Metallurgy and Material Science

II YEAR -I SEM
L T P C
3 0 0 3

Course Objective:
To understand the basic fundamentals of Material science and Physical metallurgy. The basic concepts to be taught will help
for the improvement, proper selection and effective utilization of materials which is essential to satisfy the ever increasing
demands of the society.

Course Out come:-

Upon completion of this course, the students can able to apply the different materials, their processing, heat treatments in
suitable application in mechanical engineering fields

UNIT – I
Structure of Metals and Constitution of alloys: Metallic bond - crystallization of metals, grain and grain boundaries, effect
of grain boundaries on the properties of metal / alloys – determination of grain size.
Necessity of alloying, types of solid solutions, Hume Rotherys rules, intermediate alloy phases.

UNIT –II
Equilibrium Diagrams: Experimental methods of construction of equilibrium diagrams, equilibrium cooling and heating of
alloys, Lever rule, eutectic systems, eutectoid , peritectic, Peritectoid reaction. Transformations in the solid state – allotropy,
eutectoid, peritectoid reactions, phase rule, relationship between equilibrium diagrams and properties of alloys. Study of
important binary phase diagrams of Cu-Ni-, Pb-Sn, Bi-Cd, Cu-Zn, Cu-Sn and Fe-Fe3C.
UNIT –III
Cast Irons and Steels: Structure and properties of White Cast iron, Malleable Cast iron, grey cast iron, Spheroidal grey cast
iron, Alloy cast irons. Classification of steels, structure and properties of plain carbon steels, Low alloy steels.
UNIT – IV
Heat treatment of Alloys: Effect of alloying elements on Fe-Fe3C system, Annealing, normalizing, Hardening, TTT
diagrams, tempering , Hardenability, surface - hardening methods : Nitriding , cyaniding, Flame hardening and induction
hardening methods, Age hardening .
UNIT – V
Non-ferrous Metals and Alloys: Structure and properties of copper and its alloys, Aluminium and its alloys, Titanium and its
alloys.
UNIT – VI
Ceramic and composite materials: Crystalline ceramics, glasses, abrasive materials, nano materials – definition,
properties and applications
Classification of composites, various methods of manufacture of composites, particle – reinforced materials, fiber reinforced
materials, metal – matrix composites and C – C composites.

TEXT BOOKS:
1. Introduction to Physical Metallurgy - Sidney H. Avener – Mc Graw Hill
2. Material Science and Metallurgy – O. P. Khanna – Khanna Publishers.

REFERENCES :
1. Essential of Materials science and Engineering - Donald R. Askeland - Thomson.
2. Material science and Engineering - V. Rahghavan
3. Material Science and Metallurgy – A V K Suryanarayana – B S Publications.
4. Material Science and Metallurgy – U. C. Jindal – Pearson Publications

WEB LINKS:-

1) https://www.msm.cam.ac.uk/teaching/weblinks.php
2) www.istl.org/02-spring/internet.html
3) https://en.wikipedia.org/wiki/Materials_science
4) libguides.wits.ac.za/c.php?g=145333&p=951680
 Mechanics of Solids
II YEAR -I SEM
L T P C
2 1 0 3

Course Objective:
The students completing this course are expected to understand the basic terms like stress, strain, poisons ratio…etc and
different stresses induced in beams, thin cylinders, thick cylinders, columns. Further, the student shall be able to understand
the shear stresses in circular shafts.

Course Outcome:-
1) Upon completion of this course, the students can able to apply mathematical knowledge to calculate the deformation
behavior of simple structures.
2) Critically analyze problem and solve the problems related to mechanical elements and analyse the deformation
behavior for different types of loads

UNIT I STRESS, STRAIN AND DEFORMATION OF SOLIDS

Rigid bodies and deformable solids – Tension, Compression and Shear Stresses – Deformation of simple and compound
bars – Thermal stresses – Elastic constants – Volumetric strains –Stresses on inclined planes – principal stresses and
principal planes – Mohr’s circle of stress.

UNIT II SHEAR FORCE AND BENDING MOMENT DIAGRAMS

Beams – types transverse loading on beams – Shear force and bending moment in beams – Cantilevers – Simply supported
beams and over – hanging beams.

UNIT III STRESSES IN BEAM

Theory of simple bending– bending stress distribution –shear stresses in beams.

UNIT IV TORSION
Torsion formulation stresses and deformation in circular and hollows shafts – Stepped shafts– Deflection in shafts fixed at the
both ends, Struts and columns- Euler’s Equation

UNIT V DEFLECTION OF BEAMS

Double Integration method – Macaulay’s method – Area moment method for computation of slopes and deflections in beams
- Conjugate beam and strain energy – Maxwell’s reciprocal theorems.

UNIT VI THIN CYLINDERS, SPHERES AND THICK CYLINDERS

Stresses in thin cylindrical shell due to internal pressure circumferential and longitudinal stresses and deformation in thin and
thick cylinders – spherical shells subjected to internal pressure –Deformation in spherical shells – Lame’s theorem.

