坏血酸注射液 500mg/mL 注射剂,批号 02072018@1,BUD 03/09/18
OBSERVATION 1 缺陷 1
There is a failure to thoroughly review any unexplained discrepancy whether or not the
batch has been already distributed.
未彻底审核任何不明原因的差异,无论该批是否已经分销。
Specifically, 具体而言,
A. You initiated an investigation on 11/27/2017 emanating from mold contamination
results read on 11/18/2017 in your Grade A filling area. This event resulted in the
rejection of approximately (b)(4) batches of finished product manufactured on (b)(4)
filling line. This investigation is inadequate because you did not appropriately
identify the scope of the investigation, establish the root cause and implement
preventive actions or initiate the investigation in a timely period. You suspended
production activities on 12/8/2017 after three mold isolates were recovered in these
areas and to establish the root cause. You visually identified apparent dried product
residue on the underside of the lyophilization trayer bed / product path on
12/9/2017. You made no attempt to identify this residue. You sampled the area of
the residue which resulted in the recovery of 11 CFUs of mold on 12/15/2017. You
identified additional mold isolates near this affected area procured from apparent
product residue. You identified a potential source of contamination and sampled this
area without conducting a scientifically established sampling plan or worst-case
sample locations. You returned to manufacturing during late December 2017. You
identified inadequate cleaning as a cause for the apparent product residue on or
about 12/9/2017. You identified additional apparent product residue on
approximately 7/31/2018 at the same location it was identified on 12/9/2017.
A. 你在 2017 年 11 月 27 日启动了一个调查,产生于 2017 年 11 月 18 日在你的 A 级
灌装区发现霉菌污染结果。此事件导致拒绝约 XX 批在 XX 灌装线上制造的成品。由于
你没有适当确定调查范围、确定根本原因并实施预防措施或及时启动调查,因此调查
是不充分的。在这些区域恢复了三个霉菌分离株并确定根本原因后, 你于 2017 年 12
月 8 日暂停了生产活动。你在 2017 年 12 月 9 日在冻干托盘床/产品路径的底面目视发
现明显的干燥产品残留物。你没有尝试识别该残留物。你对残留物区域进行了取样,结
果于 2017 年 12 月 15 日恢复了 11 CFU 的霉菌。你在此受影响区域附近发现了从表观
产品残留物中获得的额外霉菌分离物。你确定了潜在的污染源并对该区域进行了取样,
但没有进行科学确定的抽样计划或最差情况的样本位置。你于 2017 年 12 月下旬重新
投入生产。你确认不适当的清洁是导致 2017 年 12 月 9 日左右表观产品残留的原因。
你大约在 2018 年 7 月 31 日在 2017 年 12 月 9 日确认的同一地点发现了其他明显的产
品残留物。
B. You failed to adequately investigate approximately 9 previous events when an
unknown foreign material / gel was observed adhering to the High Efficiency
Particulate Air (HEPA) filter screens. The metal screens are a part of the ceiling in
all cleanrooms and are located approximately 4" - 8" from the face of the HEPA
filters. On 7/24/2018, we observed an apparent "gel" or other foreign material in the
(b)(4) line adhering to the HEPA filter screen, later identified as an approximately 3
mm x 3 mm "gel''. You failed to document the investigation contemporaneously as
well as who inspected the room. You did not immediately extend this investigation to
other areas even though this "gel" is used as a part of your HEPA filters. This gel is
used throughout your facility in cleanrooms as an integral part of your HEPA filters.
B. 当观察到未知异物/凝胶粘附在高效微粒空气(HEPA)过滤网上时,你未能充分调
查大约 9 次以前的事件。金属滤网是所有洁净室中天花板的一部分,距离 HEPA 过滤
器的表面大约 4 – 8 英寸。在 2018 年 7 月 24 日,我们在 XX 线观察到粘附在 HEPA 过
滤网上的明显“凝胶”或其他异物,后来被鉴定为大约 3mm×3mm 的“凝胶”。你没有
同时记录调查情况以及检查房间的人员。你没有立即将调查延伸至其他地区,即使这
个“凝胶”被用作你的 HEPA 过滤器的一部分。这种凝胶在你的整个工厂洁净室中用
作 HEPA 过滤器的组成部分。
C. You initiated an investigation on 9/26/2017 because of a potential data integrity
event associated with an in-process auditor per PR ID 2011571. The auditor
performed visual inspection operations affecting approximately (b)(4) lots
manufactured from 7/6/2015 through 9/22/2017. The investigation is inadequate
because you did not scientifically justify why you chose to analyze the retain data of
approximately (b)(4) lots. Additionally, you requested lot #81660LL be returned to
your control for further evaluation as it was distributed outside of your control.
C. 你在 2017 年 9 月 26 日启动了一个调查,因为根据 PR ID 2011571,与过程审计
员相关的潜在数据完整性事件。审计员执行了目视检查操作,影响了从 2015 年 7 月 6
日至 2017 年 9 月 22 日生产的大约 XX 批。该调查是不充分的,因为你没有科学地证
明为什么你选择分析大约 XX 批的保留数据。此外,你要求退回批次#81660LL 以进
行进一步评估,因为它已被分销在你的控制之外。
D. You modified your validated parameters on approximately 5/19/2018 associated
with your (b)(4) stopper washing process. You have no documentation supporting
that you assessed the risk of this process change before it was implemented.
Specifically, you did not verify that modifying the pressure (b)(4) to (b)(4) pounds
per square inch or the use of a (b)(4) load versus a (b)(4) load, does not adversely
affect this process. Your Quality Site Director stated you would open an
investigation on 7/31/2018 to assess the risk of this event.
D. 你在大约 2018 年 5 月 19 日修改了与你的 XX 塞子清洗过程相关的已验证参数。你
没有任何文件支持你在其实施之前评估此工艺变更的风险。具体来说,你没有证明修
改压力 XX 至 XX 磅每平方英寸或使用 XX 负载替换 XX 负载不会对此工艺产生不利影
响。你的现场质量总监表示将于 2018 年 7 月 31 日开展调查,以评估此事件的风险。
E. You identified an activated Diphenhydramine Carpuject unit (critical defect)
during your retain examination on 12/20/2017 of lot #73525LL. You identified an
operator inappropriately re-incorporating ejected product back into your product
stream as a root cause. You modified your written procedures on approximately
3/30/2018 and implemented this preventive action on approximately 4/30/2018. You
did not perform any immediate action to prevent this reoccurrence in the interim.
E. 你在 2017 年 12 月 20 日对批次#73525LL 的留样检查中发现了一个激活的苯海拉
明 Carpuject(注:一种注射器装置)单位(严重缺陷)。你发现操作员不恰当地将弹
出的产品重新合并到产品流中是根本原因。你大约在 2018 年 3 月 30 日修改了你的书
面程序,并大约在 2018 年 4 月 30 日实施了此预防措施。你没有立即执行任何操作来
防止在过渡期再次发生此类事件。
Repeat Observation from the 10/2017 and 6/2016
2017 年 10 月和 2016 年 6 月的重复缺陷
OBSERVATION 2 缺陷 2
An NDA-Field Alert Report was not submitted within three working days of receipt of
information concerning a failure of one or more distributed batches of a drug to meet the
specifications established for it in the application.
NDA-现场警报报告未在收到有关药物的一个或多个分销批次的失败信息的 3 个工作日内
提交,以满足在申请中为其制定的标准。
Specifically, 具体而言,
A. On 11/27/2017, you opened an investigation initiated from mold recovered from a
settle plate on line (b)(4) in your grade A area. You visually observed apparent
product residue on the underside of the trayer bed. This product residue was
sampled and yielded 11 CFU s of mold. You made no documented attempt to
identify this residue nor how or when this residue was deposited. You identified
apparent product residue in this same area again, on 7/31/2018.
A. 在 2017 年 11 月 27 日,你开始调查从 A 级区 XX 处的沉降碟恢复的霉菌。你在托盘
床的底面目视发现明显的产品残留物。该产品残留物被取样,得到 11CFU 的霉菌。你
没有进行有记录的尝试识别该残留物,也不知道这些残留物是如何或何时沉积的。你
于 2018 年 7 月 31 日再次在同一区域发现了明显的产品残留物。
B. On 9/22/2017, you discovered information resulting in a potential data integrity
event associated with an in-process auditor per PR ID 2011571. The auditor
performed visual inspection operations affecting approximately (b)(4) lots
manufactured from 7/6/2015 through 9/22/2017.
B. 在 2017 年 9 月 22 日,你发现了导致潜在数据完整性事件的信息,根据 PR ID
2011571 与过程审计员相关。审计员执行了目视检查操作,影响了从 2015 年 7 月 6 日
至 2017 年 9 月 22 日生产的大约 XX 批。
C. On 10/9/2017, you discovered a cracked needle hub (critical A defect) while
performing a manufacturing quality audit of Morphine Sulfate Inj. USP, lot
#80740LL. You did not submit a Field Alert Report for this event until 2/5/2018.
C. 在 2017 年 10 月 9 日,你在对硫酸吗啡注射剂 USP(批号 80740LL)进行制造质
量审计时发现了一个有裂纹的针座(关键 A 缺陷)。你未在 2018 年 2 月 5 号之前提交
此事件的现场警报报告。
病菌(真菌)。但是你公司并未考虑评估在 XX 沉降碟培养期间在此区域生产的无菌药
FP OBSERVATION 1 缺陷 1
There is a failure to thoroughly review any unexplained discrepancy, the failure of
a batch, or any of its components to meet any of its specifications whether or not
the batch has been thoroughly distributed.
未能彻底审核所有未经解释的已放行或未放行产品的不符合情况、批次不合格或产品组
份不符合其质量标准。
Specifically, 具体来说
A. Your firm documented eleven (11) complaints were received related to
particulate matter found in your firm’s sterile drug product, (b)(4) injection for (b)
(4) Gram, from 2016-2018. In 2018, seven (7) of these complaints were received
within a three (3) month time period for “(b)(4)flecks”, “(b)(4) matter”, “(b)(4)
flecks” observed in the product vial after(b)(4) for (b)(4) lots of (b)(4) (sterile)
Injection (b)(4) Gram. Our review of the complaints received in 2018, found (b)(4)
of the lots, related to six (6) of the complaints received, used (b)(4) Plug
(Stoppers), lot # (b)(4).
你公司在 2016-2018 年间记录了收到的 11 个投诉,均与在你们的无菌药品 XX 注射剂
中发现颗粒物有关。2018 年,在 3 个月内收到其中 7 份投诉,投诉原因为在药品瓶中
发现“XX 斑点”、“XX 物”、“XX 斑点”。我们审核了 2018 年收到的投诉,发现与
所收到的 6 起投诉有关的 XX 批使用了 XX 塞子(批号 XX)。
However, your firm’s investigations did not rule out the possibility these stoppers
maybe defected. For example, fragmentation testing was “Not applicable” on your
firm’s Certificate of Analysis for (b)(4) Plug (Stoppers) lot (b)(4). In addition, the
vendor’s Quality Certificate received by your firm did not conduct fragmentation
testing on this lot.
但是你们公司的调查并未排除这些塞子可能有缺陷的可能性。例如,你们公司 XX 塞子
的 COA 上面写的碎裂试验“不适用”。另外,你公司所收到的供应商的质量报告对该
批次并未进行碎裂试验检测。
Your firm has distributed (b)(4) vials of sterile drug product, (b)(4) Injection (b)
(4)Gram, to the U.S. Market.
你公司已将 XX 瓶该无菌药品 XX 注射剂销往美国,批号为 XX,共计 XX 瓶。
Batch No. Total Number of Vials Distributed to the US Market.
