Professional Documents
Culture Documents
HG231ED
HG430ED
PAL
MAIN SECTION
HG231ED/HG430ED
Sec. 1: Main Section
I Specifications
I Preparation for Servicing
I Adjustment Procedures
I Schematic Diagrams
I CBA’s
I Exploded Views
I Parts List
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1
Important Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-1
Standard Notes for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1
Preparation for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4-1
Cabinet Disassembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-1
Electrical Adjustment Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-1
Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-1
Function Indicator Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-7
Schematic Diagrams / CBA’s and Test Points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8-1
Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-1
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10-1
IC Pin Function Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-1
Lead Identifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12-1
Exploded Views. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13-1
Mechanical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-1
Electrical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15-1
SPECIFICATIONS
Description Unit Minimum Nominal Maximum Remark
1. Video
SP Mode,
1-3. Video S/N Y (R/P) dB 40 45
W/O Burst
2. Servo
3. Normal Audio
4. Tuner
Note: Nominal specs represent the design specs. All units should be able to approximate these – some will exceed
and some may drop slightly below these specs. Limit specs represent the absolute worst condition that still might
be considered acceptable; In no case should a unit fail to meet limit specs.
1-1-1 HG231SP
IMPORTANT SAFETY PRECAUTIONS
Product Safety Notice J. Be careful that foreign objects (screws, solder
droplets, etc.) do not remain inside the set.
Some electrical and mechanical parts have special
K. Crimp type wire connector
safety-related characteristics which are often not evi-
The power transformer uses crimp type connectors
dent from visual inspection, nor can the protection they
which connect the power cord and the primary side
give necessarily be obtained by replacing them with
of the transformer. When replacing the transformer,
components rated for higher voltage, wattage, etc.
follow these steps carefully and precisely to prevent
Parts that have special safety characteristics are iden-
shock hazards.
tified by a ! on schematics and in parts lists. Use of a
Replacement procedure
substitute replacement that does not have the same
safety characteristics as the recommended replace- 1)Remove the old connector by cutting the wires at a
ment part might create shock, fire, and/or other haz- point close to the connector.
ards. The Product’s Safety is under review Important: Do not re-use a connector. (Discard it.)
continuously and new instructions are issued when- 2)Strip about 15 mm of the insulation from the ends
ever appropriate. Prior to shipment from the factory, of the wires. If the wires are stranded, twist the
our products are carefully inspected to confirm with strands to avoid frayed conductors.
the recognized product safety and electrical codes of 3)Align the lengths of the wires to be connected.
the countries in which they are to be sold. However, in Insert the wires fully into the connector.
order to maintain such compliance, it is equally impor-
4)Use a crimping tool to crimp the metal sleeve at its
tant to implement the following precautions when a set
center. Be sure to crimp fully to the complete clo-
is being serviced.
sure of the tool.
Precautions during Servicing L. When connecting or disconnecting the internal
connectors, first, disconnect the AC plug from the
A. Parts identified by the ! symbol are critical for AC outlet.
safety. Replace only with part number specified.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations
applying to spurious radiation. These must also be
replaced only with specified replacements.
Examples: RF converters, RF cables, noise block-
ing capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1)Wires covered with PVC tubing
2)Double insulated wires
3)High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1)Insulation tape
2)PVC tubing
3)Spacers
4)Insulators for transistors
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before solder-
ing.
F. Observe that the wires do not contact heat produc-
ing parts (heatsinks, oxide metal film resistors, fus-
ible resistors, etc.).
G. Check that replaced wires do not contact sharp
edges or pointed parts.
H. When a power cord has been replaced, check that
5 - 6 kg of force in any direction will not loosen it.
I. Also check areas surrounding repaired locations.
1-2-1 U29PSFP
Safety Check after Servicing
Examine the area surrounding the repaired location for Chassis or Secondary Conductor
damage or deterioration. Observe that screws, parts,
and wires have been returned to their original posi- Primary Circuit Terminals
tions. Afterwards, do the following tests and confirm
the specified values to verify compliance with safety d' d
standards.
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d’) between sol-
dered terminals, and between terminals and surround-
ing metallic parts. (See Fig. 1)
1-2-2 U29PSFP
STANDARD NOTES FOR SERVICING
Circuit Board Indications Pb (Lead) Free Solder
a. The output pin of the 3 pin Regulator ICs is indi- When soldering, be sure to use the Pb free solder.
cated as shown.
Pin 1
10
1-3-1 NOTE_1
3. The flat pack-IC on the CBA is affixed with glue, so (3) Bottom of the flat pack-IC is fixed with glue to the
be careful not to break or damage the foil of each CBA; when removing entire flat pack-IC, first apply
pin or the solder lands under the IC when removing soldering iron to center of the flat pack-IC and heat
it. up. Then remove (glue will be melted). (Fig. S-1-6)
(4) Release the flat pack-IC from the CBA using twee-
zers. (Fig. S-1-6)
Hot-air
Flat Pack-IC With Iron Wire:
Desoldering (1) Using desoldering braid, remove the solder from all
Machine pins of the flat pack-IC. When you use solder flux
CBA
which is applied to all pins of the flat pack-IC, you
can remove it easily. (Fig. S-1-3)
(2) Affix the wire to a workbench or solid mounting
point, as shown in Fig. S-1-5.
(3) While heating the pins using a fine tip soldering
Masking Flat Pack-IC
Tape iron or hot air blower, pull up the wire as the solder
melts so as to lift the IC leads from the CBA contact
Tweezers
pads as shown in Fig. S-1-5
Fig. S-1-2 (4) Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
With Soldering Iron: soldering iron to center of the flat pack-IC and heat
(1) Using desoldering braid, remove the solder from all up. Then remove (glue will be melted). (Fig. S-1-6)
pins of the flat pack-IC. When you use solder flux (5) Release the flat pack-IC from the CBA using twee-
which is applied to all pins of the flat pack-IC, you zers. (Fig. S-1-6)
can remove it easily. (Fig. S-1-3)
Note:
When using a soldering iron, care must be taken
Flat Pack-IC Desoldering Braid
to ensure that the flat pack-IC is not being held by
glue. When the flat pack-IC is removed from the
CBA, handle it gently because it may be damaged
if force is applied.
To Solid
Mounting Point
Fig. S-1-5
Sharp
Pin
Fine Tip
Soldering Iron
Fig. S-1-4
1-3-2 NOTE_1
Instructions for Handling
Semi-conductors
Fine Tip Electrostatic breakdown of the semi-conductors may
CBA Soldering Iron occur due to a potential difference caused by electro-
static charge during unpacking or repair work.
1. Ground for Human Body
Be sure to wear a grounding band (1MΩ) that is prop-
erly grounded to remove any static electricity that may
be charged on the body.
Flat Pack-IC
Tweezers 2. Ground for Workbench
Be sure to place a conductive sheet or copper plate
Fig. S-1-6 with proper grounding (1MΩ) on the workbench or
other surface, where the semi-conductors are to be
placed. Because the static electricity charge on cloth-
2. Installation ing will not escape through the body grounding band,
(1) Using desoldering braid, remove the solder from be careful to avoid contacting semi-conductors with
the foil of each pin of the flat pack-IC on the CBA so your clothing.
you can install a replacement flat pack-IC more
easily.
<Incorrect>
(2) The “ I ” mark on the flat pack-IC indicates pin 1.
(See Fig. S-1-7.) Be sure this mark matches the 1
on the PCB when positioning for installation. Then
presolder the four corners of the flat pack-IC. (See
Fig. S-1-8.)
(3) Solder all pins of the flat pack-IC. Be sure that none
of the pins have solder bridges.
CBA
Example :
Presolder CBA
1MΩ
Conductive Sheet or
Copper Plate
Flat Pack-IC
CBA
Fig. S-1-8
1-3-3 NOTE_1
PREPARATION FOR SERVICING
How to Enter the Service Mode
Q505 Q504
TP507
S-INH
Fig. 1
1-4-1 HG240PFS
CABINET DISASSEMBLY INSTRUCTIONS
1. Disassembly Flowchart (1): Identification (location) No. of parts in the figures
(2): Name of the part
This flowchart indicates the disassembly steps to gain
(3): Figure Number for reference
access to item(s) to be serviced. When reassembling,
follow the steps in reverse order. Bend, route, and (4): Identification of parts to be removed, unhooked,
dress the cables as they were originally. unlocked, released, unplugged, unclamped, or
desoldered.
[1] Top Case P=Spring, L=Locking Tab, S=Screw,
CN=Connector
*=Unhook, Unlock, Release, Unplug, or Desolder
[2] Front Assembly
e.g. 2(S-2) = two Screws (S-2),
2(L-2) = two Locking Tabs (L-2)
[3] VCR Chassis Unit
(5): Refer to “Reference Notes.”
[4] Jack CBA Reference Notes
CAUTION: Locking Tabs (L-1) and (L-2) are fragile.
[5] Deck Assembly
Be careful not to break them.
1. Remove five Screws (S-2), two Screws (S-3):
[6] Main CBA HG231ED, three Screws (S-3): HG430ED, and
Screw (S-4). Then, slowly lift the VCR Chassis Unit
[7] Cylinder Shield (Deck Assembly, Jack CBA and Main CBA) up.
2. When reassembling, solder wire jumpers as shown
[8] Jack Board [ HG430ED ] in Fig. D5.
3. Before installing the Deck Assembly, be sure to
2. Disassembly Method place the pin of LD-SW on Main CBA as shown in
Fig. D6. Then, install the Deck Assembly while
REMOVAL aligning the hole of Cam Gear with the pin of LD-
ID/ SW, the shaft of Cam Gear with the hole of LD-SW
LOC PART REMOVE/*UNHOOK/ as shown in Fig. D6.
.No. Fig.