TEXT BOOKS:
1. Bansal, R.K., "Strength of Materials", Laxmi Publications (P) Ltd., 2007
2. Jindal U.C., "Strength of Materials", Asian Books Pvt. Ltd., New Delhi, 2007

REFERENCES:
1. Egor. P.Popov “Engineering Mechanics of Solids” Prentice Hall of India, New Delhi, 2001
2. Subramanian R., "Strength of Materials", Oxford University Press, Oxford Higher Education Series, 2007.
3. Hibbeler, R.C., "Mechanics of Materials", Pearson Education, Low Price Edition, 2007
Ferdinand P. Been, Russell Johnson, J.r. and John J. Dewole "Mechanics of Materials", Tata McGraw Hill Publishing ‘co.
Ltd., New Delhi, 2005

WEB LINKS:-

1. web.mit.edu/emech/dontindex-build/

2. https://www.youtube.com/watch?v=whB7IX3NQpg

3. www.aboutcivil.org › Engineering Mechanics

 ENGINEERING THERMODYNAMICS
II YEAR -I SEM
L T P C
2 1 0 3

Course objective
To familiarize the students to understand the fundamentals of thermodynamics and to perform thermal
analysis on their behavior and performance.
(Use of Standard and approved Steam Table, Mollier Chart, Compressibility Chart and Psychrometric
Chart permitted)
Course Out Comes:
1) Upon completion of this course, the students can able to apply the Thermodynamic Principles to
Mechanical Engineering Application.
2) Apply mathematical fundamentals to study the properties of steam, gas and gas mixtures.

UNIT I BASIC CONCEPTS AND FIRST LAW

Basic concepts - concept of continuum, comparison of microscopic and macroscopic approach. Path and point
functions. Intensive and extensive, total and specific quantities. System and their types. Thermodynamic
Equilibrium State, path and process. Quasi-static, reversible and irreversible processes. Heat and work transfer,
definition and comparison, sign convention. Displacement work and other modes of work .P-V diagram. Zeroth
law of thermodynamics – concept of temperature and thermal equilibrium– relationship between temperature
scales –new temperature scales. First law of thermodynamics –application to closed and open systems – steady
and unsteady flow processes.

UNIT II SECOND LAW AND AVAILABILITY ANALYSIS

Heat Reservoir, source and sink. Heat Engine, Refrigerator, Heat pump. Statements of second law and its
corollaries. Carnot cycle Reversed Carnot cycle, Performance. Clausius inequality. Concept of entropy, T- s
diagram, Tds Equations, entropy change for - pure substance, ideal gases - different processes, principle of
increase in entropy.

UNIT-III APPLICATIONS OF II LAW

High and low grade energy. Available and non- available energy of a source and finite body. Energy and
irreversibility. Expressions for the energy of a closed system and open systems. Energy balance and entropy
generation. Irreversibility. I and II law Efficiency.
UNIT IV PROPERTIES OF PURE SUBSTANCE AND STEAM POWER CYCLE
Formation of steam and its thermodynamic properties, p-v, p-T, T- v, T-s, h- s diagrams. p- v-T surface. Use of
Steam Table and Mollier Chart. Determination of dryness fraction. Application of I and II law for pure substances.
Ideal and actual Rankine cycles, Cycle Improvement Methods - Reheat and Regenerative cycles, Economiser,
preheater, Binary and Combined cycles.

UNIT V IDEAL AND REAL GASES, THERMODYNAMIC RELATIONS

Properties of Ideal gas- Ideal and real gas comparison- Equations of state for ideal and real gases-Reduced
properties-.Compressibility factor-.Principle of Corresponding states. -Generalised Compressibility Chart and its
use-. Maxwell relations, Tds Equations, Difference and ratio of heatcapacities, Energy equation, Joule-Thomson
Coefficient, Clausius Clapeyron equation, Phase Change Processes. Simple Calculations.
UNIT VI GAS MIXTURES AND PSYCHROMETRY
Mole and Mass fraction, Dalton’s and Amagat’s Law. Properties of gas mixture – Molar mass, gas constant,
density, change in internal energy, enthalpy, entropy and Gibbs function. Psychrometric properties,
Psychrometric charts. Property calculations of air vapour mixtures by using chart and expressions.
Psychrometric process – adiabatic saturation, sensible heating and cooling, humidification, dehumidification,
evaporative cooling and adiabatic mixing. Simple Applications

TEXT BOOKS :
1. Nag.P.K., “Engineering Thermodynamics”, 4thEdition, Tata McGraw-Hill, New Delhi, 2008.
2. Natarajan E., "Engineering Thermodynamics: Fundamentals and Applications", Anuragam Publications,
2012.

REFERENCES :
1. Cengel. Y and M.Boles, "Thermodynamics - An Engineering Approach", 7th Edition, Tata McGraw Hill,
2010.
2. Holman.J.P., "Thermodynamics", 3rd Edition, McGraw-Hill, 1995.
3. Rathakrishnan. E., "Fundamentals of Engineering Thermodynamics", 2nd Edition, Prentice-Hall of India
Pvt. Ltd, 2006
4. Chattopadhyay, P, "Engineering Thermodynamics", Oxford University Press, 2010.
5. Arora C.P, “Thermodynamics”, Tata McGraw-Hill, New Delhi, 2003.
6. Van Wylen and Sonntag, “Classical Thermodynamics”, Wiley Eastern, 1987
7. Venkatesh. A, “Basic Engineering Thermodynamics”, Universities Press (India) Limited, 2007.
8. Kau-Fui Vincent Wong, "Thermodynamics for Engineers", CRC Press, 2010 Indian Reprint.
9. Prasanna Kumar: Thermodynamics "Engineering Thermodynamics" Pearson Education, 2013

WEB LINKS:-

1) https://en.wikipedia.org/wiki/Thermodynamics
2) https://en.wikipedia.org/wiki/Laws_of_thermodynamics
3) www.physics4kids.com/files/thermo_laws.html
4) www.dictionary.com/browse/thermodynamics
 MANUFACTURING TECHNOLOGY
II YEAR -II SEM
L T P C
3 0 0 3

Course Objectives:
To impart basic knowledge and understanding about the primary manufacturing processes such as casting,
joining, forming and powder metallurgy and their relevance in current manufacturing industry; To introduce
processing methods of plastics.

