23/12 "02 19:59 Fat seg 4 2651756 IBSF BEAD OFFICE Boor INTERMATIONAL BUILDING STSTEMS FACTORY IVADA - SXODI ARABIA )ESCRIPTION METHOD OF TIGHTENING OF BOLTS Following are the three altemative methods of bolt tightening (AISC) | sm-of-nut Tightening method Al bots shall be brought fo a snug-tght condition (Le. when the plies ofthe joints are in frm contact). This may be attained by the full effort of a man using an ordinary Spud Wrench. Following this initial ‘operation all bolts shail be tightened further by the amount of rotation specified in folowing table : | Nut Rotation from Snug Tight Condition Disposition of Outer Face of Bolted Parts Bolt length (Under | Both face normal to} One face narmal to balt | Both faces sloped not side of head to;end | bolt axis axis and other sloped not | ore than 1°: 20 from, ‘of bolt) | more than 1 : 20 (beveled | normal to the bolt axis | washer not used) (beveled wesher not | used) Up to and including 13 tum 42 tum 33 tum 4 diameters Over 4 diameters but not exceeding sn tum 23 tum stun 8 diameters Over 8 diameters but not exceeding 28 tum ig tum stun 12dameters 2&3. Using Direct Tension indicator / or Toraue Wrench When direct tension indicator devices / Torque Wrench are to be used minimum bolt tension / or Torque Value should be as per following table : BoltDiameter | For Tension indicator | For Torque Wrench (MM), (KN) ANN) -| 2 53 : 136. [46 84 24 20 125 484 22 173 773 24 226 1153 28 249 1437Toniué value Caleclarion! He a = eS) is Bat @D x Mat. Tealsion x Care. racrr x. 1000 Tv: jonaue lire ( Fr. Pouupe) DP: welr Diamenete (wee) Mul. Talciod = Refer. Tale 4 of S-U7¢ C RESC~ Specdticartond Ae stect sbi . UL:3 78S C Pounds ) Coeticier Freon. = 0-20 LHe = 700 Poulos caloularien: Beir bd 12) nam Ch" “ zn. ve 7% 12x Ore sero = 160 He ibe Belt b 16 mm Ce") Se Tu s5- ® (3X 0.2 109 = 2O Fr- the Bolt £20 Cx‘) 3/4. Tvs Sy 8 1B x02 Lied = 360 Fe lhcIv Fr x S!%0..% xigp = 850 TF lbs Bealr Lag C1'b*) ~ fs” Tus a“ SEK 029 tom 2 yyy fe ths cS . SUMMARILY Seas aoe adr o Tv in Pocr Powupe & i NT PCCM E Vahey) [oo tom C a 260 \ ay A 4. Ohm (7% ") 30 48] ddim C1") 850 ug 2K un C1 fp") lo 8D 1437 CONENSLON : Four POUNDS _ Neurow Meree City) 0.7376— aL se Coievauo see ZAMILSTEEL | an — Rie eee See erated High Strength Bolts (A-325) ‘High Strength bolts are either tightened to a snug tight position or tensioned to the tension values as shown in the table below. requised bolts 1. Bolt tensioning must be employed in connections in any of the two following cases: A) Slip critical joints B) Connections’ subject to direct tension. In any of the above two cases, the tum of the nut method is recommended by the AISC C as the best tightening procedure to be used in order to achieve the required bolt tension. : Although the torque wrench method is not recommended, the required torque values are. shown in the table below for reference. 2. Snug tight tightening need only be applied to shear/bearing connection. Snug tight conditions is defined as the tightness that exists when all plies in a joint are in firm contact. This may be attained by a few impacts of an Impact Wrench or the full efforts of a man using an ordinary Spud Wrench. Shear/bearing connection exists usually in following situation. - Mezzanine / Beams / Joist connections - Angle Bracing or any connection subject only to shear. Bolt Diameter Tension | Recommended __ Torque © Inches MM. IE X 10 «KN Ft.lbs. NM. 1/2 12.7 12 53 100 136, 5/8, 15.9 19 84 200 2 3/4 19.0 28 125, 355, 481 18 22.2 39 173 570 723 1 25.4 Sl 226 850 1153 1-1/8 28.6 56 249 1060 1437 11/4 317 1 317 1495 