No. UNLOCK/RELEASE/ Note
UNPLUG/DESOLDER
5(S-2), (S-4),
VCR Chassis D3-1
[3] 2(S-3) --- [ HG231ED ], 1
Unit D3-2
3(S-3) --- [ HG430ED ]
Jack Board
[8] D5 ---------- -
[ HG430ED ]
↓ ↓ ↓ ↓ ↓
(1) (2) (3) (4) (5)
Fig. D1
1-5-1 HG231DC
(L-2)
[ HG430ED ]
(L-2)
(S-2)
(S-2) (S-3)
(S-3) (S-2)
(S-4)
[3]VCR
Chassis
Unit (S-3)
(S-2)
[2] Front
Assembly
(L-1)
Fig. D2
[ HG231ED ]
(S-2)
(S-2) (S-3)
(S-2)
(S-4)
[3] VCR
Chassis
Unit (S-3)
(S-2)
Fig. D3-2
Desolder
Fig. D4
Fig. D3-1
1-5-2 HG231DC
[7] Cylinder Shield
Pin
Cylinder Assembly
FE Head
(S-7)
SW507
ACE Head LD-SW
Assembly
[ HG430ED ]
Hole
(S-6)
Printing
Lead with side
Lead with
blue stripe
white stripe
Desolder
from bottom
Fig. D5
1-5-3 HG231DC
ELECTRICAL ADJUSTMENT INSTRUCTIONS
General Note: "CBA" is an abbreviation for Head Switching Position Adjustment
"Circuit Board Assembly."
Purpose:
NOTE:
To determine the Head Switching position during
1.Electrical adjustments are required after replacing
playback.
circuit components and certain mechanical parts.
It is important to do these adjustments only after Symptom of Misadjustment:
all repairs and replacements have been com- May cause Head Switching noise or vertical jitter
pleted. Also, do not attempt these adjustments in the picture.
unless the proper equipment is available.
2.To perform these alignment / confirmation proce- Test point Adj.Point Mode Input
dures, make sure that the tracking control is set in
the center position: Press either "L5? " or "K" button J23(V-OUT) VR501
PLAY
on the remote control unit first, then the "PLAY" TP502(RF-SW) (Switching Point) -----
(SP)
button (Front Panel only). GND (MAIN CBA)
Oscilloscope
J23
Main CBA GND
TP502
CH1 CH2
Trig. (+)
Figure 1
CH1
1.0H 0.5H
CH2 6.5H+/-1H (412.7µs+/-63.5µs) V-Sync
Switching Pulse
Reference Notes:
Playback the Alignment tape and adjust VR501 so that
the V-sync front edge of the CH1 video output wave-
form is at the 6.5H±1H(412.7µs±63.5µs) delayed posi-
tion from the rising edge of the CH2 head switching
pulse waveform.
1-6-1 HG240EA
Comparison Chart of
Models & Marks
AL+5V IC501
Model Mark (SERVO/SYSTEM CONTROL)
MAIN CBA SW507
HG231ED A LD-SW RS501
HG430ED B D502 REMOTE TP507
SENSOR 14 REMOCON-IN
S-LED SENS-INH
KEY
KEY- 1 7
AL+5V 9 LD-SW SWITCH
95 CTL(+) KEY
Q504 94 CTL(-) KEY- 2 8
SWITCH
ST-S 10 ST-S
4 END-S
SENSOR CBA 80 T-REEL
79 S-REEL
TP506 Q503 PS503 Q501
END-S T-REEL S-REEL TIMER+5V RESET 34 RESET
Q505 TP501
END-S D561 STAND-BY +5V CTL
97 CTL AMP OUT
SENSOR CBA
D562 POWER Q562
TU701(TUNER UNIT)
3 SDA
D563 CAS 23 POWER-LED 12 SDA
(DECK ASSEMBLY) Q563
24 CAS-LED 5 SCL
25 TIMER-LED 11 SCL
CN504 D564 TIMER 26 REC-LED IC503 (MEMORY)
Q564
2 CTL(+)
CONTROL 5 SDA
1 CTL(-)
Servo/System Control Block Diagram
HEAD 6 SCL
1-7-1
D565 REC Q565
A
AC HEAD ASSEMBLY AUDIO-SW-1
AUDIO-SW-1 29
AUDIO-SW-2
AUDIO-SW-2 30
TO
AL+5V IIC-BUS SDA AUDIO BLOCK
VR501 IIC-BUS SCL
SW-POINT 2 PG-DELAY
A-MUTE-H
AL+5V 31 REC-SAF-SW A-MUTE-H 83
CYLINDER ASSEMBLY CAPSTAN MOTOR IIC-BUS SDA
CN502 IIC-BUS SCL
PG SW506 B
BLOCK DIAGRAMS
HG231BLS
Comparison Chart of
REC-VIDEO SIGNAL PB-VIDEO SIGNAL MODE: SP/REC Models & Marks
Model Mark
HG231ED A
MAIN CBA
FROM IIC-BUS SDA HG430ED B
IC501 (OSD) SERVO/SYSTEM
CONTROL BLOCK IIC-BUS SCL
OSD
52 CHARACTER 50
MIX
IC301
Q351 BUFFER (Y/C SIGNAL PROCESS) 65 43 46 68 69 78 79
Video Block Diagram
(DECK ASSEMBLY)
SERIAL
Y. DELAY DECORDER
CYLINDER ASSEMBLY
CN253
R P 96 V(R)-1 1 VIDEO (R)-1
LUMINANCE SP SP 95 V-COM 2 HEAD
TU701(TUNER UNIT) SIGNAL HEAD
EP AMP 93 V(L)-2 3 VIDEO (L)-1
PROCESS
VIDEO IN 6 94 V(L)-2 4 HEAD
TUNER V-COM 5
VIDEO OUT 24 48 BYPASS AGC VIDEO (L)-2
IN1 V(R)-2 6 HEAD
50
IN2
52 VIDEO (R)-2
FRT HEAD
JK756 54 90
FRONT B
V-IN 56 IN2 CHARA. EP 89
FRT INS. Y HEAD
AMP 88
1-7-2
CCD 1H DELAY WF1
B PB/EE + REC FM 87
AGC TP502
MUTE 1/2 C
RF-SW
TUNER
IN1 CHROMINANCE D-REC-H
SIGNAL D-REC-H 80
PB/EE RF-SW
PROCESS
MUTE R PR P C-ROTA
C-ROTA/RF-SW 70
D-V-SYNC
D-V-SYNC 62 FROM/TO SERVO/SYSTEM
JACK CBA FBC Y/C
WF3 CONTROL BLOCK
MIX B H-A-SW
J23 H-A-SW 71
V-OUT H-A-COMP
R P H-A-COMP 83
JK101 Q101 CN101 CN151 V-ENV
V-ENV 84
V-OUT1 19 BUFFER 1 V-OUT1 1 61 C-SYNC
AGC VXO C-SYNC 67
V-IN1 20 3 V-IN1 3 63
HG231BLV
Comparison Chart of
Models & Marks
Model Mark
HG231ED A
HG430ED B
PB-AUDIO SIGNAL REC-AUDIO SIGNAL Mode : SP/REC
Q152 PB/EE
14
BUFFER 13 IN1
15
IN1
11
AUDIO-SW-1
SW 10 TO SERVO/SYSTEM
CTL AUDIO-SW-2 CONTROL BLOCK
9
1-7-3
IN2
17 ALC
12
DET
INV
PB-ON
R LINE
5 EQ ALC MUTE 11
8 9 ATT AMP
6 AMP
P
+5V 7
ACE HEAD ASSEMBLY
Q401 REC-ON
CN287 CN504
AUDIO A-PB/REC 3 3 A-PB/REC
HEAD Q402
A-COM 4 4 A-COM
BIAS
AUDIO AE-H 6 6 AE-H OSC
ERASE AE-H/FE-H 5 5 AE-H/FE-H 1 AUTO REC
HEAD 3 100
2 BIAS AMP
Q406
SERIAL
AUDIO HD-SW DECODER
CONTROL
FE HEAD Q403
(SWITCHING) 16 68 69 71
CN501
FULL 2 FE-H +5V A-MUTE-H
ERASE Q405 IIC-BUS SDA TO SERVO/SYSTEM
1 FE-H-GND
HEAD (PB=ON) IIC-BUS SCL CONTROL BLOCK
HG231BLA
Comparison Chart of
Models & Marks
Model Mark
HG231ED A
HG430ED B
PB-AUDIO SIGNAL REC-AUDIO SIGNAL Mode : SP/REC
MAIN CBA
N-A-PB
TO Hi-Fi N-A-REC
AUDIO BLOCK
Audio Block Diagram ( B )
IC301
(AUDIO SIGNAL PROCESS) 13 15 17
IN1
TUNER IN2
ALC
12
DET
1-7-4
INV
PB-ON
R LINE
5 EQ ALC MUTE 11
8 9 ATT AMP
6 AMP
P
+5V 7
ACE HEAD ASSEMBLY
Q401 REC-ON
CN504
AUDIO 3 A-PB/REC
HEAD Q402
4 A-COM
BIAS
AUDIO 6 AE-H OSC
ERASE 5 AE-H/FE-H 1 AUTO REC
HEAD 3 100
2 BIAS AMP
Q406
SERIAL
AUDIO HD-SW DECODER
CONTROL
FE HEAD 16 68 69 71
Q403
CN501
FULL 2 FE-H +5V
ERASE Q405
1 FE-H-GND
HEAD (PB=ON) A-MUTE-H
IIC-BUS SDA TO SERVO/SYSTEM
IIC-BUS SCL CONTROL BLOCK
HG430BLA
Comparison Chart of
Models & Marks
Model Mark
HG231ED A PB-AUDIO SIGNAL REC-AUDIO SIGNAL Mode : SP/REC
MUTE-ON
67 73
65 74
SW OUTPUT
VCO MUTE 72 2 AUDIO IN
SELECT
SW
76
77
1-7-5
ALC ALC ALC MUTE-ON
75
2
JK757 MIX V/I
6
A-IN(L)
10 L-CH
14 LPF
8 INSEL
(DECK ASSEMBLY)
4 15
LIM DEV VCO
R CYLINDER
L-CH DO ASSEMBLY
PNR P DET
ALC CN253
+ R 24 Hi-Fi-A(R) 7 Hi-Fi
SW L-CH AUDIO
N-A-REC COMP LIM 26 Hi-Fi-COM 8 (R) HEAD
78 NOISE BPF
TO AUDIO BLOCK N-A-PB L 27 Hi-Fi-A(L) 9
80
Hi-Fi
AUDIO
34 33 (L) HEAD
HG430BLH
Comparison Chart of
Models & Marks NOTE : CAUTION CAUTION !