Course Outcomes :-

Upon completion of this course, the students can able to apply the different manufacturing process and use this
in industry for component production

UNIT – I
CASTING: Steps involved in making a casting – Advantage of casting and its applications. – Types of patterns –
Materials used for patterns, pattern allowances, Principles of Gating, Gating ratio and design of gating systems,

UNIT – II
Methods of melting cupola & crucible furnaces, Solidification of castings, Solidification of pure metals and alloys,
Risers – Types, function and design, Basic principles and applications of Die casting and Investment casting.

UNIT – III
Welding : Classification of welding processes, types of welded joints and their characteristics, Gas welding,
Different types of flames and uses, Oxy – Acetylene Gas cutting. Basic principles of Arc welding, Manual metal
arc welding, Sub merged arc welding, Inert Gas welding- TIG & MIG welding.

UNIT – IV
Resistance welding, Solid state welding processes- Friction welding, Forge welding, Explosive welding; Thermit
welding, Laser welding, Soldering & Brazing. Weld ability of metals, welding defects – causes and remedies
UNIT – V

Hot working and Cold working, Strain hardening and annealing. Bulk forming processes: Forging - Types
Forging, Smith forging, Drop Forging, forging defects; Rolling – fundamentals, types of rolling mills and products,
Extrusion and its characteristics. Types of extrusion, Impact extrusion, Hydrostatic extrusion; Wire drawing and
Tube drawing.
UNIT – VI
Sheet metal forming - Blanking and piercing, Deep drawing, Stretch forming, Bending, Coining, Spinning, Types
of presses and press tools. Processing of Plastics: Properties, Applications.

TEXT BOOKS:
1. Manufacturing Processes for Engineering Materials - Kalpakjian S and Steven R Schmid- Pearson Publ ,
5th Edn.
2. Manufacturing Technology -Vol I- P.N. Rao- TMH
3. Fundamentals of Modern Manufacturing - Mikell P Groover- Wiley publ – 3rd Edition

REFERENCES :
1. Manufacturing Science – A.Ghosh & A.K.Malik – East West Press Pvt. Ltd.
2. Process and materials of manufacture- Lindberg- PHI
3. Production Technology- R.K. Jain- Khanna
4. Production Technology-P C Sharma-S. Chand
5. Manufacturing Processes- H.S. Shaun- Pearson
6. Manufacturing Processes- J.P. Kaushish- PHI

WEB LINKS:-
1) www.mechengg.net/2015/04/concepts-in-manufacturing-processes.html
2) https://en.wikipedia.org/wiki/Manufacturing_engineering
3) https://books.google.co.in/.../A_Textbook_of_Manufacturing_Technology.
 SKILL DEVELOPMENT (Soft skills)
II YEAR -I SEM
L T P C
2 0 0 2
(Common to all branches)
Course Objectives:

 To provide expertise in language and proficiency to engineering professionals.

 To develop the mastery of language for expressing ideas, feelings and experiences.
 To develop the understanding about rules of grammar and their use in writing English.
 To enhance communication skills and train the students to be good at job skills.
 To enhance the Quantitative and logical abilities of the students by acclimatizing them with
the various analytical techniques.

Students are able to….

 produce simple sentences and short paragraphs in response to readings.

 apply writing process principles effectively.

 increase confidence in their ability to read, comprehend, organize, and retain written
information.

 acquire Quantitative and logical abilities to solve various analytical techniques.

PART-I - ENGLISH LANGUAGE LEARNING

UNIT-1: Places in and around the house, places of work, day and time, activity
verbs,Common objects, place expressions, life events, celebrities

UNIT-2: Knowing people, interests and wants, free time activities, things for a trip,Spending,
personality types, at the bus station, talking about films

UNIT-3: Talking about a journey, body and health, sights, sports and exercises, Weather,
ordinary and extreme adjectives, using 'make', describing homes, describing a country, time
expressions

Part II - QUANTITATIVE APTITUDE

UNIT-4: Ratio, Types of Ratios, Inverse Ratio, Compounded Ratio, Proportion, Direct
Variation, Indirect Variation, Mixed Variation, General problems, Concept of Percentage, To
express x% as a fraction, To express a/b as a Percent, values to percentages

UNIT-5: Problems on numbers, Results on population, Results on depreciation, increase or

decrease percent, General problems, Concept of Cost Price, Selling Price, Profit, Loss.
Problems on Profit percentage,

UNIT-6:
Problems on Loss percentage, Concept of Discount, Successive Discount, General problems.
Concept of calendar, find out odd days, find the day of week, find the same calendar
repeated, model problems on calendar, General problems.

Prescribed Book
QIS SELF-ACCESS ENGLISH LANGUAGE LEARNING PROGRAMME CUM QUANTITATIVE
APTITUDE BOOK

REFERENCES
1. R.S Agarwal, Quantitative Aptitude, S Chand and Company, New Delhi, 2015.

2. Arun Sharma, How To Prepare For Quantitative Aptitude For The CAT, McGraw Hill
Education, New Delhi, 2014.

3. R.S. Agarwal, Verbal & Non-verbal Reasoning, S Chand and Company, New Delhi, 2015.
 MECHANICS OF SOLIDS & METALLURGY LAB
II YEAR –I SEM
L T P C

- - 4 2

Course Objectives:
To impart practical exposure on the microstructures of various materials and their hardness evaluation. Also to
impart practical knowledge on the evaluation of material properties through various destructive testing
procedures.

