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26.05.15
OWNER:
BHILAI STEEL PLANT
7.0 MTPA NEW STREAM EXPANSION
CONSULTANT:
MECON LIMITED
RANCHI, JHARKHAND
EPC CONTRACTOR:
McNALLY BHARAT ENGG. CO. LTD.,
PREPARED MJH
BY:
PROJECT DIVISION, KOLKATA
CHECKED IR CONSORTIUM MEMBER:
BY: SOUTHERN COOLING TOWERS
APPROVED GG
BY:
PVT. LTD., KOLKATA
DATE: 22/11/12 PACKAGE: WATER SYSTEM FOR MILLS AND
FIRE FIGHTING PUMP HOUSES
THIS DRAWING IS PROPERTY OF MBE
(PACKAGE NO. 077-22)
AND MUST NOT BE USED EXCEPT IN DOC. TITLE:
CONNECTION WITH WORK OF MBE,
REPRODUCTION, USE OR
DESIGN CALCULATION OF VENTILATION SYSTEM
DISCLOSURE OF THE CONTENTS OF
THIS DRAWING TO THIRD PARTY/IES
FOR BRM
WITHOUT EXPRESS / WRITTEN
PERMISSION OF MBE IS STRICTLY NO. OF
PROHIBITTED. MBE PROJECT NO. W021 13
SHTS.
MBE DOC. NO. 2-W021-TD00-0112 REV. NO. 1
PROJECT DOC. NO. BSP-MBE-10-077-20-000-15-BD-00012 REV. NO. 1
AE-M007C16-M-DCA-011-R-1C.xls
Bhilai Steel Plant Design Calculation of Ventilation
Water System: Package No. 077-02 System for BRM
Calculation
1) CLTD CORRECTION FOR ROOF & WALL (CLTDcorr)
= (CLTD+LM)K+(25.5-tR)+(tO-29.4) :
Roof = -2.40 °C
NE Wall = 2.70 °C
NW Wall = 1.70 °C [The cooling load temp. difference is negative,
SE Wall = -0.10 °C due to higher indoor temp. than outdoor temp.]
SW Wall = -1.10 °C
2) CLTD CORRECTION FOR GLASS (CLTDcorr)
= CLTDg+(25.5-tR)+(tO-29.4) : = -1.90 °C
Calculation
1) CLTD CORRECTION FOR ROOF & WALL (CLTDcorr)
= (CLTD+LM)K+(25.5-tR)+(tO-29.4) :
Roof = -9.40
NE Wall = -4.30
NW Wall = -5.30
SE Wall = -7.10
SW Wall = -8.10
2) CLTD CORRECTION FOR GLASS (CLTDcorr)
= CLTDg+(25.5-tR)+(tO-29.4) : = -8.90 °C
1) U-value calculation for 200 mm common brick wall & partition wall
2
a. Outside surface resistance (R1) = 0.059 m °C/w
2
b. 20 mm plaster (R4) = 0.026 m °C/w
2
c. 200 mm common brick (R3) = 0.279 m °C/w [ From ASHRAE handbook, chapter-26, Table-11]
2
d. 20 mm plaster (R4) = 0.026 m °C/w
2
e. Inside surface resistance (R5) = 0.121 m °C/w
2) U-value calculation for 200 mm light-weight conc. Blk. (filled) roof & floor
2
a. Outside surface resistance (R1) = 0.059 m °C/w
2
b. 20 mm plaster (R4) = 0.026 m °C/w
2
c. 200 mm conc. Blk. (R3) = 1.467 m °C/w [ From ASHRAE handbook, chapter-26, Table-11]
2
d. 20 mm plaster (R4) = 0.026 m °C/w
2
e. Inside surface resistance (R5) = 0.121 m °C/w
1
"U" value for 200 mm conc. Blk. Roof & floor =
[R1+R2+R3+R4+R5]
= 0.589 w/m2°C
Maximum warm condition considered on month of June Solar Time considered 12.p.m
Space SWPH Latitude 21.15º N Total Volume
a. Scale Water Pump House Area For Scale Pit (M3)
Under Ground
Length (M) Width (M) Area (M2) Height (M)
Height (M)
29.000 7.500 217.50 0.000 9.000
b. Cable Sreader Room area
Under Ground
Length (M) Width (M) Area (M2) Height (M)
Height (M)
29.00 7.50 217.50 1.350 3.000
c. Scale Water Pump House Elec. Switchgear Room Area
Length (M) Width (M) Area (M2) Height (M) 3989.36
22.00 7.50 165.00 5.200
d. Scale Water Pump House Control Room
3.70 2.80 10.36 5.200
e. Scale Water Pump House Battery Room
3.70 2.80 10.36 5.200
f. Scale Water Pump House Air Washer Room
7.50 7.10 53.25 6.300
Capacity of wet ventilation system to suit air requirement of 60000 m3/hr for SWPH.
