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GB/T 3191-2010
GB
NATIONAL STANDARD OF THE
GB/T 3191-2010
Replacing GB/T 3191-1998
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Issued on: January 14, 2011 Implemented on: November 01, 2011
Table of Contents
FOREWORD.................................................................................................... 3
1 SCOPE ....................................................................................................... 4
3 REQUIREMENTS ...................................................................................... 5
Foreword
This Standard replaces GB/T 3191-1998 "Extrusion Rods and Bars of Aluminium and
Aluminium Alloy".
There are significant changes in this Standard, compared with GB/T 3191-1998.
This Standard shall be under the jurisdiction of the National Technical Committee on
Nonferrous Metals of Standardization Administration of China (SAC/TC 243).
Participating drafting organizations of this Standard: Northeast Light Alloy Co., Ltd.,
Southwest Aluminum (Group) Co., Ltd., Longkou Conglin Aluminum Co., Ltd.,
Shandong Nanshan Aluminum Co., Ltd., Fujian Nanping Aluminium Co., Ltd.,
Shandong Yankuang Light Alloy Co., Ltd., Liaoning Zhongwang Group Co., Ltd. AND
Fujian Minfa Aluminium Co., Ltd.
Chief drafting staffs of this Standard: Zhao Haibin, Zhang Wei, Xie Hui, Wang Guojun,
Li Ruishan, Su Zhenjia, Wang Zhaobin and Ying Weidong.
— GB/T 3191-1998.
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GB/T 3191-2010
1 Scope
This Standard specifies the requirements, test methods, inspection rules, marking,
packing, transportation, storage, quality certificate, and contents of contract (or order)
of the aluminium and aluminium alloy extruded bars and rods for general industrial use.
This Standard is applicable to the bars and rods of round cross section (hereinafter
referred to as "round-rods"), the bars and rods of square cross section (hereinafter
referred to as "square-rods") and the bars and rods [Translator: abbreviated as “bars-
rods”] of regular hexagonal cross section (hereinafter referred to as "hexagonal-rods").
2 Normative References
The following documents are essential for the application of this document. For the
dated reference, only the dated editions are applicable to this Standard. For the
undated references, the latest edition of the normative document (including all
amendments) referred to applies.
Designation
Category II Category I
(bars-rods of 2××× and (other bars-
Delivery condition Sample condition Specification
7××× alloys and those of rods except
5××× alloys with average for Category
magnesium content ≥3%) II)
O O
H112 H112
5083 —
O O
H112 H112
5086 —
O O
— 6101A T6 T6
6005, T5 T5
—
6005A T6 T6
T5 T5
7003 —
T6 T6
7005 — T6 T6
7020 — T6 T6
7021 — T6 T6
7022 — T6 T6
O O
7075 —
T6, T6510, T6511 T6, T6510, T6511
O O
— 8A06
H112 H112
The product marks shall be expressed according to the sequence of product name,
designation, delivery condition, specification and standard number. The mark
illustrations are listed as follows:
Illustration 1: The round-rods manufactured with 2024 alloy, with delivery condition of T3511,
diameter of 30.00mm and specified length of 3,000mm are marked as:
Illustration 2: The high strength square-rods manufactured with 2A11 alloy, with delivery
condition of T4 and incircle diameter of 40.00mm are marked as:
Table 5 In: mm
Twist, not larger than
≤30.00 4 4×L 2 6 1 3
>50.00~120.00 10 10×L 4 10 2 5
>120.00~150.00 13 13×L 6 12 3 6
>150.00~200.00 15 15×L 7 14 3 6
Table 6 In: mm
Twist, not larger than
>100.00~150.00 25 25×L — — — —
3.3.6 Length
The permissible length deviation for the bars-rods delivered in specified lengths shall
be: +15mm. The bars-rods supplied in multiple lengths shall include the saw cutting
allowance that shall be calculated according to 5mm per saw cut.
3.5.5 Where requirement on coarse grain ring is indicated in the contract (or order).
The coarse grain ring depth on the low power test piece shall be in accordance with
those specified in Table 10.
Table 10 In: mm
Coarse grain ring depth, not larger than
Designation
General grade High-precision grade a
2A02 5 —
3.6 Microstructure
3.6.2 The microstructure of bars-rods of 4A11 and 4032 alloys may contain a small
amount of primary silicon, however, the primary silicon shall be of uniform distribution
instead of cluster distribution, and the maximum line size of primary silicon shall not
exceed 0.08mm.