(b)(4)(以下列出了数据)
Similarly, on 24 August 2017, your firm received a complaint related to pieces of
(b)(4) stopper found in your firm’s sterile drug product, (b)(4) Injection for (b)(4)
Gram, lot #(b)(4) which used (b)(4) Plug (Stoppers), lot #(b)(4). Your firm did not
conduct any fragmentation testing during your investigation. During our review, we
found the same (b)(4) Plug (Stoppers) were used in the following batches,
resulting to the distribution of (b)(4) vials of (b)(4) (Sterile) Injection to the U.S.
Market.
类似地,2017 年 8 月 24 日,你公司收到在你公司的无菌药品 XX 注射剂中发现 XX 塞
子碎片的投诉,该批次使用了 XX 塞子(批号 XX)。你公司在你们调查中未进行碎裂试
验。在我们审核过程中,我们发现相同 XX 塞子被用于以下批准,导致 XX 瓶 XX(无
菌)注射液销往美国。
Batch No. Total number of Vials Distribute to the US Market.
(b)(4)(以下列出了批号和瓶数)
B. Market complaints are not investigated thoroughly. For example, since 2016,
the firm has received approximately 49 market complaints regarding product
thickening, and 14 market complaints regarding dose shortage for (b)(4)
suspension USP ((b)(4)mg/(b)(4)ml and (b)(4)mg/(b)(4)ml) for pediatric usage.
Details are as follows:
市场投诉未彻底调查。例如,自 2016 年起,公司已收到约 49 份关于儿科用混悬液
(FAR)。相关批次如下:
长研究时检测的是一个复合样品。存贮期间活性内容相对较低百分比的药品 XX 内的分
离可能性未进行评估。以下列出的包括了由 XX 工艺和/或采用相对较低数量活性含量所
生产产品,以及其对应的保存时长研究总结 XX。
Product Strength Qty. of API perBatch size Qty. used for Hold time period
name 剂量 batch in% 批量 (b)(4) hold available at (b)(4)
品名 每批中 API 数 study 在 XX 可用保存时
据% XX 存贮研究 长
所用数量
(b)(4) (b)(4)mg/(b)(4)ml (b)(4) (b)(4) (b)(4) (b)(4)
suspension
USP
(共 11 个产品/批次,具体信息被遮盖)
Since January 2016, approximately 25 investigations have been initiated for assay
failures for (b)(4) suspension products. For example, but are not limited to the
following OOS/OOT were observed for (b)(4) (b)(4) suspension (b)(4)mg/(b)(4)ml
and (b)(4) Suspension (b)(4)mg/(b)(4)ml which are related to assay and (b)(4)
Content Test.
自 2016 年 1 月以来,约有 25 个调查因 XX 混悬液药品含量不合格而启动。例如但不仅
于 20180926 启动。调查将根本原因归结为超声破碎仪故障。在假设性研究中,批次 XX
被选择用于研究,公司不使用超声制备了样品贮备液配制样品,用以证明超声破碎仪
故障会导致 OOS 结果。但是,对 XX 批次假设性研究结果的审核显示“不超声研究”
(认为是最差情形)得出结果如下:
(b)(4) (b)(4) (b)(4)
Initial OOS Results-Assay (b)(4) (b)(4) (b)(4)
初始 OOS 结果含量
Hypothesis study (no sonication)-Assay (b)(4) (b)(4) (b)(4)
假定性研究(不超声)—含量
Absolute % difference in Assay from initial 0.8% 25.4% 14%
OOS results
与初始 OOS 结果含量绝对差异%
The investigation is silent as to why the no sonication hypothesis study (i.e. worst
case) resulted in Assay values that were approximately 25.4% and 14% higher
(absolute difference) for the (b)(4) and (b)(4) components, respectively. The
investigation report indicates that the sonicator was functional during the analysis
but purportedly not at optimum working conditions. A sonicator performance
verification on 27 th September 2018 did not indicate that the sonicator was
completely in an on-working status. As such, the root cause due to extraction
issue as a result of a malfunctioning sonicator is not conclusively proven during
the investigation. These three batches continue to remain in the U.S. market as of
the current inspection. The three batches were PV batch from an alternate API
vendor for (b)(4).
调查没有讲为何不超声的假设性研究(即最差情形)得到的结果含量值比 XX 和 XX 成
分分别高出约 25.4%和 14%(绝对差异)。调查报告显示超声机在分析期间是工作的,
但不在最优的工作状态。2018 年 9 月 27 日的超声机性能确认并未显示超声机是完全不
能工作的状态。因此,在调查期间将超声机故障作为根本原因认为其引起萃取问题不能
得到证明。这三批截至此次检查仍继续在美国市场销售。这 3 批是一个替代 API 供应商
的 PV 批次。
(D) Out of Specification (OOS) Investigation No. OOS/C/18/IN2/FP/013 was
initiated on 28 th July 2017 for (b)(4) Capsules USP (b)(4)mg/(b)(4)mg where batch
(b)(4) was rejected due to Assay failure at (b)(4)% for (b)(4) against a specification
limit of (b)(4) to (b)(4)%. A 2 nd batch in the campaign (b)(4) was flagged as an Out
of Trend with an Acceptance Value of (b)(4) (for Content Uniformity). The following
deficiencies were noted with regards to this investigation:
OOS 调查编号 OOS/C/18/IN2/FP/013 启动日期 2017 年 7 月 28 日,是 XX 胶囊 USP
规格 XXmg/XXmg,该批次含量 XX 结果为 XX%不符合标准限度 XX-XX%。同一生产轮
次 XX 中的第 2 批被标为 OOT,其含量均一度在可接受范围内。关于此调查发现缺陷如
下:
(b)(4) sampling during the investigation for batch (b)(4) indicated failing
results. However, no (b)(4) sampling of the 2 nd batch (b)(4) in the campaign
was considered.
调查过程中对批次 XX 的 XX 取样得到不合格结果。但是,并未考虑对该生产轮次
中第 2 批 XX 取样。
The 2 nd batch (b)(4) in the campaign was released and distributed to the
U.S. market on 14 th August 2017. Long Term impact (if any) on the batch
was not evaluated by placing to batch on stability.
该生产轮次中第 2 批 XX 于 2017 年 8 月 14 日放行销售至美国市场。并未将该批
次放入稳定性试验计划中评估其长期影响性(如有)。
A root cause of the Assay failure was never identified. Nevertheless, an
evaluation of the product’s validated status not considered.
没有发现含量不合格的根本原因。但是,未考虑对产品验证状态进行评估。
Manufacturing investigation (Phase II) indicated that there was no difference in the
manufacturing processes among batches (b)(4) and (b)(4). There is no assurance
that the released 2 nd batch would consistently remain within its specification limits
during the intended shelf life of (b)(4) Batch (b)(4) is currently in the U.S. market
with an expiration date of (b)(4).
生产调查(第 II 阶段)显示批次 XX 与 XX 之间的生产工艺没有差异。无法确保所放行
的第 2 个批次在其指定的货架期内会持续保持在其质量标准范围内。批号 XX 当前仍在
美国市场上,有效期为 XX。
(E) Your firm has invalidated several Out-of-Specification (OOS) results obtained
during the testing of environmental monitoring as summarized below: You
attributed several of them to human error which raises concerns about the ability
of your laboratory personnel to properly conduct the required analytical testing.
For example:
你公司宣布在环境监测期间得到的几个 OOS 结果无效,总结如下。你们将其中几个归
结为人为错误,这使得我们担心你们实验室人员正确执行所需分析检测的能力。例如:
OOS investigation, EMO/OOS/18-001 was initiated on 04/15/2018 for
routine air monitoring sampling activity (no filling) where the result for
Location #(b)(4) found exceeding the acceptance limits (b)(4) CFU
(Action/Level Limit (b)(4) CFU). Your firm attributed the root cause as
human error through a deficient investigation and interview where the
sampler lid might have not been properly sanitized before sampling in (b)(4)
((b)(4)). When interviewing the Analyst (Officer Micro) during the inspection
on 01/21/2019 using the same questions raised in the investigation report,
his response did not corroborate what is stated in the OOS investigation
report conducted by your firm. For example, in the OOS report he said for
Question 6 that “I have taken plates from PPM staging and loaded at (b)(4)
trolley. After loading, air sampling was performed as per sequence
mentioned below: (b)(4) again entered in Aseptic area and performed settle
plate exposer following the sequence as above in each step, I have
sanitized the hand while (b)(4)”, but in person on 01/21/2019 he said
“Firstly, sequence of (b)(4), it mentions in our SOP (QC2-128-13).” Your firm
invalidated the failing result through your interview process.
OOS 调查 EMO/OOS/18-001 于 2018 年 4 月 15 日启动,在 XX 位置常规空气
监测取样活动中(未灌装)发现超出可接受标准 XXCFU(行动限 XXCFU)。你
们的调查和面谈都是有缺陷的,你们的取样品盖可能在 XX 取样之前未进行恰当
消毒,但你公司将根本原因归结为人为错误。在 20190121 检查期间与化验员
(微生物管理员)面谈时,我们提出了与调查期间所提的相同问题,化验员的回
答与你公司所做 OOS 调查报告中记载的不同。例如,在 OOS 报告中,他对问题
6 的回答是“我从 PPM 阶段取了碟子,放到 XX 推车上。放好后,按以下顺序执
行取样。再次进入无菌区,按上述各步骤打开沉降碟采样,我在 XX 时进行了手
消毒”。但在 20190121,他说的是“首先,按顺序 XX,在我们 SOP(QC2-
128-13)中有提及”。你们公司通过你们面谈过程将不合格结果宣布无效。
OBSERVATION 2 缺陷 2
Written records of investigation of a drug complaint do not include the findings of
the investigation and the follow-up.
药品投诉调查书面记录未包括调查发现情况和跟踪情况。
Specifically, your complaint investigations are deficient. You have received several
repeated market complaints for (b)(4) Tablets USP ((b)(4)mg/(b)(4)mg, (b)(4)mg/
(b)(4)mg, and (b)(4)mg/(b)(4)mg) and (b)(4) Tablets (b)(4)mg) since 2011/2012 for
black spots, blackish greyish spots, and “mold” on the marketed finished products
in the U.S.A.. In all resulting investigations, you concluded the root cause as the
result of oil (or food grade lubricant used during the compression process) mixed
with fine product dust forming lumps and/or black spots, blackish greyish spots.
Despite the number of investigations summarized below, none of the
investigations conclusively provides any evidence that the lubricating oil when
adhered to the finished product results in finished products with black spots or
molded tablets. Additionally, a detailed health hazard evaluation (HHE) was not
performed until 24 th January 2019 (during the current inspection). However, the
HHE fails to provide assurance that the finished products contaminated with
potentially denatured lubricant oil are safe and effective for the consumers.
具体来说,你们对投诉的调查有缺陷。自 2011/2012 年起,你们收到了关于 XX 片剂
USP 规格(XXmg/XXmg、XXmg/XXmg 和 XXmg/XXmg 以及 XX 片剂 XXmg)几个重
复的市场投诉,投诉是关于美国销售的药品中发现黑点、黑灰点和“霉点”。在所有调
查中,你们将根本原因归结为油(或压片过程中所用食品级润滑剂)与细的成品粉形
成块和/或黑点、黑灰色点。下列总结的调查数量很多,但没有一个调查有证据证明润滑
油粘在成药上时会形成成药上的黑点或导致片剂长霉。另外,一直到 20190124(检查
期间)公司才执行了详细的健康危害评估(HHE)。但是,该 HHE 并不能确保受到可
能变性的润滑油污染的药品对消费者是安全有效的。
The following complaints have been recorded and investigated for the following
products since commercialization.