Model Mark The voltage for parts in hot circuit is measured using FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, Fixed voltage (or Auto voltage selectable ) power supply circuit is used in this unit.
hot GND as a common terminal. REPLACE ONLY WITH THE SAME TYPE T1.6AL/250V FUSE. If Main Fuse (F001) is blown, check to see that all components in the power supply
HG231ED A circuit are not defective before you connect the AC plug to the AC power supply.
HG430ED B Otherwise it may cause some components in the power supply circuit to fail.
MAIN CBA
A
F001 L003 D001 - D004 T001
T1.6A L 250V Q051 P-ON+15V
LINE BRIDGE
AC001 RECTIFIER 2 12 P-ON+44V
FILTER
P-ON-H
AL+12V/+20.5V
Q052 Q053
AL+9V
13
AL+12V
Q057 C-POW-SW
AL+5V
Power Supply Block Diagram
4 14 TIMER+5V
P-ON+5V
Q058
P-DOWN-L
Q055
AL-5V
Q001 15
Q054
16 Q059
1-7-6
Q002
A
11
Q056
7 17
6 18
Q004
SHUNT
IC001 REGULATOR
ERROR
VOLTAGE DET
Q003
4 1
3 2
HOT
COLD
HG231BLP
FUNCTION INDICATOR SYMBOLS
Note:
The following symbols will appear on the indicator panel to indicate the current mode or operation of the VCR.
On-screen modes will also be momentarily displayed on the tv screen when you press the operation buttons.
Display panel
" H "= LED Light on, " L "= LED Light off
1-7-7 HG231FIS
TV screen
Note:
OSD for mechanical error will be displayed for 5 sec. after the mechanical error occurs.
When reel and capstan mechanism is not functioning When the drum is not working properly
correctly
A R A D
Fig. 1 Fig. 4
When tape loading mechanism is not functioning cor- P-ON Power safety detection
rectly
A T A P
Fig. 2 Fig. 5
A C
Fig. 3
1-7-8 HG231FIS
SCHEMATIC DIAGRAMS / CBA’S AND TEST POINTS
Standard Notes Notes:
WARNING 1. Do not use the part number shown on these draw-
ings for ordering. The correct part number is shown
Many electrical and mechanical parts in this chassis in the parts list, and may be slightly different or
have special characteristics. These characteristics amended since these drawings were prepared.
often pass unnoticed and the protection afforded by
2. All resistance values are indicated in ohms
them cannot necessarily be obtained by using replace-
ment components rated for higher voltage, wattage, (K=103, M=106).
etc. Replacement parts that have these special safety 3. Resistor wattages are 1/4W or 1/6W unless other-
characteristics are identified in this manual and its wise specified.
supplements; electrical components having such fea- 4. All capacitance values are indicated in µF
tures are identified by the mark " ! " in the schematic
(P=10-6 µF).
diagram and the parts list. Before replacing any of
these components, read the parts list in this manual 5. All voltages are DC voltages unless otherwise
carefully. The use of substitute replacement parts that specified.
do not have the same safety characteristics as speci- 6. Electrical parts such as capacitors, connectors,
fied in the parts list may create shock, fire, or other diodes, IC’s, transistors, resistors, switches, and
hazards. fuses are identified by four digits. The first two dig-
its are not shown for each component. In each
block of the diagram, there is a note such as shown
Capacitor Temperature Markings
below to indicate these abbreviated two digits.
Capacity Standard Temperature
Mark
change rate temperature range
(Bottom View)
Transistor or Digital Transistor
E C B
ECB ECB
(Top View) (Top View)
1-8-1 SCPA1
LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON THE FOLLOWING
PAGES:
1. CAUTION:
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE.
2. CAUTION:
Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F001) is blown, first check to see that all components in the power supply circuit are not defective
before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power
supply circuit to fail.
3. Note:
(1) Do not use the part number shown on the drawings for ordering. The correct part number is shown in the parts
list, and may be slightly different or amended since the drawings were prepared.
(2) To maintain original function and reliability of repaired units, use only original replacement parts which are
listed with their part numbers in the parts list section of the service manual.
4. Mode: SP/REC
5. Voltage indications for PLAY and REC modes on the schematics are as shown below:
1 2 3 PLAY mode
Unit: Volts
5.0 REC mode
5.0
(2.5)
The same voltage for
both PLAY & REC modes Indicates that the voltage
is not consistent here.
1-D3
3 1-B1
Distinction Area AREA D3
Line Number
(1 to 3 digits) 2 AREA B1
Examples:
1. "1-D3" means that line number "1" goes to area "D3". 1 1-D3
2. "1-B1" means that line number "1" goes to area "B1".
A B C D
: Indicates a test point with a jumper wire across a hole in the PCB.
: Used to indicate a test point with a component lead on foil side.
: Used to indicate a test point with no test pin.
: Used to indicate a test point with a test pin.
1-8-2 SCRK05
Main 1/6 Schematic Diagram
Comparison Chart of
Models and Marks
MODEL MARK
HG231ED A
HG430ED B
BHF300F01011A
BHF300F01011B
WF3
J23
V-OUT
TP507
WF1 S-INH
TP502
RF-SW TP501
CTL
VR501 WF2
SW-P TP301
C-PB
BHC400F01093
Sub Jack CBA Top View ( B ) Sub Jack CBA Bottom View ( B )
BHG470F01014B
1-8-23 1-8-24
WAVEFORMS
C-PB 10mV x 10
RF-SW 0.5V x 10
5ms
V-OUT 0.1V x 10
RF-SW 0.5V x 10
50µs
V-OUT E-E
10µs 50mV x 10
1-9-1 U29WFPAL
AC CORD
Comparison Chart of
Models & Marks ANT-IN ANT-OUT
Model Mark
HG231ED A B
HG430ED B SENSOR CBA
(BHF300F01011) CN701 CN1
1 NU 1
2 SIF 2
SENSOR CBA 3 GND 3
4 TU-AUDIO(R) 4 AFV CBA
(BHF300F01011)
5 TU-AUDIO(L) 5 (BHC400F01093)
(DECK ASSEMBLY)
6 P-ON+5V 6
7 P-ON+5V 7
AC HEAD ASSEMBLY CN287 CN504 8 IIC-BUS SCL 8
CTL(-) 1 1 CTL(-) 9 IIC-BUS SDA 9
CONTROL HEAD
CTL(+) 2 2 CTL(+)
A-PB/REC 3 3 A-PB/REC
AUDIO HEAD
A-COM 4 4 A-COM
AUDIO AE-H/FE-H 5 5 AE-H/FE-H
ERASE HEAD AE-H 6 6 AE-H CN151 JW001 CN101
1 V-OUT1 1
2 GND 2
FE HEAD CN501 3 V-IN1 3 JK101,102
FULL 2 FE-H 4 AL+12V(1) 4
ERASE HEAD 1 FE-H GND 5 A-OUT1(R) 5 1
2
6 JK1-8P-OUT 6 3
7 A-IN1(L) 7 4
CAPSTAN MOTOR CN502 5
8 NU 8
