COMPANY PROFILE

Converge Engineering Pvt. Ltd., (CEPL) an ISO 9001:2015 certified organization, is pleased to
present this introductory letter. We believe that, this information will interest you enough to
consider utilizing our engineering/technical services.

Our team at CEPL is driven by the passion to give the best services in the engineering field and
for this sole purpose, we have the committed and competent team of engineers with proven
excellence in their fields. We have expertise in Process, Piping, Mechanical, Civil/Structural,
Electrical, Instrumentation engineering and Loss Prevention jobs. We deal with small to large
scale projects with equal importance. We deliver design & engineering solutions that are
technically correct, safe, feasible, economical & incorporating latest technology and
international standards and thus, providing the best value for money.

We have work experience from various industries and possess good knowledge of different
problems which are faced in the industry and yes, we have solutions for these problems.

We also provide corporate training on process steady state and dynamic simulation and
optimization using Aspen HYSYS V11.

We look forward to work with your esteemed organization as solution provider to enhance your
profitability.

Thanks and regards.

Ajay S. Satpute
M.Tech. (Chemical), I.I.T. Madras
Managing Director
Converge Engineering Pvt. Ltd.
Office No. 608, The Great Eastern Galleria, Sector 4,
Nerul West, Navi Mumbai 400706, India
+91 9867328748
ajaysatpute@converge.net.in
www.converge.net.in

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 OUR VISION

We aim to be the FIRST Indian design engineering consultant that has global brand value.

OUR VALUES

✓ Employees : We keep our employees happy.

✓ Customers : We make sure that our customers get value for their money.
✓ CSR : We do our bit towards betterment of society.
✓ Ethics : We never compromise on our ethical values.
✓ Profit : We earn enough profits to keep first four values afloat.

WE ARE REGISTERED VENDORS WITH:

OUR ESTEEMED END CLIENTS & CLIENTS

COMPANY PROFILE P a g e |2
 LIST OF MAJOR PROJECTS

Project title Type Client Major scope Man-

hours
(Project
cost,
INR)
Engineering Support for Detail Tata Aspen HYSYS 450
Specification for simulation Engg. Consulting Dynamic simulation (1 Cr)
design check of column. Engineers,
India
Detailed Engineering of New Detail KLJ Aspen HYSYS 5000
Plasticizer Plant at Silvassa. Engg. Plasticizers simulation, 3D (12 Cr)
Ltd., India modelling in
CADWorx, Stress
analysis in Caesar
II.
Concept study and Basic Concept Sika India P&IDs, Datasheets, 3000
engineering of study Pvt. Ltd., Equipment layout, (4 Cr)
polymerization plant in India Financial analysis
Jhagadia etc.
Stress Analysis at EPC for Detail Petrocon Stress Analysis 450
replacement of 08ESDV100 Engg. ECC, Qatar (10 Cr)
and associated hydraulic
package at Qatar Gas.
Preparation of As-built Detail SI Group, Line walk and P&ID 5000
P&IDs Engg. India As-built drawings (NA)
Fire Water Network Pipenet Detail Monaco Firewater network 600
– Transient study Engg. Engineering surge analysis using (2 Cr)
Services, Pipenet Transient
UAE
Detail Design services for Detail Allied Aspen HYSYS 6000
Early Production Facility in Engg. Energy & simulation, (25 Cr)
Sudan. Hydrocarbo Datasheets,
ns, India Equipment layout