Notes
1. Shading coefficient (SC), Solar heat gain factor (SHGF) and Cooling load factor (CLF) data
as per ASHRAE handbook, chapter 27, table-20 and chapter 26, table-34, 36.
2. Considering 10% glass area.
3. No. of air changes considered/hr = 15
4. Ref. drg. No:BSP-MBE-10-077-20-005-15-DE-00101 (1-W021-DS00-3-0203-R-3)
CALCULATION FOR WET VENTILATION IN HOT & COLD WATER PUMP HOUSE(WTP-6)
Maximum warm condition considered on month of June Solar Time considered 12.p.m
Space H&CWPH Latitude 21.15º N Total Volume
a. Hot & Cold Water Pump House (WTP-6) (M3)
Length (M) Width (M) Area (M2) Height (M)
47.80 13.80 659.64 8.200 5839.02
b. Air Washer Room
10.50 7.00 73.50 5.850
Notes
1. Shading coefficient (SC), Solar heat gain factor (SHGF) and Cooling load factor (CLF) data
as per ASHRAE handbook, chapter 27, table-20 and chapter 26, table-34, 36.
2. Considering 10% glass area.
3. No. of air changes considered/hr = 15
4. Ref. drg. No:BSP-MBE-10-077-20-006-15-DE-00103 (1-W021-DS00-2-0110 -(1 OF 4)-R-3)
Maximum warm condition considered on month of June Solar Time considered 12.p.m
Space Switchgear Room(WTP-6) Latitude 21.15º N Total Volume
a. Electrical Switchgear room(WTP-6) (M3)
Length (M) Width (M) Area (M2) Height (M)
31.50 8.50 267.75 5.850 1935.06
b. Air Washer Room
9.55 6.60 63.03 5.850
Notes
1. Shading coefficient (SC), Solar heat gain factor (SHGF) and Cooling load factor (CLF) data
as per ASHRAE handbook, chapter 27, table-20 and chapter 26, table-34, 36.
2. Considering 10% glass area.
3. No. of air changes considered/hr = 15
4. Ref. drg. No:BSP-MBE-10-077-20-600-15-DE-03002 (1-W021-DS00-3-0204-R-3)
CALCULATION FOR WET VENTILATION IN ELECTRICAL SWITCHGEAR ROOM & PUMP HOUSE(WTP-7)
Maximum warm condition considered on month of June Solar Time considered 12.p.m
Space Switchgear Room & PH(WTP-7) Latitude 21.15º N Total Volume (M3)
a. Electrical Switchgear room(WTP-7)
Length (M) Width (M) Area (M2) Height (M)
29.30 8.50 249.05 5.500
b. Pump House 3031.52
23.70 8.00 189.60 7.150
c. Air Washer Room
6.85 6.25 42.81 7.150
Heat Gain by Roof & Overground Wall
TOTAL
Item Area U factor CLTDCorrected
Roof 481.46 0.589 -9.40 2,664
NE Wall 93.56 1.96 -4.30 787
NW Wall 40.22 1.96 -5.30 417
SE Wall 152.51 1.96 -7.10 2,119
SW Wall 86.15 1.96 -8.10 1,366
1. Total Transmission & Solar Heat Gain, Roof & Overground Wall (Watt) 7,353
Heat Gain by Conduction, Glass
ITEM Area U factor CLTDCorrected
NE Wall 15.84 6.300 -8.9 888
NW Wall 18.33 6.300 -8.9 1,028
SE Wall 20.61 6.300 -8.9 1,156
SW Wall 13.39 6.300 -8.9 751
Solar Heat Gain, Glass
ITEM Area SC SHGF CLF
NE Wall 10.40 0.94 596.0 0.31 1,805
NW Wall 4.47 0.94 596.0 0.18 451
SE Wall 16.95 0.94 341.0 0.48 2,607
SW Wall 9.57 0.94 341.0 0.25 767
2. Total Transmission & Solar Heat Gain by Glass (watt) 9,453