Course outcomes:-At the end of the course, students should be able to: 1. Apply knowledge of materials to
conduct metallographic tests on steel’s cast iron and bronze and heat treatment 2. Design and conduct
experiments on metals in tension, torsion, shear and bending 3. Design and conduct experiments on impact,
hardness and wear 4. Design and conduct fatigue and non-destructive tests

(A) MECHNICS OF SOLIDS LAB :

1. Direct tension test

2. Bending test on

a) Simple supported

b) Cantilever beam

3. Torsion test

4. Hardness test

a) Brinells hardness test

b) Rockwell hardness test

5. Test on springs

6. Compression test on cube

7. Impact test

8. Punch shear test

METALLURGY LAB

9. Preparation and study of the Micro Structure of pure metals like Iron, Cu and Al.

10. Preparation and study of the Microstructure of Mild steels, low carbon steels, high – C steels.

11. Study of the Micro Structures of Cast Irons.

12. Study of the Micro Structures of Non-Ferrous alloys.

13. Study of the Micro structures of Heat treated steels.

14. Hardeneability of steels by Jominy End Quench Test.

15. To find out the hardness of various treated and untreated steels.
 COMPUTER AIDED ENGINEERING DRAWING PRACTICE
II YEAR –I SEM
L T P C
- - 4 2

Course Objectives:
To enhance the student’s knowledge and skills in engineering drawing and to introduce drafting packages and
commands for computer aided drawing and modeling.
Course Outcomes :-
1) Perform free hand sketching of basic geometrical constructions and multiple views of objects.
2) Do orthographic projection of lines and plane surfaces.
3) Draw projections and solids and development of surfaces. .

Unit-I:
PROJECTIONS OF PLANES & SOLIDS : Projections of Regular Solids inclined to both planes – Auxiliary Views.
Sections and Sectional views of Right Regular Solids – Prism, Cylinder, Pyramid, Cone – Auxiliary views.
Unit-II:.
DEVELOPMENT AND INTERPENETRATION OF SOLIDS: Development of Surfaces of Right Regular Solids –
Prisms, Cylinder, Pyramid Cone and their parts.
Interpenetration of Right Regular Solids – Intersection of Cylinder Vs Cylinder, Cylinder Vs Prism, Cylinder Vs
Cone.
Unit-III:
ISOMETRIC PROJECTIONS : Principles of Isometric Projection – Isometric Scale – Isometric Views –
Conventions – Isometric Views of Lines, Plane Figures, Simple and Compound Solids – Isometric Projection of
objects having non- isometric lines. Isometric Projection of Spherical Parts. Transformation of Projections :
Conversion of Isometric Views to Orthographic Views – Conventions.
PERSPECTIVE PROJECTIONS: Perspective View: Points, Lines, Plane
Figures and Simple Solids, Vanishing Point Methods(General Method only).
In part B computer aided drafting is introduced.
Unit IV:
Introduction to Computer aided Drafting: Generation of points, lines, curves, polygons, dimensioning. Types of
modeling : object selection commands – edit, zoom, cross hatching, pattern filling, utility commands, 2D wire
frame modeling, 3D wire frame modeling.
Unit V:
By going through this topic the student will be able to understand the paper-space environment thoroughly. View
points and view ports: view point coordinates and view (s) displayed, examples to exercise different options like
save, restore, delete, joint, single option.
Unit VI:
The objective is to make the students create geometrical model of simple solids and machine parts and display
the same as an Isometric, Orthographic or Perspective projection.
Computer aided Solid Modeling: Isometric projections, orthographic projections of isometric projections ,Modeling
of simple solids, Modeling of Machines & Machine Parts.
TEXT BOOKS :

1. Engineering drawing by N.D Bhatt , Charotar publications

2. Engineering Drawing – KL Narayana, P Kannaiah, Scitech
REFERENCES:
1. Mastering Auto CAD 2013 and Auto CAD LT 2013 – George Omura, Sybex.
2. Auto CAD 2013 fundamentals- Elisemoss, SDC Publ.
3. Engineering Drawing and Graphics using Auto Cad – T Jeyapoovan, vikas.
4. Engineering Drawing + Auto CAD – K Venugopal, V. Prabhu Raja, New Age.
5. Engineering Drawing – RK Dhawan, S Chand
6. Engineering Drawing – MB Shaw, BC Rana, Pearson

WEB LINKS:-
1. www.autodesk.in/
2. https://books.google.co.in/books?isbn=1401884202
3. https://en.wikipedia.org/wiki/Design_Web_Format
 BASIC ELECTRICAL& ELECTRONICS ENGINEERING LAB
II YEAR –I SEM
L T P C
- - 4 2
Section A: Electrical Engineering:
The following experiments are required to be conducted as compulsory experiments:
1. Swinburne’s test on D.C. Shunt machine (Predetermination of efficiency of a given D.C. Shunt machine
working as motor and generator).
2. OC and SC tests on single phase transformer (Predetermination of efficiency and regulation at given
power factors).
3. Brake test on 3-phase Induction motor (Determination of performance characteristics).
4. Regulation of alternator by Synchronous impedance method.
5. Speed control of D.C. Shunt motor by
a) Armature Voltage control b) Field flux control method
6. Brake test on D.C. Shunt Motor.

Section B: Electronics Engineering:

1. PN junction Diode characteristics A. Forward bias, B. Reverse bias. (Cut in voltage & Resistance
calculations)
2. Transistor CE Characteristics (Input and Output).
3. Full wave Rectifier with and without filters.
4. CE Amplifiers.
5. RC Phase Shift Oscillator.
6. Class A Power Amplifier.
 KINEMATICS OF MACHINERY
II YEAR -II SEM
L T P C

2 1 0 3

Course Objectives:
The students completing this course are expected to understand the nature and role of the kinematics of
machinery, the mechanisms and machines. The course includes velocity and acceleration diagrams,analysis of
mechanisms joints, Cams and their applications. It exposes the students to various kinds of power transmission
devices like belt,rope , chain and gear drives and their working principles and their merits and demerits.