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 Project title Type Client Major scope Man-
hours
(Project
cost,
INR)
FEED for 0.5 million TPA FEED Narmada Process 5000
PROM manufacturing facility Bio-Chem description, (60 Cr)
at Dahej, Gujarat Ltd., India Process design of
the equipment,
P&IDs, Equipment
layout, Piping GAD,
TBE, Financial
analysis etc.
Dynamic Simulation of Gas FEED Monaco Aspen HYSYS 1600
Sweetening Plant Engineering dynamics model of (24 Cr)
Services, gas sweetening
UAE plant.
EPIC for various Pipeline Detail Qatar Aspen Hysys 600
PCRs In Dukhan Engg. Design dynamic simulation (3 Cr)
Consortium, of pigging line.
Qatar
Hydrate formation
calculation.
EPC for Additional Three Detail Qatar Prepare P&IDs in 2500
Wells Flow Line Hooks-Up at Engg. Design SPPID, OCP, Line (30 Cr)
DOL-2 as Part of RMOP. Consortium, list etc.
Qatar
Aspen HYSYS
simulation model of
the flow line.
EPC for provision of 3 phase Detail Assam Aspen HYSYS 4500
separators system with Engg. Petroleum simulation, (7 Cr)
heating & pumping Ltd., India Datasheets,
Equipment layout,
arrangement.
SLD, Hook-up
drawings,
Foundation
drawings etc.

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 Project title Type Client Major scope Man-
hours
(Project
cost,
INR)
Feasibility study to increase Concept Tata Aspen HYSYS 450
the productivity of oil study Consulting Dynamics (1 Cr)
producing wells Engineers, simulation
India
Supply of VBA Enabled - Qatar Sizing of Control 1000
Process Calculation Chemicals valve, PSV, Orifice, (NA)
Spreadsheets for in-house Company Line, Separator,
Pump and Tank
use Ltd. Qatar
venting
calculations.
Galaxy
Surfactants
Ltd. India
EPC for replacement of 08- Detail Petroserv Stress analysis 600
ESDV100 and associated Engg. controls & using Caesar II. (10 Cr)
hydraulic package in QG-1 communicat
asset ions, Qatar
Quantitative Risk Concept Shell India QRA study 250
assessment study for Retail study Markets Pvt. (NA)
Fuel station at Ahmedabad Ltd., India
Detailed Simulation Study Detail VCare Aspen Hysys 600
for LPG Splitter, Amine Engg. Global, India simulation (8 Cr)
Treatment Unit & Sour
water stripper Unit
Engineering Support for Concept Tata Noise study, 600
Flare Safety studies study Consulting Dispersion Analysis (NA)
Engineers, Report, Radiation
India Isopleth Report,
Radiation Contour
Mapping Report
Steady State and Dynamic Detail Tata Aspen HYSYS 450
Simulation for Propylene Engg. Consulting Dynamics (2 Cr)
Pre-cooling, Unloading and Engineers, simulation
Boil off and Flash Gas India
Generation

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 Project title Type Client Major scope Man-
hours
(Project
cost,
INR)
Engineering Support for LPG Detail RINA Aspen HYSYS 350
& Container terminal Engg. Consulting, simulation (4 Cr)
India
Detail Design for Fire water Detail Petroserv Design of Anchor & 250
network civil works Engg. Ltd, Qatar Thrust blocks (1 Cr)
foundations for
U/G GRE Fire water
network lines
Process Simulation Input for Detail Monaco Aspen HYSYS 150
Gas Dispersion for a refinery Engg. Engineering dynamics (2 Cr)
Services, simulation to
UAE quantify the
release rate of
leaked gases to the
atmosphere along
with nitrogen.
Surge Analysis For PS-21N Detail Qatar Surge analysis of 400
Pumping Station Risk & Engg. Design pumping station (3 Cr)
Contingency-Construction Consortium, using Bentley
HAMMER.
of Bypass Stations Qatar
Engineering Services for Detail Qatar Surge analysis 350
Steady State Analysis For Engg. Design using Bentley (4 Cr)
Fuel and Water Networks Consortium, HAMMER.
Qatar
Design & Detailed Detail Qatar Hydraulic analysis 350
Engineering for Nuaija Engg. Design of using Bentley (4 Cr)
Lagoon 1A. Consortium, WaterGEMS.
Qatar
Design and Detailed Detail Qatar Hydraulic analysis 250
Engineering for Proposed Engg. Design of using Bentley (3 Cr)
Temporary Storm Water Consortium, WaterGEMS.
System at Onaiza & Pearl Qatar
Area