自商业化以来,公司记录并调查了以下产品投诉。
Product Complaints
(b)(4) Tablets USP ((b)(4)mg/(b)(4)mg, (b)(4)mg/(b)(4)mg 42 (since 2012)
and (b)(4)mg/(b)(4)mg)
(b)(4) Tablets ((b)(4)mg) 17 (since 2011)
OBSERVATION 3 缺陷 3
Employees engaged in the manufacture, processing, packing and holding of a
drug product lack the training required to perform their assigned functions.
从事药品生产、加工、包装和存贮的员工缺少完成其被指派工作所需的培训。
Specifically, 具体来说
There is a lack of oversight by firm management, especially the QC, QA,
Warehousing, Production, and IT departments, to ensure employees are
performing their required job functions as specified in your firm’s SOPs. During the
inspection, we observed several instances where it appeared that top
management, general managers, supervisors, specialists, and personnel engaged
in the activities related to the manufacture, testing, holding and review of
procedures, documents, methods, and data could not autonomously answer
questions related to their day to day job functions or activities in which they
routinely participated or would hastily provide an answer without consideration of
the question which was asked. Many employees, including the QA, QC,
Warehousing, Production, and Validation Managers, would directly read the
procedure from the document without being able to autonomously comment on
activities and operations in which they are described to be familiar with and
knowledgeable of. Additionally, firm personnel would provide data and evidence
which did not support the claims that could provide answers to specific questions
asked by the investigators. For example:
缺乏公司高层监管,尤其是 QC、QA、仓库、生产和 IT 部门,无法确保员工按公司 SOP
履行其所需职责。在检查期间,我们发现几个例子,显示高级管理人员、总经理、主管、
专家和从事与生产、检验、存贮和审核程序、文件、方法与数据有关活动的人员不能自主
回答与其日常工作或日常参与活动有关的问题,或者匆忙回答问题却未对所问问题进行
考虑。许多员工,包括 QA、QC、仓管、生产和验证经理都是直接从文件上把程序读出来,
但不能自主对按规定熟悉理解的活动和操作进行说明。另外,公司人员提供的数据和证
据并不能证明他们能够回答调查人员所问的具体问题。例如:
A. Your firm’s Manager of IT, Deputy General Manager of Engineering, Sr.
Executive IT, Manager Validation/QA provided us with the following (b)(4)
and (b)(4) building management systems (BMS) validation documents for
the (b)(4) building and (b)(4) building (Sterile) in which they participated in
the validation studies and/or is part of their duties. However, when we
asked them why they did not follow the established/approved Validation
Master Plan (VMP)/Protocol for the validation such as issuing a system
release certificate and writing a validation summary report as part of the
validation deliverables. They could not answer and provide a justification.
你公司的 IT 经理、常务工程副总、资深 IT 执行专家、验证经理/QA 向我们提供了
厂房管理系统(BMS)验证文件,这是他们参与的验证研究,有些是他们的职
责的一部分。但是,当我们询问他们为何他们未遵守既定/批准的验证主计划
(VMP)/验证方案如签发系统放行证书并编制验证总结报告作为验证可交付物
的一部分时,他们不能回答,亦不能给出理由。
B. Document # VMP-003-INP-00 (Validation Master Plan Manufacturing
Software System at Lupin Limited, Pithampur) 08/02/2018 effective date.
文件# VMP-003-INP-00(鲁宾 pithampur 生产软件系统验证主计划)生效日期
20180802.
C. On 01/21/2019 during the walkthrough of the Analytical QC Laboratory, we
asked the Deputy General Manager (b)(4)-Quality Control who oversees
the QC Laboratories as part of his duties if he maintains a logbook for
every equipment in the lab. He stated yes they do. We then asked him to
provide us with the logbook for the ATAGO Refractometer RX-7000CX
(Asset #RM-03). He could not provide us with the request as he was
notified by one of his staff that they are currently using Electronic Logbook
(eLog) System V1.0.0. We asked him if the equipment is connected to a
data acquisition system. He could not provide us with an answer. We then
asked him how the information captured from the equipment is documented
into the e-log system. He could not answer the question. Then, both the
President of Technical Operations and the Managing Director asked him the
same question in a different way and local language. Still, he could not
answer the question. We asked him to show us how the review of entries in
the e-log is performed and if he could show us a document in the e-log
system where reviews have been performed. He tried to log in and could
not access the system. He finally stated he has no access toe-log. It took
approximately 45 minutes for him to answer these questions. During the
review of his training records, it revealed that he has been trained on the
SOP and is assigned a “Manager” role in the system. In addition, he is
overdue on the following SOPs:
在 20190121 我们在 QC 实验室检查时,我们询问常务总经理 XX—QC(监管
QC 实验室是他职责的一部分)实验室里是否每台仪器都有一本日志。他声称说
是的。然后我们问他能否给我们看 ATAGO 折光仪 RX-7000CX(资产编号#RM-
03)的日志。他拿不出来,因为有一个员工告诉他现在他们用的是电子日志
(eLog)系统 V1.0.0。我们问他仪器是否连接到数据采集系统。他不能作答。然
后我们问他仪器采集的信息是如何记录至电子日志系统的。他不能作答。然后,
技术运营总裁和管理总监用本地语言采用不同方式问了他同样的问题。他仍然不
能作答。我们让他展示给我们如何审核 eLog 里的记录,问他是否可以在 eLog
里面展示给我们一份已经过审核的文件。他试图登录却无法进入系统。最后他说
他没有 eLog 的登录权限。他花了大约 45 分钟回答上述这些问题。对他的培训记
录审核显示他接受过该 SOP 的培训,并在系统里被赋予“经理”身份。另外,
他的以下 SOP 培训已过期:
CQA-106 (Production Planning and Tracking of Batches at Different
Manufacturing Stages)
CQA-106(不同生产阶段的生产计划和批次追踪)
CQA-110 (Reduced Testing, Rev.00, 10/19/18 effective date)
CQA-110(减少测试,版本 00,生效日期 20181019)
QC2-027 (Operation of (b)(4) Process, Rev. 01, 03/12/2018)
QC2-027(XX 工艺的操作,版本 01,20180312)
QC2-278 (Standard Management in SAP, Rev.00,10/23/2018)
QC2-278(SAP 标准管理,版本 00,20181023)
D. On 01/21/2019 during the walkthrough of the Analytical QC Laboratory, we
asked the Manager of QC if he could explain the sample management
process (receiving of samples through issuing of samples to Analysts). I
asked him at least 3 times in different manner and rephrased the question.
He could not fully answer. Then, the Managing Director, President of
Technical Operations, and GM Quality asked in different manner including
local language. It took him nearly 40 minutes to explain the process. He
has been trained on SOP #SOP-UNIT2-QC2-178-07 (Sample Management
of QC Sample Ver.07) on 01/25/2018.
在 20190121 检查分析 QC 实验室时,我们询问 QC 经理他能否解说样品管理流
程(样品接受到将样品分发给化验员)。我以不同方式不同说法反复问了他至少
3 次,他不能完整作答。然后,管理总监、技术运营总裁和质量总经理用不同方
式包括当地语言询问他。他花了近 40 分钟才解释完该流程。他在 20180125 接受
过 SOP#SOP-UNIT2-QC2-178-07(QC 样品管理,版本 07)的培训。
E. On 01/21/2019 during the walkthrough of the Analytical QC Laboratory, we
asked Executive QC if he could tell us the dates when column #L19000563
was received in QC and issued for use. This column is used for (b)(4)
Solution (b)(4)%. He could not provide us with the requested information,
which is part of his duties to account for incoming laboratory equipment. It
took nearly half an hour with assistance of other personnel to access the
SAP system in order to provide us with the information. We then asked him
if he could tell us if the specific column has been used for testing (b)(4)
Solution (b)(4)%. He stated no. we then asked the Sr. Executive QC if he
could tell us if the column had been used. He provided us with the printout
from the e-column usage logbook showing it had been used for (b)(4)
injections.
在 20190121 检查分析 QC 实验室过程中,我们询问执行 QC 他能否告诉我们柱
子#L19000563 的 QC 接收日期以及发放使用日期。该柱子用于 XX 溶液 XX%的
检测。他不能给我们提供所索要的信息,这是他负责进入实验室仪器职责的一部
分。在其它人员帮助下,他花了近半小时才进入 SAP 系统,才得以给我们提供
该信息。然后我们问他能否告诉我们这支柱子是否曾用于 XX 溶液 XX%的检测。
他声称没有。然后我们询问资深执行 QC 是否能告诉我们该柱子可曾使用。他向
我们提供了柱子电子日志中的打印件,显示该柱子曾被用于 XX 进样。
F. On 01/23/2019, we asked the Manager of QC and the Officer IT if they
could access the Electronic Logbook (eLog) System V1.0.0 to show us the
user group’s roles and access level. The eLog is the data acquisition
software used by the firm to capture activities. They could not perform the
task which is part of their duties and warranted a conference call with your
CQA personnel and the vendor of the software.
20190123,我们询问 QC 经理和 IT 管理员是否可进入电子日志系统 V 1.0.0 给
我们展示用户组角色和权限级别。eLog 是该公司用于采集活动轨迹的数据采集
软件。他们无法执行该任务,而这是他们职责的一部分,他们要给你们 CQA 人
员和软件供应商打电话才能完成此任务。
G. On 01/24/2019, we asked the Sr. GM Corporate IT regarding the provided
list of “Administrators” for user creation form/e-Log Software System
Administration User List, how users (Administrators and Vendors) are
added, changed, and removed. He stated that he is knowledgeable of the
software and could not fully explain the process when he came into the
conference room. For example, we observed a username in this format
(firstnamelastname1) and when asked him how it is being created and why.
He stated that it is being done when the global directory already has a user
with similar name. We asked him to show us where that process is
described in their established SOPs. He stated it is not described. I
requested his training records and it revealed that the firm does not
maintain training records for his position.
20190124,我们询问资深 GM 公司 IT 要求提供创建用户表的“系统管理员”
清单/e-Log 软件系统管理用户清单,问他如何增加、修改和删除用户(管理员和
供应商)。他声称他知晓该软件,在进入会议室时不能完整解释该流程例如,我
们发现用户名是这种格式(名姓 1),问他是如何创建的以及原因。他声称这是
因为全球联系人目录里已经有了相同的用户名,所以这样创建。我们要他展示给
我们既定 SOP 中哪儿有说明这个流程。他声称没有表述在 SOP 中。我索要了他
的培训记录,然后发现公司并未保存他的职位的培训记录。
H. On 01/24/2019, we asked your Sr. GM Corporate IT to provide us with the
user creation form for one of the firm’s administrators. Your Sr. GM
Corporate IT and the Manager Site IT stated the requested form could not
be found. We then asked him to show us in the eLog software system when
the “Administrator” (b)(4) was removed from the system. he called on your
Officer, Site IT to show us (which is part of his job functions and has been
trained on the process) and it took him approximately 13 minutes(12.50pm-
1.03pm) to demonstrate when the vendor/administrator was removed from
the system although his training records revealed that he was trained on
the SOP #QC1-229-00 (User Management and Master Data Creation for
Electronic Usage Log System) on 07/20/2015 and Ver.01 on 10/03/2015.