2027 1-3/8 35,0 85 378 1960 2658 38.1 3526y cj : GUENTE - CUSTOMER | @ NuovoPignone SAUDI ARAMCO yoo = TORR -PRRTIOOATON = BERRI, KINGDON OF SAUDI ARABIA TENTS QATIF FACILITIES AT BERRY GAS PLANT STEEL STRUCTURE BOLTING TORQUE ‘enooe BOEMENT REVIEW op nese Be Bg Sole pm cent =F ar rages a7 UR cas PANT SaaTRTA RESUIETTTON S Se in _ (QE) 0:02) foo Ic rarest omoeh mace | SOAS | WeREMENT | SEQUENCE Tox amaicn ou ‘vee oS) tae (ae ar oe ale -| — aera Blar N,_S0G0013779 /4 0 | EMESSO-ISSUED F Bi7os7eg | CRMC] PRR SHEET FEV | DESGRORE DESCAPTON CE] earn A 1142 T es aac 6 pas NOE PUGRENE cas Gass oe erie Faves| SOSMTOEK@ NuovoPignone : VIGO VALENTIA_ 1, FOREWORD This document defines the nominal torque values for structural bolts. Bolts are considered dried (no-grease or lube) and hot dip galvanized. Mannal tightening is considered. 2. NOMINAL BOLTING TORQUE TABLE Fp = £3] Bae 52 ses 38S. 825) eg gear a5 $8 2258 22g) 28s 358s gee $ 3h gest BS= seg Bee es g 88 5 oF S (Bolt ste (metric) be = em [tere | om | tbe [nem [ube Ms v W 94 67 w aa Ma i 1 zie | 169 uw Xu m0 sa | 33 | ae | s¢ | W Miz 20 os | 742 | 547 | 0 w Mita 1433 | 1057 | 118 87 w i mis | 2ize | i605 | 1722 | 1322 wv u mis | 301 222 N a w M20 4245 | 313,1 W Xu 37i_| 2736 Mz2 5648 | 4168 u X Xu i - we | 73a | sata Mn wn | ea | 4731_] Mz7 Xu u ny v 9383 | 6921 M30 wv wT W serz_| 9308 | Notes: If impact ot pneumatic wrench is used, bolt torque can be reduced up to 90% of nominal value, above shown. For oil-lubricated screws bolt torque can be reduced up to 80% of nominal value, above shown. oO Er 1 [Revised sh. 3/5 IN. 8060013779 /4 =| > pssoeD TDNGUANG. | PRORISNEET TEER TERGFTOR A 22 | Teenie Goan © poral NUOVO FIGNONE A tee le op Sits saan | SOSTTTUISCE TL - REFLACES:(CUENTE = ‘{@ NuavePignone ARTO —— BERRI, KINGDON OF SAUDI ARABIA QATIF FACILITIES AT BERRY GAS PLANT THOKO-TME, STEEL STRUCTURE BOLTING TORQUE ‘enor oocwent REVIEN [aommn-come? Cs mr MO cs Be ee, ssuee 2 phere onen = Dye ran meen «TEL Tavoers saat AMES SAUDI ARAMCO- 4 TORT PLANT LOCATION 3OG0013779 /4 A Troe] TM a A sz SaTaRGET RAE@ NuovoPignone . (VO VALENTIA 1, FOREWORD 2. NOMINAL BOLTING TORQUE TABLE This document defines the nominal torque values for structural bolts. Bolts are considered dried (no-grease or Jube) and hot dip galvanized. Manual tightening is considered. 7 eS Ee ss = =| 225 52 Bsa | oy SES 284 a2 5) eRe 8 p28 S360 232 gae8 52 sar Beak FS =| gee B8E es ga] "88 mae [Bott size (mevic) & 2 wim | uoer [nem | ubret kort ME v W et 87 W MB wv W 216 | 189 W v m0 53,3 39.3 439 | 324 W wW Miz 90 66.5 742 | 547 W W Maa 1433 [1057 | 118 87 w wv M16 27s | 1605 | 1722 | 1322 W Xu wae 304 222 ieee ara u W M20 4245 | 343.4 W v 371_| 2736 M22 5648 | 4166 |W v W W M24 7339] 541.3 wow 6414 | 473,1 M27 W u w w 383 | 692.1 M30 v N wf} wf ta7z_ | 9398 Notes: If impact or pneumatic wrench is used, bolt torque can be reduced up to 90% of nominal value, above shown. For oil-lubricated screws bolt torque can be reduced up to 80% of nominal valut, above shown, ca T [Revised sh. 375 N. S0G0013779 /4_—_~ 0 [ISSUED eee loca [RS | BESCRCORE-OESGRFTON A 224 | res Games © papas NUOVO PIGHONE A emin Wa opal Senn mao SOSTTUBCET-(CLENTE ~CUSTOMER ® NuovoPignone SAUDIARAMCO STRATA a BERRI, KINGDON OF SAUDI ARABIA calMessh 108 Wi 6300968-972, QATIF FACILITIES AT BERRY GAS PLANT = STEEL STRUCTURE BOLTING TORQUE OL aot OOEDENT REVIEW ee mor | ae ae as garr rctiTis AY OCA ES Bete. tmue HS te mer OFS FIRERASE ORDER MMB lE TH ee] - : aaa 8060013779 74 aver rar] 0 | EMESSO-1 5 = pee PaaS eee A sh2 eS pis HOSTS NCTE MEAT ie Fes | SOTTO REPLATAS@ NuovoPignone VIBO VALENTIA_ 1. FOREWORD This document defines the nominal torque values for structural bolts. Bolts are considercd dried (ao-grease or Jube) and hot dip galvanized, Manual tightening is considered. 