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 Project title Type Client Major scope Man-
hours
(Project
cost,
INR)
Diesel dispensing/ Detail Petroserv Hydraulic analysis 500
bunkering system and Engg. Ltd., Qatar of using Bentley (4 Cr)
associate facilities at Halul WaterGEMS.
Island, Qatar
Hydraulic Analysis Of Detail Qatar Hydraulic analysis 400
Compressed Air System Engg. Design of using Aspen (25 Cr)
using Aspen HYSYS Consortium, HYSYS.
Qatar
EPIC For 11 nos. non-shut Detail Qatar PSV sizing, control 550
down PCRs at NGL Plants, Engg. Design valve sizing, (8 Cr)
Mesaieed Operations Consortium, Datasheets, TBE.
Qatar
EPIC for provision of Detail Qatar Hydraulic analysis 500
Irrigation Water to Various Engg. Design of using Bentley (7 Cr)
Facilities in The RLC West Consortium WaterGEMS.
Side Area

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 HOW CAN WE HELP YOU?

CEPL has expertise for carrying out Concept studies, Front End Engineering Design, Detailed
Design Engineering and Residual Engineering. We take pride in our Trouble-Shooting and Plant
Optimization capabilities. We provide post-design assistance as well.

CEPL provides the quality solutions that exceed the client expectations. We serve our clients in
line with our company values. We believe in long term relationships with our clients.

We look forward to work with your esteemed organization as solution provider to enhance your
profitability.

ENGINEERING SERVICES

PROCESS ENGINEERING

➢ Dynamic simulation and steady state simulation using licensed software such as
AspenONE V11 (HYSYS, EDR, Flare System Analyzer, Aspen Plus etc.), Pipenet, Bentley
WaterGEMS, HAMMER.
➢ Hydraulic Calculations
➢ Plant optimization / trouble-shooting activities
➢ Equipment Sizing
✓ Two / Three phase separator (Horizontal / Vertical)
✓ Flare K.O. Drum (Horizontal / Vertical)
✓ Thermal Rating of shell & tube heat exchanger using EDR
➢ Process Calculation for Instruments
✓ Control Valve Sizing
✓ Orifice sizing
➢ Process Calculation for Safety Systems
✓ PSV and PVRV sizing calculations
✓ Blow down Study
➢ Miscellaneous Calculations
✓ Process design of tank heating coils (Heat gain-loss calculation)
✓ Determination of hydrate formation & estimation of methanol injection rate
➢ Process Simulation/Calculations training for process engineers
➢ Software available:
✓ AspenONE V11 (HYSYS, EDR, Flare System Analyzer, Aspen Plus etc.),
✓ Pipenet Transient
✓ WaterGEMS and Bentley HAMMER V8i SELECT series 6,
✓ Smart Plant P&ID

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 PIPING ENGINEERING

➢ Plot Plan Development of process plant

➢ Preparation of Conceptual/ Study piping Layouts
➢ Preparation of piping general arrangement drawings using AutoCAD.
➢ Preparation of Equipment layouts.
➢ Preparation of Nozzle Orientation of Process Equipment
➢ Preparation/Checking of Construction Isometrics.
➢ Preparation of Alignment sheets.
➢ Preparation of As Built Drawings.
➢ Selection of Pipe supports
➢ Checking of Vendor supplied GA drawings for Approvals
➢ Technical assistance during Construction phase.
➢ Technical Evaluation of various vendor packages and piping items.
➢ Preparation of Piping Material Specification and Data Sheets of piping items
➢ Preparation of design documents such as Design Basis Memorandum
➢ Preparation of Tender Documents and Material Take Off for tendering and cost
estimates.
➢ Expertise in non-metallic piping system.
➢ Stress Analysis of various piping systems.
➢ Pipe modeling in 3D.
➢ Software available:
✓ CAESAR II
✓ CAD Worx