20190124,我们询问你们的资深 GM 公司 IT 给我们提供公司的管理员之一的
用户创建表。你们的资深 GMP 公司 IT 和现场 IT 经理声称找不到所要表格。然后
我们要他给我们看电子日志软件系统中是何时删除“管理员”XX 的,他给你们
管理员打了电话,现场 IT 给我们展示了此信息(这是他的工作职责之一,并且
接受过该流程的培训),他花了近 13 分钟时间(下午 12.50-1.03)才展示何时
从系统中删除供应商/管事员,而他的培训记录显示他在 20150720 年接受
SOP#QC1-229-00(电子使用日志系统用户管理和主数据创建)培训,在
20151003 接受的 01 版培训。
I. Your firm does not maintain training records for the GM CQA position.
你们公司没有保存 GM CQA 岗位的培训记录。
J. On 01/16/2019, we asked an apprentice from Quality Control –
Microbiology how he collects (b)(4) samples for routine analysis. He
identified himself during the interview that he was responsible for collection
of (b)(4) samples for routine analysis from the (b)(4) production area. he
was unable to answer a Yes/No question (pertaining to the methodology of
(b)(4) sample collection from (b)(4) production block) when asked
repeatedly in English and in the local vernacular language.
20190116,我们询问 QC 微生物的一位实习员工他在日常分析中如何采集 XX
样品。他在面谈过程中表明自己的职责是在日常分析中从 XX 生产区域采集 XX
样品。我们反复地用英语和当地语言问他时,他都不能回答是否问题(关于从
XX 生产区采集 XX 样品的方法)。
三.实验室控制系统
6. 瑞士 Akorn AG 20180503
OBSERVATION 1 缺陷 1
The accuracy, sensitivity and reproducibility of test methods have not been
established and documented.
未建立并记录检验方法的准确度、灵敏度和重现性。
Specifically, the analytical test methods are not adequately transferred from the
validating laboratories to this firm to assure that drug product meet appropriate
standards of identity, strength,quality, and purity.
具体来说,检验方法从验证化验室转移至该公司时不充分,无法确保药品符合适当的鉴别、
剂量、质量和纯度标准。
The method transfers are incomplete because forced degradation studies were
not performed by the firm’s laboratory (receiving laboratory) to establish the
specificity of the method under actual conditions of use, accounting for
interlaboratory variances such as variance in detectors, instrumentation, and
analytical technique. These methods are used asstability-indicating procedures
and cannot be considered validated without sufficient testing to ensure that the
analyte of interest can be adequately resolved from impurities/degradants
formed throughout the lifetime of the product. These methods are used for
testing and releasing of in-process and finished products, e.g. (b)(4) gel, (b)(4)
gel.
方法转移不完整,因为该公司化验室(接收化验室)未做强降解研究以建立方法在实际使
用条件下的专属性,同时考虑化验室之间的差异如检测器、仪器和分析技术差异。这些方法
用作稳定性指示性方法,如果没有科学测试来确保受检物可以充分分辨产品生命周期中形
成的杂质/降解物,则不能认为其是经过验证的。这些方法用于中间体和成品的检测放行,
例如,XX 胶,XX 胶。
OBSERVATION 4 缺陷 4
The written stability testing program isnot followed.
未执行书面和稳定性检测计划。
Specifically, the stability study protocol requirements are not fully followed. For
example the stability study for (b)(4)% is missing examination of samples for
“Minimum Fill Average, USP” at 3, 6, 9, and 18 months.
具体来说,未完全遵守稳定性试验方案要求。例如,XX%的稳定性研究在 3、6、9 和 18 个
月未检查样品“最小灌装平均值,USP”项目。
7. 印度 Glenmark 20180605
OBSERVATION 1 缺陷 1
The accuracy, sensitivity, specificity and reproducibility of test methods have not
been established and documented.
未建立和记录检验方法的准确性、灵敏度、专属性和再现性。
Specifically, 具体来说
Your firm’s QC laboratory has not validated analytical methods used in the
determination of active residue from equipment’s used for processing of the
following products:
你公司的 QC 未验证用于以下产品生产所用设备中活性残留检测的分析方法:
(b)(4)Capsules USP (b)(4) mg & (b)(4) mg
(b)(4)Tablets USP (b)(4) mg, (b)(4) mg & (b)(4) mg
(b)(4)Tablets
(b)(4)Tablets
(b)(4)Capsules USP (b)(4) mg, and
(b)(4)Tablets USP (b)(4) mg & (b)(4) mg
Your production unit has standalone non-dedicated manufacturing equipment
that in absences of using a non-validated analytical test method (swab analysis by
UPLC) for determining Type B equipment cleaning effectiveness creates a
potential for carryover of active residues remained on the equipment leading to
cross-contamination of the products manufactured using the same equipment.
你们生产部门有一台单机非专用生产设备,使用未经验证的分析方法(UPLC 擦拭样分
析)检测 B 类设备清洁效果,可能会使得设备中的活性残留带入使用相同设备的产品产生
交叉污染。
Your firm in justification stated that the firm was considering Assay by HPLC
method validation in substitution for equipment cleaning method by UPLC,
whereas, both the methods and their sample and standard preparations are
completely different, for example,
你公司在论证中说公司认为 HPLC 含量方法验证可替代 UPLC 设备清洁方法,但是,2 个
方法及其样品和标准制备是完全不同的,例如:
Assay by HPLC test method has tablets and/or capsules for the sample solution
preparation whereas cleaning testing method has swabbing stick(s) for the
sample solution preparation. The concentration of sample and standard solution
varies for both the test solutions.
HPLC 含量测试采用片剂和/或胶囊作为样品制备供试液,而清洁检测方法则是使用擦拭棉
签作为样品制备供试液。2 种样品和标准液的浓度也不一样。
OBSERVATION 2 缺陷 2
Laboratory controls do not include the establishment of scientifically sound and
appropriate sampling plans designed to assure that conform to appropriate
standards of identity, strength, quality and purity.
化验室控制未包括科学合理和适当的取样计划,设计用以确保符合适当的鉴别、剂量、质量
和纯度标准。
Specifically, 具体来说
Your SOP CM/QA034 “Sampling Methodology” for (b)(4) is deficient in section
5.5 (b)(4) sample of (b)(4), subsection 5.5.2 indicates “The (b)(4) sample shall be
collected as (b)(4) gram unless and otherwise mentioned in the sampling (b)
(4)/process validation/ batch production record. (b)(4) bags/Glass Bottles with
stoppers shall be used for collecting the (b)(4) samples”. For example,
你们的 SOP CM/QA034 XX“取样方法学”的 5.5XX 部分 XX 的样品中 5.5.2 部分说“XX
样品就采集 XX 克,取样 XX/工艺验证/批生产记录另有要求者除外。应使用 XX 袋/具塞玻
璃瓶采集 XX 样品”是有缺陷的。例如:
There is no mention of the sampling amount collected during unloading of
the (b)(4) from (b)(4) locations. IPQA employee responsible for sample
collection was unable to explain the sampling amount collected from each
location. Additionally, there is no weighting tape indicating the weight of
sample collected each time from different locations and the gross weight
to make it to (b)(4) gram.
未提及在 XX 从 XX 位置放料时要采集的样品数量。负责样品采集的 IPQA 员工无法
解释从每个位置所采集的样品数量。另外,并没有重量条显示每次从不同位置所采
集的样品重量以及毛重积累至 XX 克。
The sampling instructions mentioned in your process validation and batch
production records are deficient as there is mention of the glass bottle size
and (b)(4) instructions for the samples collected from (b)(4) locations.
你们工艺验证和批生产记录中提到的取样指令是有缺陷的,因为其中提到玻璃瓶的
大小和从 XX 位置采集样品的 XX 指令。
SOPCM/QA034, section 5.5 is used for (b)(4) sampling of the following
products:
SOP CM/QA034 第 5.5 部分用于以下产品的 XX 取样:
(b)(4)Tablets USP (b)(4) mg & (b)(4) mg, and
(b)(4)Tablets USP (b)(4) mg
OBSERVATION 3 缺陷 3
There is a failure to thoroughly review any unexplained discrepancy whether or
not the batch has been already distributed.
未能彻底回顾所有已销售和未销售批次中未经解释的差异。
Specifically, 具体来说
Your firm’s QC unit did not investigate in to the issues of API peak seen in
the blank injections during method validation for related substances by
HPLC method. Additionally, system suitability (precision) standard
injections((b)(4) ppm) peaks were not integrated (b)(4). The reintegration of
these peaks changed the area of standards by over (b)(4) i.e.30%.
你公司的 QC 部门未调查 HPLC 有关物质方法验证期间空白样中看到的 API 峰问题。
另外,系统适用性(精密度)标准进样(XXppm)峰未积分 XX。这些峰重新积分
时改变的标准峰面积超过 XX 即 30%。
In the past two years, your firm has initiated approximately sixteen (16)
Incident reports related to power outages in your QC laboratories which
occurred during testing of samples on HPLC and GC equipment. During
our review of the seincident reports, it was observed that
“chromatographers” who processes data and Analytical Quality
Assurance (AQA) reviewers who review processed data donot have the user
privilege “Verify Incomplete Data in Raw Data Files” in Empower 3. For
this reason, during the review of two such incidents during dissolution
testing for finished products, the investigation by your firm determined
that the interrupted sample injections were processed by
chromatographers and showed that the sample did not run. However,
during our review of electronic data in the QC laboratory, it was observed
that QC manager and the system administration have the user privilege to
“Verify Incomplete Data in Raw Data Files”. Subsequently, we requested
your manager to verify the incomplete data and reprocess the injection for
both sample sets (two different incidents) and discovered that the injected
samples did in fact run, the first incident with approximately (b)(4) minutes
out of (b)(4) minutes, and the second with approximately (b)(4) minutes out
of (b)(4) minutes, with both injections resulting in elution of the principal
peak. After reprocessing the incomplete data, your firm performed rate of
release calculations on the unreported processed injections, which
appeared to be within specification. However, this discrepancy in your
firm’s ability to review and investigate all electronic raw data is a
significant gap in your Data Integrity procedures and practices reviewed
during the current inspection.
在过去 2 年中,你们公司启动了约 16 个事件报告,是与你们 QC 化验室在 HPLC
和 GCP 设备上样品检测期间的电力中断有关。在我们对这些事件报告的审核中,我
们发现处理数据的“色谱操作员”和审核处理后的数据的分析质量保证(AQA)
审核员不具备 EMPOWER3 系统内“核查原始数据文件中不完整数据”的用户权限。
由此,在成品溶出度检测的 2 次此类事件审核中,你们公司的调查认为被中断的进
样是由色谱操作员处理的,显示出样品并未运行。但是,在我们对 QC 的电子数据
进行审核时,我们发现 QC 经理和系统管理员具备“核查原始数据文件中不完整数
据”的用户权限。随后,我们要求你们经理核查了不完整数据,重新处理了 2 个样
品序列(2 个不同的事件)中的进样数据,发现所进样品事实上有运行过,第一次
事件中约运行了 XX 分钟(方法时长总 XX 分钟),第二次事件中约运行了 XX 分钟
(方法时长总 XX 分钟),2 次进样中均有主峰流出。在重新处理了不完整数据后,
你们公司对未报告的进样处理结果进行了放行计算,结果显示是质量标准范围内。
但是,在你们公司审核和调查所有电子原始数据的能力分歧使得你们数据完整性程
序的与当前检查中所审核的做法有重大差异。
OBSERVATION 9 缺陷 9
Sampling plans, and test procedures are not always scientifically sound and appropriate
to ensure raw material, intermediates and APIs conform to established standards of
quality.