2. NOMINAL BOLTING TORQUE TABLE e | z s 5 £ g Ss pak 52 ara eke sea 8s §esa 825 ges Eas 325 38 S26 S80 che 829 gee 535 gee ex ® 2 gs eB FES Fe | Bot size tmetic) e é nem [uber [nem [uber [nem [bene M6 v N 84 67 v Nv Ms. W v 218 169 |v wv mao 53,3 39,3 43.9 za | ow wv m2 so | 665 742 547 w W Maa 443.3 [1057 | 118 87 W N M16 276 | 1605 | 22 | 1322 ny W M18 301 2 |W wv iV W M20 4245 | 3134 Ww W 37i_ | 2736 _| M22 5648 | 4166 W v N \ - fe M24 {7339 | 5443 [|W w aig | 473,1_ | M27 Ta aN nN w 938.3 | 692.1 M30 W W wv W sa7z_| 939.8 Notes: If impact or pneumatic wrench is used, bolt torque can be reduced up to 90% of nominal value, above shown. For oil-lubricated screws bolt torque can be reduced up to 80% gf nominal value, above shown. be T [Revised sh. 3/5 N. $0G0013779 /4 0 ISSUED RGOMING. ET [REV | eSERCaNE DESC eer 2/2 CES T psa di propre WUGVO PIGNONE. 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Specifications & Operating Instructions SPECIFICATIONS 1 J6222-9311 DIMENSIONS Maximum Rated Input: 162 ft. Ibs. (220 Nm, 22.4 mkg) Maximum Rated Output: 2200 ft. tbs. (2983 Nmn, 304 mig) Effective Multiplication: 13.6:1 + 5% Input Drive: %" square female Output Di 1” square male Gear Ratio: 15.3: Reaction System: Tubular reaction bar Gear System: Two stage planetary Overload Protection: Replaceable output square drive is machined to twist off at 3- 10% over rated capacity Angle of Turn Protractor: 5° increments 18.5 Ibs. (7.5 kg) Self contained, three position. CAUTIONS © DO NOT use impact tools. ‘© When used to break loose fasteners, select 2 torque multiplier with a maximum output capacity at least 60% greater than the installation torque specified for the application. This is necessary to prevent overload damage or failure of the output drive when loosening rusted or otherwise "frozen fasteners. (Example: For a 2000 ft. Ib. installation torque application use a multiplier with a rated output of at least 3200 ft. Ib.) © Inspect output square drive regularly for cracking and twisting. Replace if any fatigue or damage is apparent. (Order output square drive No. 62220). © DO NOT use torque wrenches to break loose fasteners, as this may overload and damage the ‘torque wrench. OPERATION © Select and attach appropriate 1’ drive impact socket andlor other drive tools. © Set anti-backlash selector for direction of rotation (CW for clockwise, CCW for counter-clock- wise) if manually driven. If power driven set in neutral position and lock in place with setscrew. © Select a suitable object for the torque multiplier to react against. This object should be stable ‘and capable of bearing the reaction force (Reaction Force = Output torque + Distance (from output drive center)). © Reaction forces may be carried in three (3) ways: 1. Against reaction stub - 2. Against reaction tube when attached to reaction stub. 3. Against extension slid over or into reaction tube. CAUTION: Extension should engage full length of reaction tube to distribute reaction force safely. Overall length oj tube and extension should not exceed 36”.ARMSTRONG Operating Instructions INDUSTRIAL HAND TOOLS WARNING: > To prevent accidental torque release, which could resut in | personal injury, the neutral positioning set screw (Fig. 2, tem 2) must be flush with the top of the housing whenever the torque multiplier is operated MANUALLY. ‘The selector pawl (Fig. 2, Item 3) must also operate frealy