Course Out comes :-

Upon completion of this course, the students can able to apply fundamentals of mechanism for the design of new
mechanisms and analyse them for optimum design
UNIT – I
MECHANISMS : Elements or Links – Classification – Rigid Link, flexible and fluid link – Types of kinematic
pairs – sliding, turning, rolling, screw and spherical pairs – lower and higher pairs – closed and open pairs –
constrained motion – completely, partially or successfully constrained and incompletely constrained . Grublers
criteria , Grashoff’s law , Degrees of freedom, Kutzbach criterian for planar mechanisms, Mechanism and
machines – classification of machines – kinematic chain, Inversions of Various Mechanisms
UNIT – II
LOWER PAIR MECHANISM: Exact and approximate copiers and generated types – Peaucellier, Hart and
Scott Russul – Grasshopper – Watt T. Chebicheff and Robert Mechanisms and straight line motion, Pantograph.
Conditions for correct steering – Davis Steering gear, Ackermans steering gear – velocity ratio; Hooke’s Joint:
Single and double

UNIT – III
KINEMATICS: Velocity and acceleration – Motion of a link in machine – Determination of Velocity and
acceleration diagrams – Graphical method – Application of relative velocity method four bar chain.
Plane motion of body: Instantaneous center of rotation, centroids and axodes– relative motion between two
bodies, diagrams for simple mechanisms and determination of angular velocity of points and links
UNIT – IV
CAMS:- Definitions of cam and followers – their uses – Types of followers and cams – Terminology –Types of
follower motion: Uniform velocity, Simple harmonic motion and uniform acceleration and retardation and cycloid
Motion, Maximum velocity and maximum acceleration during outward and return strokes in the above 4 cases.
UNIT – V
POWER TRANSMISSIONS : Introduction, Belt and rope drives, selection of belt drive-types of belt drives,V-
belts, materials used for belt and rope drives, velocity ratio of belt drives, slip of belt, creep of belt, tensions for
flat belt drive, angle of contact, centrifugal tension, maximum tension of belt, Chains- length, angular speed ratio.

UNIT – VI
GEARS: Higher pairs, friction wheels and toothed gears–types – law of gearing, condition for constant velocity
ratio for transmission of motion, Form of teeth: cycloidal and involute profiles. Velocity of sliding – phenomena of
interferences – Methods of interference. Condition for minimum number of teeth to avoid interference,
expressions for arc of contact and path of contact
Introduction to gear Trains, Train value, Types – Simple and reverted wheel train – Epicyclic gear Train. Methods
of finding train value or velocity ratio
TEXT BOOKS:
1. Theory of Machines – S. S Rattan- TMH .
2. Theory of Machines by Thomas Bevan/ CBS

REFERENCES:

1. Theory of Machines Sadhu Singh Pearsons Edn

2. Theory of machines and Machinery /Vickers /Oxford .
3. Kinematics of Machinery through Hyper Works – J.S. Rao – Springer Publ.
4. Theory of Mechanisms and machines – A.Ghosh & A.K.Malik – East West Press Pvt. Ltd

WEB LINKS:-
1) ebooks.library.cornell.edu/k/kmoddl/pdf/016_002.pdf
2) www.rejinpaul.com/.../me6401-kinematics-of-machinery-syllabus-notes-.
3) https://www.scribd.com/.../Kinematics-of-Machinery-Lecturer-Notes-All-...
4) https://www.mechanical.in/kinematics-of-machinery/
 THERMAL ENGINEERING -1
II YEAR -II SEM
L T P C
2 1 0 3
Course Objectives:-

1) To learn about normal combustion phenomenon and knocking in S.I. and C.I. Engines and to find the
several engine operating parameters that affect the smooth engine operation
2) To make students learn about different types of compressors and to calculate power and efficiency of
reciprocating compressors
3) To make students learn mechanical details, and to calculate power and efficiency of rotary compressors

Course Outcome:-
Upon completion of this course, the students can able to apply the different gas power cycles and use of
them in IC & SI Engines and various types of compressors

UNIT-I

I.C ENGINES: classifications- working principle of two stroke and four stroke engine with P-V diagrams,
comparison of two stroke and four stroke engines, comparison of Otto-diesel-dual engines, valve timing diagram,
principle of carburetion, simple carburetor, fuel injection, ignition, cooling and lubrication.

UNIT-II

Actual cycles and their analysis: Introduction, Comparison of Air Standard and Actual Cycles, Time Loss
Factor, Heat Loss Factor, Exhaust Blow down-Loss due to Gas exchange process, Volumetric Efficiency. Loss
due to Rubbing Friction, Actual and Fuel-Air Cycles of CI Engines.

UNIT-III

Combustion in S.I. Engines: Combustion stages P-Ɵ diagram, abnormal combustion, importance of flame
speed, effect of engine variables, effect of abnormal combustion on engine, combustion chamber –requirements,
types.

Combustion in C.I Engines: Stages of combustion, delay period and its importance, effect of engine
variables, diesel knock, types of combustion chambers and nozzles used, fuel requirement and fuel rating.

UNIT – IV
Measurement, Testing and Performance: Parameters of performance - measurement of cylinder
pressure, fuel consumption, air intake, exhaust gas composition, Brake power – Determination of frictional losses
and indicated Power – Performance test – Heat balance sheet and chart.
UNIT-V

COMPRESSORS – Classification –positive displacement and roto dynamic machinery – Power producing and
power absorbing machines, fan, blower and compressor – positive displacement and dynamic types –
reciprocating and rotary types.
Reciprocating: Principle of operation, work required, Isothermal efficiency volumetric efficiency and effect of
clearance, stage compression, under-cooling, saving of work, minimum work condition for stage compression.

UNIT-VI
Rotary (Positive displacement type) : Roots Blower, vane sealed compressor, Lysholm compressor –
mechanical details and principle of working – efficiency considerations.