Heat Gain by Partitions, Ceilings, Floors
ITEM Area U factor ∆t
NE Wall 48.98 1.96 7.0 671
NW Wall 124.77 1.96 7.0 1,709
SE Wall 33.00 1.96 7.0 452
SW Wall 34.38 1.96 7.0 471
Ceilings 0.00 0
Floors 0.00 0
3. Total Heat Gain By Partitions, Ceilings, Floors (Watt) 3,303
Internal Load
Sensible heat 300
Latent heat 220
Item Area (m2) F (W/m2) CLF
Lights 291.9 21.50 1.00 6,275
Notes
1. Shading coefficient (SC), Solar heat gain factor (SHGF) and Cooling load factor (CLF) data
as per ASHRAE handbook, chapter 27, table-20 and chapter 26, table-34, 36.
2. Considering 10% glass area.
3. No. of air changes considered/hr = 15
4. Ref. Area Layout drg. No:BSP-MBE-10-077-20-000-15-BD-00012 (1-W021-DS00-3-0205-R-3)
2 Toilet block for WTP- 6 & 7 3 7 5.5 116 20 2310 Exhaust 2 1275 15
Tranformer Room-9 of
3 Switchgear Room for WTP- 6 6 5.5 198 20 3960 Exhaust 4 1100 15
6
Tranformer Room-10 of
4 Switchgear Room for WTP- 6 6 5.5 198 20 3960 Exhaust 4 1100 15
6
Tranformer Room-5 of
5 Switchgear Room for WTP- 6 6.25 5.5 206 20 4125 Exhaust 4 1150 15
7
Tranformer Room-6 of
6 Switchgear Room for WTP- 5.75 6.25 5.5 198 20 3953 Exhaust 4 1100 15
7
Tranformer Room-7 of
7 Switchgear Room for WTP- 5.75 6.25 5.5 198 20 3953 Exhaust 4 1100 15
7
Tranformer Room-8 of
8 Switchgear Room for WTP- 5.75 6.25 5.5 198 20 3953 Exhaust 4 1100 15
7
SCHEDULE OF VENTILATION
Tranformer Room-9 of
Wall mounted axial type with
Switchgear Room for WTP- Exhaust Ventilation system 4 1100 15
6 rain cowl & bird screen
Tranformer Room-10 of
Wall mounted axial type with
Switchgear Room for WTP- Exhaust Ventilation system 4 1100 15
6
rain cowl & bird screen
Tranformer Room-5 of
Wall mounted axial type with
Switchgear Room for WTP- Exhaust Ventilation system 4 1150 15
7 rain cowl & bird screen
Tranformer Room-6 of
Wall mounted axial type with
Switchgear Room for WTP- Exhaust Ventilation system 4 1100 15
7
rain cowl & bird screen
Tranformer Room-7 of
Wall mounted axial type with
Switchgear Room for WTP- Exhaust Ventilation system 4 1100 15
7
rain cowl & bird screen
Tranformer Room-8 of
Wall mounted axial type with
Switchgear Room for WTP- Exhaust Ventilation system 4 1100 15
7 rain cowl & bird screen
ACCESSORIES TO BE PROVIDED : Drive motor, Ducting air inlet cowl with bird screen, Supporting arrangement, back draft damper etc.
Note - 1) The capacities shown are tentative. Vendor to specify the actual capacities on the basis of Plant Layout and technical specification of
MECON and submit the same for approval.
2) Ventilation Capacity for Hot & cold water pump house(WTP-6) is 88000m3/hr.
NOTE:-Pressurized ventilation system shall be supplied with Make up water (1W+1S).the capacity of the same
shall be finalized during detail engineering.