Data Perbandingan Proses Manufaktur

Relative rating number – R (=rating number x weighting

Go-No-Go
fA/Ctor)

Special
Material Dimensional Secondary ∑R ∑r ∑R/r
Complexity Cost Defect Mechanical
Accuracy Process
Of Design Properties

(4) (5) (4) (3) (4)

Casting S 5x4 5x5 4x4 5x3 5x4 96 20 4,8

Forging S 3x4 4x5 3x4 3x3 3x4 65 20 3,2

Exellent : 5

Very good : 4 S : Satisfactory

Good : 3 U : Unsatisfactory

Fair : 2 Go-No-Go property : Complexity Of Design

Poor : 1

Sumber : http://www.iron-foundry.com/compare-casting-vs-forging.html

https://www.aerometals.com/metal-casting-101/methods
 Shapes produced
Process Metals Part Size Tolerance Surface Finish
competitively

General: ±0.02 Large parts with

(lin.), ±0.1 (24 walls and
in.) internal passages
Weight: 0.2lb- For of complex
Most Castable
Sand Casting 450ton Min. dimensions 500-1000 µin. geometry
Metals
wall: 0.125 in across parting requiring good
line add ±0.03 vibration
(50 in²), ±0.04 damping
(200 in²) characteristics

Weight: l oz-
110 lb
Carbon Steel, Small intricate
Major
Stainless Steel, parts requiring
dimension: to General:
Investment Non-Ferrous good finish, good
50 in. ±0.002 (1 in.) 63-25 µin.
Casting Steel Alloy, dimensional
±0.004 (6 in.)
Heat-resistant Min. wall: control, and high
Steel 0.025 (ferrous), strength
0.060
(nonferrous)

Min. wall (in.): General:

0.025 (Zn), ±0.002 (1 in.)
0.05 (Al, Mg) ±0.005 (6 in.)
Min. hole dia. Small-to-medium
Aluminum, (Zinc) ±0.003
(in.): 0.04 (Zn). sized parts with
Zinc, (1 in.), ±0.006
Die Casting 0.08 (Mg), 0.1 32-85 µin. intricate detail
Magnesium, & (6 in.) (Alum,
(Al) and good surface
Copper Base Mg) Add
finish
Max. weight ±0.004 across
(Ib): 35 (Zn), 20 parting line or
(Al), 10 (Mg) moving core

Aluminum: +/-
0.015" per in.
up to 1" add
All sizes per
0.002" per in. Aluminum:
foundry
Permanent Aluminum & over 1" 125200 RMS Small sized parts,
capabilities;
Mold Casting Copper Base A/Cross Copper Base: simple parts
Aluminum =
parting line 175225 RMS
0.5 to 100 lbs.
add 0.010" to
small castings,
0.030" to
 Screening dan Ranking Go-No-Go Proses Manufaktur

Relative rating number – R (=rating number x

Go-No-Go
weighting fA/Ctor)

Compability
Process Casting For Surface
Complexity ∑R ∑r ∑R/r
Manufacturing Cost Weight Bucket Finish Out
Dimensional Of Design
Accuracy Teeth Of Mold
Excavator

(4) (4) (5) (3) (5)

Sand Casting S 5x4 5x4 5x5 2x3 3x5 86 21 4,0

Invesment
S 3x4 5x4 5x5 5x3 5x5 87 21 4,1
Casting

Die Casting U 3x4 3x4 1x5 5x3 5x5 69 21 3,2

Permanent
U 3x4 5x4 1x5 5x3 5x5 77 21 3,6
Mold Casting

Exellent : 5

Very good : 4 S : Satisfactory

Good :3 U : Unsatisfactory

Fair :2 Go-No-Go property : Dimensional Accuracy

Poor :1
 Data Perbandingan Secondary Process

Proses Pengertian Tahapan Hasil Akhir Materials

Involves the heating

of a metal to near
Process of softening
the critical
a material to obtain
temperature Metals and metal
Annealing desired chemical Soften materials
followed by cooling alloys
and physical
to room
properties
temperature very
slowly in an oven

Process of The metal is heated Increase the Metal alloys

increasing the into austenitic hardness and containing sufficient
Quenching
hardness of a crystal phase and strength of carbon and alloy
material then quickly cooled materials content

Done by re-heating
Process of heating a
the metal alloy to a
substance to a
temperature lower
temperature below Reduces the
Tempering than the critical Mainly for steel
its critical range, brittleness of metals
temperature,
holding and then
holding for some
cooling
time and cooling
 Screening dan Ranking Go-No-Go Secondary Process

Relative rating number – R (=rating number x weighting

Go-No-Go
fA/Ctor)

Sisa Hasil Proses

Material ∑R ∑r ∑R/r
Increase Efisiensi Kekerasan (Tegangan dalam, retakan
Physical distorsi dll)
Properties
(5) (5) (4)

Water
S 5x5 5x5 3x4 62 14 4,42
Quenching

Oil
S 4x5 4x5 3x4 52 14 3,71
Quenching

Air Quenching S 3x5 3x5 4x4 46 14 3,28

Exellent : 5

Very good : 4 S : Satisfactory

Good :3 U : Unsatisfactory

Fair :2 Go-No-Go property :Increases Physical Properties

Poor :1
SCREEN SHOOT