取样计划和检测方法并不全是科学合理并合适于确保原料、中间体和 API 符合既定的质量
标准。
a) You do not always have scientifically sound reasons for invalidating OOS results for
lab related reasons. This is a repeat observation. Complaint No. CC-16008 received
September 13, 2016 for (b)(4) batches (b)(4) ((b)(4)ppm (b)(4) impurity) and(b)(4) ((b)
(4)ppm (b)(4) impurity) failing to meet (b)(4) impurity specification <(b)(4)ppm identifies
the complaint as a quality complaint for product quality attribute. Your Vice President of
Analytical Operations stated a Single Quadrupole LC-MS is not as sensitive as a Triple
Quadrupole LC-MS and sometimes it gives false positive results. Your customer tested
(b)(4) batches (b)(4) and (b)(4) using a Triple Quadrupole LC-MS. You sent samples of
(b)(4) and (b)(4) to an outside laboratory to test using a Triple Quadrupole LC-MS. Your
customer provided you with their LC-MS test method. The outside laboratory used a
Triple Quadrupole LC-MS but did not follow the test method provided by your customer.
你们与该外部实验室没有质量协议要求所有用于检测的设备经过确认,要求所有仪器所用
的软件经过确认,并且在报告结果之前所有方法均经过验证。你们使用了此外部实验室的
XX 批次 XX 和 XX 的结果用以宣布你们客户报告的 OOS 结果无效。在你们的客户退回了
XX 批次 XX 和 XX 产品后,你们对这些批次进行了返工,对返工批次给定了新批号 XX 和
XX。成品批次 XX 和 XX 后来被卖给了其它客户。
i) Sampling Procedure for API Raw Material QC-026-9 effective September 30,
2017 includes sampling instructions designed to obscure non-homogenous raw material
batches. As an example, section 5.6 specifies to sample the (b)(4) of (b)(4) compartment
in the tanker and (b)(4) thecompartment sample and then (b)(4) the (b)(4) samples from
(b)(4) the compartments. You do not have data establishing inter-batch and intra-batch
homogeneity for key starting material.
ii) Sampling procedures lack sufficient details describing how to collect samples to
ensure the sampling procedure is consistently and reproducibly followed. Sampling
Procedure for APIs QA-005-5 effective August 30, 2017 is silent regarding which drums
to sample or how to collect samples from the sampled drums.
取样程序对如何采集样品以确保能一致可重复地遵守取样程序描述不够详细。“API 取样
程序”QA-005-5 生效日期 20170830 未说明要从哪个桶取样或如何从桶中采集样品。
c) You do not have data to support reduced testing for genotoxic and other impurities.
during process validation for (b)(4) you committed to testing the final API validation
batches for elemental impurities and residual solvents, (b)(4). After the three (b)(4)
validation batches you test (b)(4) batches (b)(4) for elemental impurities and residual
solvents. During process validation for (b)(4) you tested the finished API validation
batches for potential genotoxic impurity (b)(4). After the validation batches you test (b)(4)
batches (b)(4) for potential genotoxic impurity (b)(4).
你们没有数据支持对基因毒性杂质和其它杂质降低检测频次。在 XX 工艺验证中,你们承
诺会检测 API 验证批次成品的元素杂质和残留溶剂 XX。在 3 个 XX 验证批次后,你们检测
了 XX 批次 XX 的元素杂质和残留溶剂。在 XX 工艺验证中,你们检测了验证批次的 API 成
品潜在基因毒性杂质 XX。在验证批次之后,你们检测了 XX 批次 XX 的潜在基因毒性杂质。
OBSERVATION 10 缺陷 10
Your on-going testing program to monitor the stability characteristics of APIs to confirm
appropriate storage conditions and retest dates is not adequate. Specifically,
你们监测 API 稳定性特性以确认适当的存贮条件和复验期的持续检测计划不充分。具体来
说
b) You do not always appropriately add stability study samples to your stability study
program. Deviation investigation DCB02-17002 was initiated for (b)(4) intermediate (b)
(4) batches (b)(4) signle unknown impurity (b)(4)% (specification <(b)(4)%) and (b)(4)
single unknown impurity (b)(4)%. You reprocessed the batches. You assigned the
following batch numbers to the finished APIs made from the aforementioned (b)(4)
intermediate (b)(4) batches: (b)(4) and (b)(4). You did not add batches (b)(4) and (b)(4)
your stability study program.
你们未能保持适当地将稳定性研究样品加入你们的稳定性研究计划。偏差调查 DCB02-
17002 启动原因为 XX 中间体 XX 批次单个未知杂质 XX%(标准<XX%)和 XX 单个未知
杂质 XX%。你们将这些批次进行了返工。你们将使用前述中间体 XX 批次所生产的 API 成
品给定了以下批号:XX 和 XX。你们未将批次 XX 和 XX 加入你们的稳定性研究计划。
OBSERVATION 1 缺陷 1
Laboratory controls do not include the establishment of scientifically sound and
appropriate test procedures designed to assure that drug products conform to
appropriate standards of identity, strength, quality and purity.
实验室控制未包括建立科学合理恰当的检测方法,设计用以确保药品符合适当的鉴别、剂
量、质量和纯度标准。
For example,electronic data for (b)(4) mg exhibit batch (b)(4) for 0-month stability shows:
dissolution at buffer stage L1 was conducted on 9/26/15 with results for the sampling
time point at 5 hours, to have a minimum of (b)(4)% release, a maximumof (b)(4)%
release and a mean of 47% release. The stability report STB4332 15 for the same batch
and time point shows you conducted an L2 test. Based on the data contained in the
report, the L2 was conducted with results to have a minimum of (b)(4)% release,
maximum of (b)(4)% release and a mean of 66% release. The chromatograms are
reflective of variability between the L1 and L2 stages. Similar variability was seen for (b)
(4), (b)(4) and (b)(4) for L1 and L2 results for time 0-month for accelerated and
intermediate stability repeat studies. You were unable to provide scientific justification for
this variability.
OBSERVATION 2 缺陷 2
OBSERVATION 3 缺陷 3
The written stability program for drug products does not include sample size based on
statistical criteria for each attribute examined to assure valid estimates of stability.
制剂的书面稳定性试验计划未包括根据统计学标准为所检测每个属性所订立的样品量以确
保稳定性的有效预期。
OBSERVATION 2 缺陷 2
具体来说,你们的稳定性数据不能代表 XX 片剂将要使用的生产工艺。申报批准 XX 与 YY
中控 XX 取样不合格。这些批次被放在了稳定性中,其数据被提交给 FDA 用于支持 XX 药
品申报。
OBSERVATION 3 缺陷 3
The specifications for components, drug product containers or closures and labeling are
deficient in that they do not include a description of the testing to be performed.
组份、制剂容器或密闭器和标签的质量标准有缺陷,未包括对要执行的检测的描述。
Specifically, 具体来说,
The QC test method for incoming acceptance of bottles used for packaging of (b)(4)
Solution USP (b)(4)mEq/(b)(4)mL does not specify to examine the (b)(4) of the bottles.
QC 对 XX 溶液包装用瓶的进厂接收检测方法未指定要检查瓶子的 XX。
OBSERVATION 3 缺陷 3
未对计算机或相关系统采取适当的控制用以确保只有经授权的人员才可修改主生产和
检验记录或其它记录。
Specifically, 具体来说
你们声称解锁权限要由 QA 批准,并保存在特定序列的修改后文件夹中。当我索要许可
追溯时,你们未能提供修改后由 QA 批准的序列副本,你们声称许可记录是不能追溯的
OBSERVATION 2 缺陷 2
没有通过适当的实验室测试对需要没有致病菌的每批药品进行测试。
Specifically, you do not conduct sterility testing on any finished sterile drug products.
具体而言,您不对任何成品无菌药品进行无菌检测。
OBSERVATION 3 缺陷 3
声称无热原的每批药品未经实验室测试以确定是否符合此要求。
Specifically, 具体而言,
a) You do not have endotoxin analysis for any of the sterile stock solutions of veterinary
drug products you produce.
a) 您没有对您生产的任何兽药产品的无菌储备溶液进行内毒素分析。
b) The endotoxin test method used for human sterile stock solution is not a compendial
method.
b) 用于人体无菌储备溶液的内毒素检测方法不是药典方法。
c) You do not conduct any endotoxin testing for any finished sterile drug products
including intrathecal products that contain Morphine Sulfate, Bupivacaine, Fentanyl,
Clonidine, Baclofen or Hydromorphone.
c) 您未对任何成品无菌药品进行任何内毒素检测,包括含有硫酸吗啡、布比卡因、芬太尼、
可乐定、巴氯芬或氢吗啡酮的鞘内产品。
OBSERVATION 4 缺陷 4
Testing and release of drug product for distribution do not include appropriate laboratory
determination of satisfactory conformance to the identity and strength of each active
ingredient prior to release.
分销药品的测试和放行不包括适当的实验室测定,确定在放行之前每种活性成分的鉴别和
剂量的令人满意的符合性。
Specifically, you do not conduct any potency testing for finished sterile drug products.
具体而言,您未对成品无菌药品进行任何效力测试。
Furthermore, on potency results that are OOS your firm does not have a procedure in
place on how to handle these failed results. Also, your firm did not conduct an
investigation into each of these failed potency results that were released to patients.
此外,对于 OOS 效力结果,你公司没有关于如何处理这些失败结果的程序。并且,你公司
没有对放行给患者的这些失败的效力结果进行调查。
OBSERVATION 9 缺陷 9
Drug product component testing is deficient in that at least one specific test to verify the
identity of each component is not performed.
药物产品成分测试的缺陷在于,未进行至少一种用于确认每种成分的身份的特定测试。
a.) Specifically, your firm does not perform any identity testing on incoming raw
materials.
a)具体而言,贵公司未对进厂原材料进行任何鉴别测试。
b.) Your firm receives raw materials and peptides from suppliers both domestically
and internationally. However, your firm has never audited any of these suppliers.
b)你公司接收来自国内和国际供应商的原材料和多肽。然而,你公司从未审计过任何这些
供应商。
OBSERVATION 10 缺陷 10
There is no written testing program designed to assess the stability characteristics of
drug products.
没有专门设计用于评估药品稳定性特征的书面测试计划。
Specifically, there is no written stability program designed to assess the stability
characteristics of drug products. For example, Glutathione 200mg Injection (lot
12191702) was not within its BUD date with a 88.0% potency result on 2/12/18 and
Alprostadil/ Paparerine/Phentolamine Injection 60mcg, 30 mg, 3 mg (lot 11141713) was
not within its BUD date with a 83.2% potency result on 12/26/17.
具体而言,没有旨在评估药品稳定性特征的书面稳定性计划。例如,谷胱甘肽 200mg 注射
液(批号 12191702)不在其 BUD 日期内,2018 年 2 月 12 日效力为 88.0%,前列地尔/
罂粟碱/酚妥拉明注射液 60µg,30mg,3mg(批号 11141713)不在其 BUD 日期内,
2017 年 12 月 26 日效力为 83.2%。
Product Lot BUD Sterile/ Date Test Test Released
产品 Number Date Non-Sterile Produced Date Result to patients
批号 日期 无菌/非无菌 生产日期 检测日期 检测结果 放行
Glutathione 12191702 90 Sterile 12/19/17 1/10/18 92.5% Yes –(b)(4)
200mg Injection Days 2/12/18 88.0% patient
Alprostadil/Papareri 11141713 60 Sterile 11/14/17 11/27/17 95.2% Yes –(b)(4)
ne/Phentolamine Days 12/26/17 83.2% patient
Injection 60mcg, 30
mg, 3 mg
OBSERVATION 4 缺陷 4
OBSERVATION 5 缺陷 5
Testing and release of drug product for distribution do not include appropriate laboratory
determination of satisfactory conformance to the identity and strength of each active
ingredient prior to release.