As for the bars-rods requiring ultrasonic inspection, the inspection positions and grades
may be agreed between supplier and demander through negotiation and also shall be
indicated in the contract (or order).
3.8.1 The bars-rods shall be free from corrosion spots, cracks and gas bubbles in
their surfaces.
3.8.2 The bars-rods may have such defects as load modules with depth not
exceeding the permissible negative deviation of diameter, scratches, oxidation tint,
smooth black and white spots, and straightening traces in their surfaces.
3.8.3 The surface defects of bars-rods may be polished, however, the minimum
diameter or thickness of bars-rods shall be ensured.
4 Test Methods
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GB/T 3191-2010
4.2.3 The diameter or width and thickness of bars-rods shall be measured by the
measuring instrument with accuracy not less than 0.02mm; other dimensions shall be
measured by measuring instruments with corresponding accuracy.
4.4 Macrostructure
4.5 Microstructure
The ultrasonic inspection on products shall be carried out according to the method
stated in GB/T 6519.
Visually inspect the appearance quality in natural scattered light. The dimension
measurement instruments may be used to define the defect size if necessary; the
defect depth shall be determined through grinding.
5 Inspection Rules
5.1.1 The technical supervision department of the supplier shall inspect the bars-rods
to guarantee that the quality of bars-rods meet those specified in this Standard and the
contract (or order); and it shall fill in the quality certificate.
5.1.2 The purchaser shall carry out the re-inspection on received bars-rods according
to the requirements of this Standard. If the re-inspection results fail to meet the
requirements of this Standard and of the contract (or order); then it shall be proposed
to the supplier in written form and be solved between the supplier and the purchaser
through negotiation. The disagreement belongs to the surface quality and dimensional
deviation shall be proposed within one month from the date of receiving bars-rods,
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GB/T 3191-2010
other performance discrepancy shall be proposed within three months from the date
of receiving bars-rods. The arbitration sampling shall be carried out by the supplier and
the purchaser at the purchaser's place if the arbitration is needed.
5.2 Batching
The bars-rods shall be submitted for acceptance in batches; each batch shall be
composed of bars-rods with the same designation, condition and specification.
5.4 Sampling
The sampling of bars-rods shall be in accordance with those specified in Table 11.
Table 11
Chapter
Chapter and and article
Inspection item Sampling requirements article number number of
of requirements test
methods
repeated test is qualified, then this batch (furnace) of bars-rods shall be judged as
qualified. If the repeated test result is still unqualified, then this batch (furnace) of bars-
rods shall be judged as unqualified. However, it is permissible for the supplier to inspect
rod-by-rod or re-inspect once after conducting the re-heat treatment; the qualified one
shall be delivered.
5.5.6.3 When the depth of the coarse grain ring is unqualified, it is permissible for the
supplier to sample (if the depth of the coarse grain ring is less than the diameter or
thickness of the standard specimen, then this specimen shall include all depth of the
coarse grain ring) in the coarse grain zone to inspect the mechanical properties of
longitudinal tensile at ambient temperature; if the mechanical properties reach the
requirements of this Standard, then this batch of bars-rods shall be judged as qualified;
otherwise, this batch of bars-rods shall be judged as unqualified.
5.5.7 When the ultrasonic inspection is unqualified, then this stick of bars-rods shall
be judged as unqualified.
Certificate
6.1 Marking
6.1.1 The extruded front-end of bars-rods passing the test shall be marked with
following marking (or hung with a tag or nameplate indicating the following contents):
b) Designation;
c) Condition;
6.1.2 The bars-rods with diameter larger than 20.00mm shall be marked with "W"
type style at the extruded tail-end.
6.1.3 The packing box sign of bars-rods shall meet the requirements of GB/T 3199.
The bars-rods shall be oil-free without packing paper package. It shall be indicated in
the contract if the oil or packing paper is required by the purchaser. Other requirements
of packing, transportation and storage shall be in accordance with those specified in
GB/T 3199.
Each batch of bars-rods shall be accompanied with the product quality certificate,
indicating:
a) Supplier's name;
b) Product name;
d) Batch number;
f) Inspection result of each analytical item and the stamp of technical supervision
department;
The contract (or order) for ordering products listed in this Standard shall include the
following contents:
a) Product name;
b) Designation;
c) Delivery condition;
h) Stratification requirements;