Inthe CW and CCW postions. > Inspect Output Square Drive (Fig. 3, Item 3) for visible sign | of fatigue or fracture prior to EACH use. Replace if necessary, (See Step 4.) Fallure of the Output Square Drive could result in an immediate torque release, causing Torque Multiplier to fall from the fastener and result in personal injury. > Do not add extensions to Reaction Anchor (Fig. 1 tem 2) 1 this could cause a failure which could recult in personal Injury. > Do not hold multiplier (Fig. 1, em 1) or reaction anchor (Fig. 1, em 2) while applying torque since normal mulipier deflection might cause fingers to especially in confined areas. > Maintain firm hand control of torque wrench or input turing’ device during ‘entire torquing effort, because forque’ windup ‘could cause torque wrench or input handle to spin In the reverse direction and result in nal inj 4, IMPORTANT INSTRUCTIONS 1.1. Read and understand these Operating Insrctions before using the Torque Muliptr. 12 DONOT IMPACT THE TORQUE MULTIPLIER. 13. When using @ POWER dtive input, BE SURE SELECTOR PAWL (Fig2 lam 3) HAS BEEN LOCKED IN NEUTRAL POSITION 14 When postoning the Torque Mutiptir, be sure socket attached to the sulput ie postioned.sothat the ‘anchor (Fig. 1, Nem 2) ie at right angles {0 the REMEMBER: Torque reaction creates a rotational force inthe ‘poste rection frm which Input force is applied. 4-8 Since torque reaction approximately equals OUTPUT torque, be eure to select an anchoring point suet to wahstand the torque reaction force, 116 When using the Torque Mutipior without @ torque wrench, remember tha output is 13.5 times greater than input 17 Use only Sweeney approved Output Square Drives. and replacement parts. 2, DESCRIPTION AND SPECIFICATIONS 2.4 Model 64-834 Torque Mutiptior (Fig. 1) uses a planetary {geared action to tighten and loosen nuts, ols and cap screws with @ continuous 360" rotation In ether clockwise. oF {Countercloekwise direction, Input ang output retaton droction ‘a the same. (EXAMPLE: Input Socks, ouput clockwise) ‘an internal, tWo dectional ant backath device prevents sccidantal torque windup rolease OUPL-64-834-9911 PAGE 10F 4 24. The Torque Multpler is. equipped with an angleottum Protractor (Fig. , lem 2) that messures output in dogroes-o- ‘um if forging specticatons 20 require, 22. A Controled-Shear Output Square Drve (Fig. 3, lem 3) poets intemal components jn the event maximum output Capac is exceeded. This oveoad protection feature causes the drive fo Facture when output exceeds fiom 5% 10 15% of fated output capaciy. One replacement square ive Kl Is included wit the Torque Multiple. Additional replacement Kis (Part No. 382-700) ean be ordered from your cstibutor 2.4 The selector pawl (Fig. 2, lem 3) controls relations? ctection for manualy-eppled input. can also be eat in a noUtal posi fer power ve Input Figure 1. Model 84.834 Torque Miltipier 2. Reaction Anchor (secured in poston over anchor stub) 3. Socket Head Cop Screw Figure 2 input End Detail Rotational rection inleators "Nowtal positoning Sat Serew ‘Selector Pawt 4 Female input Socket Figure 3. Angle-of-Turn Protractor Detait srindex ine 2. Rotating protractor scale 53. Controlied-Shear Output Square Drive Assembly 44, Anchor StubARMSTRONG Operating Instructions INDUSTRIAL HAND TOOLS 64-834 Torque Multip 24 25 34 32 ier SPECIFICATIONS: Rat input capacity: 162 RE (220 Nem) Rated output capac: 2,200 BFR. (2,980 N-m) Input eve: 4° (13mm) 89 F. (Output dive: 9° (25mm) 84. M Accuracy: £ 5% ‘Gear ratio. 