MECHANICAL ENGINEERING

➢ Mechanical equipment design

➢ Storage Tank design as per API 650, API 620, AWWA D-100, UL-142, and UL-58
➢ Pressure vessel design as per ASME Section VIII Division 1
➢ Pump Sizing and Selection
➢ Review of vendor’s fabrication drawings
➢ Preparation of specifications for machinery (pump, compressor, turbine etc.)
➢ Preparation of Specifications & Fabrication details of static equipment (heat exchanger,
storage tank, pressure vessel, drum, filter etc.)
➢ Preparation of Mechanical Data Sheets
➢ Inspection and testing guidelines

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 CIVIL/STRUCTURAL ENGINEERING

➢ Foundation Design.
➢ Foundation Layout Drawing.
➢ Detail Fabrication Drawings for Pipe Rack, Pipe Supports, Ladders, Platforms.
➢ Structural Analysis using STAAD Pro.
➢ Structural drawings

ELECTRICAL ENGINEERING

➢ Single Line Diagram

➢ Electrical & Instrument Cable Routing Layout
➢ E & I Cable Sizing and Schedule
➢ Electrical MTO, Specifications, Data sheet
➢ Electrical Power requirement calculations
➢ HV and LV Switchboard design
➢ ETAP Analysis
➢ Earthing, Lighting & Lightning System calculations

INSTRUMENTATION ENGINEERING

➢ Instrument MTO
➢ Instrument Index
➢ I/O list
➢ Instrument Loop Diagram
➢ Lighting, Earthing layout and GA
➢ Instrument Hook Up Drawings & Mounting Details
➢ Instrument Cable and JB Schedule
➢ Overall block diagram
➢ SIL study close out report
➢ Fire and Gas engineering deliverables

SAFETY & RISK MANAGEMENT

➢ HAZID, HAZOP, SIL, ELSOR, RBI, HFE

➢ F & G mapping study
➢ RAM study
➢ Design of water spray, Fire water Hydrant ring main and sprinkler & foam system
➢ Hazardous area classification drawing

COMPANY PROFILE P a g e | 10
 CORPORATE TRAINING PROGRAM
(ADVANCED PROCESS DESIGN & SIMULATION)

This course is designed for process engineers who want to learn process calculations - its basis,
methodology and process drawings & documents.

The training starts with some background knowledge about the process engineering and
process engineer’s role in the industry. Sizing calculations are undoubtedly the most crucial part
of a process engineer’s job profile. We spend majority of our training time imparting our
knowledge about process calculations to the participants. We teach them how to do the sizing
in a professional way and we make sure they how learn how to do the same, so that they can
do it themselves.

Participants shall also be provided with hands on training on Aspen HYSYS V11 for doing the
sizing calculations.

SYLLABUS
Session 1 Control Valve sizing using Excel

Session 2 Pressure safety valve sizing using Excel

Session 3 Line sizing, Pump sizing and Separator sizing using Excel
Session 4 Orifice sizing using Excel
Session 5 Control Valve sizing and Pressure safety valve sizing using Aspen HYSYS.
Line sizing, Pump sizing, Separator sizing and Orifice sizing using Aspen HYSYS.

Session 6 Heat exchanger sizing using EDR

Distillation column sizing using Aspen HYSYS
Depressuring utility using Aspen HYSYS
Flare system design using Aspen Flare System Analyzer
Session 7 Aspen HYSYS Dynamics problem,
Aspen HYSYS simulation of a real project (industry problem)
Session 8 Students shall carry out process calculations for the same project using their
own spreadsheets prepared earlier in the course.
Session 9 Students shall prepare PFD and P&ID (from the scratch) for the same project.
Students shall be taught about how to prepare typical Process documents
(PDB, OCP, Line List, PDS, Simulation report etc.).

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