分销药品的测试和放行不包括适当的实验室测定,在放行前确定每种活性成分的特性和强
度令人满意的符合性。
Specifically, 具体来说,
A. Your firm does not perform potency testing on all batches of sterile drug products
prior to release and distribution. Examples include, but are not limited to:
你公司未在放行和分销之前对所有批次的无菌药品进行效力测试。示例包括但不限于
Ascorbic Acid 450mg/mL Injectable, Lot 07062018@2, BUD 08/20/18
抗坏血酸 450mg/mL 注射剂,批号 07062018@2,BUD 08/20/18
Magnesium Sulfate 500mg/mL, Lot 08282018@2, BUD 10/12/18
硫酸镁 500mg/mL,批号 08282018@2,BUD 10/12/18
Dexpanthenol USP 250mg/mL, Lot 02082018@15, BUD 03/25/18
右泛醇 USP 250mg/mL,批号 02082018@15,BUD 03/25/18
Sermorelin GHRP 6 GHRP 2 PF 6mg/3mg/3mg Injectable, Lot 08302018@13,
BUD 02/26/19
舍莫瑞林/生长激素释放肽-6/生长激素释放肽-2 PF 6mg/3mg/3mg 注射剂,批号
08302018@13,BUD 02/26/19
B. Your firm released and distributed (b)(4) vials of Bremelanotide (PT141) 20mg
Injectable Lot 05312018@4, BUD 07/30/18, with super-potent results for
Bremelanotide of 114.3% (specification (b)(4) ).
你公司放行和分销了 XX 瓶的布美诺肽(PT141)20mg 注射剂(批号
05312018@4,BUD 07/30/18),布美诺肽的超高效结果为 114.3%(标准 XX)。
C. Your firm released and distributed (b)(4) vials of Sermorelin GHRP 6 GHRP 2 PF
6mg/3mg/3mg Injectable, Lot 05312018@3, BUD 11/27/18, with super-potent
results for GHRP-2 of 112.4% (specifications 90-110%) and GHRP-6 of 113.8%
GHRP-6 (specifications (b)(4) ).
你公司放行和分销了 XX 瓶舍莫瑞林/生长激素释放肽-6/生长激素释放肽-2 PF
6mg/3mg/3mg 注射剂(批号 05312018@3,BUD 11/27/18),生长激素释放肽-2
的超高效结果为 112.4%(标准 90-110%),生长激素释放肽-6 为 113.8%(标准
XX)。
Your firm released and distributed (b)(4) vials of Sermorelin GHRP 6 GHRP 2 PF
9mg/9mg/9mg Injectable, Lot 05242018@2, BUD 11/20/18, with super-potent results for
GHRP-6 of 111.3% (specifications (b)(4) ).
你公司放行和分销了 XX 瓶舍莫瑞林/生长激素释放肽-6/生长激素释放肽-2 PF
9mg/9mg/9mg 注射剂(批号 05242018@2,BUD 11/20/18),生长激素释放肽-6 的超高
效结果为 111.3%(标准 XX)。
OBSERVATION 6 缺陷 6
2.) Laboratory investigations for OOS intermediate batches are not conducted,
2.)不进行中间体批次 OOS 的实验室调查。
Specifically, according to SOP BDQC-311 for OOS investigations (effective 07/16/2018),
OOS is to be conducted on "...all quantitative and qualitative tests of...intermediates..."
An investigation of an OOS impurity result in the (b)(4) intermediate, batch (b)(4) for (b)
(4) was not conducted.
具体而言,根据 OOS 调查 SOP BDQC-311(生效日期 2018 年 7 月 16 日),应对“……
中间体的……所有定量和定性检测……”进行 OOS 调查。但在 XX 中间体的一个杂质 OOS
结果的调查中,XX 的 XX 批没有进行调查。
四.设施和设备系统
4. 印度 Dr.Reddy’s 20180321
OBSERVATION 3 缺陷 3
Buildings used in the manufacturing, processing, packing of API finished
materials are not maintained in a good state of repair. Specifically,
API 成品生产、加工、包装所用厂房未能维护使其处于良好的维修状态。具体如下:
A. Ceiling area above the opening of (b)(4) -01 and (b)(4) #(b)(4)-17 used for
(b)(4) production is not maintained in a manner that will prevent foreign
object from falling inside the(b)(4) when opened. The ceiling needs repairs
and is cracked. In addition, there is a big hole in the ceiling above the
opening of (b)(4) #(b)(4)-06/01 used for (b)(4) production ( (b)(4) is the
Intermediate used for (b)(4) API for the US market).
XX 生产所用的 XX-01 和 XX-17 开口上方天花板未能良好维护使其可防止异物在 XX 打开
时掉入其中。天花板已开裂,需要修缮。另外,XX 生产(XX 是销往美国的 XX 原料药所用
中间体)所用的 XX-06/01 开口处上方天花板上还有一个大洞。
5. 瑞士 Akorn AG 20180503
OBSERVATION 2 缺陷 2
Separate or defined areas to prevent contamination or mix-ups are deficient
regarding operations related to aseptic processing of drug products.
药品无菌工艺相关操作在区隔和界定区域以防止污染或混淆方面有缺陷。
Specifically, qualification for aseptic filling area, room (b)(4) (ISO class A and B), is
deficient in that the smoke study failure for the room is not identified and
investigated. This room currently is used for filling and packaging of drug
products which are commercially distributed.
具体来说,无菌灌装区域 XX 房间(ISO A 级和 B 级)的确认有缺陷,未发现该房间烟雾
实验失败亦未进行调查。该房间目前用于商业化销售药品的灌装和包装。
OBSERVATION 3 缺陷 3
Procedures for the cleaning and maintenance of equipment are deficient
regarding sufficient detail of the methods, equipment,and materials used in the
cleaning and maintenance operation, and the methodsof disassembly and
reassembling equipment as necessary to assure proper cleaning and
maintenance.
设备清洁和维护程序未详细写明清洁和维护操作中所用的方法、设备和物料,亦未写明为
确保适当清洁和维护所需的拆卸方法和重新组装方法。
Specifically, 具体来说
1. The efficacyof the (b)(4) system used for sanitization and elimination of
contaminants in the aseptic fill room is not evaluated for the hard to reach areas.
For example,your room qualification for aseptic fill room (b)(4) which includes the
filling machine (b)(4) (ID# A31) did not evaluate the penetration level and efficacy
ofthe (b)(4) inside the filling machine (b)(4).
用于无菌灌装间灭菌和清除污染所用的 XX 系统的有效性中未评估其难接触区域。例如,
你们无菌灌装 XX 房间的确认,包括灌装机 XX(ID#A31)未评估灌装机 XX 里的 XX 的穿
透水平和有效性。
2. The cleaning and disinfecting procedure does not include detailed cleaning
and disinfecting procedure when maintenance is conducted on the filling
machine.
清洁和灭菌程序未包括对灌装机进行维护后详细的清洁和灭菌程序。
6. 印度 Glenmark 20180605
OBSERVATION 4 缺陷 4
Appropriate controls are not exercised over computers or related systems to
assure that changes in master production and control records or other records
are instituted only by authorized personnel.
对计算机和相关系统未进行适当控制以确保对主生产和检验记录及其它记录的修改仅能由
经授权的人员执行。
Specifically, 具体来说
Your firm’s manufacturing equipment are not21 CFR part 11 compliant. For
example,
你公司的生产设备不符合 21CFR 第 11 部分要求。例如
A) There are total (b)(4) standalone manufacturing equipment which are not
equipped with HMI/PLC/SCADA system. There is no time stamped audit trail, data
management, alarm management, archival and retrieval of records on these
standalone manufacturing equipment.
总共有 XX 台单机生产设备,未配备 HMI/PLC/SCADA 系统。这些单机生产设备没有带时
间戳的审计追踪、数据管理、报警管理、记录归档和检索。
These equipment includes but are not limited to (b)(4) and (b)(4) that are
operated at (b)(4) speed per manufacturing instructions given in BMRs. However,
there is no setting as (b)(4) on these equipment. Your production operator was
unable to explain and show the equipment operating speed. This information was
notclearly defined at the time of process validation that could significantly impact
the quality of products manufactured for the U.S. market.
这些设备包括但不仅限于 XX 和 XX,依据 BMR 中给定的生产指令在 XX 速度下操作。但是
在这些设备上并没有 XX 设置。你们的生产操作人员无法解释和展示设备的运行速度。此信
息在工艺验证时并未清楚界定,可能会严重影响为美国市场生产的产品质量。
B) Your firm’s total (b)(4) standalone production equipment has an inbuilt HMI
system but none of these equipment have time stamped audit trail, data
management, alarm management, archival and retrieval of records. These
equipment includes but are not limited to (b)(4)
你公司的共 XX 台单机生产设备有内置式 HMI 系统,但这些设备都没有带时间戳的审计追
踪、数据管理、报警管理、记录归档和检索。这些设备包括但不仅限于 XX。
C) Your firm’s total (b)(4) standalone production equipment has an inbuilt
SCADA systembut none of these equipment have time stamped audit trail, data
management, alarm management, archival and retrieval of records. These
equipment have capabilities for printing of audit trail report in real time for only
critical process parameters which is complied with the BMRs.
你公司的共 XX 台单机生产设备有内置式 SCADA 系统,但这些设备都没有带时间戳的审
计追踪、数据管理、报警管理、记录归档和检索。这些设备只能为关键工艺参数实时打印审
计追踪报告,然后汇整在 BMR 中。
7. 浙江华海川南一分厂 20180809
OBSERVATION 2 缺陷 2
Facilities and equipment are not maintained to ensure quality attributes of drug product.
设施设备的维护不能确保药品的质量属性。
a) On May 15, 2017, (b)(4) V-305 exhibited particulate matter and (b)(4) paint on the
inner face of the gasket to the(b)(4). Further, this gasket was fraying, and loose threads
were visible (b)(4). The gasket inside the (b)(4) had deteriorated such that the missing
portions could not be accounted for. The mass balance of this gasket could not be
accounted for. Further, this gasket was discolored brown. Finally, a portion of the interior
of this (b)(4) was discolored white. This (b)(4) was utilizedin the manufacture of (b)(4) lot
(b)(4) intended for the US market. This equipment was in the clean status.
2017 年 5 月 15 日,XX 设备 V-305 的 XX 垫圈内表面发现有颗粒物和 XX 涂料。另外,此
垫圈已磨损,松开的线头在 XX 处可见。XX 内的垫圈已老化,有一部分已缺失无法拼回。
该垫圈的质量已无法平衡。另外,此垫圈已变为棕色。最后,此 XX 的内部有一部分已变为
白色。此 XX 用于生产发往美国市场的 XX 产品 XX 批号。此设备为清洁状态。
b) On May 15 2017, (b)(4) J09-805 contained screws displaying a reddish-brown
discoloration consistent with rust (interior of the (b)(4)). This (b)(4) was utilized in the
manufacture of (b)(4) lot(b)(4) intended for the US market. This equipment was in the
clean status andis used in the (b)(4).
2017 年 5 月 15 日,XX 设备 J09-805 上的螺丝显出红褐色,与铁锈颜色相似(XX 的内
部)。该 XX 用于生产发往美国市场的 XX 产品 XX 批号。此设备处于清洁状态。
c) On May 15 2017, (b)(4) IX-501-2 exhibited particulate matter and blue paint on the
inner face of the gasket to the (b)(4). Particulate matter and paint were falling from the
(b)(4) upon opening the (b)(4). Further, this gasket was fraying, and loose threads were
visible (b)(4). The gasket inside the (b)(4) had deteriorated such that the missingportions
could not be accounted for. The mass balance of this gasket could not be accounted for.