18:1 Unit size: (L) 19-58" (496mm) (W) 4-746" (103mm) () Sctart6" (148mm) Weight 15.5 be. (748 kg) Type anchoring: Tube-ype reaction anchor “Type of action: 360"continuous rotation in ether direction TORQUE CONVERSIONS INPUT_OUTPUT J INPUT OUTPUT 18 [>] 200] 2 q 270 Pp N 29 |o| 400] 40 |e] seo 44 |u| 600} 60 |w| sto 59 |N} 800} 79 |Z] 1080 74 || 1000 | 100 |} 1360 88 1200 | 120 1630 103 1400 | 140 | mJ 1900 118 |F | 1600 J 160 Je | 2170 192 $ 1800 | 179 |T| 2440 147 |7 | 2000 } a9 [5 | 2710 i62 2200 I 220 2980 INSTALLATION AND OPERATION ‘Silde Reaction Anchor (Fig. 4, tem 2) end (with holes) over Anchor Stub (Fig. 3 Nem 4) and align larger hele n Reaction ‘Aachos wih thraaded hola in Anchor SW. Insert socket head 2p screw (FIG.1, Item 3) and tighten with hex Key. Head of ‘Sore should botiom to Anchor Stub. Tec to be ure Reaction ‘Anchor i securay locked to Stub. NOTE: The Ancher Stub ‘may bo used alone as 2 suitable anchor in confring areas. (Ret, The smaller hola on Reaction Anchor's Used on previous ‘medels wth detent pin retention system} For Manually Applied Input: Set the desked inptoulput Totatonal direction by pushing the Selector Paul in the cect indicated bythe letters and directional arows (Fig. 2 tem 1) stamped on the input ‘end case, EXAMPLE” It ‘counterclockwise direction is desied. push PAWL to end of ‘ravel inthe. deection shown by ihe "COW" arow. For clockwise rotation, push Paw in the opposite ecion. (See WARNING" on page 1) For Power Drive Input: Lock Solocor Paw In the “aout postion by centering Paw between the CWICCW range of {reve and tightening set serew (Fig. 2, am 2) Wan propery OvPL-64-834-9911 PAGE20F 4 positioned, screw wil be seated in @ groove on Selector Paw, ‘and Pav cannot be moved in ether recon. (NOTE: Be sure Power Drive le soto deliver no more than 162 Bf.) 34 Mount a proper size 1” equare female dive sockat onto the “Torque Multiplier Output Square Drive (Fig. 3, liom 3), then position Socket and Multipler on the fastener to bs tightened Remember: When socket is propedy postioned on fastener, Reaction Anchor must be at right angles {0 the fastener tS ‘aio forgue is being applied, 3.5. Butt the Reaction Anchor securely against a suitable object to ‘2s0r5 torque reacton when input load is applied. (See 1.5 cn age 1.) 36. To Tighten Manually with Torque Wrench: Refer to Torcue Data Pia ‘on Reaction Anchor of torque Conversions chan above to determine proper ipat for desired ouput (REMEMBER: Contoled-Shear Oulput Square Drive il ‘tactue output exceeds rated outpl eapaciy by betoen 5% and 15%). Appy torque with torque wrench unt desited in torus is actieved. To remove Mutipier from fasten ‘Apply enough input torque to release Infemal ant-backlash eviee, then push Selector Pavd ilo opposite. postion (EXAMPLE: Pau in CW positon for tightening. Apply input Torque in the CW direction to relieve force of tho paw. While ‘ainsining input torque in the CW arection, side the pv into the COW dlrecion for release.) and slowly rolax input Torque. 37. To. Tighton Manually to Pro-caleulated Angie-of.curn ‘Output Specifications: Use torque wrench Yo apply pre-load torque 2 species by manufacturer (hand ightanng Is rot suficong), Thon manually rotate Angleof-Turn-Protractor (Fig. 3. ttem 2) unt °C" on scale signe wih index tne (Fig. 3, om 1) seribog on case, 4. HOW TO REPLACE A BROKEN SQUARE DRIVE ASSEMBLY. 4.1. Replace Square Drive by removing “O" Ring (Fig. 4. tem 2) ‘and Retaining Pin (Fig. 4, Rem 1}, Square Drive wil now it 4.2. Inser replacement Square Drive into cartier (be sure to Ene Up holes). Rental Retaining Pin and “O° Ring, 3 Figure 4. Replacing Output Square Drive 4. Retaining Pin 2 0" Ring 3. Square Drive ’