Axial Flow Compressors: Mechanical details and principle of operation – velocity triangles and energy
transfer per stage degree of reaction, work done factor - isentropic efficiency- pressure rise calculations –
Polytropic efficiency.
.
TEXT BOOKS :

1. I.C. Engines / V. GANESAN- TMH

2. Theory and Design of pumps, blowers and compressors by S.M.YAYA .
REFERENCES :

1 IC Engines – M.L. Mathur & R.P. Sharma – Dhanpath Rai & Sons.
2 I.C. Engines - J.B. Heywood /Mc Graw HIll.
3Thermal Engineering – R.S.Khurmi & J.S.Gupta- S.Chand Publication.
4 I.C. Engines – Applied Thermosciences – C.R. Ferguson & A.T.
Kirkpatrick-2nd Edition-Wiley Publ.

WEB LINKS:-

1) https://en.wikipedia.org/wiki/Thermal_engineering
2) www.nitw.ac.in/departments/mech/index.php/thermal-engineering-2/
3) www.springer.com › Home › Engineering › Mechanical Engineering
4) www.mechengg.net/2015/04/basic-concepts-of-thermal-engineering.html
 MACHINE DRAWING
II YEAR – II SEM
L T P C
3 0 0 3

Course Objective:
The student will acquire knowledge of fastening arrangements such as welding, riveting the different styles of
attachment for shaft. The student also is enabled to prepare the assembly of various machine or engine
components and miscellaneous machine components.

Course Outcome :-
Students can learn How to draw thread terminology, sectional views of threads, ISO Metric, BSW, square, Acme
and Sellers thread, fasteners, joints and couplings.

Machine Drawing Conventions:

Need for drawing conventions – introduction to IS conventions
a) Conventional representation of materials, common machine elements and parts such as screws, nuts,
bolts, keys, gears, webs, ribs.
b) Types of sections – selection of section planes and drawing of sections and auxiliary sectional views.
Parts not usually sectioned.
c) Methods of dimensioning, general rules for sizes and placement of dimensions for holes, centers, curved
and tapered features.
d) Title boxes, their size, location and details - common abbreviations & their liberal usage.
e) Types of Drawings – working drawings for machine parts.

I. Drawing of Machine Elements and simple parts

a) Popular forms of Screw threads, bolts, nuts, stud bolts, tap bolts, set screws.
b) Keys, cottered joints and knuckle joint.
c) Rivetted joints for plates
d) Shaft coupling, spigot and socket pipe joint.
e) Journal, pivot and collar and foot step bearings.

II. Assembly Drawings:

.
Drawings of assembled views for the part drawings of the following using conventions and easy drawing
proportions.
a) Engine parts – stuffing boxes, cross heads, Eccentrics, Petrol Engine connecting rod, piston assembly.
b) Other machine parts - Screws jacks, Machine Vice, pipe vice, radial drillJig, Plummer block, Tailstock.
c) Valves : Steam stop valve, spring loaded safety valve, feed check valve and air cock.
NOTE : First angle projection to be adopted. The student should be able toprovide working drawings of actual
parts.

TEXT BOOKS:
1. Machine Drawing – Dhawan, S.Chand Publications
2. Machine Drawing –K.L. Narayana, P.Kannaiah & K. Venkata Reddy / New Age/ Publishers.

REFERENCES:
1. Machine Drawing – N.Siddeswar, K.Kannaiah & V.V.S.Sastry - TMH
2. Machine Drawing – P.S.Gill,
3. Machine Drawing – Luzzader
4. Machine Drawing – Rajput
5. Machine Drawing – N.D. Junnarkar, Pearson
6. Machine Drawing – Ajeeth Singh, McGraw Hill
WEB LINKS:-

1) https://en.wikipedia.org/wiki/Technical_drawing
2) https://www.youtube.com/watch?v=2DjvtjgRdGA
3) web.iitd.ac.in/~achawla/public_html/201/sheets/sheet5/sheet5.pdf
4) www.uiet.co.in/downloads/20140911122818-Machine%20Drawing.pdf
 FLUID MECHANICS & HYDRAULIC MACHINERY
II YEAR –II SEM
L T P C
2 1 0 3

Course Objective-
The students completing this course are expected to understand the properties of fluids, its kinematic and
dynamic behavior through various laws of fluids like continuity, Euler’s, Bernoulli’s equations, energy and
momentum equations. Further, the student shall be able to understand the theory of boundary layer, working and
performance characteristics of various hydraulic machines like pumps and turbines.

Course Outcome:-
Upon completion of this course, the students can able to apply mathematical knowledge to predict the properties
and characteristics of a fluid.Can critically analyse the performance of pumps and turbines

UNIT I
Fluid Statics :- Dimensions and units ,Physical properties of fluids ,specific gravity,viscosity and its significance
surface tension,capillarity Atmospheric gauge and vacuum pressure – measurement of pressure. Manometers-
Piezometer, U-tube, inverted and differential manometers. Pascal’s law, hydrostatic law.Buoyancy and floatation:
Meta center, stability of floating body. Submerged bodies.

UNIT II
Fluid kinematics: Introduction, flow types. Equation of continuity for onedimensional flow.circulation and
vorticity. Stream line, path line and streak lines and stream tube. Stream function and velocity potential function,
differences and relation between them. Condition for irrotational flow, flow net, vortex flow.
UNIT-III
Fluid dynamics:–Euler’s and Bernoulli’s equationsof flow along a stream line, momentum equation and its
applications of Bernoulli’s equation, venture meter and orifice meter.
Darcy Weisbach equation-Minor losses in pipes, hydraulic gradient line.

UNIT IV
Boundary Layer Theory: Introduction, displacement, momentum and energy thickness, separation of
boundary layer, control of flow separation.
Dimensional Analysis: Dimensionless numbers

UNIT V
Hydraulic Turbines: classification of turbines, working principal of impulse and reaction turbines, Pelton
wheel, Francis turbine and Kaplan turbine, efficiencies, draft tube- theory-functions and efficiency.
Performance of hydraulic turbines: Unit and specific quantities, characteristic curves, governing of
turbines,

UNIT VI
Centrifugal pumps: Classification, working, work done – manometric head-losses and efficiencies- specific
speed- pumps in series and parallel- cavitation & NPSH.
Reciprocating pumps: Working, Discharge, slip

TEXT BOOKS:
1)
Hydraulics, fluid mechanics and Hydraulic machinery MODI and SETH.
2)
Fluid Mechanics and Hydraulic Machines by Rajput.
REFERENCE BOOKS:
1) Fluid Mechanics and Fluid Power Engineering by D.S. Kumar, Kotaria & Sons.
2) Fluid Mechanics and Machinery by D. Rama Durgaiah, New Age International.
3) Hydraulic Machines by Banga & Sharma, Khanna Publishers.
4) Instrumentation for Engineering Measurements by James W. Dally, William E. Riley, John Wiley & Sons
Inc. 2004 (Chapter 12 – Fluid Flow Measurements)
5) Fluid Mechanics and Hydraulic Machines by Domkundwar& Domkundwar, Dhanpatrai & Co
WEB LINKS:-
1) www.slideshare.net/.../fluid-mechanics-and-hydraulic-machines-dr-r-k-b..
2) www.laxmipublications.com/servlet/lpgetbiblio?bno=000175
3) www.mechanicalgeek.com › Download › eBooks › Mechanical
4) https://www.jntubook.com/fluid-mechanics-hydraulic-machines-textbook...
 ENVIRONMENTAL STUDIES
II YEAR –II SEM
L T P C
3 0 0 3

Course Objectives:-
• To find and implement scientific, technological, economic and political solutions to environmental
problems.
• To study the interrelationship between living organism and environment.
• To appreciate the importance of environment by assessing its impact on the human world; envision the
surrounding environment, its functions and its value.
• To study the dynamic processes and understand the features of the earth’s interior and surface.
• To study the integrated themes and biodiversity, natural resources, pollution control and waste
management.
Course outcomes
The student should have knowledge on
• The concepts of eco system and its function in the environment .the need for protecting the producers
and consumers in various ecosystems and their role in the web

• The biodiversity of India and the threats to biodiversity, and conservation practices to protect the
biodiversity

• Various attributes of the pollution and their impacts and measures to reduce or control the pollution
along with waste management practices

• The natural resources and their importance for the substance of the life and recognize the need to
conserve the natural resources

• Social issues both rural and urban environment and the possible means to combat challenges
• The environment legislation of India and the first global initiatives towards sustainable development

• About environmental assessment and the stages involved in EIA and the environment

UNIT I - ENVIRONMENT
Definition, scope and importance of Environmental studies. ,Green buildings. 1998 and amendments-
scheme of labeling of environmentally friendly products (Ecomark).
ECOSYSTEMS
Concept of an ecosystem - structure and function of an ecosystem
producers, consumers and decomposers-Oxygen cycle and Nitrogen cycle - energy flow in the ecosystem -
ecological succession processes
Introduction, types, characteristic features, structure and function of the (a) forest ecosystem (b) grassland
ecosystem (c) desert ecosystem (d) aquatic ecosystems (ponds, streams, lakes, rivers, oceans, estuaries).
UNIT2 - BIO DIVERSITY
Introduction to biodiversity definition: genetic, species and ecosystem diversity biogeographically
classification of India
value of biodiversity: consumptive use, productive use, social, ethical, aesthetic and option values –
Biodiversity at global, national and local levels; India as a mega-diversity nation
hot-spots of biodiversity - threats to biodiversity: habitat loss, poaching of wildlife, man-wildlife conflicts –
endangered and endemic species of India
Conservation of biodiversity: In-situ and ex-situ conservation of biodiversity. Field study of common
plants, insects, birds field study of simple ecosystems pond, river, hill slopes, etc.
UNIT 3 - ENVIRONMENTAL POLLUTION
Definition - causes, effects and control measures of: (a) Air pollution (Atmospheric chemistry-Chemical
composition of the atmosphere; Chemical and photochemical reactions in the atmosphere -formation of
smog, PAN, acid rain, oxygen and ozone chemistry;- Mitigation procedures- Control of particulate and
gaseous emission, Control of SO2, NO, CO and HC)
(b) Water pollution : Physical and chemical properties of terrestrial and marine water and their
environmental significance;
Water quality parameters physical, chemical and biological; absorption of heavy metals - Water
treatment processes.
(c) Soil pollution – soil waste management: causes, effects and control measures of municipal solid
wastes
(d) Noise pollution
(e) Thermal pollution
 (f) Nuclear hazards
role of an individual in prevention of pollution
pollution case studies
Field study of local polluted site
Urban / Rural / Industrial / Agricultural.
UNIT 4- NATURAL RESOURCES
Forest resources: Use and over-exploitation, deforestation, case studies- timber extraction, mining,
dams and their effects on forests and tribal people
Water resources: Use and overutilization of surface and ground water, dams-benefits and problems
Mineral resources: Use and exploitation, environmental effects of extracting and using mineral
resources, case studies
Food resources: World food problems, changes caused by agriculture and overgrazing, effects of
modern agriculture, fertilizer-pesticide problems, water logging, salinity, case studies
Energy resources: Growing energy needs, renewable and non renewable energy sources, use of
alternate energy sources. Carbon Trading. Energy Conversion processes
Biogas production and uses, anaerobic digestion; case studies
Land resources: Land as a resource, land degradation, man induced landslides, soil erosion and
desertification role of an individual in conservation of natural resources
Equitable use of resources for sustainable lifestyles.
Field study of local area to document environmental assets river/forest/grassland/hill/mountain.
UNIT 5 - SOCIAL ISSUES AND THE ENVIRONMENT
From unsustainable to sustainable development urban problems related to energy water conservation,
rain water harvesting, watershed management resettlement and rehabilitation of people; its problems
and concerns, case studies
role of non-governmental organization-environmental ethics: Issues and possible solutions, nuclear
accidents and holocaust, case studies.
Waste land reclamation - consumerism and waste products –environment production act - Air act -
Water act - Wildlife protection act - Forest conservation act ). Enforcement machinery involved in
environmental legislation- central and state pollution control boards.
The Biomedical Waste (Management and Handling),disaster management: floods, earthquake, cyclone
and landslides. Public awareness..
UNIT 6 - HUMAN POPULATION AND THE ENVIRONMENT
Population growth, variation among nations population explosion - family welfare programme
women and child welfare –Environmental impact analysis (EIA)- -GIS-remote sensing-role of information
technology in environment and human health
Case studies.