LOADING M 1 AL+12V/+20.5V 6
9 A-IN1(R) 9 7
MOTOR 2 P-ON+5V MAIN CBA
10 GND 10 8
3 C-FG (BHG470F01014A) 9
11 A-OUT1(L) 11
M 4 C-F/R B JACK CBA 10
1-10-1
CYLINDER ASSEMBLY 11
5 C-CONT (BHG470F01014C)
CN152 JW002 CN102 12
PG CAPSTAN 6 GND 13
SENSOR 7 LM-FWD/REV 1 V-OUT2 1 14
MOTOR
8 D-CONT 2 GND 2 15
3 V-IN2 3 16
9 D-PFG 17
DRUM 10 GND 4 NU 4 18
MOTOR
M 11 AL+12V(2) 5 GND 5 19
6 A-OUT2(R) 6 20
12 P-ON+15V 21
7 SC2-IN 7
WIRING DIAGRAM
8 A-IN2(L) 8
VIDEO
(R)1 9 A-IN2(R) 9
HEAD 10 GND 10
11 A-OUT2(L) 11
VIDEO B
(L)1
HEAD
CN253
VIDEO 1 V(R)-1
(L)2
HEAD 2 V-COM
3 V(L)-1 B
VIDEO 4 V(L)-2 B
(R)2
HEAD 5 V-COM
JW003 CN509
6 V(R)-2 AUDIO
A-OUT1(R) 1 OUT(R)
Hi-Fi AUDIO 7 Hi-Fi-A(R) SUB JACK CBA
A-OUT1(L) 2
(R) HEAD 8 Hi-Fi-COM (BHG470F01014B)
GND 3
9 Hi-Fi-A(L) AUDIO
OUT(L)
Hi-Fi AUDIO
(L) HEAD
HG231WI
IC PIN FUNCTION DESCRIPTIONS
Comparison Chart of Models and Marks Pin IN/ Signal Active
Mark Function
No. OUT Name Level
Model Mark
A - N.U. Not Used -
HG231ED A
17 H-A- Head Amp
HG430ED B B IN Comparator H/L
COMP Signal
1-11-1 HG231PIN
Pin IN/ Signal Active Pin IN/ Signal Active
Mark Function Mark Function
No. OUT Name Level No. OUT Name Level
Main Clock I2C BUS
38 IN Xin Input
- 71 OUT IIC-BUS H/L
SCL Control Clock
Main Clock
39 OUT Xout
Input
- 72
IN/ IIC-BUS I2C BUS H/L
OUT SDA Control Data
40 - Vss Vss(GND) -
73 - N.U. Not Used -
41 - N.U. Not Used -
74 - N.U. Not Used -
42 - N.U. Not Used -
75 - N.U. Not Used -
43 IN Clock Select -
CLKSEL Capstan Motor
(GND) 76 OUT C-CONT PWM
Control Signal
44 IN Clock Input for -
OSCin letter size Drum Motor
77 OUT D-CONT PWM
Control Signal
45 OUT OSCout Clock Output for -
letter size Capstan Motor
FWD/REV
46 - N.U. Not Used - 78 OUT C-F/R Control Signal H/L
(FWD=”L”/
47 - LP LP - REV=”H”)
48 IN FSC-IN 4.43MHz Clock - Supply Reel
[4.43MHz] Input 79 IN S-REEL PULSE
Rotation Signal
49 - OSDVss OSDVss - Take Up Reel
80 IN T-REEL PULSE
OSD Video Rotation Signal
50 IN OSD-V-IN Signal Input -
H/L/
81 OUT LM-FWD/ Loading Motor
51 - N.U. Not Used - REV Control Signal Hi-z
82 - N.U. Not Used -
52 OUT OSD-V- OSD Video -
OUT Signal Output Audio Mute
83 OUT A-MUTE H
53 - OSDVcc OSDVcc - Control Signal
1-11-2 HG231PIN
Pin IN/ Signal Active
Mark Function
No. OUT Name Level
To Monitor for
97 - CTLAMP CTL AMP PULSE
out
Output
98 - AMPVcc AMPVcc -
A/D Converter
99 - Power Input/ -
AVcc Standard
Voltage Input
IF AGC
100 IN AGC Comparator A/D
Signal
Notes:
Abbreviation for Active Level:
PWM -----Pulse Wide Modulation
A/D--------Analog - Digital Converter
1-11-3 HG231PIN
LEAD IDENTIFICATIONS
2SC2785(F,H,J) 2SA1015-GR(TPE2) BU4052BCF-E2
BA1F4M-T 2SA1020(Y) CD4052BCSJX
BN1F4M-T 2SC1815-BL(TPE2) TC4052BF(EL)
BN1L4M-T 2SC1815-GR(TPE2) 16 9
KRA103M 2SC1815-Y(TPE2)
KRA104M 2SC2120-Y(TPE2)
KRC103M 2SC3266-Y(TPE2)
KTA1266(GR) KTA1267(GR,Y)
KTA1281(Y) KTC3203(Y)
KTC3199(BL,GR,Y)
KTC3205(Y)
1 8
E C B E C B MID-32A22F
2SK3566 PT204-6B-12
EL817A
BR24L02F-WE2 EL817B
CAT24WC02JI EL817C
LTV-817B-F
LTV-817C-F
PS2561A-1(Q,W)
8 5
A C
1 4
C
K E E
G D S LA72648M-MPB-E
FA1F4M-T1B QSZAB0RMB192
KRC103S RTK 80 51
RN1511(TE85R) KTA1504GR-RTK
FMG4A T148 KTA1504Y-RTK 81 50
KTC3875Y-RTK
C1 C2
C
B1 E B2
100 31
B E
1 30
LA71750EM-MPB-E MSP3407G-QG-B8
MSP3407G-QG-B8-V3
60 41
33 23
61 40
34 22
Note:
A: Anode
K: Cathode
E: Emitter
C: Collector
80 B: Base
21 44 12 R: Reference
S: Source
1 G: Gate
20
1 11 D: Drain
1-12-1 HG231LE
EXPLODED VIEWS
Front Panel
A1X
1-13-1 HG231FEX
Cabinet
2L011
2B18
2L011
2L011
2B9
2B9
A5
JACK CBA
2L012 2L011
2L022
2L042
2L021
2L021
A4 2L021 2L021 2L051
2L022 2B5
2L041 [ HG430ED ]
[ HG430ED ] 2L041
2L021
2L031
AFV CBA
2B7
2L041
2L099 1B1
[ HG430ED ] 2B46 A10
2B8
MAIN CBA
A3
A7
1-13-2 HG231CEX
Packing
X1 X20 X3 X2
S2
X4
S3
S2
Unit
A14
S1
1-13-3 HG231PEX
MECHANICAL PARTS LIST
PRODUCT SAFETY NOTE: Products marked with a ! Ref. No. Mark Description Part No.
have special characteristics important to safety. Before S3 UNIT, BAG V4010PA 0VM406453B
replacing any of these components, read carefully the ACCESSORIES
product safety notice in this service manual. Don't X1 REMOTE CONTROL UNIT 364/CZF29UU NA690ED
degrade the safety of the product through improper ser- X2 DRY BATTERY R6P/2S or XB0M451T0001
vicing. DRY BATTERY ES-GR6M-C XB0M571GLP01
X3 RF CORD PAL 1.2M or WPZ0122LG001
CHIP CERAMIC CAP.(1608) B K 0.022µF/ CHD1EK30B223 C335 ELECTROLYTIC CAP. 10µF/16V M H7 CE1CMAVSL100
25V C336 CHIP CERAMIC CAP.(1608) CH J 1000pF/ CHD1JJ3CH102
C309 CHIP CERAMIC CAP.(1608) F Z 0.1µF/50V CHD1JZ30F104 50V or
or CHIP CERAMIC CAP. CH J 1000pF/25V or CHD1EJ3CH102
CHIP CERAMIC CAP.(1608) F Z 0.1µF/25V CHD1EZ30F104 CHIP CERAMIC CAP. CG J 1000pF/50V CHD1JJ3CG102
or
C337 CHIP CERAMIC CAP.(1608) F Z 0.1µF/50V CHD1JZ30F104
CHIP CERAMIC CAP. FZ Z 0.1µF/50V CHD1JZ3FZ104 or
C310 CHIP CERAMIC CAP.(1608) B K 0.047µF/ CHD1JK30B473 CHIP CERAMIC CAP.(1608) F Z 0.1µF/25V CHD1EZ30F104
50V or or
CHIP CERAMIC CAP.(1608) B K 0.047µF/ CHD1EK30B473 CHIP CERAMIC CAP. FZ Z 0.1µF/50V CHD1JZ3FZ104
25V
C338 ELECTROLYTIC CAP. 100µF/6.3V H7 CE0KMAVSL101
C312 CHIP CERAMIC CAP. B K 8200pF/50V CHD1JK30B822
C339 ELECTROLYTIC CAP. 1µF/50V M H7 CE1JMAVSL1R0
C313 CHIP CERAMIC CAP.(1608) F Z 0.1µF/50V CHD1JZ30F104
or C340 CHIP CERAMIC CAP. CH J 120pF/50V or CHD1JJ3CH121
CHIP CERAMIC CAP.(1608) F Z 0.1µF/25V CHD1EZ30F104 CHIP CERAMIC CAP. CG J 120pF/50V CHD1JJ3CG121
or C341 CHIP CERAMIC CAP. CH J 220pF/50V or CHD1JJ3CH221
CHIP CERAMIC CAP. FZ Z 0.1µF/50V CHD1JZ3FZ104 CHIP CERAMIC CAP. CG J 220pF/50V CHD1JJ3CG221
C314 CHIP CERAMIC CAP.(1608) B K 0.01µF/50V CHD1JK30B103 C342 ELECTROLYTIC CAP. 1µF/50V M H7 CE1JMAVSL1R0
C315 CHIP CERAMIC CAP.(1608) F Z 0.1µF/50V CHD1JZ30F104 C343 CHIP CERAMIC CAP.(1608) F Z 0.1µF/50V CHD1JZ30F104
or or
CHIP CERAMIC CAP.(1608) F Z 0.1µF/25V CHD1EZ30F104 CHIP CERAMIC CAP.(1608) F Z 0.1µF/25V CHD1EZ30F104
or or
CHIP CERAMIC CAP. FZ Z 0.1µF/50V CHD1JZ3FZ104 CHIP CERAMIC CAP. FZ Z 0.1µF/50V CHD1JZ3FZ104
C316 CHIP CERAMIC CAP.(1608) B K 0.01µF/50V CHD1JK30B103 C345 CHIP CERAMIC CAP. CH J 68pF/50V or CHD1JJ3CH680