Further, this gasket was discolored brown. Finally, the interior of this (b)(4) was
discolored brown. This (b)(4) was utilized in the manufacture of (b)(4) lot (b)(4) intended
for the US market. This equipment was in the clean status.
2017 年 5 月 15 日,XX 设备 IX-501-2 的 XX 垫圈内表面发现有颗粒物和蓝色涂料。颗粒物
和涂料在打开 XX 时从 XX 掉下。此外,该垫圈已磨损,松开的线头在 XX 处可见。XX 内的
垫圈已老化,有一部分已缺失无法拼回。该垫圈的质量已无法平衡。另外,此垫圈已变为棕
色。最后,此 XX 的内部有一部分已变为白色。此 XX 用于生产发往美国市场的 XX 产品 XX
批号。此设备处于清洁状态。
d) On May 15 2017, (b)(4) IX-501-1 exhibited what appeared to flaking of the surface to
the (b)(4). The gasket inside the(b)(4) had deteriorated such that portions of the gasket
were missing and threads of the gasket were fraying. The mass balance of this gasket
could not be accounted for. This (b)(4) was utilized in the manufacture of (b)(4) lot(b)(4)
intended for the US market. This equipment was in the clean status.
2017 年 5 月 15 日,XX 设备 IX-501-1 表面貌似正在掉皮掉到 XX。XX 内的垫圈已老化,
有一部分已缺失无法拼回。该垫圈的质量已无法平衡。另外,此垫圈已变为棕色。最后,此
XX 的内部有一部分已变为白色。此 XX 用于生产发往美国市场的 XX 产品 XX 批号。此设备
处于清洁状态。
e) On May 15 2017, the (b)(4) W02-802-2 exhibited white particulate facing the interior
of the (b)(4) that appeared to originate from the gasket to the (b)(4). Further, this (b)(4)
appeared heavily scratched. This (b)(4) was utilized in the manufacture (b)(4) lot (b)(4)
intended for the US market. This equipment was in the clean status and is used in the
(b)(4).
2017 年 5 月 15 日,XX 设备 W02-802-2 的 XX 内发现有白色的颗粒,貌似是来自 XX 的
垫圈。另外,此垫圈已严重刮伤。此 XX 的内部有一部分已变为白色。此 XX 用于生产发往
美国市场的 XX 产品 XX 批号。此设备处于清洁状态并用于 XX。
f) On May 16 2017, (b)(4) III-319 exhibited whatappeared to white particulate matter in
the interior of the (b)(4). The gaske tinside the (b)(4) had deteriorated such that portions
of the gasket were missing and threads of the gasket were fraying. The mass balance of
this gasket could not be accounted for. This (b)(4) was utilized in the manufacture of (b)
(4) lot (b)(4) intended for the US market. This equipment was in the clean status.
2017 年 5 月 16 日,XX 设备 III-319 的 XX 内发现有白色的颗粒物。XX 内的垫圈已老化,
有一部分已缺失,垫圈线头已松开。该垫圈的质量已无法平衡。此 XX 用于生产发往美国市
场的 XX 产品 XX 批号。此设备为清洁状态。
For the aforementioned Observation, the following complaints pertaining to your firm’s
API were noted:
对于上述问题,有记录到以下对你们公司 API 的投诉:
i. CC-16006 addressing (b)(4) particles, (b)(4) color, yellow rust in (b)(4) batch (b)
(4) 某批次中发现颗粒物、XX 颜色、黄色锈
ii. CD-15004 reporting “black metallic particles”in (b)(4) batch (b)(4) 某批次报告
“黑色金属颗粒物”
iii. CD-15003 addressing “mixed fragment (b)(4)”in (b)(4) batch (b)(4) 某批次中发
现“混合碎片 XX”
iv. CD-15006 stating “black particles were foundin (b)(4) batch (b)(4) 某批次中发现
“黑色颗粒物”
v. CD-15001 reporting “That (b)(4) particles is(b)(4)”. The affected product is (b)(4)
报告 XX 颗粒物是 XX。受影响产品为 XX。
9. 浙江华海川南一分厂 20180920
OBSERVATION 5 缺陷 5
Cleaning procedures do not contain sufficient details to enable operators to clean each
type of equipment in a reproducible and effective manner. Specifically, your cleaning
procedures are inadequate in that three of the three (b)(4) examined during the
inspection contained visible residue or apparent foreign material. (b)(4) 102-1 contained
apparent white particulate matter and what appeared to be a red-colored metallic
particle. (b)(4) 102-2 contained apparent white residue.(b)(4) II-250 also contained
apparent white residue along the length of the (b)(4).,
清洁程序不够详细,无法让操作工以可重复和有效方式清洁每种设备。具体来说,你们有
3 个设备清洁程序不够充分,在检查期间发现有可见残留或明显的异物。XX102-1 有明显
的白色颗粒物和貌似红色金属颗粒,XX102-2 有明显白色残留,XXII-250 亦有明显的 XX
长的白色残留。
OBSERVATION 6 缺陷 6
a) You do not maintain equipment in a good state of repair. Theend of the (b)(4)
consists of (b)(4) different colored unidentified materials:(b)(4). Your Engineering
Supervisor stated the (b)(4) material is the (b)(4)repair material and the (b)(4) material is
the (b)(4) of the same repairmaterial. Only a small portion of the (b)(4) covered the
repaired area. Thedurability of the (b)(4) in the absence of the (b)(4) is unknown. The (b)
(4)material is unknown.
你们未将设备保持在良好的维修状态。XX 的尾端包括 XX 不同颜色未经识别的物料 XX。你
们工程主管声称 XX 材料是 XX 维修材料,并且 XX 材料是相同维修材料的 XX。只有小部
分 XX 覆盖在维修后的区域。没有 XX 时 XX 的耐用性是未知的。XX 物料是未知的。
b) You do not have adequate lighting in (b)(4) to inspect (b)(4) after cleaning to ensure
no visible residue remains.
c) You do nothave an adequate (b)(4) sealing machines to seal (b)(4) API (b)(4) bags.
(b)(4) sealing machines (b)(4)-811 does not have sufficient controls for pressure and
time to ensure proper sealing. You do not conduct leak tests to check bag seals prior to
final product approval and release.
OBSERVATION 7 缺陷 7
Schedules and procedures for preventive maintenance of equipment are not adequate
or do not exist. Specifically,
设备预防性维保计划和程序不充分或不存在。具体来说
a) You do not have a written procedure describing how to conduct a (b)(4) test to verify
the integrity of the interior surface of the (b)(4) in your manufacturing workshops. (b)(4)
are used in the manufacture of crude (b)(4) in workshops (b)(4) and (b)(4).
b) You do not have a written procedure describing how to perform repairs to the interior
surfaces of (b)(4). Repairs to interior surfaces of (b)(4) are made by your employees
without written instructions for how to make those repairs.
c) You do not have a record showing a (b)(4) test was performed immediately following
a repair to the (b)(4) of the (b)(4) in (b)(4)II-250. (b)(4)II-250 is used in themanufacture of
crude (b)(4).
OBSERVATION 8 缺陷 8
Substances associated with the operation of equipment, such as lubricants, heating
fluids or coolants are not always food grade lubricants and oils. Specifically, you use (b)
(4) in all of your (b)(4) reactors in Workshop (b)(4). You do not test (b)(4) prior to release
for use for (b)(4) a potential toxic contaminant. Rather than preventing potential finished
API contamination from (B)(4) by testing (b)(4) for (B)(4) prior to approval and release,
your QA Director stated you periodically monitor your finished product APIs for (B)(4)
contamination,
与设备操作有关的物质如润滑剂、导热油或冷却剂并不都是食品级润滑剂或润滑油。具体来
说,你们在 XX 车间所有 XX 反应釜上使用了 XX。你们在放行其使用之前未对 XX 检测可
能的毒性污染物。你们未在批准和放行 XX 之前检查 XX 防止 API 成品受到可能的 XX 污染,
你们 QA 总监声称你们定期检查你们的 API 成品中的 XX 污染情况。
OBSERVATION 1 缺陷 1
You did not make adequate product evaluation and take remedial action where
actionable microbial contamination was found to be present in the ISO 5 classified
aseptic processing area during aseptic production.
Specifically, The firm produces chemotherapeutic drugs and other sterile prescription
drug products for injection. The following actionable environmental excursions were
repo1ted recovered in the ISO 5 classified aseptic processing areas. The firm failed to
adequately assess, investigate or perform corrective actions regarding these excursions.
途旅行进行充分的评估,调查或采取纠正措施。
OBSERVATION 2 缺陷 2
You did not make adequate product evaluation and take remedial action where
actionable microbial contamination was found to be present in an area adjacent to the
ISO 5 classified aseptic processing area during aseptic production.
具体而言,以下可操作的环境偏移被报告在与无菌加工区域相邻的周围和辅助 ISO 7 级区
域中被发现。该公司未能对这些偏移进行充分的评估、调查或采取纠正措施。
Environmental excursions including mold recoveries in the ISO 7 classified areas were
also noted during the 2014 FDA inspection.
OBSERVATION 3 缺陷 3
Your facility design allowed the influx of poor quality air into a higher classified area.
您的设施设计允许劣质空气流入更高级区域。
Specifically, 具体而言,
The firm failed to maintain proper room classification and environmental control of
supporting areas in which ISO 5 classified aseptic processing equipment is located and
sterile production occurs. The firm's air handling unit (AHU) was offline from 05/15/18 to
05/18/18, 6/01/18 to 6/04/18, and for approximately 10 hours on 06/06/18. This resulted
in elevated temperatures and relative humidity levels, and loss of differential pressures
for surrounding buffer and ante areas, for each of the offline time periods. Production
activities were not always suspended during these offline timeframes. For example, on
6/01/18, the firm continued to produce (b)(4) chemotherapeutic drug products for
injection, inside the ISO 5 Biological Safety Cabinet, even though there was a lack of
adequate HEPA filtered airflow to the surrounding buffer and ante areas to maintain an
adequate room cleanliness classification.
该公司未能对支持区域进行适当的房间分级和环境控制,ISO 5 级的无菌加工设备位于此
区域,并进行无菌生产。该公司的空气处理单元(AHU)于 2018 年 5 月 15 日至 05 月 18
日、2018 年 6 月 1 日至 6 月 4 日离线,并于 2018 年 6 月 6 日离线约 10 小时。对于每个离
线时间段,这导致温度和相对湿度升高,以及周围缓冲和前室区域的压差减少。在这些离
线时间范围内,生产活动并不总是暂停。例如,在 2018 年 6 月 1 月,该公司继续在 ISO 5
生物安全柜内生产 XX 注射用化疗药品,即使没有足够的 HEPA 过滤气流到周围缓冲和前
室区域以保持足够的房间清洁度分级。
OBSERVATION 6 缺陷 6
You had inadequate HEPA filter coverage and airflow over the area to which sterile
product was exposed.
在无菌产品暴露的区域内,HEPA 过滤器覆盖的范围和气流不足。
Specifically, The firm's air pattern analysis and media fills are deficient for the following
reasons:
具体而言,由于以下原因,该公司的空气模型分析和培养基灌装不充分:
1) The firm conducted an air pattern analysis (smoke study) on 02/22/18 and
08/15/18 for the ISO 5 Biological Safety Cabinet (BSC) utilized for the production of
chemotherapeutic drug products and the ISO 5 Laminar Flow Hood (LFH) utilized for
the production of non-hazardous drug products. The aforementioned smoke studies
were inadequate as the studies did not include the transfer of starting components
and materials into the ISO 5 classified areas. In addition, the firm's smoke studies for
the BSC failed to simulate the most complex product to produce, which was identified
as (b)(4).