Text Books: 1.Environmental Studie by Erach Bharucha,2nd edition,2013,14,universities press

1. Environmental Studies by R. Rajagopalan, 2nd Edition, 2011, Oxford University Press.
2. A Textbook of Environmental Studies by Shaashi Chawla, TMH, New Delhi
3. Environmental Studies by P.N. Palanisamy, P. Manikandan, A. Geetha, and K. Manjula Rani; Pearson
Education, Chennai

Reference:
1. Text Book of Environmental Studies by Deeshita Dave & P. Udaya Bhaskar, Cengage Learning.
2. Text Book of Environmental Studies by Anubha Kaushik,Cp Kaushik,4th Multicolor Edition,New Age
Intenational Publishers.New Delhi,Banglore etc.,
3. Environmental Studies by K.V.S.G. Murali Krishna, VGS Publishers, Vijayawada .
4. Environmental Studies by Benny Joseph, Tata McGraw Hill Co, New Delhi
5. Environmental Studies by Piyush Malaviya, Pratibha Singh.

WEB LINKS:
http://www.sustainablebabysteps.com/kinds-of-environmental-pollution.html
http://www.info.com/search?qcat=web&r_cop=search&cmp=2872&cb=39&qkw=conserving+biodiversity
https://en.wikipedia.org/wiki/Natural_environment
https://en.wikipedia.org/wiki/Environmental_impact_assessment
https://firstforsustainability.org/risk-management/understanding-environmental-and-social-risk/environmental-
and-social-issues/
http://forest.mtu.edu/kidscorner/ecosystems/definition.html
 THERMAL ENGINEERING LAB
II YEAR –II SEM
L T P C
- - 4 2

Course Objective: To impart practical exposure to the student on the performance evaluation methods of
various types of internal combustion engines and compressors.

Course Outcome:
The student will be able to calculate the various efficiencies, various horse powers and energy balance for
several types of Internal Combustions Engines and compressors

1. I.C. Engines valve / port timing diagrams.

2. I.C. Engines performance test (4 -stroke diesel engines)
3. I.C. Engines performance test on 2-stroke petrol.
4. Evaluation of engine friction by conducting morse test on 4-stroke multi cylinder petrol engine.
5. Determination of FHP by retardation and motoring test on IC engine.
6. I.C. Engines heat balance.
7. Economical speed test of an IC engine.
8. Performance test on variable compression ratio engines.
9. Performance test on reciprocating air compressor unit.
10. Study of boilers
11. Dis-assembly / assembly of Engines.

.
 FLUID MECHANICS & HYDRAULIC MACHINERY LAB
II YEAR –II SEM
L T P C
- - 4 2

Course Objectives: To impart practical exposure on the performance evaluation methods of various flow
measuring equipment and hydraulic turbines and pumps.

Course outcomes:-

1. Ability to use the measurement equipments for flow measurement

2. Ability to do performance trust on different fluid machinery

List of Experiments
1. Impact of jets on Vanes.
2. Performance Test on Pelton Wheel.
3. Performance Test on Francis Turbine.
4. Performance Test on Kaplan Turbine.
5. Performance Test on Single Stage Centrifugal Pump.
6. Performance Test on Multi Stage Centrifugal Pump.
7. Performance Test on Reciprocating Pump.
8. Calibration of Venturimeter.
9. Calibration of Orifice meter.
10. Determination of friction factor for a given pipe line.
11. Determination of loss of head due to sudden contraction in a pipeline.
12. Turbine flow meter.
 MANUFACTURING TECHNOLOGY LAB

II YEAR –II SEM

L T P C
- - 4 2

.
Course objectives:-
To Study and practice the various operations that can be performed in lathe, shaper, drilling, milling
machines etc. and to equip with the practical knowledge required in the core industries.

Course outcomes:-
Upon completion of this course, the students can able to demonstrate and fabricate different types of
components using the machine tools

I. METAL CASTING :
1. Pattern Design and making - for one casting drawing.
2. Sand properties testing - for strength and permeability
3. Mould preparation, Melting and Casting

II WELDING:
1. Gas welding
2. Gas cutting
3. Manual metal arc welding - Lap & Butt Joints
4. TIG/MIG Welding
5. Resistance Spot Welding
6. Brazing and soldering

III METAL FORMING AND POWDER METALLURGY:

1. Blanking & Piercing operations and study of simple, compound and progressive dies.
2. Deep drawing and extrusion operations.
3. Bending and other operations
4. Basic powder compaction and sintering

IV PROCESSING OF PLASTICS
1. Injection Moulding
2. Blow Moulding