C317 ELECTROLYTIC CAP. 47µF/6.3V M H7 CE0KMAVSL470 CHIP CERAMIC CAP. CG J 68pF/50V CHD1JJ3CG680
C318 ELECTROLYTIC CAP. 1µF/50V M H7 CE1JMAVSL1R0 C346 CHIP CERAMIC CAP. CH J 68pF/50V or CHD1JJ3CH680
C319 ELECTROLYTIC CAP. 1µF/50V M H7 CE1JMAVSL1R0 CHIP CERAMIC CAP. CG J 68pF/50V CHD1JJ3CG680
C320 CHIP CERAMIC CAP.(1608) F Z 0.1µF/50V CHD1JZ30F104 C347 CHIP CERAMIC CAP. CH D 10pF/50V or CHD1JD3CH100
or
CHIP CERAMIC CAP. CG D 10pF/50V CHD1JD3CG100
CHIP CERAMIC CAP.(1608) F Z 0.1µF/25V CHD1EZ30F104
or C351 ELECTROLYTIC CAP. 220µF/6.3V M H7 CE0KMAVSL221
CHIP CERAMIC CAP. FZ Z 0.1µF/50V CHD1JZ3FZ104 C352 ELECTROLYTIC CAP. 100µF/16V M H7 CE1CMAVSL101
C321 CHIP CERAMIC CAP.(1608) F Z 0.1µF/50V CHD1JZ30F104 C401 ELECTROLYTIC CAP. 47µF/6.3V M H7 CE0KMAVSL470
or C402 ELECTROLYTIC CAP. 220µF/6.3V M H7 CE0KMASSL221
CHIP CERAMIC CAP.(1608) F Z 0.1µF/25V CHD1EZ30F104 C403 CERAMIC CAP. B K 470pF/100V CCD2AKS0B471
or
C404 FILM CAP.(P) 0.018µF/100V J or CMA2AJP00183
CHIP CERAMIC CAP. FZ Z 0.1µF/50V CHD1JZ3FZ104
FILM CAP.(P) 0.018µF/50V J CMA1JJP00183
C322 ELECTROLYTIC CAP. 10µF/16V M H7 CE1CMAVSL100
C411 CHIP CERAMIC CAP. B K 1000pF/50V CHD1JK30B102
C323 CHIP CERAMIC CAP.(1608) F Z 0.1µF/50V CHD1JZ30F104
or C412 CHIP CERAMIC CAP. B K 1800pF/50V CHD1JK30B182
CHIP CERAMIC CAP.(1608) F Z 0.1µF/25V CHD1EZ30F104 C414 CHIP CERAMIC CAP.(1608) B K 0.01µF/50V CHD1JK30B103
or
C415 ELECTROLYTIC CAP. 10µF/16V M H7 CE1CMAVSL100
CHIP CERAMIC CAP. FZ Z 0.1µF/50V CHD1JZ3FZ104
C416 CHIP CERAMIC CAP.(1608) F Z 0.1µF/50V CHD1JZ30F104
C324 CHIP CERAMIC CAP. CH J 68pF/50V or CHD1JJ3CH680 or
CHIP CERAMIC CAP. CG J 68pF/50V CHD1JJ3CG680 CHIP CERAMIC CAP.(1608) F Z 0.1µF/25V CHD1EZ30F104
or
C325 CHIP CERAMIC CAP.(1608) F Z 0.1µF/50V CHD1JZ30F104
or CHIP CERAMIC CAP. FZ Z 0.1µF/50V CHD1JZ3FZ104
CHIP CERAMIC CAP.(1608) F Z 0.1µF/25V CHD1EZ30F104 C417 CHIP CERAMIC CAP.(1608) B K 0.022µF/ CHD1JK30B223
or 50V or
CHIP CERAMIC CAP. FZ Z 0.1µF/50V CHD1JZ3FZ104 CHIP CERAMIC CAP.(1608) B K 0.022µF/ CHD1EK30B223
25V
C326 CHIP CERAMIC CAP. CH J 68pF/50V or CHD1JJ3CH680
C418 CHIP CERAMIC CAP.(1608) CH J 33pF/50V CHD1JJ3CH330
CHIP CERAMIC CAP. CG J 68pF/50V CHD1JJ3CG680 or
C327 ELECTROLYTIC CAP. 0.47µF/50V M H7 CE1JMAVSLR47 CHIP CERAMIC CAP. CG J 33pF/50V CHD1JJ3CG330
C328 B CHIP CERAMIC CAP.(1608) F Z 0.1µF/50V CHD1JZ30F104 C419 CHIP CERAMIC CAP.(1608) B K 4700pF/50V CHD1JK30B472
or
C421 ELECTROLYTIC CAP. 33µF/6.3V M H7 CE0KMAVSL330
B CHIP CERAMIC CAP.(1608) F Z 0.1µF/25V CHD1EZ30F104
or C422 ELECTROLYTIC CAP. 4.7µF/25V M H7 CE1EMAVSL4R7
B CHIP CERAMIC CAP. FZ Z 0.1µF/50V CHD1JZ3FZ104 C423 A CHIP CERAMIC CAP.(1608) F Z 0.1µF/50V CHD1JZ30F104
or
C329 B CHIP CERAMIC CAP. CH J 68pF/50V or CHD1JJ3CH680
A CHIP CERAMIC CAP.(1608) F Z 0.1µF/25V CHD1EZ30F104
B CHIP CERAMIC CAP. CG J 68pF/50V CHD1JJ3CG680 or
C330 CERAMIC CAP.(AX) F Z 0.1µF/50V CCA1JZTFZ104 A CHIP CERAMIC CAP. FZ Z 0.1µF/50V CHD1JZ3FZ104
C332 CHIP CERAMIC CAP.(1608) F Z 0.1µF/50V CHD1JZ30F104 C424 ELECTROLYTIC CAP. 22µF/6.3V M H7 CE0KMAVSL220
or
R758 B CHIP RES.(1608) 1/10W J 4.7k Ω RRXAJR5Z0472 TP301 PCB JUMPER D0.6-P10.0 JW10.0T
R759 B CHIP RES.(1608) 1/10W J 4.7k Ω RRXAJR5Z0472 TP501 PCB JUMPER D0.6-P6.0 JW6.0T
R851 CHIP RES.(1608) 1/10W J 1.5k Ω RRXAJR5Z0152 TP502 PCB JUMPER D0.6-P5.0 JW5.0T
R852 CHIP RES.(1608) 1/10W J 1k Ω RRXAJR5Z0102 TP506 PCB JUMPER D0.6-P5.0 JW5.0T
R853 CHIP RES.(1608) 1/10W J 1k Ω RRXAJR5Z0102 TP507 PCB JUMPER D0.6-P6.0 JW6.0T
TU701 A TUNER UNIT TMDG1-661A UTUNPLBAL014
SWITCHES
TU701 B TUNER UNIT TMDG2-661A UTUNPLBAL015
SW501 TACT SWITCH KSM0614B or SST0101HH013
VR501 CARBON P.O.T. 100k Ω B VRCB104HH014
TACT SWITCH SKQSAF001A or SST0101AL041
X301 X'TAL 4.433619MHz or FXC445LLN001
TACT SWITCH TC-1104(H=9.5) SST0101DNG01
X'TAL 4.433619MHz 1811388
SW502 TACT SWITCH KSM0614B or SST0101HH013
X501 X'TAL 12.000MHz FXD126LDS001
TACT SWITCH SKQSAF001A or SST0101AL041
X502 X'TAL 32.768kHz(20PPM) or FXC323LQUA01
TACT SWITCH TC-1104(H=9.5) SST0101DNG01
X'TAL 32.768kHz(20PPM) FXC323LDS002
SW503 TACT SWITCH KSM0614B or SST0101HH013
TACT SWITCH SKQSAF001A or SST0101AL041
TACT SWITCH TC-1104(H=9.5) SST0101DNG01
SW504 TACT SWITCH KSM0614B or SST0101HH013
TACT SWITCH SKQSAF001A or SST0101AL041
TACT SWITCH TC-1104(H=9.5) SST0101DNG01
SW505 TACT SWITCH KSM0614B or SST0101HH013
TACT SWITCH SKQSAF001A or SST0101AL041
B CHIP CERAMIC CAP. CG J 470pF/50V CHD1JJ3CG471 R116 CARBON RES. 1/6W J 15k Ω or RCX6JATZ0153
C104 CHIP CERAMIC CAP.(1608) CH J 470pF/50V CHD1JJ3CH471 CARBON RES. 1/4W J 15k Ω RCX4JATZ0153
or R117 CHIP RES.(1608) 1/10W J 10k Ω RRXAJR5Z0103
CHIP CERAMIC CAP. CG J 470pF/50V CHD1JJ3CG471 R118 CARBON RES. 1/4W J 68 Ω RCX4JATZ0680
C105 CHIP CERAMIC CAP.(1608) F Z 0.1µF/50V or CHD1JZ30F104 R119 CHIP RES.(1608) 1/10W J 75 Ω RRXAJR5Z0750
CHIP CERAMIC CAP.(1608) F Z 0.1µF/25V or CHD1EZ30F104 R120 CARBON RES. 1/6W J 680 Ω or RCX6JATZ0681
CHIP CERAMIC CAP. FZ Z 0.1µF/50V CHD1JZ3FZ104 CARBON RES. 1/4W J 680 Ω RCX4JATZ0681
C107 ELECTROLYTIC CAP. 1µF/50V M H7 CE1JMAVSL1R0 R123 CHIP RES.(1608) 1/10W J 220 Ω RRXAJR5Z0221
C108 CHIP CERAMIC CAP. B K 1000pF/50V CHD1JK30B102 R125 CARBON RES. 1/6W J 680 Ω or RCX6JATZ0681
C109 CHIP CERAMIC CAP. B K 2200pF/50V CHD1JK30B222 CARBON RES. 1/4W J 680 Ω RCX4JATZ0681
C110 B CHIP CERAMIC CAP. B K 2200pF/50V CHD1JK30B222 R126 CHIP RES.(1608) 1/10W J 220 Ω RRXAJR5Z0221
C111 B CHIP CERAMIC CAP.(1608) CH J 470pF/50V CHD1JJ3CH471 R127 CHIP RES.(1608) 1/10W 0 Ω RRXAZR5Z0000
or
MISCELLANEOUS
B CHIP CERAMIC CAP. CG J 470pF/50V CHD1JJ3CG471
2L022 SCREW, P-TIGHT M3X10 WASHER HEAD+ GCMP3100
C112 CHIP CERAMIC CAP.(1608) CH J 470pF/50V CHD1JJ3CH471
or A5 JACK BOARD(2-21P) HE470ED 0VM203835
CHIP CERAMIC CAP. CG J 470pF/50V CHD1JJ3CG471 JK101 RGB CONNECTOR MRC-021V-01 JXGL210LY002
C113 CHIP CERAMIC CAP. B K 2200pF/50V CHD1JK30B222 JK102 RGB CONNECTOR MRC-021V-01 JXGL210LY002
C115 ELECTROLYTIC CAP. 100µF/16V M H7 CE1CMAVSL101
C116 ELECTROLYTIC CAP. 470µF/6.3V M CE0KMASTL471 SENSOR CBA
C117 ELECTROLYTIC CAP. 470µF/6.3V M CE0KMASTL471
DIODES Ref. No. Mark Description Part No.
TABLE OF CONTENTS
Standard Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1-1
Service Fixture and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-1
Mechanical Alignment Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3-1
Disassembly / Assembly Procedures of Deck Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4-1
Alignment Procedures of Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5-1
Deck Exploded Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6-1
Deck Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7-1
STANDARD MAINTENANCE
Service Schedule of Components
This maintenance chart shows you the standard of replacement and cleaning time for each part.
Because those may replace depending on environment and purpose for use, use the chart for reference.
B2 Cylinder Assembly I I
B8 Pulley Assembly I I
*B73 FE Head I
Notes:
1.Clean all parts for the tape transport (Upper Drum with Video Head / Pinch Roller / ACE Head / FE Head) using
90% lsopropyl Alcohol.
2.After cleaning the parts, do all DECK ADJUSTMENTS.
3.For the reference numbers listed above, refer to Deck Exploded Views.
* B73 ------ Recording model only
* B86 ------ Not used in 2 head model.
2-1-1 U29PHSMEN
Cleaning Cleaning of ACE Head
Clean the head with a cotton swab.
Cleaning of Video Head
Procedure
Clean the head with a head cleaning stick or chamois
1.Remove the top cabinet.
cloth.
2.Dip the cotton swab in 90% isopropyl alcohol and
Procedure
clean the ACE Head. Be careful not to damage the
1.Remove the top cabinet. upper drum and other tape running parts.
2.Put on a glove (thin type) to avoid touching the
Notes:
upper and lower drum with your bare hand.
1.Avoid cleaning the ACE Head vertically.
3.Put a few drops of 90% Isopropyl alcohol on the
2.Wait for the cleaned part to dry thoroughly before
head cleaning stick or on the chamois cloth and,
operating the unit or damage may occur.
by slightly pressing it against the head tip, turn the
upper drum to the right and to the left.
Notes:
1.The video head surface is made of very hard
material, but since it is very thin, avoid cleaning it
vertically.
2.Wait for the cleaned part to dry thoroughly before
operating the unit.
3.Do not reuse a stained head cleaning stick or a
stained chamois cloth. ACE Head
Do Not touch
with your bare
hand!
Upper
Cylinder
Do Not !
Video Head
Cleaning Stick
2-1-2 U29PHSMEN
SERVICE FIXTURE AND TOOLS
J-3 J-4
J-5
2-2-1 U29PFIX
MECHANICAL ALIGNMENT PROCEDURES
Explanation of alignment for the tape to correctly run B. Method to place the Cassette Holder in the tape-
starts on the next page. Refer to the information below loaded position without a cassette tape
on this page if a tape gets stuck, for example, in the 1. Disconnect the AC Plug.
mechanism due to some electrical trouble of the unit.
2. Remove the Top Case and Front Assembly.
Service Information 3. Turn the LDG Belt in the appropriate direction
shown in Fig. M1. Release the locking tabs shown
A. Method for Manual Tape Loading/Unloading
in Fig. M1 and continue turning the LDG Belt until
To load a cassette tape manually: the Cassette Holder comes to the tape-loaded
1. Disconnect the AC plug. position. Allow a minute or two to complete this
2. Remove the Top Case and Front Assembly. task.
3. Insert a cassette tape. Though the tape will not be
automatically loaded, make sure that the cassette Top View
tape is all the way in at the inlet of the Cassette Moving guide T preparation
Holder. To confirm this, lightly push the cassette (Eject Position) LOAD
tape further in and see if the tape comes back out, Moving guide S preparation UNLOAD
by a spring motion, just as much as you have (Eject Position) /EJECT
pushed in.
4. Turn the LDG Belt in the appropriate direction Side View
shown in Fig. M1 for a minute or two to complete
this task.
To unload a cassette tape manually:
1. Disconnect the AC plug.
2. Remove the Top Case and Front Assembly. LDG Belt
Bottom View
UNLOAD
/EJECT
Cam Gear
Fig. M2
2-3-1 HG240MA
1. Tape Interchangeability Alignment
Note:
To do these alignment procedures, make sure that the
Tracking Control Circuit is set to the preset position
every time a tape is loaded or unloaded. (Refer to
page 2-3-4, procedure 1-C, step 2.)
Equipment required:
Dual Trace Oscilloscope
VHS Alignment Tape (FL6N8 --- 2 head model,
FL6NS8 --- 4 head model)
Guide Roller Adj. Screwdriver
Flat Screwdriver (Purchase Locally)
Note: Before starting this Mechanical Alignment, do all
Electrical Adjustment procedures.
2-3-2 HG240MA
1-A. Preliminary/Final Checking and 4. If creasing or snaking is apparent, adjust the Tilt
Alignment of Tape Path Adj. Screw of the ACE Head. (Fig. M6)
Purpose:
To make sure that the tape path is well stabilized. Azimuth Adj. Screw
Symptom of Misalignment:
If the tape path is unstable, the tape will be damaged.
ACE Head
Note: Do not use an Alignment Tape for this proce-
dure. If the unit is not correctly aligned, the tape may Flat
be damaged. Screwdriver
1. Playback a blank cassette tape and check to see
that the tape runs without creasing at Guide Rollers
[2] and [3], and at points A and B on the lead sur- Tilt Adj. Screw
face. (Refer to Fig. M3 and M4.) Fig. M6
2. If creasing is apparent, align the height of the guide
rollers by turning the top of Guide Rollers [2] and 1-B. X Value Alignment
[3] with a Guide Roller Adj. Screwdriver. (Refer to
Fig. M3 and M5.) Purpose:
To obtain maximum PB FM envelope signal at the pre-
Guide Roller [2] Guide Roller [3] set position of the Tracking Control Circuit, align the
Horizontal Position of the ACE Head.
Symptom of Misalignment:
ACE Head If the Horizontal Position of the ACE Head is not prop-
erly aligned, maximum PB FM envelope cannot be
obtained at the preset position of the Tracking Control
Circuit.
Correct Incorrect
Guide Roller
Tape
Take-up Guide
Post
Tape
Fig. M5
2-3-3 HG240MA
5. To shift the CTL waveform, press CH UP or CH 5. When Guide Rollers [2] and [3] (Refer to Fig. M3)
DOWN button on the remote control unit. Then are aligned properly, there is no envelope drop
make sure that the maximum output position of PB either at the beginning or end of track as shown in
FM envelope signal become within ±2ms from pre- Fig. M9.
set position.
Dropping envelope level at the beginning of track.
Good
FM envelope signal 2ms Center Position
Fig. M8
CTL signal
FM envelope output signal
is adjusted at maximum. Dropping envelope level at the end of track.
No Good
2-3-4 HG240MA
1-D. Azimuth Alignment of Audio/Con- 2. When the tape has been curled up or bent, turn the
trol/ Erase Head alignment screw to adjust the height of REV Post.
(Refer to Fig. M11 and M13.)
Purpose:
To correct the Azimuth alignment so that the Audio/
Control/Erase Head meets tape tracks properly.
Symptom of Misalignment:
If the position of the Audio/Control/Erase Head is not
properly aligned, the Audio S/N Ratio or Frequency REV Post [5]
Response will be poor.
1. Connect the oscilloscope to the audio output jack
on the rear side of the deck.
2. Playback the alignment tape (FL6N8 --- 2 head Take-up Guide Post [4]
model, FL6NS8 --- 4 head model) and confirm that Fig. M11
the audio signal output level is 8kHz.
3. Adjust Azimuth Adj. Screw so that the output level
on the AC Voltmeter or the waveform on the oscillo- Correct Incorrect
scope is at maximum. (Fig. M6) REV Post
Note: Upon completion of the adjustment of Azimuth Tape
Adj. Screw, check the X Value by pushing the CH UP
or DOWN buttons alternately, to check the symmetry
of the envelope. Check the number of pushes to
ensure preset position. The number of pushes CH UP Take-up Guide
button to achieve 1/2 level of envelope should match Post
Tape
the number of pushes CH DOWN button from center. If
required, redo the “X Value Alignment.”
1-E. Checking and Alignment of Tape
Path during reversing Fig. M12
Purpose:
To make sure that the tape path is well stabilized dur-
ing reversing.
Symptom of Misalignment:
If the tape path is unstable during reversing, the tape
will be damaged. Alignment
Screw
Note: Do not use an Alignment Tape for this proce-
dure. If the unit is not correctly aligned, the tape may
Tape Guide
be damaged. Assembly
1. Insert a black cassette tape into the tray and set
the unit to REV. Then confirm if the tape has been
curled up or bent at the Take-up Guide Post[4] or
Fig. M13
REV Post[5]. (Refer to Fig. M11 and M12.)
2-3-5 HG240MA
DISASSEMBLY/ASSEMBLY PROCEDURES
OF DECK MECHANISM
Before following the procedures described below, be sure to remove the deck assembly from the cabinet. (Refer to
CABINET DISASSEMBLY INSTRUCTIONS.)
All the following procedures, including those for adjustment and replacement of parts, should be done in Eject
mode; see the positions of [44] and [45] in Fig. DM1H on page 2-4-3. When reassembling, follow the steps in
reverse order.
REMOVAL INSTALLATION
STEP START-
REMOVE/*UNHOOK/
/LOC. ING PART ADJUSTMENT
No. No. Fig. No. UNLOCK/RELEASE/
CONDITION
UNPLUG/DESOLDER
[1] [1] Guide Holder A T DM3H 2(S-1)
Cassette Holder
[2] [1] T DM4H
Assembly
[3] [2] Slider (SP) T DM5H (S-1A), *(L-1)
[4] [2] Slider (TU) T DM5H *(L-2)
[5] [4] Lock Lever T DM5H *(L-3), *(P-1)
[6] [2] Cassette Plate T DM5H
[7] [7] Cylinder Assembly T DM1H, DM6H Desolder, 3(S-2)
Loading Motor Desolder, LDG Belt,
[8] [8] T DM1H, DM7H
Assembly 2(S-3)
[9] [9] ACE Head Assembly T DM1H, DM7H (S-4)
Tape Guide Arm
[10] [2] T DM1H, DM8H-1 *(P-2)
Assembly
[11] [10] C Door Opener T DM1H, DM8H-1 (S-4A), *(L-4)
DM1H, DM8H-1,
[12] [11] Pinch Arm (B) T *(P-3)
DM8H-2
Pinch Arm (A) DM1H, DM8H-1,
[13] [12] T
Assembly DM8H-2
[14] [14] FE Head T DM1H, DM9H (S-5)
[15] [15] Prism T DM1H, DM9H (S-6)
[16] [2] Slider Shaft T DM10H *(L-5)
[17] [16] C Drive Lever (SP) T DM10H
[18] [16] C Drive Lever (TU) T DM10H (S-7), *(P-4)
[19] [19] Capstan Motor B DM2H, DM11H 3(S-8), Cap Belt
[20] [20] Clutch Assembly (HI) B DM2H, DM12H (C-1)
[21] [20] Center Gear B DM12H
*[22] [22] F Brake Assembly (HI) B DM2H, DM12H *(L-6)
[23] [22] Worm Holder B DM2H, DM13H-1 (S-9), *(L-7), *(L-8)
[24] [22] Pulley Assembly (HI) B DM2H, DM13H-1
[25] [25] Mode Gear (LM) B DM2H, DM13H-1 (C-2)
DM2H, DM13H-1,
[26] [20],[25] Mode Lever (HI) B (C-3)
DM13H-2
[22],[23], DM2H, DM13H-1, (+)Refer to Alignment
[27] Cam Gear (A) (HI) B (C-4)
[26] DM13H-2 Sec.Page 2-5-1
[28] [26] TR Gear C B DM2H, DM13H-1 (C-5)
[29] [28] TR Gear Spring B DM13H-1
[30] [29] TR Gear A/B B DM13H-1
[31] [31] FF Arm (HI) B DM1H, DM14H
[32] [26] Idler Assembly (HI) B DM1H, DM14H *(L-9)
2-4-1 U29PHSDA
REMOVAL INSTALLATION
STEP START-
REMOVE/*UNHOOK/
/LOC. ING PART ADJUSTMENT
No. No. Fig. No. UNLOCK/RELEASE/
CONDITION
UNPLUG/DESOLDER
[33] [26] BT Arm B DM2H, DM14H *(P-5)
Loading Arm (SP) (+)Refer to Alignment
[34] [26] B DM2H, DM14H
Assembly Sec.Page 2-5-1
Loading Arm (TU) (+)Refer to Alignment
[35] [34] B DM2H, DM14H
Assembly Sec.Page 2-5-1
M Brake (TU) Assembly
[36] [16],[26] T DM1H, DM15H
(HI)
M Brake (SP) Assembly
[37] [2],[26] T DM1H, DM15H *(P-6)
(HI)
Tension Lever
[38] [37] T DM1H, DM15H
Assembly
[39] [38] T Lever Holder T DM15H *(L-10)
[40] [40] M Gear (HI) T DM1H, DM15H (C-6)
[41] [15],[40] Sensor Gear (HI) T DM1H, DM15H (C-7)
[42] [36],[40] Reel T T DM1H, DM15H
[43] [38] Reel S T DM1H, DM15H
Moving Guide S
[44] [34],[38] T DM1H, DM16H (S-11), Slide Plate
Preparation
Moving Guide T
[45] [35] T DM1H, DM16H
Preparation
[46] [19] TG Post Assembly T DM1H, DM16H *(L-11)
(+)Refer to Alignment
[47] [27] Rack Assembly R DM17H
Sec.Page 2-5-1
[48] [47] F Door Opener R DM17H
[49] [49] Cleaner Assembly T DM1H, DM6H
[50] [49] CL Post T DM6H *(L-12)
↓ ↓ ↓ ↓ ↓ ↓ ↓
(1) (2) (3) (4) (5) (6) (7)
(1): Follow steps in sequence. When reassembling, follow the steps in reverse order.
These numbers are also used as identification (location) No. of parts in the figures.
(2): Indicates the part to start disassembling with in order to disassemble the part in column (1).
(3): Name of the part
(4): Location of the part: T=Top B=Bottom R=Right L=Left
(5): Figure Number
(6): Identification of parts to be removed, unhooked, unlocked, released, unplugged, unclamped, or desoldered.
P=Spring, W=Washer, C=Cut Washer, S=Screw, *=Unhook, Unlock, Release, Unplug, or Desolder
e.g., 2(L-2) = two Locking Tabs (L-2).
(7): Adjustment Information for Installation
(+):Refer to Deck Exploded Views for lubrication.
.
* [ 22 ] F Brake Assembly (HI) is not used in 2 head model.
2-4-2 U29PHSDA
Top View
[44] [7] [45] [49] [9] [46] [8]
[14]
[13]
[11]
[15]
[38]
[10]
[37] [12]
[36]
Fig. DM1H
Bottom View
[19]
[35]
[34]
[23] [25]
[24]
[26]
[27]
2-4-3 U29PHSDA
A
[3]
(S-1)
[4]
[1] (S-1)
(L-1)
(L-3)
[5]
B
(S-1A) (L-2)
[6]
(P-1)
Pin D 1
Hole A
Pin C (L-1) [6]
[2] 2 Pin A
View for A
A
Slot A
Hole B
[6]
Pin B (L-2)
View for B
Fig. DM5H
Slots B
Slot A
First, while pushing the locking tab as
shown in the right, slide and pull up the right
side on [2] to release Pin A and Pin B from
the slots A.
Then, remove Pin C and Pin D on [2] from
the slots B as shown.
Fig. DM4H
2-4-4 U29PHSDA
(S-4A) [11]
[7] (L-4)
[49]
(P-3)
[13]
[50]
Removal of [11] [12]
(L-12)
1) Remove screw (S-4A).
2) Unhook spring (P-2). [10]
3) Release (L-4) while
(P-2)
holding [12] with a
finger.
4) Loosen a finger
holding [12] and
remove [11].
(S-2)
Pin of [12]
A Pin of [10]
Groove of [27]
(S-4)
[9]
[8]
Desolder [8]
from bottom
(S-3)
Lead with White Stripe
LDG
View for A
Belt
Fig. DM7H
2-4-5 U29PHSDA
Installation of [13] and [12] (S-5)
[14]
(S-6)
[13] [15]
Hook spring (P-3) up to [12]
and [13], then install then to
(P-3)
the specified position so that
[12] will be floated slightly
while holding [12] and [13].
(Refer to Fig. A.)
[12]
Fig. A
Pin of [12]
Install pin of [12] in groove of [27].
(Refer to Fig. B.) [27]
Fig. DM9H
[17]
Groove of [27]
(L-5)
Fig. B (Top view)
Notch of
[13] [16]
Hold [12] and [13] till groove of chassis
pin of chassis looks and fit [13]
in notch of chassis. Then, turn turn [18]
a few [13] while holding [12].
(Refer to Fig. C.) (P-4)
Groove of [12]
pin of chassis
Fig. C
Fig. DM8H-2
(S-7)
Fig. DM10H
2-4-6 U29PHSDA
[22] turn (C-1)
(S-8)
[20]
(L-6)
[21]
[19]
Cap Belt
Pin on [22]
Installation position of Cap Belt
[20] Cap Belt
[27]
[19]
View for A
Fig. DM11H
2-4-7 U29PHSDA
[26] Installation of [26]
(C-3)
Position of Mode Lever when installed
(S-9) Pin of [33] Pin of [37]
Pin of [36]
(L-8)
[23]
(L-7)
[24] Bottom View
(C-5)
(C-4) (C-2) [26]
[28]
[29] [25] [27]
[30]
[27]
When reassembling [27],
meet the first groove on
[27] to the first tooth on
[47] as shown.
Top View
[31] Fig. DM13H-2
Fig. DM13H-1
(P-5)
[31]
Refer to the Alignment
Section, Page 2-5-1.
[35]
[32]
(L-9) [34]
Fig. DM14H
2-4-8 U29PHSDA
[38]
[36]
[43]
(P-6) turn
[39]
(L-10)
turn [42]
turn
[48] [47]
Slide
[37] Fig. DM17H
(C-7)
[41]
(C-6)
[40]
Fig. DM15H
[45]
[44]
[46]
(L-11)
Slide Plate
(S-11)
Fig. DM16H
2-4-9 U29PHSDA
ALIGNMENT PROCEDURES OF MECHANISM
The following procedures describe how to align the Alignment 1
individual gears and levers that make up the tape load-
ing/unloading mechanism. Since information about the Loading Arm (SP) and (TU) Assembly
state of the mechanism is provided to the System Install Loading Arm (SP) and (TU) Assembly so that
Control Circuit only through the Mode Switch, it is their triangle marks point to each other as shown in
essential that the correct relationship between individ- Fig. AL2.
ual gears and levers be maintained.
All alignments are to be performed with the mech- Alignment 2
anism in Eject mode, in the sequence given. Each Mode Gear
procedure assumes that all previous procedures have
been completed. Keeping the two triangles pointing at each other, install
the Loading Arm (SP) Assembly so that the last tooth
of the gear meets the most inside teeth of the Mode
IMPORTANT:
Gear. See Fig. AL2.
If any one of these alignments is not performed prop-
erly, even if off by only one tooth, the unit will unload or
stop and it may result in damage to the mechanical or Triangle Marks
electrical parts. Loading Arm
(SP) Assembly
Alignment points in Eject Position
Last Tooth
Top View
Alignment 2
Loading Arm
(TU) Assembly
Most inside teeth
of Mode Gear
Alignment 3 Alignment 1 Mode Gear
Fig. AL2
Alignment 3
Cam Gear (A) (HI), Rack Assembly
Install the Rack Assembly so that the first tooth on the
Bottom View Alignment 1 gear of the Rack Assembly meets the first groove on
the Cam Gear (A) (HI) as shown in Fig. AL3.
First tooth
Fig. AL1
First groove
Gear on Rack Assembly
on the Cam Gear (A)(HI)
Fig. AL3
2-5-1 U29PHSAPM
DECK EXPLODED VIEWS
Deck Mechanism View 1
Mark Description
Floil G-684G or Multemp MH-D (Blue grease)
SLIDUS OIL #150
B2
B35
L1467 B494
L1191
B9 B73 B10 B553
B411
B567
L1053
B410
B74
L1051
Chassis Assembly
Top View (Lubricating Point)
B5
L1322 B501
L1450
L1450
B12
B121 L1466
B11 B126
B571 B492 B8
B37 B86
[ HG430ED ]
Some Ref. Numbers are not in sequence. Chassis Assembly
Bottom View (Lubricating Point)
2-6-1 HG231DEX
Deck Mechanism View 2
Mark Description
Floil G-684G or Multemp MH-D
B587 (Blue grease)
B487 B521
B416 SLIDUS OIL #150
B591
SANKOUL FG84M (Yellow grease)
B590 B522
B148 L1406 B3
B508 B499 B573
B574
B592
B585 B518 B558
B564 B557
B31
B414
B572
B565
L1151 B525
B417
B568
B578
B133
B579 B551
B582
B580 A
B583 B491
B559
B507
View B516
for A
2-6-2 HG231DEX
Deck Mechanism View 3
Mark Description
Floil G-684G or Multemp MH-D (Blue grease)
L1321
SLIDUS OIL #150
B347
L1321
B355
B354
B483
L1341
B425
B482
B562
B300
B563
B313
B529
B360
B359
B361
B555
B303
2-6-3 HG231DEX
DECK PARTS LIST
Comparison Chart of Models and Marks Ref. No. Mark Description Part No.
B507 REEL WASHER MK9 5*2.1*0.5 0VM410058
Model Mark
B508 S BRAKE SPRING(HI) MK12 0VM414899
HG231ED A
B513 P.S.W F 6*2.55*0.5 0VM402629A
HG430ED B
B514 SCREW RACK MK10 0VM411535
B516 REEL WASHER MK9 5*2.1*0.5 0VM410058
B518 P.S.W CUT 1.6X4.0X0.5T 0VM408485A
Ref. No. Mark Description Part No.
B521 REV BRAKE SPG(HI) MK12 0VM414943
B2 A CYLINDER ASSEMBLY MK12.5 PAL 2HD N2328CYL
2SP B522 TG POST ASSEMBLY MK10 0VSA11012
B2 B CYLINDER ASSEMBLY MK12.5 PAL 6HD or N2367CYL B525 LDG BELT MK11 0VM412804
B CYLINDER ASSEMBLY MK12.5 PAL 6HD(V) N2369CYL B529 CLEANER ASSEMBLY MK10 0VSA11161
B3 LOADING MOTOR ASSEMBLY MK12.5 0VSA14636 B551 FF ARM(HI) MK12 0VM306183
B5 SLIDE PLATE MK12.5 0VM416429 B553 REV SPRING MK11 0VM412555
B8 PULLEY ASSEMBLY(HI) MK12 0VSA13501 B555 RACK ASSEMBLY MK12 0VSA13289
B9 MOVING GUIDE S P.P MK12.5 0VSA14717 B557 MOTER PULLEY U5 0VM403205
B10 MOVING GUIDE T P.P MK12.5 0VSA14639 B558 LOADING MOTOR M31E-1 R-14 7401 MMDZB12MM007
B11 LOADING ARM(TU) ASSEMBLY MK12 0VSA13300 B559 CLUTCH ASSEMBLY(HI) MK12 0VSA13450
B12 LOADING ARM(SP) ASSEMBLY MK12 0VSA13299 B562 C DRIVE LEVER(SP) MK12 0VM203772
B31 AC HEAD ASSEMBLY MK12.5 0VSA14841 B563 SLIDER SHAFT MK12 0VM305762
B35 TAPE GUIDE ARM ASSEMBLY MK12.5 0VSA15014 B564 M GEAR(HI) MK12 0VM305755
B37 CAPSTAN MOTOR 288/VCZC1301 N9681CML B565 SENSOR GEAR(HI) MK12 0VM305756
B52 CAP BELT MK10 0VM411138 B567 PINCH ARM(B) MK12 0VM305718
B73 FE HEAD(MK11) MH-131SF11 or DHVEC01Z0005 B568 BT ARM MK12 0VM305728
FE HEAD(MK12) VTR-1X2ERS11-155 or DHVEC01TE005 B571 P.S.W CUT 1.6X4.0X0.5T 0VM408485A
FE HEAD(MK12) HVFHP0047A DHVEC01AL007 B572 P.S.W CUT 1.6X4.0X0.5T 0VM408485A
B74 PRISM MK10 0VM202870 B573 REEL S MK11 0VM203436
B86 B F BRAKE ASSEMBLY(HI) MK12 0VSA13447 B574 REEL T MK10 0VM202872C
B121 WORM MK12 0VM414091 B578 TR GEAR A MK10 0VM304440
B126 PULLEY MK12 0VM414330B B579 TR GEAR B MK12 0VM305900
B133 IDLER ASSEMBLY(HI) MK12.5 0VSA14849 B580 TR GEAR C MK12 0VM305743A
B148 TG CAP MK6 0VM407664C B581 CENTER GEAR MK11 0VM305081
B300 C DRIVE LEVER(TU) MK12 0VM203773 B582 TR GEAR SPRING MK10 0VM411187C
B303 F DOOR OPENER MK12 0VM203751C B583 CAM WASHER MK12 0VM414741
B313 C DRIVE SPRING MK12 0VM414145 B585 PSW(317505) MK11 0VM413663
B347 GUIDE HOLDER A MK10 0VM304920 B587 TENSION LEVER ASSEMBLY MK12 0VSA13279
B354 SLIDER(TU) MK12 0VM101172F B590 BRAKE ARM(TU) MK12 0VM203752E
B355 SLIDER(SP) MK12 0VM101182H B591 BAND BRAKE(TU) MK12 0VM305724C
B359 CLEANER LEVER MK10 0VM304413 B592 TG POST MK10 0VM411108E
B360 CLEANER ROLLER MK9 0VM410032C L1051 SCREW, B-TIGHT M2.6X6 PAN HEAD+ GPMB9060
B361 CL POST MK10 0VM411114 L1053 SCREW, S-TIGHT M2.6X8 WASHER HEAD+ GCMS9080
B410 PINCH ARM(A) ASSEMBLY(6) MK12.5 or 0VSA14935 L1151 SCREW, SEMS M2.6X4 PAN HEAD+ CPM39040
PINCH ARM(A) ASSEMBLY(5) MK12 0VSA13788 L1191 SCREW, S-TIGHT M2.6X8 WASHER HEAD+ GCMS9080
B411 PINCH SPRING MK12 0VM414644 L1321 SCREW, S-TIGHT M3X6 BIND HEAD+ GBMS3060
B414 M BRAKE(SP) ASSEMBLY(HI) MK12 0VSA13655 L1322 SCREW, B-TIGHT M2.3X4 BIND HEAD+ GBMBY040
B416 M BRAKE(TU) ASSEMBLY(HI) MK12 0VSA13449 L1341 SCREW, P-TIGHT M2X6 PAN HEAD+ GPMP2060
B417 TENSION SPG(3002645) MK12.5 0VM414221G L1406 AC HEAD SCREW MK9 0VM410964
B425 LOCK LEVER SPRING MK10 0VM411110 L1450 SCREW, SEMS M2.6X5 PAN HEAD+ CPM39050
B482 CASSETTE PLATE MK12 0VM203749 L1466 SCREW, S-TIGHT M2.6X6 BIND HEAD+ GBMS9060
B483 LOCK LEVER MK12 0VM414095 L1467 SCREW M2.6X5 WASHER HEAD+ SCM39050
B487 BAND BRAKE(SP) MK12 0VM305723
B488 MODE LEVER(HI) MK12 or 0VM101175J
MODE LEVER(HI) MK12.5 0VM101352
B491 CAM GEAR(A)(HI) MK12 0VM101176
B492 MODE GEAR(LM) MK12 0VM204236
B494 C DOOR OPENER MK12 0VM305719
B499 T LEVER HOLDER MK12 0VM305729
B501 WORM HOLDER MK12 or 0VM203767
WORM HOLDER(R) MK12 0VM204324