2) The firm performs media fills on an (b)(4) basis. Media fills are not performed on
site and do not represent actual production operations. The firm failed to evaluate
and provide justification for this practice.
2)公司在 XX 的基础上进行培养基灌装。培养基灌装不在现场执行,并不代表实际的
生产操作。该公司未能对此做法进行评估并提供理由。
OBSERVATION 6 缺陷 6
Buildings used in the manufacture, processing, packing or holding of drug products are
not maintained in a clean and sanitary condition.
用于制造、加工、包装或保存药品的建筑物不能保持清洁卫生状态。
Specifically, 具体而言,
a) I observed a brownish residue on top of the return air vent in the human clean room
(ISO 7) where the laminar flow hoods and biosafety cabinet are located, and aseptic
operations occur.
a) 我在人洁净室(ISO 7)的回风口顶部观察到褐色残留物,层流罩和生物安全柜位于
此处,并进行无菌操作。
b) The seam on the floors for all rooms in the classified area is raised and not smooth.
b) 分级区域内所有房间的地板上的接缝都是凸起和不光滑的。
c) 所有 XX 的外观都是划痕和混浊的。
OBSERVATION 1 缺陷 1
在所提交的药品申报资料中的信息与现场情况有差异。具体来说,药品申报资料 XX 中
声称公司已准备好接受现场检查,并说已具备相关功能、职责和操作条件包括内包和西
林瓶贴标,但在现场发现并没有贴标设备,目前工厂并没有能力对西林瓶进行贴标操
作。
OBSERVATION 2 缺陷 2
贴标设备还未针对商业化药品生产进行确认。具体来说,药品申报资料 XX 中说该工厂
负责的操作之一是贴标,XX 贴标设备放在现场,但还未进行确认。
OBSERVATION 3 缺陷 3
The flow of components, drug product containers, closures and in-process materials
though the building is not designed to prevent contamination.
成分、药品容器、密封件和过程中物料在建筑物中的流动没有被设计以防止污染。
Specifically, 具体而言,
A. The environment in which sterile, non-hazardous drug products are produced does
not meet the standards of an ISO 5 environment due to the following:
由于以下原因,生产无菌非危险的药品的环境不符合 ISO 5 环境标准:
HEPA filters do not cover the entire room. HEPA 过滤器不能覆盖整个房间。
There is no full assessment of the room's pressure differentials.
没有全面评估房间的压差。法规建议:对洁净区压差进行风险评估
Smoke studies were not performed throughout the entire room.
烟雾研究没有遍布整个房间。
There is a non-classified (b)(4) from the ISO 8 Prep room to the ISO 5 sterile
environment. 有一个从 ISO 8 准备室到 ISO 5 无菌环境的未分类 XX。
On 10/18/18 10/19/18, I observed the transfer of partially stoppered Bremelanotide, Lot
10192018@4, from the stainless-steel compounding table to the (b)(4) in the ISO 5
sterile, non-hazardous room. I observed the (b)(4) is partially located under a light fixture
that does not have a HEPA filter.
在 2018 年 10 月 19 日,我观察到半加塞的布美诺肽(批号 10192018@4)从不锈钢配料
桌转移到 ISO 5 无菌非危险室中的 XX。我观察到 XX 部分位于没有 HEPA 过滤器的灯具下
面。
OBSERVATION 7 缺陷 7
OBSERVATION 4 缺陷 4
Aseptic processing areas are deficient regarding the system for cleaning and disinfecting
the room and equipment to produce aseptic conditions.
无菌处理区域在用于清洁和消毒房间和设备以产生无菌条件的系统方面存在缺陷。
Specifically, 具体而言,
A. On 7/23/2018, during the (b)(4) setup on (b)(4) fill line, (b)(4) were observed un-
extended with occluded surfaces. (b)(4) fill line was being setup to produce
Glatiramer Acetate Injection 20mg lot 911253F.
A. 在 2018 年 7 月 23 日,在 XX 灌装线 XX 准备期间,观察到 XX 有遮盖表面未延伸 。
XX 灌装线正在准备以生产醋酸格拉替雷注射剂 20mg 批号 911253F。
B. The following hazardous products are manufactured at the facility:
Hydroxyprogesterone Caproate; (b)(4); Fentanyl Citrate; Dexmedetomidine HCL;
Liraglutide. All the hormones and steroids manufactured at the facility utilize the
same general cleaning room, Room 657. Room 657 is adjacent to (b)(4) Room 655
which opens to general corridor 436. While conducting your risk assessment, you
failed to consider the following:
B. 以下危险产品在工厂生产:己酸羟孕酮、XX、枸橼酸芬太尼、盐酸右美托咪定、利拉
鲁肽。该设施生产的所有激素和类固醇都使用相同的一般清洁室 657。657 室与 XX 室
655 相邻,通向一般走廊 436。在进行风险评估时,你没有考虑以下:
1. Room 657 and 655 are both under positive pressure. While cleaning of
equipment used to manufacture Hazardous material in Room 657 there is a
likelihood the (b)(4) could become contaminated with hazardous material. The
contaminated (b)(4) room could allow contamination to escape into the general
corridor.
1. 657 室和 655 室都处于正压。当在 657 室清洗用于生产危险材料的设备时,XX
可能会被有害物质污染。被污染的 XX 房间可能让污染物逃逸到一般走廊。
2. Inadvertent release of the hazardous material can't be promptly detected as
on 26th July 2018 since your current action alarms were set with a delay of (b)
(4) ((b)(4)). Changes in the airflow would not be promptly detected.
2. 由于你当前的动作警报设置为延迟 XX,因此无法在 2018 年 7 月 26 日立即检
测到无意释放的危险物质。不会立即检测到气流变化。
Repeat Observation from 6/2016 2016 年 6 月的重复缺陷
OBSERVATION 8 缺陷 8
OBSERVATION 5 缺陷 5
Equipment used in the manufacture, processing, packing or holding of drug
products is not of appropriate design to facilitate operations for its intended use.
用于生产、加工、包装或存贮药品的设备设计不当,不便于其既定用途的操作。
Specifically, 具体来说
A. The qualification of your firm’s (b)(4) Systems instrument Software version
07.01 lacks data to fully support it was validated following the re-
installation in December 2018. The (b)(4) Systems ((b)(4)) is used to
perform microbial identification in the Microbiology Laboratory. The
existing software file was corrupted and the analyst and reviewer were
unable to access the software. Per your vendor’s recommendation,
Software 07.01 needed to be re-installed for (b)(4) (microbial identification
system).Your initiated change control #CCP-IO-115-18-0040 on
11/21/2018 to revalidate the software and stated that (b)(4) system shall
be used for routine identification only after firm successful performed IQ,
OQ and PQ of the re-installed software version 07.01. You did not initiate
a validation protocol including the deliverables for the revalidation and did
not issue a summary report to summarize whether the system has been
validated, complied, and released for use. Since re-installation this
equipment has been used approximately (b)(4) times for (b)(4)
environmental samples where US marketed products are manufactured
((b)(4) and (b)(4) Blocks).
你公司的 XX 仪器软件系统版本 07.01 的确认缺少数据全面支持其在 2018 年
12 月重新安装之后曾进行过验证。XX 系统用于微生物实验室进行微生物鉴别。
现有软件文件已损坏,化验员和审核员都不能进入软件。根据你们供应商的建
议,XX(微生物鉴别系统)需要重新安装软件 07.01 版。你们于 20181121 启
动了变更控制#CCP-IO-115-18-0040,重新验证了该软件,声称只有在成功实
施软件 07.01 重新安装的 IQ、OQ 和 PQ 之后才可用于日常鉴别。你们并未启动
验证方案,包括重新验证的可交付物,亦未签发报告总结该系统是否已经过验
证、汇总和放行用于使用。自从重新安装以来,该设备已用于约 XX 次 XX(美
国市场药品生产车间)环境样本检测。
B. Your firm utilizes Electronic Logbook (eLog) System Version 1.0.0. in Unit
2 facility to document the all activities including results of analytical data
for laboratory equipment and production. Your firm processed Change
Control #CCP-IO-135-14-0009 to implement Logbook System Version
1.0.0 in Unit 2. Your firm did not execute a validation protocol including a
validation summary report for the software Electronic Logbook System
Version 1.0.0.
你公司在 2 厂设施内使用电子日志(eLog)系统版本 1.0.0 记录所有活动,包
括实验室仪器分析数据结果和生产数据。你公司实施了变更控制#CCP-IO-135-
14-0009 在 2 厂内执行日志系统版本 1.0.0.你公司并未执行电子日志系统软件
版本 1.0.0 的验证方案,包括验证报告。
五.包装和贴签
Your firm began using a new computer program called (b)(4)((b)(4)) on or about 7/6/18
for printing labels to be affixed to finished product vials. When this issue was brought to
your management's attention, your firm conducted an investigation which identified that
any Tesamorelin product produced and shipped between 7/6/18 to 9/11/18 contains the
incorrect one year BUD date, due to an installation error of the new computer program.
贵公司于 2018 年 7 月 6 日或左右开始使用名为 XX(XX)的新计算机程序来打印贴在成
品瓶上的标签。当这个问题引起管理层的注意时,贵公司进行了调查,发现在 2018 年 7 月
6 日至 2018 年 9 月 11 日之间生产和运输的任何替莫瑞林产品包含不正确的一年 BUD 日
期,由于新计算机程序的安装错误。
There are no established written procedures for handling labeling and packing
operations. For examples,
未制订书面的贴标处理和包装操作程序,例如:
没有书面程序详细描述标签发控制。
没有书面程序详细描述标签和包材接收、鉴别、存贮、取样、检查和测试。
没有书面程序用以确保使用正确的标签和包材。
六.物料系统
OBSERVATION 4 缺陷 4
The certificate of Analysis from the drug application does not match the raw data
from the analytical test records and specification sheet. Specifically, drug
application (b)(4) the related substance impurities results provided in the CAO
approved on 10/21/2016 for the batches (b)(4) submitted to the agency does not
match the reported results on raw data on the specification sheet for all the
corresponding batches.
a) For batch (b)(4) the related substance HPLC (%w/w) COA submitted in the
application did not match the Analytical Development Specification
b) For batch (b)(4) the related substance HPLC (%w/w) COA submitted in the
application did not match the Analytical Development Specification
c) For batch (b)(4) the related substance HPLC (%w/w) COA submitted in the
application did not match the Analytical Development Specification
OBSERVATION 5 缺陷 5
Original records of analysis submitted in the drug application was not available.
Specifically, the original COA record for (b)(4) for batches (B)(4) were not
available. Specifically,
在药品申报资料中提交的分析数据没有原始记录。具体来说,没有 XX 批次 XX 的原始
COA 记录。具体如下:
a) The original copy of the COA record approved on10/21/2016 submitted in the
application for the batches (b)(4) was not available.
在申报资料中提交的 XX 批次于 20161021 批准的 COA 没有原始件
b) The original copy of the COA record approved on10/21/2016 submitted in the
application for the batches (b)(4) was not available.
c) The original copy of the COA record approved on10/21/2016 submitted in the
application for the batches (b)(4) was not available.
OBSERVATION 6 缺陷 6
Specifically, controls and procedures to track change history for the certificates of
analysis (CoA), which document whether a drug meets specifications, to prevent
unauthorized changes to a CoA after quality unit approval is deficient. For
example,具体来说,跟踪 COA(其记录药物是否符合质量标准)的变更历史,以防止
在质量部门批准之后对 COA 未经授权的变更,的控制和程序是有缺陷的。例如: