Instruction Manual PDF

Instruction
Manual
ControlMonitor
CoMo Net
Type 5863A1…
CoMo View
Type 5863A2…
5863A_002-228e-06.12
Foreword
Foreword
This manual is written for the ControlMonitor
 CoMo Net Type 5863A1... from Firmware version 3.1.4

 CoMo View Type 5863A2... from Firmware version 3.1.4
/2.2.1
 CoMo Service version 1.2.8.108
Information in this document is subject to change without

notice. Kistler reserves the right to change or improve its
products and make changes in the content without obliga-
tion to notify any person or organization of such changes
or improvements.
Changes from V3.1.2 are described in the manual blue.
©2005 … 2012, Kistler Instrumente AG. All rights reser-

ved.
Kistler Instrumente AG
Eulachstrasse 22
CH-8408 Winterthur
Switzerland
Tel. +41 52 224 11 11
Fax +41 52 224 14 14
info@kistler.com
www.kistler.com
5863A_002-228e-06.12 Seite 1
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ControlMonitor CoMo Net Type 5863A1..., CoMo View Type 5863A2...
Content
1. Introduction ................................................................................................................................. 10
2. Important Notes ........................................................................................................................... 11

2.1 For Your Safety ............................................................................................................. 11
2.2 Unpacking .................................................................................................................... 11
2.3 Transport and Storage .................................................................................................. 12
2.4 Supply Voltage ............................................................................................................. 12
2.5 Electromagnetic Compatibility (EMC)........................................................................... 12
2.6 Disposal Instructions for Electrical and Electronic Equipment....................................... 13
2.7 Hints on the Use of These Instructions ......................................................................... 13
2.8 Equipment Variations and Options............................................................................... 15
2.9 Scope of Delivery with Accessories Included ................................................................ 16
2.10 Accessories (Optional) ................................................................................................. 16
2.11 Nomenclature Used ...................................................................................................... 16
2.12 Units of Measurement .................................................................................................. 17
2.13 Piezoelectric Measuring Technique .............................................................................. 19
2.14 Measuring with Strain Gages ....................................................................................... 20
2.15 Measurement with Piezoresistive Sensors .................................................................... 21
2.16 Measuring other Quantities ......................................................................................... 21
2.16.1 Measuring with Displacement Sensor ............................................................ 21
3. Functional Description ................................................................................................................. 22

3.1 Block Schematic Diagram ............................................................................................. 23
3.2 The Measuring Chain ................................................................................................... 25
4. Installation and Operation ........................................................................................................... 26

4.1 Connections/Display .................................................................................................... 26
4.1.1 Hardware Expansion Module (Option) .......................................................... 27
4.2 Hardware Installation ................................................................................................... 27
4.2.1 Supply Voltage .............................................................................................. 27
4.2.2 Sensor ............................................................................................................ 27
4.2.3 Digital Inputs ................................................................................................. 28
4.2.4 Digital Outputs .............................................................................................. 29
4.2.5 Connecting to the Network ........................................................................... 30
4.3 Setting up a TCP/IP Connection ................................................................................... 32
4.3.1 IP Service Program ......................................................................................... 32
4.3.2 The Ethernet Connection ............................................................................... 36
4.3.3 Browser ......................................................................................................... 36
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4.4 First Steps with CoMo Net .......................................................................................... 38
4.4.1 Navigating ..................................................................................................... 38
4.5 Screen Areas ................................................................................................................. 38
4.5.1 Choosing the Language ................................................................................. 40
4.5.2 Measurement Set-up ..................................................................................... 40
5. Brief Instruction ........................................................................................................................... 41

5.1 Setting up a Simple Measurement ................................................................................ 41
5.1.1 Auto Range ................................................................................................... 42
5.2 Setting Application y(x) ................................................................................................ 47
5.3 Setting Application y(t) ................................................................................................. 47
5.4 Changing the Set Values of an Application .................................................................. 47
5.5 Measuring Mode .......................................................................................................... 47
5.6 Specifying Start and End of Measurement Cycle .......................................................... 48
5.7 Evaluation Object Positioning ...................................................................................... 48
Page 2 5863A_002-228e-06.12
Introduction
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6. Reference CoMo Net ................................................................................................................... 49
6.1 General .......................................................................................................................... 49
6.2 User Concept ................................................................................................................. 49
6.2.1 Operator/Supervisor ....................................................................................... 49
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6.2.2 Several Browsers/Several CoMo Net ............................................................. 49
6.3 Views (Overview).......................................................................................................... 50
6.4 Measurement ................................................................................................................ 50
6.4.1 Display ........................................................................................................... 50
6.4.2 Parameter Set Switching (Supervisor Only) ..................................................... 51
6.4.3 Cycle History .................................................................................................. 55
6.4.4 Measure Mode Manual/Automatic (Supervisor Only) .................................... 55
6.4.5 Start/Stop ....................................................................................................... 55
6.4.6 Zoom.............................................................................................................. 55
6.4.7 Data Export/Process Values (Supervisor Only) ................................................ 56
6.4.7.1 Deleting Process Values ................................................................................. 56
6.4.7.2 Activating Data Export and Barcode .............................................................. 56
6.4.7.3 Starting New Batch ........................................................................................ 57
6.4.7.4 Ending Batch ................................................................................................. 57
6.4.7.5 Export Buffer ................................................................................................. 58
6.4.7.6 Barcode as Filename ...................................................................................... 58
6.5 Analyze.......................................................................................................................... 58
6.5.1 Numericals ..................................................................................................... 58
6.5.2 Statistics ......................................................................................................... 59
6.5.3 Trend.............................................................................................................. 60
6.5.4 Cycle Time ..................................................................................................... 60
6.6 Logon ............................................................................................................................ 61
6.7 Measurement Setup ...................................................................................................... 62
6.7.1 Display ........................................................................................................... 62
6.7.2 Parameter Set Selection .................................................................................. 62
6.7.3 Measuring Mode and Sensor Selection ........................................................... 62
6.7.4 y-Axis ............................................................................................................. 63
6.7.4.1 Scaling y-axis (Piezo) ..................................................................................... 63
6.7.4.2 Scaling y-axis (Strain Gauge) ......................................................................... 65
6.7.4.3 Scaling y-axis (Voltage Input) ....................................................................... 68
6.7.4.4 Measuring Range y-axis ................................................................................ 69
6.7.5 x-Axis ............................................................................................................. 70
6.7.6 Scaling x-axis, y(t) .......................................................................................... 70
6.7.7 Scaling x-axis, y(x) .......................................................................................... 71
6.7.7.1 Measuring Range x-axis ................................................................................ 72
6.7.8 Digital Filter .................................................................................................... 73
6.7.9 Real-Time Thresholds ..................................................................................... 74
6.7.10 Vertical real-time threshold............................................................................. 75
6.7.11 Cycle Control and Data Acquisition ................................................................ 77
6.7.11.1 States ............................................................................................................ 77
6.7.11.2 Cycle Control Start/Stop................................................................................ 77
6.7.11.3 Trigger Functions ........................................................................................... 78
6.7.11.4 Start Trigger/Stop Trigger .............................................................................. 79
6.7.12 Taring ............................................................................................................. 80
6.7.12.1 y-axis............................................................................................................. 80
6.7.12.2 x-axis............................................................................................................. 80
6.7.12.3 t-axis ............................................................................................................. 80
6.7.13 Parameter Set Designation ............................................................................. 81
6.8 Evaluation Setup ............................................................................................................ 81
6.8.1 Parameter Set Selection .................................................................................. 82
6.8.2 Reference Curve ............................................................................................. 82
6.8.3 Measure Manual/Auto ................................................................................... 82
5863A_002-228e-06.12 Page 3
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6.8.4 Zoom ............................................................................................................. 82

6.8.5 Selecting Evaluation Object, Object Numbers ................................................ 84
6.8.6 Overview Evaluation Object / Allocation EO-Result to a digital output ........ 84
6.8.7 New Evaluation Object .................................................................................. 86
6.8.7.1 Relative Evaluation Object ............................................................................. 86
6.8.7.2 Measuring Direction ...................................................................................... 87
6.8.7.3 Evaluation ...................................................................................................... 87
6.8.7.4 Good/Bad ...................................................................................................... 87
6.8.7.5 Statistics, Trend and Numericals ..................................................................... 87
6.8.8 Evaluation Object Properties .......................................................................... 87
6.8.9 Evaluation Object, Moving/Changing Size .................................................... 88
6.8.10 Evaluation Object, Deleting ........................................................................... 88
6.8.11 Saving ............................................................................................................ 88
6.8.12 Displaying the Evaluation Objects .................................................................. 88
6.8.13 'Box' Class ..................................................................................................... 89
6.8.13.1 Box Type 'Entry-Exit' ..................................................................................... 89
6.8.13.2 Box Type 'No Entry' ....................................................................................... 89
6.8.13.3 Box Type 'Entry' ............................................................................................ 89
6.8.13.4 Box Type 'Exit' ............................................................................................... 90
6.8.13.5 Box Type 'No Exit' ......................................................................................... 90
6.8.13.6 Trapezoid ....................................................................................................... 90
6.8.13.7 Summary of the Box Properties ...................................................................... 91
6.8.13.8 Definition of Hysteresis .................................................................................. 92
6.8.14 'Stop Position' Class ....................................................................................... 92
6.8.14.1 Stop Position.................................................................................................. 93
6.8.14.2 End Box Maximum Value .............................................................................. 93
6.8.14.3 Summary of the Stop Position Properties ....................................................... 93
6.8.15 'Threshold' Class ............................................................................................ 94
6.8.15.1 Summary of the Threshold Properties ............................................................ 94
6.8.16 'Numericals' Class .......................................................................................... 95
6.8.16.1 Numerical Type 'Max-Min' ............................................................................ 95
6.8.16.2 Numerical Type 'Maximum' ........................................................................... 95
6.8.16.3 Numerical Type 'Minimum' ........................................................................... 95
6.8.16.4 Summary of the 'Numericals' Properties ........................................................ 96
6.8.17 'Hysteresis' Class........................................................................................... 96
6.8.17.1 Vertical Hysteresis .......................................................................................... 97
6.8.17.2 Horizontal Hysteresis ..................................................................................... 97
6.8.17.3 Summary of the Hysteresis Properties ............................................................ 97
6.8.18 'Various Evaluations' Class ............................................................................. 98
6.8.18.1 'Gradient' ...................................................................................................... 98
6.8.18.2 'Integral' ........................................................................................................ 98
6.8.18.3 Summary of the 'Various Evaluations' Properties ........................................... 99
6.9 System Setup ................................................................................................................ 99
6.9.1 Language Selection ...................................................................................... 100
6.9.2 Data and Time Setup ................................................................................... 100
6.9.3 Supervisor Password .................................................................................... 100
6.9.4 Communication ........................................................................................... 101
6.9.4.1 RS-232C ...................................................................................................... 101
6.9.4.2 Ethernet, TCP/IP .......................................................................................... 103
6.9.4.3 Browser Setup.............................................................................................. 103
6.9.5 Further CoMos ............................................................................................ 103
6.9.5.1 Sub Device ................................................................................................... 104
6.9.5.2 Main Device ................................................................................................ 104
6.9.6 Digital I-O's / Field Bus ................................................................................ 105
6.9.6.1 Digital Inputs/Outputs ................................................................................. 106
6.9.6.2 Fieldbus (Profibus DP) ................................................................................. 108
Page 4 5863A_002-228e-06.12
Introduction
6.9.6.3 Parameter Set switching .............................................................................. 108

6.9.6.4 Parameter Set Selection – Timing ................................................................ 108
6.9.7 Test .............................................................................................................. 109
6.9.7.1 Measuring Signals – Digital Inputs/Outputs ................................................ 109
6.9.7.2 Fieldbus (Option) ........................................................................................ 109
6.9.8 History/Statistics ........................................................................................... 110
6.9.8.1 Cycle History Setup ..................................................................................... 110
6.9.9 Data Export Main Settings ............................................................................ 110
6.9.9.1 Pathname .................................................................................................... 111
6.9.9.2 Activation .................................................................................................... 111
6.9.9.3 Handshake .................................................................................................. 111
6.9.9.4 Connection .................................................................................................. 111
6.9.9.5 Data Server Settings .................................................................................... 112
6.9.9.6 Data Storage ............................................................................................... 112
6.9.9.7 Barcode as Filename .................................................................................... 113
6.9.9.8 Automatic Deletion of Binary File on the Data Server .................................. 114
6.9.9.9 Offline Post-Processing ............................................................................... 115
6.9.9.10 Output Formats ........................................................................................... 117
6.9.10 Data Backup ................................................................................................. 122
6.9.10.1 Data Backup Settings ................................................................................... 122
6.9.10.2 Backup/Restore CoMo Memory .................................................................. 123
6.9.10.3 Backup/Restore Compact Flash (CF) Memory Card ..................................... 124
6.9.11 System Info .................................................................................................. 124
6.9.12 Basic Settings (Factory Reset-Default Setup)................................................. 125
6.9.12.1 Delete Compact Flash Memory ................................................................... 126
6.9.13 Alarm List ..................................................................................................... 126
6.9.14 AppletViewer Download .............................................................................. 126
6.9.14.1 Installation ................................................................................................... 127
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7. Technical Data CoMo Net ......................................................................................................... 131
7.1 Analog Inputs .............................................................................................................. 131
7.1.1 Charge Input (y-channel) ............................................................................. 131
7.1.2 Voltage Input (y-channel)............................................................................. 132
7.1.2.1 Voltage Amplifier for Sensors with Voltage Output ..................................... 132
7.1.2.2 Current Source for Piezoresistive Sensor ...................................................... 133
7.1.2.3 Voltage Source for Strain Gage Bridge ......................................................... 133
7.1.3 Displacement Input (x-channel) .................................................................... 134
7.1.3.1 Voltage Amplifier for Potentiometric Displacement Sensor .......................... 134
7.1.3.2 Voltage Sources for Displacement Sensor Supply ........................................ 134
7.2 Monitor Outputs ......................................................................................................... 135
7.3 Signal Evaluation ......................................................................................................... 135
7.3.1 Evaluation Time ............................................................................................ 135
7.3.2 Time Delay, Real-Time Thresholds (Horizontal) ............................................ 136
7.4 Digital Inputs/Outputs ................................................................................................ 136
7.5 Communication ........................................................................................................... 137
7.5.1 RS-232C Interface ........................................................................................ 137
7.5.2 Ethernet Interface ......................................................................................... 137
7.5.2.1 Timing Data Export ..................................................................................... 138
7.6 Supply Connection ...................................................................................................... 138
7.7 Other Data .................................................................................................................. 139
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8. CoMo View ............................................................................................................................... 140
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8.1 Hints on the Use of Instruction Manual CoMo View ................................................. 140
8.2 Equipment Variations and Options ............................................................................. 141
8.3 Scope of Delivery with Accessories Included............................................................... 141
8.4 Optional Accessories ................................................................................................... 142
5863A_002-228e-06.12 Page 5
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8.5 Nomenclature Used .................................................................................................... 142
9. Functional Description ............................................................................................................... 143

9.1 Block Schematic Diagram ........................................................................................... 144
10. Installation and Operation ......................................................................................................... 145

10.1 Connections/Display .................................................................................................. 145
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10.2 Connecting CoMo View ............................................................................................ 146
10.2.1 Supply Voltage ............................................................................................ 146
10.2.2 Reset Button/Emergency Operation with Uncalibrated Touch Screen .......... 146
10.2.3 Network Connection ................................................................................... 147
10.2.3.1 Default IP Addresses .................................................................................... 147
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10.3 First Steps with CoMo View ...................................................................................... 148
10.3.1 Navigating ................................................................................................... 148
10.3.2 Screen Areas ................................................................................................ 148
10.3.3 Choosing the Language ............................................................................... 150
10.3.4 Setting up a Measurement ........................................................................... 150
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11. Reference CoMo View .............................................................................................................. 151
11.1 User Concept .............................................................................................................. 151
11.1.1 Operator/Supervisor .................................................................................... 151
11.2 Views (Overview) ....................................................................................................... 152
11.3 Measurement.............................................................................................................. 152
11.3.1 Cycle History ............................................................................................... 153
11.3.2 Start/Stop .................................................................................................... 153
11.4 Analyze ....................................................................................................................... 153
11.4.1 Numericals ................................................................................................... 154
11.4.2 Statistics ....................................................................................................... 154
11.4.3 Trend ........................................................................................................... 155
11.4.4 Cycle Time ................................................................................................... 155
11.5 Settings ....................................................................................................................... 156
11.5.1 Parameter Set: Selection (Supervisor Only) .................................................. 156
11.5.2 Measurement Start/Measurement Stop ....................................................... 156
11.5.3 Zoom / Numericals ...................................................................................... 157
11.5.4 Data Export (Supervisor Only) ..................................................................... 157
11.5.5 Display Setting ............................................................................................. 160
11.5.5.1 Monitor Screen ............................................................................................ 160
11.5.5.2 Touch Entry/Touch Calibration .................................................................... 160
11.5.5.3 System Info.................................................................................................. 161
11.5.5.4 Factory Setting (Default Setup) .................................................................... 161
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11.5.5.5 Ethernet Settings for CoMo View ............................................................... 162
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11.5.5.6 Ethernet Setting for Additional CoMo Net in the Network [Additional Devices]
.................................................................................................................... 163
11.5.5.7 Switching Between Additional Devices......................................................... 165
11.5.6 Measurement Settings ................................................................................. 165
11.5.6.1 Messart ........................................................................................................ 165
11.5.6.2 Measuring Range y-axis .............................................................................. 165
11.5.6.3 Measuring Range x-axis .............................................................................. 166
11.5.6.4 Digital Low-Pass Filter of the y-axis ............................................................. 166
11.5.6.5 Cycle Control ............................................................................................... 166
11.5.6.6 y Real Time Threshold ................................................................................. 166
11.5.6.7 x Real Time Threshold ................................................................................. 166
11.5.6.8 Export Error Alarm ....................................................................................... 166
11.5.6.9 Parameter Set Selection ............................................................................... 167
11.5.6.10 Renaming Parameter Set ............................................................................. 167
11.5.7 Evaluation Setup (EO) .................................................................................. 167
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Introduction
11.5.7.1 Setting EO ................................................................................................... 168

11.5.7.2 EO Shift/Size Change .................................................................................. 168
11.5.7.3 Changing EO Properties .............................................................................. 168
11.5.7.4 New EO....................................................................................................... 170
11.5.7.5 Delete EO .................................................................................................... 170
11.5.7.6 BE Ausgang ................................................................................................. 171
11.5.7.7 Reference Curve .......................................................................................... 172
11.5.7.8 Manual/Automatic (Supervisor Only) .......................................................... 172
11.5.7.9 Zoom........................................................................................................... 172
11.5.8 System Settings ............................................................................................ 173
11.5.8.1 Language Selection ..................................................................................... 173
11.5.8.2 Date/Time ................................................................................................... 173
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11.5.8.3 System Settings: Communication (Internal Measuring Unit – CoMo Net ) .. 174
11.5.8.4 Further CoMos ............................................................................................ 174
11.5.8.5 Digital Inputs/Outputs ................................................................................ 175
11.5.8.6 History/Statistics .......................................................................................... 175
11.5.8.7 Data Backup ................................................................................................ 175
11.5.8.8 System Setup – Data Export ........................................................................ 177
11.5.8.9 Test Digital Inputs/Outputs ......................................................................... 178
11.5.8.10 Password ..................................................................................................... 179
11.5.8.11 Factory Reset ............................................................................................... 179
11.5.8.12 System Information ..................................................................................... 180
11.5.8.13 Alarm List .................................................................................................... 180
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12. Technical Data CoMo View ....................................................................................................... 181
12.1 Measuring Part and Interfaces ..................................................................................... 181
12.2 Other Data .................................................................................................................. 181
12.3 Connections ................................................................................................................ 181
12.3.1 Device Power Supply .................................................................................... 181
12.3.2 Ethernet Interface ......................................................................................... 182
12.4 Dimensions ................................................................................................................. 182
12.4.1 Panel Mount ................................................................................................ 183
13. Options....................................................................................................................................... 184

13.1 Profibus DP (Option)................................................................................................... 184
13.2 Functions ..................................................................................................................... 184
13.3 Connection .................................................................................................................. 184
13.3.1 Baud Rate ..................................................................................................... 185
13.3.2 Times............................................................................................................ 186
13.3.3 Termination .................................................................................................. 186
13.3.4 GSD File ....................................................................................................... 186
13.3.5 Status LED (PB) ............................................................................................ 187
13.3.6 Starting Profibus ........................................................................................... 187
13.3.7 Assignment of the Evaluation Results and Process Values to the Field Bus .... 189
13.3.8 Data Format ................................................................................................. 190
13.3.9 Description of the Input/Output Bytes) ........................................................ 190
13.3.9.1 Input Bytes (Kistler CoMo Net /CoMo View  PLC) ............................... 190
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13.3.9.2 Output Bytes (Kistler CoMo Net CoMo View  PLC) ............................. 192
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13.3.9.3 Table: "Evaluation Object Class, Parameter Number and Parameter

Description" ................................................................................................ 194
13.3.9.4 Table: "Real-time Threshold Class; Parameter Number and Parameter
Description" ................................................................................................ 194
13.3.9.5 Table "Scaling of y-axis; Parameter Number and Parameter Description" ... 195
13.3.9.6 "Process Value Sources" Table .................................................................... 195
13.3.9.7 Table "Alarms" ........................................................................................... 195
13.3.9.8 "Process Values" Table ............................................................................... 196
5863A_002-228e-06.12 Page 7
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13.3.9.9 "Process Values of the Graph" Table ........................................................... 196

13.3.9.10 "Counter" Table .......................................................................................... 196
13.3.10 Matching EO Settings via Profibus (Example) .............................................. 197
13.3.11 Read Barcode via Profibus ........................................................................... 198
13.3.12 Timing with Profibus .................................................................................... 198
13.4 Incremental- / Absolute Encoder (SSI) Option ............................................................ 199
13.4.1 Measurement Setup..................................................................................... 200
13.4.1.1 Selecting Sensor ........................................................................................... 200
13.4.1.2 Scaling x-axis Incremental Encoder .............................................................. 201
13.4.1.3 Scaling x-axis of SSI Encoder ........................................................................ 204
13.4.2 Test Mode ................................................................................................... 205
13.4.3 Technical Data ............................................................................................. 206
13.4.4 General Restrictions ..................................................................................... 206
13.4.4.1 Monitor Output for x-axis ........................................................................... 206
13.5 Compact Flash Memory Card ..................................................................................... 207
13.5.1 Replacing Memory Card .............................................................................. 207
13.5.1.1 Inserting Empty Memory Card ..................................................................... 207
13.5.1.2 Inserting of a Used Memory Card ................................................................ 207
13.5.1.3 Deleting Memory Card ................................................................................ 208
14. Maintenance and Diagnosis ....................................................................................................... 209

14.1 Safety Precautions ...................................................................................................... 209
14.2 Causes of Drift at Charge Input .................................................................................. 209
14.3 Circuit Examples for Piezoelectric Sensor ................................................................... 211
14.4 Calibration .................................................................................................................. 213
14.4.1 Kistler Calibration Service ............................................................................. 213
14.5 Installations of the Aid Programs Delivered on the CD .............................................. 214
14.5.1 Installing Data Export .................................................................................. 214
14.5.2 Installing SUN JVM (j2re) ............................................................................. 215
14.5.3 Installing Flash Programmer ......................................................................... 216
14.5.4 Installing the Instruction Manual .................................................................. 216
14.5.5 Installing IP Setup Wizard ............................................................................ 216
14.5.6 Installing Hyperterminal Configuration ........................................................ 216
14.6 Updating Firmware ..................................................................................................... 216
14.7 Touch Screen Operation ............................................................................................. 218
15. Annex ......................................................................................................................................... 219

15.1 Technical Explanations ............................................................................................... 219
15.1.1 Error when Scaling via Measuring Chain ...................................................... 219
15.1.2 Linearity ....................................................................................................... 219
15.1.3 Zero Point .................................................................................................... 219
15.1.4 Resolution of the A/D Converter ................................................................. 220
15.1.5 Sampling x-axis (Measuring Function y = f(x)) ............................................. 221
15.1.6 Sampling the t-axis (Measuring Function y = f(t)) ........................................ 222
15.2 Basics of TCP/IP ......................................................................................................... 222
15.2.1 Basic Instructions ......................................................................................... 222
15.2.2 IP Address .................................................................................................... 223
15.2.3 Specifying the IP Address ............................................................................. 227
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15.2.3.1 Determining the IP Address of the CoMo .................................................. 229
15.2.3.2 Obtain the IP Address of your PC ................................................................ 229
15.2.3.3 Valid IP Address from the Network Administrator ........................................ 229
15.2.3.4 DHCP (Automatic Address Issue in the Network) ........................................ 230
15.2.4 Selecting a New IP Address .......................................................................... 230
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15.2.5 Changing the IP Address on the CoMo ...................................................... 230
15.2.6 Changing the IP Address on your PC ........................................................... 230
15.3 Browser Setup............................................................................................................. 232
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Introduction
15.3.1 Microsoft Internet Explorer with SUN's Java ................................................. 232

15.3.1.1 Proxy ........................................................................................................... 232
15.3.1.2 Temporary Internet Files .............................................................................. 234
15.3.1.3 Install and Enable Java ................................................................................. 236
15.3.2 Mozilla Firefox with SUN's Java .................................................................... 237
15.3.2.1 Proxy ........................................................................................................... 237
15.3.2.2 Temporary Internet Files .............................................................................. 238
15.3.2.3 Install and Enable Java ................................................................................. 238
15.4 Trouble Shooting ......................................................................................................... 239
16. Index ........................................................................................................................................... 240
17. Declaration of Conformity .......................................................................................................... 243
Total pages 243
5863A_002-228e-06.12 Page 9
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1. Introduction
Thank you for deciding in favor of a Kistler quality product.
Please read through these instruction manual carefully, so
that you will be able to use the versatile properties of your
new equipment to the best advantage.
To the extent permitted by law Kistler does not accept any

liability if this instruction manual is not followed or prod-
ucts other than those listed under Accessories are used.
The ControlMonitor CoMo Net is used for monitoring

industrial production processes, in which there is a specific
interrelationship with a measurand as a function of time or
as a function of a second measurand. Press-fit processes
are frequently used joining techniques, with particular
force-displacement characteristics.
Kistler offers a wide range of measuring instruments and

total solutions:
 Piezoelectric sensors for measuring force, torque, strain,
pressure, acceleration, shock, vibration and acoustic-
emission
 Strain gage sensor systems for measuring force and
moment
 Piezoresistive pressure sensors and transmitters
 Signal conditioners, indicators and calibrators
 Electronic control and monitoring systems as well as
software for specific measurement applications
 Data transmission modules (telemetry)
Kistler also designs entire measuring systems for special

applications, for example in the automobile industry, in
plastics processing and in biomechanics.
Our general catalogue gives an overview of our product

range. Detailed data sheets are available for almost all pro-
ducts.
If there are particular questions which you still want to

raise after studying these instructions, the world-wide
Kistler customer service will be happy to advise you on any
problems with particular applications.
Page 10 5863A_002-228e-06.12
Important Notes
2. Important Notes
It is essential for you to study the following information;
compliance with these instructions is essential for your per-
sonal safety when using this product and will also ensure
its long, fault-free operation.
2.1 For Your Safety

This product has been constructed and tested for ä com-
pliance according to EC Directive 89/336/EEC, and has left
the factory in a perfectly safe condition. In order to main-
tain this condition and ensure safe operation, compliance is
required with the instructions and warning notes in these
instruction manual or imprinted on the product.
It must be assumed that safe operation is no longer possible:
 when the product shows visible signs of damage,

 when the product is no longer operating,
 after lengthy storage under unsuitable conditions and
 after rough transport conditions.
If, in such cases, safe operation can no longer be guaran-

teed, the product must be returned immediately to the
authorized Kistler distributor/sales outlet for repair.
The product must be disconnected from all power sources

prior to repairs or exchange of parts.
Great care is also necessary when connecting the various

cables. If a live cable is accidentally connected to a signal
output, this can cause permanent damage to the product.
2.2 Unpacking
Check all packaging for visible transport damage. Report
any such damage to the transporters and to the authorized
Kistler distributor/sales outlet.
Check the scope of delivery before first use of the equip-

ment. Report any missing parts to the authorized Kistler
distributor/sales outlet.
5863A_002-228e-06.12 Page 11
®
2.3 Transport and Storage

If the ControlMonitor is to be transported or stored for a
lengthy period of time, the following safety precautions
must be taken:
 The temperature must remain within the range
–10 °C and 70 °C.
 BNC connections must be covered with a non-short-
circuiting cover.
 Make sure that no dirt enters the ControlMonitor.
 The environment should be as dry as possible and free
from vibrations.
 Make sure that the ControlMonitor is placed in a posi-
tion where no pressure can be exerted upon it.
 As long as the ControlMonitor remains unused, it
should always be stored in its original packaging.
2.4 Supply Voltage

The ControlMonitor is designed for a voltage range from
18 ... 30 V DC (24 V=). Protective diodes against wrong
polarity are included to prevent damage to the Con-
trolMonitor. It has a self-recovery thermal cut-out (>0,5
A), which interrupts the current in the event of an over-
load. To ensure that the cut-out will reset, the current must
be
interrupted entirely for several minutes.
2.5 Electromagnetic Compatibility (EMC)

The ControlMonitor has ä conformity and complies with
the EMC standards EN 61000-6-4 (interference emission,
industrial area) and EN 61000-6-2 (interference immunity,
industrial area). The interference immunity test was carried
out with a ground screw connected. Inputs and outputs are
protected against electrostatic discharges by varistors.
In the tests carried out in this connection, the signal ground

was connected to the equipment case. This connection is
provided as standard and uses the M2,5x5 connecting
screw at the front of the case. The user can remove this
connection at any time to eliminate ground loops by
removing the screw. The common-mode voltage must not
exceed ±40 V.
To connect the ControlMonitor to ground, a tab receptacle

(6,3 mm) is fitted to the underside of the case. In the event
of interference caused by ground loop problems, this can
be connected to a low-impedance and low-inductance
equipotential bonding cable.
In general, where ground loops and faults occur, tests will

be necessary to find the best solution (see section 14.3).
Page 12 5863A_002-228e-06.12
Important Notes
2.6 Disposal Instructions for Electrical and Electronic Equipment
Do not discard old electronic instruments in municipal

trash. For disposal at end of life, please return this prod-
uct to an authorized local electronic waste disposal ser-
vice or contact the nearest Kistler Instrument sales office
for return instructions.
2.7 Hints on the Use of These Instructions

The first part of this instruction manual describes CoMo
Net (measuring unti) and the second part (from section 8)
the CoMo View control and display instrument. As the
CoMo View consists of a measuring instrument (CoMo
Net) and a control and display instrument, the entire de-
scription of the measuring unit in the first part also applies
to CoMo View.
We recommend you basically to read through the entire in-

struction manual. But if you are in a hurry and already have
experience with Kistler ControlMonitors, you can restrict
yourself to the actual information you require.
Should any questions arise during operation of the

ControlMonitors, or if you want to increase your know-
ledge of the equipment, invest a little of your time to read
through the sections of this instruction manual listed
below:
 Brief Instructions Section 5

 User Concept Section 6.2ff
 Measurement Setup Section 6.7
 Evaluation functions Section 6.8
 System Setup Section 6.9
 Data Export Service Section 6.9.9
 Saving/restoration Section 6.9.10.2
 AppletViewer Section 6.9.14
 Technical Data CoMo Net Section 7
 CoMo View Section 8
 Technical Data CoMo View Section 12
 Profibus DP (Option) Section 13.1
 Incremental (Option) Section 13.4
 Compact Flash Storage Section 13.5
 Installation of the Help Programs Section 14.5
 Flash Programmer Section 14.5.3
 Basics of TCP/IP Section 15.2
5863A_002-228e-06.12 Page 13
®
We have attempted to give these instructions a clear presen-

tation to make it easier for you to gain direct access to the in-
formation you need. Please keep these operating instructions
in a safe place where you can retrieve them at any time.
If you lose these instructions, please contact your nearest

Kistler distributors/sales outlet and ask them for a replace-
ment.
This instruction manual is also available as a .pdf file in var-

ious languages on the CD supplied. Equipment modifica-
tions (conversions, upgrades etc.) usually also result in
amendments to the instruction manual. In this case, con-
tact your Kistler Sales Center or distributor for updating
your documentation.
Kistler constantly endeavors to design the equipment oper-

ating procedures so as to make them largely intuitive.
Page 14 5863A_002-228e-06.12
Important Notes
2.8 Equipment Variations and Options

The complete type designation of the ControlMonitor com-
prises the basic type designation 5863A1 for CoMo Net and
5863A2 for CoMo View, plus a further character w.
ControlMonitor CoMo Net Type 5863A1w
w = 0 without expansion module

w = 1 with Profibus DP interface
w = 2 expansion modules with Compact Flash memory
expansion
w = 3 expansion module with incremental input
w = 4 expansion module with Compact Flash memory
expansion and incremental input
w = 5 with Profibus DP interface and expansion module
with incremental input
with incremental input and Compact Flash
memory expansion
with Compact Flash memory expansion
Additional options on request:

 Integral time-constant resistor for dynamic measure-
ments of periodic or quasi-periodic processes.
 Input low-pass filter for charge input, strain
gage/voltage input or displacement input.
5863A_002-228e-06.12 Page 15
®
2.9 Scope of Delivery with Accessories Included

 CoMo Net base unit
 Phoenix connector for all connections
 Screen terminals
 Crossover Ethernet cable
 Two stranded cable wires (red, black)
 Calibration certificate
 CD with:
- System requirements/compatibility
- Documentation
o Release Notes
o Instruction Manual
o Profibus GSD (equipment master file)
- Programs and installation manual
o Backup/Restore/Export service
o Flashloader with current firmware
o IP setup program
o Hyperterminal configuration
o SUN Java Virtual Machine V1.6.0
2.10 Accessories (Optional)

For further accessories such as simulator, displacement sensor,
cables, etc. please look at our web site www.kistler.com or
contact a Kistler distributor.
2.11 Nomenclature Used

Here you will find explanations on the nomenclature used
in these instruction manual, and on the abbreviations and
explanations concerning the meaning of special typefaces.
Abbreviation Definition
FS Full Scale
M.U. Mechanical Unit = according to the sensor type used
Pressure -> bar, psi, kPa
Force -> N, lbf
Strain -> 
Acceleration -> m/s2, ft/s2
E.U. Electrical Unit = according to the measuring input
Charge -> pC
Voltage -> mV or V
pC picoCoulomb = unit of electric charge
-12
1 pC = 10 C
1 C = 1 As
mV milliVolt = unit of voltage
bps bits per second
PLC Programmable Logic Controller
EO Evaluation Object
Page 16 5863A_002-228e-06.12
Important Notes
Text Types
Key designations are contained in square parentheses, e.g.

[Analysis], [Off] or [Change value].
'Text elements of the user interface' as well as 'Inscriptions

on the equipment' are contained in single quotes, e.g.
'Error', 'Measure' or 'Sensor'.
Parameters are printed in italics.
Bold print is used for special cautionary and warning

notes to be observed when using the equipment; also sec-
tion titles and captions.
2.12 Units of Measurement

Units of measurement are used to determine the value of
physical quantities. A system of units constitutes a set of
rules, which indicates how the unit of measurement of eve-
ry quantity used in science and technology is established
consistently. The system of units used world-wide today is
the International System of Units, in French Système Inter-
th
national d'Unités (SI units). It was introduced by the 11
General Conference of Weights and Measures (CGPM) in
1960. As a result, the SI replaced a series of systems of
units used mainly in the sciences, and henceforth rendered
superfluous the sometimes complicated conversions be-
tween the various systems.
The International System of Units distinguishes between

two classes of units: The fundamental units and the derived
units.
The fundamental units are:

Unit Quantity Symbol
Meter Length m
Kilogram Mass kg
Second Time s
Ampere Electric current A
Kelvin Temperature K
Mole Amount of substance mol
Candela Luminous intensity cd
The derived units are derived from the fundamental units

using the same algebraic relationships as apply to the
corresponding quantities based on the laws of nature. An
important aspect here is coherence, which means the
capacity to create derived units by multiplication and
division of fundamental units without using additional
numerical factors.
5863A_002-228e-06.12 Page 17
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The CoMo Net supports the following units for measuring

electrical and mechanical quantities:
Quantity Set Unit SI unit
-3
Mass 1g 10 kg
3
1t 10 kg
1 lb 0,4536 kg
1 oz 0,02835 kg
Force 1N 1N
1 lbf 4,448 N
5 2
Pressure 1 bar 10 N/m
2
1 Epa 1 N/m
2
1 psi 6,895 N/m
1g
2
Acceleration 9,807 m/s
2 2
1 m/s 1 m/s
2 2
1 ft/s 0,3048 m/s
-6
Strain 1  10 m/m
Torque 1 N·m 1 N·m
1 Ncm 0,01 N·m
1 ftlbf 1,356 N·m
Length 1m 1m
1 ft 0,3048 m
1 in 0,0254 m
Angle 1 rad 1 m/m
1 deg 0,01745 rad
Electric charge 1C 1 As
Voltage 1V 1V
Current 1A 1A
Temperature 1K 1K
Celsius Temperature 1 °C ---
Fahrenheit Temp. 1F ---
Velocity 1 m/s 1 m/s
1 ft/s 0,3048 m/s
Relative value % FS ---
Factor Unit
pico p
nano n
micro 
milli m
--- ---
Deca da
Kilo k
Mega M
Giga G
--- ---
Page 18 5863A_002-228e-06.12
Important Notes
2.13 Piezoelectric Measuring Technique

High-Impedance Sensors
Piezoelectric sensors convert mechanical quantities such as
force, pressure and acceleration directly into an electric
charge. The charge produced is proportional to the force
acting on the quartz crystal in the sensor. The sensitivity
of the high-impedance sensors is stated in pC/M.U.
(Mechanical Unit).
Charge amplifier for high-impedance sensors: see adjust-

ment diagram:
Rg is not included as standard in CoMo Net. Option on
request (see section 2.8).
Notes on the Piezoelectric Measuring Technique

Q
Ua   It must be borne in mind when working with piezoelectric
Cg measuring instruments that these differ from other familiar
electrical measuring instruments. Different criteria apply
than, for example, in the case of a customary current or
voltage measurement. Ensure, when unpacking the sensors
and the special cables, that their connectors remain clean
and dry so that their high insulation resistance will be
maintained. In particular, the Teflon insulator in all plug
connections in the input circuit must be kept absolutely
clean, and must not be touched with the fingers. If any
cleaning becomes necessary, only cleaning materials which
are extremely clean must be used, e.g. the cleaning spray
Type 1003 from Kistler or white spirit, together with clean,
lint-free paper tissue.
Highly Isolated Sensor Cable

Only highly isolated and low-noise sensor cables according
to Kistler data sheet 1631C_000-346 must be used to con-
nect the high-impedance sensors. Standard commercial co-
axial cables produce triboelectricity due to movement and
would therefore falsify the measuring result.
Parallel Connection of Piezoelectric Sensors

When several sensors are connected in parallel, the charge
amplifier measures the sum of all charges. For example, the
four force measuring elements of a force plate can be con-
nected in parallel to measure the total force.
Polarity
Kistler has arranged the polarity so that an increase in pres-
sure produces a negative charge. The ControlMonitor in-
verts the sensor signal, and in this case generates on the
monitor output a positive output voltage.
Measuring Range
At the beginning of a measurement, we recommend you
to set the largest measuring range. A normal overload cau-
sed by excessively large charge signals will not damage the
ControlMonitor. In the event of greater than 10x overload,
the charge may produce an unacceptably high voltage. The
5863A_002-228e-06.12 Page 19
®
magnitude of the voltage depends on the charge fed in,

the entire input capacitance (sensor and cable capacitance)
and the range capacitor. A sensor, for example Type
9041A has a sensitivity of –4,2 pC/N loaded with 60 kN
yields a negative charge of approx. 250 000 pC. The total
capacitance in the input circuit, with a short connecting ca-
ble and in the most sensitive range of the charge amplifier,
amounts to 250 pF. With the charge amplifier not operat-
ing, a voltage of 1 kV would then be reached. This would
irretrievably damage the input stage. To prevent short-
period overloads resulting from charge peaks (e.g. caused
by a blow or structure-borne sound in the case of accelera-
tion sensors), we recommend the use of a low-pass filter at
the input (e.g. Type 5321A) for measurements with high-
impedance sensors.
Type of Measurement
Only quasistatic measurements can be made with piezoe-
lectric sensors. Periodically, the error caused by drift must
be corrected. Both aperiodic and transient processes of up
to several minutes duration can be measured.
2.14 Measuring with Strain Gages

Strain gages allow static measurement. Compared with pie-
zoelectric sensors, they have a lower rigidity and are thus
less suitable for highly dynamic applications. Strain gages are
also much more sensitive to overload.
Strain gages are always used in a bridge circuit. The bridge
is fed with a constant voltage, and the unbalance voltage
of the voltage divider bridge is measured to indicate the
magnitude of the load. When the sensor is loaded, two re-
sistors opposite one another are compressed and the other
two resistors subjected to strain. This alters their value, and
the bridge is unbalanced.
The bridge can be operated in a four-wire circuit, in which
the supply voltage is used as a reference. The supply volt-
age is then measured directly at the bridge itself, thereby
preventing errors due to the cable resistance.
Scaling can be introduced by means of a parallel resistor
(shunt). The manufacturer’s data indicates the size of shunt
needed to simulate a particular sensor load. This is a simple
type of scaling without the need to use a reference load.
CoMo Net offers the facility for supplying the sensor with
5 V or 10 V.
Page 20 5863A_002-228e-06.12
Important Notes
2.15 Measurement with Piezoresistive Sensors

A piezoresistive sensor (e.g. Type 4043/4053) is connected
3
+In to the voltage input. A bridge resistance of approx. 3 k
5 -In results in 500 mV under full load.
1 +Ex 10V Remarks
As the calibration current cannot be set in the device, the
voltage signal must be set in relation to the calibration cur-
rent.
9 -4mA Example: Sensor Type 4075A10

Measuring range: 0 ... 10 bar
Sensitivity: 50 mV/bar
Calibration current according to Data Sheet:
3,75 mA = 500 mV = FS = 10 bar
 Correction factor: 3,75 mA/4 mA = 0,9375
 Sensitivity new:
0,9375 · 500 mV/bar = 468,75 mV/bar
2.16 Measuring other Quantities

The voltage input is a universal input, which can measure
voltages with a full-scale deflection of ±5 mV ... ±10 V. It
is used for connecting a strain gage (see previous section)
as well as for all other types of sensor which supply a volt-
age signal.
2.16.1 Measuring with Displacement Sensor

A potentiometric displacement sensor can be connected to
the voltage input for distance versus time monitoring.
5863A_002-228e-06.12 Page 21
®
3. Functional Description
The ControlMonitor CoMo Net is a versatile measuring and
evaluation instrument. It can process and display the
measurands recorded either as a function of time y(t) or as
a function of the second measurand y(x). Sensors with a
charge or voltage output as well as strain gages can be
connected directly. CoMo Net can therefore be used
directly for checking and monitoring any production
processes.
The production process is monitored and evaluated either
in critical areas or over the entire process via freely defina-
ble evaluation functions, e.g. thresholds, boxes, limit posi-
tion, or min./max. values.
Page 22 5863A_002-228e-06.12
Functional Description
3.1 Block Schematic Diagram
5863A_002-228e-06.12 Page 23
®
Page 24 5863A_002-228e-06.12
3.2 The Measuring Chain

The typical measuring chain consists of a piezoelectric sen-
sor (with charge or voltage output), sensor cable, charge
amplifier and a data acquisition and analysis system. The
ControlMonitor CoMo Net combines charge amplifier, data
acquisition and analysis in a single device.
Force
Pressure
Acceleration
5863A_002-228e-06.12 Page 25
®
4. Installation and Operation

The ControlMonitor CoMo Net must be used only under
specified operating conditions (see section 7.7 'Other
Data'). It must be protected against excessively dusty con-
ditions as well as mechanical stress (shock, vibration). High
levels of humidity, which can cause condensation in the
event of temperature changes, must be avoided.
Make sure to protect the inputs and outputs of the

ControlMonitor against contamination and do not touch
insulation with your fingers. Fit the covers supplied over
unused connectors.
4.1 Connections/Display
Apart from a few LEDs, CoMo Net has no display. The en-
tire operating and display process takes place via an Inter-
net browser on a PC.
Left-Hand Column
 LED 'Pwr' (Power): lit when the ControlMonitor is sup-
plied with voltage
 LED 'Error': lit in the event of malfunctions (and during
power-up)
 LED 'Measure': lit while CoMo Net is measuring or cal-
culating evaluations
 LED 'Link': lit when the Ethernet is connected at the
electrical level
 LED 'RxD': indicates that CoMo Net is receiving data
from the Ethernet
 LED 'TxD': indicates that CoMo Net is sending data to
the Ethernet
 'Ethernet TCP/IP' connector: connector for the Ethernet
connection
 'Digital Out' connector: connection for digital outputs
 'Digital In' connector: connection for digital inputs
 'Pwr' connector: connection for 24 V d.c supply
Right-Hand Column
 'RS-232C' connector: service connector RS-232C also
used for connecting the Profibus DP
 'Y Charge' BNC socket: charge input
 'M2,5' screws: grounding screw (see section 14.3)
 'Monitor Y, X, measuring ground' sockets: auxiliary sock-
ets for startup. These enable the scaled input signal to be
checked.
 'X: Pot./Voltage' connector: displacement input with
auxiliary supply for potentiometer
 'Y: SG/Voltage' connector: Y-input for voltage (e.g. pi-
ezoresistive sensor) or strain gage, with auxiliary volt-
age for strain gage and pin for shunt calibration of the
strain gage
 Screw terminals at the bottom edge of the case: these
allow the cable screens to be conductively connected to
the case.
You will find more details in section 7 'Technical Data'.
Page 26 5863A_002-228e-06.12
Installation and Operation
4.1.1 Hardware Expansion Module (Option)

Various hardware expansions can be fitted on the main unit
with three screws. The aperture provided in the main unit
case for the required feed-through connector must be
knocked out.
You will find details on the following hardware expansions

under:
 Profibus section 13.1

 Incremental section 13.4
 Compact Flash memory expansion section 13.5
4.2 Hardware Installation
4.2.1 Supply Voltage

The 24 VDC supply voltage (18 ... 30 V) is fed to the two-
pole connector.
Plug: 7.640.072
4.2.2 Sensor
A piezoelectric sensor is connected to the 'Y: Charge' BNC-
socket.
A piezoresistive sensor, strain gage or other sensor supply-

ing a voltage output signal is connected to the 'Y:
SG/Voltage' input.
Plug: 7.640.075
5863A_002-228e-06.12 Page 27
®
Where the y-signal is not measured as a function of time,

1k  but as a function of displacement, for example, a potentio-
metric displacement sensor must be connected to the 'X:
Pot/Voltage' input.
Plug: 7.640.073
Operation of several CoMo Net units with a common po-

tentiometric displacement sensor.
CoMo Net 1 2 3
1 In
2 GND
3 +10 V
4 –10 V
0 mm = –10 V
25 mm = 10 V
4.2.3 Digital Inputs

Pin Allocation
Function Pin
Input 1+ (cycle) 1
Input 1– (cycle) 2
Input 2+ 3
Input 2– 4
Input 3+ 5
Input 3– 6
Input 4+ 7
Input 4– 8
Input 5+ 9
Input 5– 10
Input 6+ 11
Type Phoenix 3,5mm Input 6– 12
Plug: 7.640.076
Functions: see section 6.9.6 'Digital inputs/outputs'.
Page 28 5863A_002-228e-06.12
All 6 digital inputs are electrically isolated with optocoup-

lers from one another and from the rest of the system. At
the nominal input voltage of 24 V, a current of approx.
5 mA flows into each input. Each input is provided with
digital debouncing and polarity switching for the logic.
Debouncing of the Digital Inputs

The input reacts to the first pulse. All further pulses within
a specific adjustable time are suppressed.
Debouncing time and logic function are adjustable (see
section 6.9.6.1).
4.2.4 Digital Outputs
Pin Allocation
Function Pin
Output 1 1
(ready)
Output 2 2
Output 3 3
Output 4 4
Output 5 5
Output 6 6
Type Phoenix 3,5 mm
Common 1-6 7
Plug: 7.640.074
The 6 digital outputs are electrically isolated from other

parts of the system with photo-MOS-relays. The bipolar
outputs allow d.c. or a.c. currents to be connected taking
into account the maximum values stated in the Technical
Data.
5863A_002-228e-06.12 Page 29
®
Remarks
The digital inputs can be checked and the outputs directly
set up on the system setup – I/O test page.
4.2.5 Connecting to the Network

In order to run a CoMo Net in your local network (LAN),
the unit must be set with a valid IP address, a web browser
with Java Plug-in must be running. To be complete it re-
quires:
Requirements on the PC Hardware

 Pentium 300 MHz or higher recommended
 64 MB RAM (128 or 256 MB recommended)
 S-VGA monitor with at least 800x600 pixels
 Free space required on the hard disk:
 12 MB for the Instruction Manual (optional)
 5 MB for CoMo Services (optional)
 20 MB for Flashloader and Firmware (optional)
 42 MB for the Java Virtual Machine (necessary in
some cases)
 Ethernet interface 10Mbit (10base-T) connection with
RJ-45 socket.
Requirements on the PC Software

 Microsoft Windows 7, Microsoft Windows XP, Mi-
crosoft Windows2000, Microsoft Windows NT 4.0
 For installations and certain configuration you need
administration rights (Microsoft Windows XP, 2000,
NT)
 Linux Kernel 2.4 or higher
 Browser:
 Microsoft Internet Explorer (IE) from version 5.0 or
 Firefox (http://www.mozilla.org/firefox/)
 Java:
 Microsoft VM (it is included in Microsoft Windows
98, Microsoft Windows NT, Microsoft Windows
2000 and some versions of Microsoft Windows XP)
or
 SUN JVM (is also delivered with the CD see section
14.5.2 'Installation SUN JVM')
Control Unit (web terminals) with Microsoft Windows CE

Operating System
 For Applet Viewer installation see section 6.9.14.
CoMo Net is designed for communication over a 10 Mbps

Ethernet network. The connection is made with a crossover
5 cable (10base-T, half duplex). A standard RJ-45 socket is
fitted. A 5 m Ethernet crossover cable is included with the
equipment.
Page 30 5863A_002-228e-06.12
 Network Indicators
After completion of the startup process, three LED indi-
cators provide information about the status of the net-
work connection.
 The upper Link LED (yellow) indicates that there is a
physical connection to the network.
 The two lower RxD and TxD LED (yellow) indicate
network activity. They flash when there are any data
on the line.
 Choosing where to Install
PC IPC Web Terminal

Browser Browser Browser
Switch
T Factory LAN
C
P Ethernet TCP/IP
/ Switch
I Router
P
CoMo Net CoMo Net CoMo Net Internet
Web- Web- Web-

Server Server Server
PLC
 Local Area Network (LAN)

Several CoMo Net web servers can either be directly con-
nected to a LAN, provided that sufficient connecting
points are available, or in a star network to a switch. The
switch can then be connected to the LAN via a connecting
point. The connection then takes place via uncrossed
cables. Every device can now communicate with every
other device.
In this case, the network administrator is responsible for

the planning and issue of the IP addresses!
Before connecting devices to the LAN, contact the
network administrator and obtain the network settings
required (IP address, subnet mask, default gateway). You
can then set the ControlMonitors accordingly.
 Point-to-Point Connection
5863A_002-228e-06.12 Page 31
®
If you want to set up a point-to-point connection,

e.g. CoMo Net – PC, use the Ethernet crossover cable
supplied.
This island network now has no connection to a LAN or
the Internet. The IP address of PC and CoMo can there-
fore be freely selected within the same network (see
section 15.2.3).
 Remote Width Area Network (WAN)

If you want to set up a remote access via a public network
(internet), connect CoMo Net to the outside world via an
internal gateway or router respectively. Make the connec-
tion with a standard cable. Of course the necessary safety
measures must be taken (firewall) to prevent unwanted
hacking via this network connection.
4.3 Setting up a TCP/IP Connection

CoMo Net Server uses the common TCP/IP protocols to
provide the connection to the client machine over the
Ethernet. Like any server or device, it needs a unique IP
number to be addressed.
The IP address and subnet mask for CoMo Net (measuring

unit) set up by Kistler on delivery are:
IP: 192.168.101.64
SM: 255.255.255.0
These settings need not be changed if you have a point-to-

point connection or your LAN is within the address range
of 192.169.101.0 and 192.168.101.255. In all other cases,
the network setting on the CoMo Net Server must be
matched to the default settings issued by the network
administrator.
The IP address can be set either via the RS-232C interface

or directly in CoMo via the Ethernet interface. For further
details see section 6.9.4.1 'RS-232C' or 6.9.4.2 'Ethernet,
TCP/IP'.
If you have changed the IP address, default gateway and

subnet mask in the CoMo Net Server, you must switch it
off briefly and then on again for the new settings to
become effective.
4.3.1 IP Service Program

The IP service program allows configuration of the Ethernet
interface independently of the current IP address or web
Page 32 5863A_002-228e-06.12
browser setup. The CoMo is connected directly to the PC

via an Ethernet crossover cable (included accessories).
When connecting to a network a straight-through Ethernet
cable must be used.
For installation see section 14.5.5
Double-click the icon to start the program.
Choose [Language] to choose the preferred operator lan-

guage. English, German and French are available.
Opens the instruction manual.
Opens the Kistler webpage.
Start program.
5863A_002-228e-06.12 Page 33
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This error message is displayed if there is no network con-

nection.
Instrument with default settings – IP addresses are de-

scribed as new (unconfigured) devices.
If no new (unconfigured) devices are found, confirming

causes all of the Kistler instruments present on the network
to be displayed.
The Kistler instruments are discovered by means of a

multicast command. The particular network topology
may mean the command cannot be forwarded in a rout-
er. In such cases the instruments cannot be detected.
[Next] enables reconfiguration of the selected device.
The name and interface parameters of the selected instru-

ment can reconfigured as specified by the Network Admin-
istrator.
Page 34 5863A_002-228e-06.12
[Next] transfers the changes to the device.
The new settings are redisplayed for confirmation.
[Next] transfers the settings to the instrument. The system is

automatically restarted to apply the changes.
If the device is in the Measure mode the system cannot be

restarted.
Stop measurement.
Choose [Next] to repeat the programming and subsequent
restart.
If measurement cannot be interrupted, [Exit] from the pro-

gram and change the Ethernet settings later.
[Back] allows configuration of another instrument.
Any preset password has to be entered to apply the chang-

es. (Default: 123)
5863A_002-228e-06.12 Page 35
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[Open Browser] opens the web browser for the device.
Press [Next] and additional devices can be configurated.
4.3.2 The Ethernet Connection

If you use Windows 98se as operating system, go to Start -
MS-DOS prompt on DOS level.
If you use Windows NT/2000/XP/7 as operating system,

run the following program
C:\WINNT\system32\CMD.EXE.
If you are on the DOS level, use the ping command

followed by the IP address of your CoMo Net.
C:\Windows>ping 192.168.101.64
You get the protocol shown below.
Use Exit to quit the DOS-Mode.
In the event of an error message, turn to section 15.2

where you will find basic information on the Ethernet inter-
face and TCP/IP settings.
4.3.3 Browser
The currently supported browsers are:
 Microsoft Internet Explorer (from Version 5.0)
 Mozilla Firefox on Microsoft Windows from V1.4.1
Page 36 5863A_002-228e-06.12
Before you use Internet Explorer to operate CoMo Net,

you should check or make a number of settings. For details
see section 15.3.
When you have made these settings, enter the IP address
of CoMo Net in the address field and press RETURN. This
should now load the operating software for CoMo Net
(takes about 5 seconds).
In some cases (more likely on notebooks) your browser is

in 'offline' mode (symbol 'offline' in the footer of the
browser window). Then you will see only a copy of the us-
er interface instead of the real CoMo Net user interface.
You can switch off the offline operation in the 'File' menu
of the browser. The 'Refresh' or F5 produces the online
operating menu.
If you have got this far, you have in all probability entered
the correct settings.
If the screen remains gray for about 20 seconds and the

setup screen is not displayed, Java is not installed. Please
see section 15.3.2.3 for information about installing Java
If individual parts of the setup screen are not being re-

freshed, the cache setting in Java is wrong. See section
15.3.1.2 for help with cache setting.
5863A_002-228e-06.12 Page 37
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4.4 First Steps with CoMo Net®
4.4.1 Navigating
Large buttons have been selected for operating CoMo Net
so that it can also be operated by touch screen.
Blue buttons: Page changing
Elongated and square buttons: making settings or carrying

out commands.
Help: On most pages there is a Help button. It opens a new

window where you can obtain a short explanation of the
current page. If you need more detailed information, please
consult the manual. The section is indicated directly in Help.
Logon/Logoff: When you switch on CoMo Net, you au-

tomatically have access rights as 'Operator', i.e. you can
monitor measurements, but you cannot enter settings. In
order to change settings, you must logon as 'Supervisor'.
See section 6.2 'User concept'.
If you are logged on as 'Supervisor', the button changes to
'Logoff', and you can change back to 'Operator'.
Use only the buttons provided to change the pages to

ensure that the mode switching will take place correctly.
The Internet Explorer 'Back' and 'Forward' buttons
should not be used!
4.5 Screen Areas

The main screen is divided into several areas. Depending
on whether you are working as 'Operator' or are logged in
as 'Supervisor', you will see either more or fewer buttons
(all the buttons are visible only to the Supervisor):
Page 38 5863A_002-228e-06.12
Status
display
Page
changing
Result
area
Process
values,
disengageable
Control In the idle condition, the screen is refreshed every 0,7 se-
area conds. When CoMo Net or your PC is heavily loaded, it
takes longer. The seconds on the timer therefore run slight-
ly irregularly.
But internally, CoMo Net measures and calculates more
quickly. With slow measurements or if measurements are
stopped, there is enough time for the display to show the
very latest values.
Small Display allows several devices to be shown on a sin-

gle screen. The size corresponds to the touch screen of the
CoMo View. This screen can also be used for all operation.
5863A_002-228e-06.12 Page 39
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4.5.1 Choosing the Language

When delivered from the factory, the CoMo Net is set to
English. The steps for changing the language are described
below (see section 6.9.1):
 Log on as 'Supervisor': [Logon] button
 This takes you to the log-on page. 'Supervisor' is al-
ready specified as the default user name. Otherwise
press [Set user] and select 'Supervisor'.
 Press [Enter password]. The default password is blank,
so you can click directly on [OK].
 You will then return to the 'Measure' page. Now press
the new [System Setup] button which has appeared.
 The 'System Setup' page appears after a few seconds.
Press [Language]. Now you can choose your language.
 Wait until the correct language is selected. Then press
[OK].
 Exit the 'System Setup' page by going back to the
[Measure] button).
 If the newly selected language not appears, please re-
start the browser. This setting is now saved and will au-
tomatically be used when the equipment is
powered up.
4.5.2 Measurement Set-up

Now proceed as described in section 5.1 to prepare your
first measurement.
Page 40 5863A_002-228e-06.12
Brief Instruction
5. Brief Instruction
This and all subsequent applications are available only to
the 'Supervisor' user.
5.1 Setting up a Simple Measurement

This section describes how you can make a simple meas-
urement. In principle, you can even make measurements
with the presets: piezo sensor for the y-axis, volt-
age/potentiometer input –10 ... 10 V for x-axis. Cycle start
and stop using digital input 1. But in order to be able to
measure the correct force/pressure/etc., you must enter
the sensitivity of the sensor.
A description of the steps required with references is given

below:
1. Logon as 'Supervisor' (see also section 6.6).
2. Change to the 'Measurement setup' page (see also sec-

tion 6.7).
5863A_002-228e-06.12 Page 41
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Now start by setting the measuring mode and sensor type.

For operation with piezoelectric sensor or voltage input
[Auto range] for y- and x-axis is available. In order to con-
figure the setting of your application as simply as possible,
we recommend using the [Auto range] function.
If auto range is not used go on with [OK].
5.1.1 Auto Range

Starting conditions for auto range:
 Automatic cycle control via digital input 1 must be

operational.
 In manual operation, use the time between start and
stop from the first cycle as the measuring time or the
displacement to set the x-axis.
 Start setting of the charge amplifier 1 000 000 pC
 The minimum load must be >20 pC otherwise an error
message will appear.
 The input voltage must be >0,2 V otherwise an error
message will appear and the y-axis will not be set.
 The sampling rate is 10 kHz.
After several measuring cycles, the measuring curve will

appear and you will be asked to confirm the axis setting
with [OK].
The default axis settings are set with [Cancel].
The yellow [Next] field shows which button must be used

next.
Work through all the settings! You will find details in sec-
tion 6.7 'Measurement Setup'.
Page 42 5863A_002-228e-06.12
Brief Instruction
y-Input
It is best first of all to use the 'Sensitivity' scaling facility.
Enter the sensitivity given in the sensor calibration sheet
and for the measuring range initially the sensor measuring
range.
x/t-Input
Depending on whether you want to make a measurement
as a function of time or displacement, select [y(x)] (dis-
placement-dependent) or [y(t)] (time-dependent). You can
ignore the warning, since you do not yet have any measur-
ing results or real time thresholds which could get lost.
Time-Dependent
Enter the measuring time you require. Depending on
the circumstances, you may not be able to set this exactly.
In this case, the CoMo Net will select the next shorter
measuring time. Leave the number of measuring values set
to '500'.
Displacement-Dependent
The appropriate type of input must be selected according to
the type of displacement sensor connected. If you use a po-
tentiometric displacement sensor, enter the 'Sensitivity' calcu-
lated from the displacement and supply voltage, as well as the
voltage level in the mechanical 0 mm position. The voltage
level can be seen in the test mode (section 6.9.7.1 'Digital In-
puts/outputs'). For the measuring range, select that range in
which your measurement occurs (e.g. –5 ... 15 mm).
Measuring direction: If you want to monitor the forward
and backward displacement of the process, select [Both]. If
you only want to monitor the forward displacement, select
for the forward direction [Forward].
Leave the number of measuring values on '500'.
Real-Time Filter
Leave the filter switched off.
Real-Time Thresholds
Initially, leave the real-time thresholds switched off.
Cycle Control
Leave the operating mode for 'Operator' on Automatic,
the data acquisition control for the 'Start trigger' on Cycle
start and the 'Stop trigger' on Cycle stop.
5863A_002-228e-06.12 Page 43
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Tara
Leave tare switched off.
Parameter Set Name

Finally, you can give the parameter set a name.
Parameter Set Info

Shows a printable setup overview without evaluation ob-
ject information.
1. Now exit this page and go back to [Measure]. You are

now ready to make the measurement. You can use the
[Manual] and [Auto] buttons to switch between
start/stop measurement using the [Start] and [Stop]
buttons or your machine control system at digital input
1 (see section 6.9.6.1 'Digital Inputs/Outputs').
2. You now still lack the evaluation facility for the

good/bad decision.
3. Now change to the 'Evaluation setup' page. As you

can now make measurements, you can carry out a trial
measurement and on this basis define your evaluation
objects. See also section 6.8 'Evaluation Setup'.
Click on [Add]. You will now define your first evaluation

object.
Page 44 5863A_002-228e-06.12
Brief Instruction
Change only the three switches 'Statistics', 'Trend' and

'Numericals/Process values' at the bottom margin to 'On'.
Click on [OK].
The first evaluation object will now appear on the screen,
visible at the red numeral '1+'.
Using the [Enlarge object] button and the arrow buttons,

you can adjust the object to the size you want. You can
change its position with the [Shift object] button.
Position the object so that the curve goes into and then out
of the object at the required location. Use the [Properties]
button to make any necessary changes to the settings.
Position a second object wherever you need it (the object
should be positioned so that a good curve runs correctly
through it, but in the event of an error the curve runs
through at least one object wrongly or not at all).
You can use the [Previous] and [Next] buttons to select the
object which you want to process. The color of the activat-
ed object number changes to red.
Click on [Save] and confirm the warning with [OK]. Co-

Mo Net is now ready to make the measurement with eval-
uation.
5863A_002-228e-06.12 Page 45
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1. Start a measurement. With a lengthy measurement, the

'Measure' lamp indicates that CoMo Net is making a
measurement. With short measurements, this lamp is
too slow.
2. The 'Result' lamp shows the result of your first evaluat-

ed measurement. Without any evaluation object the re-
sult is always bad.
3. If necessary, you can now make still further adjustments

to the evaluation objects.
4. Change back to the 'Measure' page.
5. To assess the production, the [Analyze] functions are

available to you.
 The 'Numericals' page shows you numerically the

results of the last measurement along with their evalua-
tion objects.
 The 'Statistics' page shows separately for each evalua-
tion object the distribution of the point of intersection
of the curve with the object.
 The 'Trend' page shows separately for each evaluation
object the point of intersection of the curve with the
Page 46 5863A_002-228e-06.12
Brief Instruction
object for the last 30 measurements (variable, see sec-

tion 6.9.8.1 'Cycle History Setup').
 The 'Cycle time' page shows details such as measuring
time, evaluation time, maximum cycles per minute, cur-
rent cycles per minute and number of lost cycles, see
section 6.5.4 'Cycle time'.
The [System setup] page shows all settings which are inde-
pendent of the parameter sets.
5.2 Setting Application y(x)

You should normally choose this operating mode. This will
give you more accurate measurements, since the speed of
the machine has less influence on the measurements.
5.3 Setting Application y(t)

If the machine does not supply a displacement (or angle)
signal, you need this operating mode. Some facilities are
thereby restricted such as x-real-time thresholds.
5.4 Changing the Set Values of an Application

Please note the following:
 Switching y(x)  y(t): statistical and trend data as well
as real-time thresholds and evaluation objects will be
deleted.
 Changing evaluation objects (EO) will delete statistical
and trend data.
 Changing measurement setup will delete statistical and
trend data as well as cycle, good/bad part counter and
curve.
5.5 Measuring Mode

The instrument supports two measuring modes: manual
and automatic (normally used). In the manual mode, the
start and end of measurement are defined by the user
pressing the relevant button (see section 6.4.5). In the au-
tomatic mode, the measurement is monitored by means of
the displacement sensor or by the control system (e.g. PLC)
via digital I/O or the field bus. In the supervisor mode,
both modes 'Manual/Auto' and thus all functions are ac-
5863A_002-228e-06.12 Page 47
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tive, see section 6.4.1). Some operations are possible only

under certain conditions (see table).
Measure mode
Operator mode Manual Automatic
Start cycle: manual x –
Start cycle: automatic – x
Scroll cycle </> x –
Parameter set switching via dig. Input – x
Export process values – –
Supervisor mode
Start cycle: manual x x
Start cycle: automatic x x
Scroll cycle </> x x
Parameter set switching via dig. Input – –
Export process values x x
5.6 Specifying Start and End of Measurement Cycle

You have several possibilities for signaling the start and end
of measurement to the device. The simplest method is with
the start and stop signal at digital input 1 (from a switch or
from the PLC). There is also the possibility of setting the
device already on standby and starting data acquisition
with an additional signal at digital input 2. See section
6.7.11.4.
5.7 Evaluation Object Positioning

Position the evaluation objects (EO) so that the differences
in measuring signal between good and bad parts can be
clearly evaluated.
The evaluation objects must be assigned to forward and
backward displacement. EO's can also be set relative to
thresholds so that manufacturing tolerances can be taken
into account in the evaluation, see section 6.8.7.
Page 48 5863A_002-228e-06.12
Reference CoMo Net®
®
6. Reference CoMo Net
6.1 General
Described below are the setting-up facilities and functions
supported by the CoMo Net. Additional facilities offered
by the hardware options are identified in each case by
'Option'.
Section 7 'Technical Data CoMo Net' describes the physical
and technical details.
6.2 User Concept
6.2.1 Operator/Supervisor
CoMo Net recognizes two authorization levels: 'Operator'
and 'Supervisor'. An additional authorization level ('Kistler')
is intended only for Kistler employees for maintenance pur-
poses.
As Operator, you do not need a password, but you can
only monitor measurements.
As Supervisor, you can enter all settings. To work as Supervisor,
you must log on with a password. See section 6.6 'Logon'.
To prevent unauthorized access, an Auto-Logoff facility can
be selected. This means that after a selectable time, an auto-
matic reset takes place from 'Supervisor' to 'Operator'. Details
of this can be found in section 6.9.3 'Supervisor Password'.
6.2.2 Several Browsers/Several CoMo Net®

Only one Supervisor can be logged on to each CoMo Net at
the same time. Any another Supervisor trying to log onto
the same CoMo Net will not be allowed access and must
wait until the first user logs off.
The CoMo Net automatically logs off after the logged on

Supervisor has been inactive for a preset time. See section
6.9.3 for settings.
If the user closes the browser without logging off, the Co-
Mo Net will be available again after 20 seconds, irrespec-
tive of the time setting for automatic logoff.
5863A_002-228e-06.12 Page 49
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On the other hand, several CoMo Nets can be controlled

from one PC. You can access the various CoMo Nets in
turn with the same browser. If you prefer to have faster
access to the various CoMo Nets, then you must start a
new browser for each CoMo Net (a new window in the
existing browser is not sufficient!).
6.3 Views (Overview)

CoMo Net uses different pages (views) to provide the user
with the various functions:
Page Operator Supervisor

(Logoff) (Logon)
Measurement X X
Normal view X X
Small view X
Analyze X X
Measurement setup X
Evaluation setup X
System setup X
Help X X
The following sections describe in detail the individual pag-

es and their associated functions.
6.4 Measurement
6.4.1 Display
When no measurement is taking place, this screen is

refreshed approximately every 0,7 seconds. If the CPU is un-
der a considerable load, this can take several seconds. In par-
ticular, this must be taken into account for the 'Measure' LED.
Page 50 5863A_002-228e-06.12
The status of the last measurement is displayed when the

measurement has stopped.
6.4.2 Parameter Set Switching (Supervisor Only)

16 parameter sets are saved in the CoMo Net. Fitting the
CoMo Net with a flash memory card increases the number
of saved parameter sets to 256 (16 groups, each with 16
parameter sets). The selected group with the 16 parameter
sets is automatically mirrored onto the flash memory card.
If a new (empty) flash memory card is inserted, when se-
lecting a parameter you will be prompted to synchronize
the CoMo Net's memory with the flash memory card.
Switching from one group of parameter sets to another is

carried out in 'Measure' or via Profibus.
Switching of parameter sets can be defined by means of

'System Setup' / 'Digital Inputs/Outputs', see section
6.9.6.1.
At bottom left in 'Measure', 'Measurement setup' and

'Evaluation setup' there is the [PS] button. Pressing this
button opens the 'Select Parameter Set' page.
5863A_002-228e-06.12 Page 51
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Allocated groups of parameter sets are described as 'de-

fined'.
 To select a parameter set, click directly on the relevant

line or use the [Up], [Down] buttons.
 To copy a parameter set, click directly on the relevant

line (source set) and press the [Copy] button. Then
select the target set and press the [Paste] button. The
set can then also be copied to other positions without
using the copy button again.
 To delete a parameter set, select it and press the

[Delete] button. The active parameter set cannot be
deleted. An appropriate message will appear.
 [Continue] takes you to an overview of all 16 parame-

ter sets and their descriptions. These sets can be man-
aged and labeled with the buttons 'Copy', Paste,
'Delete' and 'Set Name'.
In the Supervisor mode, parameter set [PS] switching

from outside is deactivated. If, for example, after chang-
ing a setting you return to the Operator mode, the sys-
tem automatically switches back to the parameter set
selected by the PLC or the field bus.
In 'Measure', 'Measurement Setup' and 'Evaluation Setup'

the [PS] button is on the bottom left. Pressing this button
opens the 'Select Parameter Set' page.
Page 52 5863A_002-228e-06.12
 To select a parameter set, click directly on the relevant

line or use the [Up], [Down] buttons.
 To copy a parameter set, select the set to be copied and

press the [Copy] button. Then select the target set and
press the [Paste] button. The set can also be copied to
other positions in this way without pressing the [Copy]
button again.
 To delete a parameter set, select the required set and

press the [Delete] button. The active parameter set
cannot be deleted and a message to this effect will be
displayed.
 Set Name opens the virtual keyboard for naming or re-

naming the parameter set. Only fully defined sets can
be renamed.
 PS+EO Info displays a complete, printer-friendly over-

view of the active parameter set.
5863A_002-228e-06.12 Page 53
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Page 54 5863A_002-228e-06.12
6.4.3 Cycle History

The last 20 measured cycles are saved and can be called up
on the 'Measure' page with the [Previous]/[Next] buttons.
These buttons are available only in Manual mode (see sec-
tion 5.5).
This involves a circular buffer, which is used by all parameter

sets. This means that the active parameter set is written last in
the circular buffer. The oldest values in the buffer, perhaps
belonging to another parameter set, are constantly overwrit-
ten by current values.
In addition the last cycle for each of the 256 PS is always

stored:
 Measuring curve
 Result (OK/NOK)
 Position of the evaluation objects
 Numeric values (min/max. within the measuring cycle
and process values)
All or only bad curves can be saved. See section 6.9.8.1 for
setup.
6.4.4 Measure Mode Manual/Automatic (Supervisor Only)

As 'Supervisor', you can select the measuring mode with
the [Manual] and [Automatic] buttons (see section 5.5).
After you log off, that mode is selected which is set in the
'Measurement setup'/'Cycle control' 'Operating mode for
Operator' (see section 6.7.11.2).
6.4.5 Start/Stop
When you are operating in Manual mode (see section 5.5),
use the [Start] and [Stop] buttons to control the measure-
ment. Consider the display refresh rate.
6.4.6 Zoom
Use the [Set Zoom] and [Zoom off] buttons to change the
displayed range.
5863A_002-228e-06.12 Page 55
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Pressing the [Set Zoom] button opens a new page, where

the viewing range coordinates can be set. The point (y1,
x1) represents the bottom left corner and (y2, x2) the top
right corner.
The display of process values on the Measure screen can

be shown or hidden under 'Numericals'.
6.4.7 Data Export/Process Values (Supervisor Only)

Defining and activating the data export. The data export
settings are parameter-specific. For the data export to be
successful, the CoMo Service must have been started. For
the CoMo Service setup as well as the settings, see section
6.9.9
When the data export is not enabled, no further status in-

formation appears.
Enables and sets the data export.
6.4.7.1 Deleting Process Values
Deletes the process values of the active parameter set i.e.

 Good and bad counter cycle
 Cycle history containing the stored curves
 Numeric values, statistical values and trend data
Do not delete data while measurement is taking place!
These data are also deleted if you change the measuring

mode y(x)  y(t) in 'Measurement setup' or the evaluation
objects are changed in 'Evaluation setup'.
6.4.7.2 Activating Data Export and Barcode
Leads to selection of data to be exported.
Page 56 5863A_002-228e-06.12
Process values of the active evaluation objects, provided

calculation in the evaluation object is enabled under [Nu-
mericals].
Measuring curve, with or without
If none of the selection facilities is switched on, the data

export is not enabled and there is thus no communication
with the server.
Batch size corresponds to the number of cycles selected. A

new batch is started automatically when the batch size is
reached.
Selection of parts for export
Shows the extracted bar code
'Batch status'
 Green LED: data transfer is active.

 White LED: data transfer is completed
 Red LED: data transfer is interrupted
6.4.7.3 Starting New Batch
6.4.7.4 Ending Batch

Ends the current batch or stops data export in the event of
an unlimited number of cycles.
5863A_002-228e-06.12 Page 57
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6.4.7.5 Export Buffer

Displays the buffer size and the number of cycles in the
buffer. The buffer can be emptied with another button.
The buffer size indicates the number of cycles for which

the export data is saved temporarily.
The size of the data export buffer can be greatly increased

by fitting the CoMo Net with the optional memory expan-
sion card. Please see section 13.5 for details.
6.4.7.6 Barcode as Filename

See chapter 6.9.9.7
6.5 Analyze
There are four possibilities available:
 Numerical results (process values)
 Process value statistics
 Process value trends
 Cycle time
Only enabled evaluation objects are analyzed. Calculation

and display of the values can be enabled for each evalua-
tion object with a switch: 'Numericals', 'Statistics' or
'Trend' see section 6.8.8.
6.5.1 Numericals
The 'Numerical' page gives an overview of:
 the maximum and minimum values of the curve and
their positions for both axes.
 the individual result and the process values for each
evaluation object, provided that the 'Numeric' switch is
enabled (see section 6.8.8). If there are no values pre-
sent for the evaluation object, e.g. if the curve does not
pass through the window, the 'Result' and 'Process val-
ue' fields are empty.
 If evaluation is switched off, the corresponding evalua-

tion object is shown black and the result field has 'OFF'.
Page 58 5863A_002-228e-06.12
 If good/bad evaluation is switched off, the correspond-

ing evaluation object is colored and the result field has
'OFF'.
6.5.2 Statistics
The statistics consist of information about a measuring cycle:
31
 Cycle counter (range = 2 – 1)
 Number of good parts
 Number of bad parts
and
 Histograms
 Average value
of the process values for the evaluation object selected
 Standard deviation:
or
 Capability index cp:

UTL  LTL
cp 
6 ·s
in which UTL and LTL represent the upper and lower
tolerance limits
 UTL  x x  LTL
cpk  min , 

 3 · s 3 · s 
 Capability index cpk:
5863A_002-228e-06.12 Page 59
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The System Setup (see section 6.9.8) allows a choice of

whether all parts or only good parts are included in the sta-
tistics.
The higher this Cp-value the more certain it is that all pro-
duction will be within specification.
While the Cp-value only gives the ratio of the specified tol-
erance to process scatter, the CpK-value also embodies the
position of the average value relative to the specified mean
tolerance. The CpK-value is therefore always smaller than
the Cp-value.
Use the [Next] and [Previous] buttons to switch between

the evaluation objects.
6.5.3 Trend
Trend graphs show the course of process values for a selected
object (e.g. intersection point of a threshold). The graph limits
are set by the corresponding limits of the evaluation object
(e.g. y1, y2 for a vertical threshold). The last process value is
also shown numerically.

the objects.
6.5.4 Cycle Time

Shows an overview of the cycle-relevant times
Lost cycles result if the signal for start measurement (DI 1)

is sent before the CoMo Net is ready to measure again af-
ter the cycle.
Page 60 5863A_002-228e-06.12
6.6 Logon
You reach the logon page on the 'Measure' page using the
[Logon] button:
Normally, the 'Supervisor' user level is already selected.
(Otherwise click on [Set user] and choose the user level re-
quired). Click on [Enter password]. Enter the password for
the 'Supervisor' user level (upper and lower case letters are
differentiated). The default setting is a blank password (no
characters). Confirm with [OK]. See also section 6.2 'User
Concept'.
You will now automatically jump back to the 'Measure'
page.
But if you have jumped to this page by accident, you can

carry on working by using [Operator].
A message is displayed if another user has already logged

onto the same CoMo.
Several users cannot log onto the same CoMo at the same
time.
CoMo Net has an Auto-logoff function. If, over a specific

adjustable time (see section 6.9.3 'Supervisor Password'),
nothing has been entered, CoMo Net automatically
switches back to 'Operator'. If you were on the 'Measure'
page, the additional buttons disappear but you remain on
the page. If you were on a settings page, a message will
tell you that you have been logged off:
If you quit browser operation without logging off, the

CoMo automatically switches back to 'Operator' after the
predefined time.
5863A_002-228e-06.12 Page 61
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6.7 Measurement Setup

When you change to the 'Measurement Setup' page, Co-
Mo Net is brought into the setup mode. No measuring cy-
cles are possible in this mode.
All settings in 'Measurement Setup' refer to a specific

parameter set.
6.7.1 Display
The 'Next' field indicates which button should be pressed

next to make the appropriate entries.
6.7.2 Parameter Set Selection

See section 6.4.2.
6.7.3 Measuring Mode and Sensor Selection
Now start by setting the measuring mode and sensor type.
Two operating modes are possible

 y(t) time-dependent
 y(x) displacement/angle based
In order to work independently of time and thus speed, we
recommend working on a displacement basis.
The [Auto Range] for automatic setting of the y and x axes

is available for operating with a piezoelectric sensor or
voltage input. We recommend using the auto range func-
tion for simple and efficient setting of the axes, see section
5.1.1.
Page 62 5863A_002-228e-06.12
Now
For the y-input, a selection can be made from three types
of input:
 Piezoelectric measures charge in pC
 Strain gage measures voltage in mV
 Voltage measures voltage in V
For strain gage, the sensor supply voltage must be select-

ed. It can be either 5 V or 10 V.
If you change the sensor type, the sensor-specific set-

tings are set to the default value.
6.7.4 y-Axis
6.7.4.1 Scaling y-axis (Piezo)

The y-axis must be scaled with specific reference to the
application no matter whether you make the axis setting
manually or via the auto range.
There are two types of scaling for this type of input:

 [Sensitivity] – This is used for known sensor sensitivity
for pressure or direct force measurement.
 [1 point measurement] – This is used chiefly in force
shunt measurements for determining sensitivity.
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Via Sensitivity
Enter the known sensitivity of the sensor.
1 Point Measurement
1 Select the input range so that the charge anticipated

can be measured.
Page 64 5863A_002-228e-06.12
2 Press the [Start] button

3 Load the sensor and measure the charge with [Acquire
input (& stop)]. The charge measured will appear in pC
provided that you have selected a large enough range.
To improve the resolution, the measurement can be re-
peated with a smaller range.
4 Enter a known reference value. This usually comes from
a reference measurement with an additional measuring
instrument. The sensitivity calculated is displayed.
6.7.4.2 Scaling y-axis (Strain Gauge)

There are four types of scaling for this type of input:
 [Sensitivity]
This type is used when all data can be taken from the
calibration sheet.
 [1 point measurement]
The sensitivity is known; the offset is measured.
Only the nominal measuring range is known. The other
parameters are measured.
 [Shunt]
In this case, the sensitivity is measured using a shunt re-
sistor. Offset is treated as in 1 point.
5863A_002-228e-06.12 Page 65
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Sensitivity
Entry of parameters from the calibration sheet.
The smallest possible measuring range is 5 mV. With an ex-

citation voltage of 5 V the sensor must then have a sensitivi-
ty of ≥1 mV/V.
The sensitivity is calculated in relation to the mechanical
measuring range.
1 Point Measurement
A sufficiently large electrical input range should be
selected. 'Sensor Sensitivity' and 'Nominal Measuring
Range' originate from the calibration sheet. A known
reference load (e.g. zero) is acquired by the system. Sensor
sensitivity and offset will be calculated.
Page 66 5863A_002-228e-06.12
2 Point Measurement
A sufficiently large electrical input range should be
selected. 'Nominal measuring range' comes from the cali-
bration sheet. Two known points are measured individual-
ly. CoMo Net calculates the sensitivity and offset from the-
se.
Shunt
Select the approximate electric input range (typically close
to the maximum measuring range). 'Sensor measuring
range' comes from the calibration sheet. 'Reference 1' is a
known reference value (e.g. preload or no load = 0 N). To
determine 'Reference 2', the bridge is unbalanced with a
shunt fitted in the connector (usually supplied with the
sensor). CoMo Net switches on the shunt automatically
(against the negative supply voltage of the strain gauge).
The load from 'Reference 1' must not be changed. The ref-
erence value for Point 2 can be taken from the calibration
sheet. Sensitivity and offset are calculated and displayed.
5863A_002-228e-06.12 Page 67
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6.7.4.3 Scaling y-axis (Voltage Input)
There are two types of scaling for this type of input:
 Measure [1 point]. This is used in the case of known

sensitivity for measuring the offset (e.g. preliminary
load).
 Measure [2 point]. This is used when no sensor data are
known.
1 Point Measurement
1. Enter the known sensitivity and the electrical input

range. Select a range which is large enough.
2. Apply the load and measure the voltage with [Acquire
input]. Then enter the reference value, which has been
measured with another measuring instrument or is oth-
erwise known. The offset at zero load is calculated and
displayed.
Page 68 5863A_002-228e-06.12
2 Point Measurement
1. Select an electrical range which is large enough.

2. Apply the two references, measure the voltage with
[Acquire input] and enter the associated load. The sen-
sitivity and offset are calculated and displayed.
6.7.4.4 Measuring Range y-axis
The measuring range possible – depending on the measu-

ring amplifier – is displayed as guidance. Please note that it
is assumed that the curve goes through the zero point (e.g.
0 N corresponds to 0 V). The partial range required can be
entered here. The electrical input range currently set can
still be checked afterwards. If necessary, the scaling must
be repeated to obtain a better resolution. This is very
important with strain gages, since very small voltages are
involved.
5863A_002-228e-06.12 Page 69
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6.7.5 x-Axis
The x-axis is time, displacement or angle based depending
on the type of measurement selected. If the x-axis is not
based on time, the voltage input or incremental input must
be selected depending on the type of sensor connected.
6.7.6 Scaling x-axis, y(t)
1. Enter the 'measuring time' you require.

2. Select the number (100 … 1 000) of 'samples per cy-
cle'. With 1 000 samples, the evaluation will take ap-
proximately four times as long as with 250. For this rea-
son, it is better to select 250 in the case of short inter-
vals between the cycles. See section 7.3.1 for evaluation
times for the objects to be evaluated.
The shortest possible measuring time is 10 ms. In this case, se-

lect the maximum possible sampling frequency of 10,58 kHz.
The sampling interval is then 946 ms. For longer measuring
times, calculate the sampling interval as follows:
Measuring time/Number of samples per cycle.
Page 70 5863A_002-228e-06.12
6.7.7 Scaling x-axis, y(x)

There are three types of scaling:
 [Sensitivity]
All parameters are known.
Sensitivity is known; one reference is measured.
Parameters are determined by measurement.
Via Sensitivity
The sensitivity and voltage at 0 mechanical units must be
entered.
1 Point Measurement
The sensor sensitivity is known; the value of one reference
point will be acquired, and its mechanical position is entered.
Note
In order to achieve a high accuracy the reference point should
be within the expected measuring range.
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2 Point Measurement
Sensor sensitivity and offset (zero point) are determined by
two measurements.
Note
In order to achieve a high accuracy the two reference points
should be within the expected measuring range.
6.7.7.1 Measuring Range x-axis
The possible measuring range is shown. The start and end

must be selected between these limits. Otherwise the entry
will not be accepted.
The number of measurements (samples) per cycle can be
selected in the range of 100 to 1 000. Fewer samples mean
a shorter evaluation time but lower curve resolution.
If the measuring range has been changed with regard to

the scaling, the scaling must be reset within the actual
measuring range.
Page 72 5863A_002-228e-06.12
Measurement can be made with or without backward dis-

placement. The sampling interval is doubled without back-
ward displacement. The maximum displacement deter-
mines the reversal point. With return movement switched
off, up until the last sample point (stop position) the dis-
placement is interpreted as feed, even if the stop position is
on the return path. A typical case is measurement of block-
ing force.
The sampling interval is given by measuring displacement /

number of samples per cycle. For each sampling interval a
pair of values (x/y) is saved in the memory, provided the
speed is not too high. Sampling is performed at the
maximum rate of 10,582 kHz/channel.
6.7.8 Digital Filter

A digital filter of the 'Floating mean value' type can be
used to suppress signal interference on the y-input.
The filter frequency f0 can be set only in steps and is calcu-

lated from:
fS
f0 
n
where fS is the sampling frequency 10,582 kHz of the Co-

Mo Net (constant value) and n is the window size
(n = 2, 3, ...).
The CoMo Net determines the window size from the

frequency entered. The frequency resulting from this is cal-
culated and displayed.
The frequency response reveals a large number of zero

points. The first is called the notch frequency f 0. A zero
point again occurs at twice, three times, four times and five
times the frequency etc.
5863A_002-228e-06.12 Page 73
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6.7.9 Real-Time Thresholds
A Real-time threshold produce a direct event. In the fastest

y case, this event is conveyed to the Programmable Logic
x /t
Controller (PLC) via digital outputs. This can involve, for
2 2
example, an overload protection, speed switching with an
x /t
1 1
2 3 infeed operation or also a shunt control operation. But the
1
event can also be used internally as start/stop trigger for
the data acquisition.
Trigger "after Cycle"
4 x/t
Alarm "real-time"
"real-time"
"real-time"
"after Cycle"
Evaluation of the real-time thresholds takes place in a 1 ms

y clock (1 kHz) independent of the sampling rate. They can
3
therefore be used for overload monitoring or to actuate
Alarm
oder "real-time"
other operations during the process.
Trigger
4 The events of the real-time thresholds Y1, Y2 for the y =
f(t) operation as well as the vertical real-time thresholds X1
... X4 for the y = f(x) operating mode can be applied to the
digital outputs (see section 6.9.6.1).
x/t
"real-time"
"real-time"
Real-time thresholds have no effect on good/bad evalu-

ation.
The switches [Off]/[On] switch the particular threshold off

and on. The [Set value] button accesses the menu for set-
ting the thresholds. The selected button is shaded.
Page 74 5863A_002-228e-06.12
[Preview] allows you to check the position in the measuring

cycle of the threshold enabled, without the need to exit the
setting mode.
y The y-hysteresis can be used to prevent inadvertent trig-

gering of the real-time threshold due to factors such as
mechanical unsteadiness.
y2 The threshold with hysteresis has two limits: Limit1 (y 1)
y1 y2-h corresponds to the threshold limits without hysteresis. Lim-
y1-h it2 (y1-h) lies parallel to Limit1, but displaced by the hyste-
resis value. Once Limit2 has been breached in the defined
direction, Limit1 is activated. When Limit1 has been
x/t
breached, evaluation is switched back to Limit2.
x1 x2
6.7.10 Vertical real-time threshold
5863A_002-228e-06.12 Page 75
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There are four vertical real-time thresholds available. These

thresholds are activated with [On], then provided with ab-
solute or relative [to the y-threshold] dimensions. This re-
lates them to the point at which the curve passes through a
horizontal real-time threshold.
Real-time thresholds have no effect on good/bad evalu-

ation.
y The x-hysteresis can be used to prevent inadvertent trig-

gering of the real-time threshold due to factors such as un-
steadiness of the displacement sensor.
The threshold with hysteresis has two limits: Limit1 (x) cor-
responds to the threshold limits without hysteresis. Limit2
(x-h) lies parallel to Limit1, but displaced by the hysteresis
value. Once Limit2 has been breached in the defined direc-
tion, Limit1 is activated. When Limit1 has been breached,
x/t evaluation is switched back to Limit2.
x-h x
Page 76 5863A_002-228e-06.12
6.7.11 Cycle Control and Data Acquisition
A measurement starts with 'Start cycle (measure)'. The

A/D conversion is now started and real-time thresholds are
evaluated. Start and stop triggers determine the start and
end of the measured curve to be stored and evaluated. As
soon as the stop trigger occurs, the A/D conversion also
stops immediately and evaluation starts. After evaluation
the evaluation result (IO/NIO) is sent out and the ready
signal is set again. The cycle is now finish and the CoMo
ready for the next cycle.
6.7.11.1 States
CoMo Net has three measuring states, which it can adopt:
idle, measure and evaluation:
 Idle: Waiting for 'Start measurement' event
 Measure: Data acquisition of the y and x measurement
inputs. The real-time thresholds are evaluated and the
data placed in a circular buffer. Waiting until start trig-
ger, stop trigger or circular buffer full.
 Evaluation: Check whether the existing process curve
meets the criteria of the evaluation objects (EO).
Actions during state transitions:

 1: The 'CoMo ready' output is off (not ready); charge
amplifier switches to 'Operate'
 2: No action; charge amplifier goes to 'Reset'
 3: The ‘CoMo ready’ output is on (ready)
6.7.11.2 Cycle Control Start/Stop

Cycle start/cycle stop (measure) is actuated either via digi-
tal input 1 ('automatic'), or via the appropriate bit when
the field bus is switched on (see section 13.1). The rising
edge starts the measurement, and the falling edge stops it.
Alternatively, the measurement can be started/stopped
manually.
The Supervisor can switch at any time between these two

operating modes [Manual] and [Automatic].
The operating mode is selected in which the user ('Opera-

tor') is to operate.
5863A_002-228e-06.12 Page 77
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6.7.11.3 Trigger Functions

In the measure state, digitized x or y values values are con-
tinuously filed in a circular buffer. It has space for 1 000
value pairs.
The CoMo Net offers start and stop trigger facilities. The
start trigger moves the pointer to the point which is
examined as the first value, and the stop trigger moves the
pointer to the point which is examined as the last value.
After the start trigger, the circular buffer is filled up to

Start trigger
maximum one point before the start trigger. Then 1 000
process points (measurands) will have been recorded since
the start trigger (pre-trigger function).
0 999
Measuring cycle
If the stop trigger occurs before 1 000 points have been

Start trigger Stop trigger recorded since the start trigger, this comprises a mixture of
pre-trigger and post-trigger functions, and the measured
curve consists of less than 1 000 points.
0 n 999
Measuring cycle
If the stop trigger occurs without a start trigger, the 1 000

Stop trigger process points recorded up to the stop trigger are used
(post-trigger function)
0 999
Measuring cycle
Stop trigger If the stop trigger occurs before the array was fully filled,
less measuring points are available.
0 560
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6.7.11.4 Start Trigger/Stop Trigger

Different events can be selected as start and stop triggers:
 [Start Cycle]
Immediately after measurement starts, the start trigger
also occurs automatically.
 [Threshold y1]
Switching of the real-time threshold Y1 acts as the start
trigger. This is useful when a measurement is to be star-
ted dependent on neither time nor displacement, but
according to the value measured (e.g. force-depen-
dent).
 [Threshold x2]
This threshold is available only in the y(x) operating
mode.
 [Remote control]
Remote control depending on the setting (see section
6.9.6) of digital input 2 or a field bus input. The leading
edge of this input is used as the start trigger. The ap-
propriate function must additionally be enabled for the
digital inputs (see section 6.9.6.1)
 [Off]
Data acquisition begins with cycle start and does not
end when the memory is full, but only after the stop
trigger.
Similar operations apply to the stop trigger.
Example: Start Trigger with Y1
5863A_002-228e-06.12 Page 79
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Example: Stop Trigger with X3
6.7.12 Taring
The two axes can be tared independently of one another.
When the tare event occurs, the corresponding axis is set
to zero. Taring does not affect the real-time thresholds.
6.7.12.1 y-axis
Trigger setting for data acquisition, see section 6.7.11.4.
For control connection see section 6.9.6.
6.7.12.2 x-axis
For control connection see section 6.9.6.
6.7.12.3 t-axis
The control connection is digital input 4 or field bus, see

section 6.9.6.
Page 80 5863A_002-228e-06.12
6.7.13 Parameter Set Designation
For easier identification, each parameter set can be desig-

nated with a text using the software keyboard. Alternative-
ly, the PC keyboard can also be used.
6.8 Evaluation Setup
Different evaluation objects (EO) can be activated for the

evaluation of the process values (signal curve). We of
course distinguish between real-time evaluation and post-
cycle evaluation. Process evaluation is only carried out in
the state 'evaluation' on the end of cycle (see section
6.7.9).
All evaluation objects are divided into classes and types:
1. Box
 Entry-Exit
 No Entry
 Trapezoid
 Entry
 Exit
 No Exit
2. Stop Position
 Stop Position
 End Box Max Values
3. Threshold
 Vertical threshold
5863A_002-228e-06.12 Page 81
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 Horizontal threshold
4. Numericals
 Max-Min Box
 Maximum Box
 Minimum Box
5. Hystersis (for y(x) only)

 Vertical Hysteresis
 Horizontal Hysteresis
6. Gradient
 Integral
 Gradient
Each of these classes is described in the following sections.

Each of these evaluation objects produces an 'individual
evaluation result': 'OK'/'NOK'. The individual result of all
enabled evaluation objects combined produce the process
evaluation result: 'Good part'/'Bad part'. The final result
goes to the digital outputs (normally good part to output
3, bad part to output 4) and is shown in the status display
(see section 4.5).
6.8.1 Parameter Set Selection

The [Parameter Set Select] button is available on the 'Eval-
uations setup' page only when all evaluation objects have
been saved. No other parameter set can be selected from
the Evaluation Setup. All other details on parameter set se-
lection are described in section 6.4.2.
6.8.2 Reference Curve

A reference curve should always be based on a good part.
The reference curve can be useful for placing the evalua-
tion objects and for a visual comparison with an actual
curve. To save a reference curve, press the [New reference
curve] button. The measured curve is then copied and
shown in blue. To delete it again, press [Delete reference
curve].
6.8.3 Measure Manual/Auto

See section 6.4.4 and 6.4.5.
6.8.4 Zoom
See also section 6.4.6. At this point, there is in addition the
[Zoom EO in] button. It is used for magnification with the
currently selected evaluation object in the center. This
function is used mainly for more accurate alignment of
Page 82 5863A_002-228e-06.12
evaluation objects in size and position (see section 6.8.9

'Evaluation Object, Moving/Changing Size').
[Zoom off] switches the [Zoom EO in] mode off without
deactivating zoom mode.
5863A_002-228e-06.12 Page 83
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6.8.5 Selecting Evaluation Object, Object Numbers

When a new evaluation object (OE) is added, it is given a
unique object number. The first object is given the number 1
and each additional object the next higher number. When
an OE is deleted, the object number is also deleted. The new
OE receives the next consecutive number. If all OEs are
deleted, the numbering starts again at 1.
It is not essential for evaluation object numbering to be

consecutive. If during setting up one object is deleted
and replaced with a new one, the new object is given
the next higher number.
An evaluation object is selected with the [Previous] and

[Next] buttons depending on the rising or falling sequence
of their object numbers.
6.8.6 Overview Evaluation Object / Allocation EO-Result to a digital output

The [Dig. Out] button is visible only when the evaluation
objects have been saved. This button takes you to the
'Evaluation Object selection for digital outputs' page. This
gives you a general overview of all specified evaluation ob-
jects of the current parameter set.
Page 84 5863A_002-228e-06.12
creates a printable setup overview of the high lighted pa-

rameter set.
The result for each evaluation object can be allocated di-

rectly to an output (digital or field bus). A good part sets
the output. Only evaluation objects that provide a result
can be allocated to a digital output, see section 6.9.6.1 The
Output column lists the digital outputs whose evaluation
result can be allocated. Only the activated outputs are
listed.
These results for parts can be used for purposes such as

classifying different levels of production quality.
5863A_002-228e-06.12 Page 85
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6.8.7 New Evaluation Object
Press the [Add] button to add and specify a new evaluation

object. The 'Evaluation Object Properties' page appears:
Select one of the available evaluation object.
Select the desired evaluation type within the class with the
[Up] and [Down] buttons (see section 0). Isolated types are
not available in the y(t) operating mode.
The 'From', 'To' fields (or 'Position' for hysteresis) are used
for placing the object. Enter here the desired coordinates:
bottom left corner (x1, y1) and top right corner (x2, y2) in
the example of 'Box Entry/Exit'.
Most evaluation objects have their own areas such as
'Hysteresis', 'Entry', 'Exit' in the example of 'Box Entry/ Ex-
it'. These areas are described for each OE type in the fol-
lowing sections.
6.8.7.1 Relative Evaluation Object

All evaluation objects apart from ‘Threshold’ have the
'Reference' selection. You can select:
 whether the object is to be based absolutely on the co-
ordinate origin: [Absolute] button
 whether the object is to be based on the intersection
point of an after-cycle threshold: [Relative to threshold]
button
 whether the object is to be based on the maximum po-
sition of the x or t axis respectively: [Max. x/t position]
button
Evaluation objects with a relative reference are shown in
orange on the monitor screen when no reference point is
detected.
Page 86 5863A_002-228e-06.12
6.8.7.2 Measuring Direction

The 'Measuring direction' selection appears for most object
types in the y(x) operating mode. You can select whether the
measuring curve is to be evaluated only in the forward direc-
tion or only in the backward direction.
Start of the measuring curve (start trigger) determines the
forward direction. The point on the measuring curve most-
ly on the right (maximum x/t-position) separates the for-
ward from the backward direction. This prevents a discon-
tinuity in the x-direction being evaluated as a change in
measuring direction.
6.8.7.3 Evaluation
Evaluation of the object can be switched off without re-
moving it by using the 'Evaluation' switch. 'On' is the de-
fault setting. Inactive objects do not give any result as an
'individual evaluation result'. The indication 'OFF' replaces
the result.
6.8.7.4 Good/Bad
Good/Bad evaluation of the object can be switched off.
'On' is the default setting. For each measuring cycle there
is one resultant good/bad result. The curve must pass
through all of the objects active for evaluation correctly to
produce a good part.
6.8.7.5 Statistics, Trend and Numericals

The Statistics, Trend and Numericals switches are used to
switch the calculation on and off and to display the values
for the ‘Analysis’ (see section 6.5).
Exit the window with [OK] or [Cancel], depending on

whether you want to retain or reject the changes.
At this point, the new evaluation object is still only a tem-

porarily object and must now be written into the instru-
ment with [Save] (see section 6.8.11). Only now are the
measuring curves evaluated with the new EO settings!
6.8.8 Evaluation Object Properties

To change the properties of an evaluation object, press
[Properties].The properties page (see section 6.8) is opened
again. In contrast to a new object, the properties "object
class and type" and "object number" can now no longer
be changed. The object number is now displayed.
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6.8.9 Evaluation Object, Moving/Changing Size

There are two possibilities for moving an evaluation object:
 via EO properties (see section 6.8.7)
 directly in the measured curve
For the second possibility, use the [Change size] and
[Move position] buttons respectively and then the four
arrow buttons. The step size depends on the magnification
selected. To reduce the step size, use the [Zoom: to EO]
button which magnifies the EO and the curve (see section
6.8.4).
6.8.10 Evaluation Object, Deleting

To delete the evaluation object selected, press [Delete]. If
all evaluation objects have been deleted, the numbering
starts again at 1.
6.8.11 Saving
When new evaluation objects are added, changed or
deleted, the changes must be saved in the CoMo Net with
the [Save] button. Otherwise they will be present in the
browser only temporarily. The [Save] button appears only
when changes have been made.
When you press [Save], a small window appears informing
you that saving will clear the statistical data and the meas-
ured curve. You can continue with [OK], cancel the save
with [Cancel] or reject the changes with [Discard Changes].
As long as the changes have not been saved, the [Select
parameter set], [Overview], [Logoff] and [Measure] func-
tions are not available.
When the evaluation objects are saved, the statistical

data become invalid and are therefore deleted. See also
section 6.4.7 'Deleting statistics and trend'.
6.8.12 Displaying the Evaluation Objects

The evaluation objects are shown in different colors on the
monitor screen:
 Green line
always shows the limit line through which the measur-
ing signal must pass.
 Green direction arrows
specify the direction in which the measuring signal must
pass through the limit line.
 Red line
shows a limit line, which must not be breached by the
measuring curve.
Page 88 5863A_002-228e-06.12
6.8.13 'Box' Class

'Box' is the evaluation object which is most used. There are
six types: 'Entry-Exit', 'No-Entry', 'Trapezoid', 'Entry', 'Exit'
and 'No-Exit'.
The entry and exit points are saved as process values and
when enabled used as statistics or trend point (see section
6.8.7.5).
If the measuring signal passes the evaluation object as de-
fined, the evaluation result for this object will be good.
The Hysteresis function prevents a bad evaluation where

measuring signals are superimposed with noise. Refer to
section 6.8.13.8 for a description of the Hysteresis func-
tion.
6.8.13.1 Box Type 'Entry-Exit'

Evaluates whether the measuring signal passes through the
y
box as defined.
5+
4+
OK
NOK
x/t
6.8.13.2 Box Type 'No Entry'
y
The box must not be breached by the measuring signal.
NOK
OK
7 8 x/t
6.8.13.3 Box Type 'Entry'
The box has just one entry but no exit.

y
5+
OK
x/t
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6.8.13.4 Box Type 'Exit'

The box has just one exit but no entry.
y
4+
OK x/t
6.8.13.5 Box Type 'No Exit'

The measuring signal must run completely within the box.
y
OK
NOK
x/t
6.8.13.6 Trapezoid
Evaluates whether the measuring signal passes through the
y trapezoid as defined.
5+
4+
OK
y2H
NOK
x/t
y1H
x1/y1L x2/y2L
Page 90 5863A_002-228e-06.12
6.8.13.7 Summary of the Box Properties
Box y = f(x) y = f(t)

Entry-Exit
Position - 4 coordinate values: y1, y2, x1, x2 - 4 coordinate values: y1, y2, t1, t2
Hysteresis - Hysteresis dy, dx - Hysteresis dy
Reference - absolute, relative to threshold, - absolute, relative to threshold,
relative to x-max relative to t-max
Evaluation - on, off - on, off
Entry - left, right, above, below - left, above, below
Exit - left, right, above, below - right, above, below
Measuring direction - forward, backward - not available
Process Values
Entry location - x or y - t or y
Exit location - x or y - t or y
Results - OK, NOK -OK, NOK
No-Entry
Process Values
Results - OK, NOK - OK, NOK
Entry
Entry - left, right, above, below - left, above, below
Process values
Entry location - x or y - t or y
Exit
Exit - left, right, above, below - right, above, below
Process values
Exit location - x or y - t or y
No-Exit
Process values
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Box y = f(x) y = f(t)

Trapezoid
Position - 6 coordinate values: - 6 coordinate values:
x1, y1L, y1H; x2, y2L, y2H t1, y1L, y1H; t2, y2L, y2H
Entry - left, right - left
Exit - left, right - right
Process values
Entry location -y -y
Exit location -y -y
6.8.13.8 Definition of Hysteresis

Phase 1: Curve still outside the box. Hysteresis still not ac-
y
tive.
x/t
y
Phase 2: Curve within the box. Hysteresis active and
defining new, outer limits.
dy
dx
x/t
y Phase 3: Curve outside the outer box. Hysteresis no long-

er active.
x/t
6.8.14 'Stop Position' Class

The evaluation objects of this class are used typically for
monitoring press-fit operations. In most cases, there is no
point in defining more than one end box, but for test pur-
poses (e.g. to compare which box type is better for meet-
ing the requirements), it is possible to define more than
one. There are two types: 'Stop Position' and 'End Box
Max Values'. Different process values are determined.
Page 92 5863A_002-228e-06.12
The end boxes cannot be positioned relative to 'Max. x/t-

position', because this would not make sense. Likewise, the
'backward' measurement direction would also not make
sense. For both types 'check upper limit' can be switched
on or off.
The graphic display of these boxes shows the x-limits

along with the lower y-limit (green) and, depending on the
'Check upper limit’ setting, the upper limit (red).
6.8.14.1 Stop Position
y The 'Stop position' checks whether the y and x/t coordi-

nates of the last measuring point are within the box. The
curve can enter the box from any side. When 'Check top
limit' is switched on, the curve must not enter the box from
above. The evaluation is successful in both cases when the
OK 8 last point is within the box.
NOK The coordinates (y, x) of the last point are saved as numer-
ical process data.
x
6.8.14.2 End Box Maximum Value
For a part to be evaluated as good the maximum displace-

ment or reversal point must lie within the end position strip
(without checking of the upper limit switched on) or the
end box (with checking of the upper limit switched on). If
'Check upper limit' is switched on, the curve must not en-
ter the end box from above, or leave it upwards.
With monitoring of the upper limit (red line) of the end

box switched on the maximum force must not exceed this
line.
The values xmax_total and ymax_between xLimits are saved as numerical

process values.
6.8.14.3 Summary of the Stop Position Properties
Stop Position y = f(x) y = f(t)

Stop Position
Reference - absolute, relative to threshold - absolute, relative to threshold
Upper limit - on, off - on, off
Process values
Stop position coordi- - y, x - y, t
nates
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Stop Position y = f(x) y = f(t)

End Box Max Value
Reference - absolute, relative to threshold - absolute, relative to threshold
Upper Limit - on, off - on, off
Process values
Maximum values - ymax within end position band, xmax total - ymax within end position band, tmax total
6.8.15 'Threshold' Class

Thresholds can be used as independent evaluation objects,
y
in which they are either allowed to pass through or not. In
8 2+ the y/x measuring mode, the penetration direction can be
OK defined both from top or bottom as well as forward or
NOK
4+
6- backward, from left or right. In order to exclude the meas-
3
uring signal penetration in a specific area, a threshold
without penetration (red) can be defined. Thresholds can
1+ x/t
5 7 also be used as reference elements for evaluation objects of
other classes. In this case, set the threshold so that the
curve should intersect it. The point of intersection serves as
a reference point for those objects which use the threshold
as reference element. There are both horizontal and verti-
cal thresholds.
A threshold always has an absolute position. The option

'crossing from' on this properties page should be men-
tioned in particular.
A vertical threshold supplies the y-coordinate of the point

of intersection as the process value, and a horizontal
threshold supplies the x coordinate of the point of intersec-
tion. These values are saved as numerical process values.
6.8.15.1 Summary of the Threshold Properties

Threshold y = f(x) y = f(t)
Vertical
Position - 3 coordinate values: y1, y2, x - 3 coordinate values: y1, y2, t
Intersection from - left, right, none - left, none
Process values
Point of intersection -y -y
Horizontal
Position - 3 coordinate values: y, x1, x2 - 3 coordinate values: y, t1, t2
Intersection from - above, below, none - above, below, none
Process values
Point intersection -x -t
Page 94 5863A_002-228e-06.12
6.8.16 'Numericals' Class
6.8.16.1 Numerical Type 'Max-Min'

Type Max-Min monitors a relative maximum within a box.
y
The difference is saved as process value.
The minimum within the box limits is determined dynami-
7+
cally for each cycle and forms the basis for the differential
monitoring.
x/t
6.8.16.2 Numerical Type 'Maximum'

Maximum determines the maximum measuring signal val-
y ue within the x and t limits respectively. For a good evalua-
tion, the maximum must be within the box limits.
7+
x/t
6.8.16.3 Numerical Type 'Minimum'

Minimum determines the minimum measuring signal value
y within the x and t limits respectively. For a good evalua-
tion, the minimum must be within the box limits.
7
x/t
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6.8.16.4 Summary of the 'Numericals' Properties
Numericals y = f(x) y = f(t)

Max-Min
Position - 2 coordinate values: x1, x2 - 2 coordinate values: t1, t2
Difference value - max, min difference value - max, min difference value
Measuring direction - forward, backwards - not available
Process values
Difference value - ymax – ymin - ymax – ymin
Maximum
Maximum - upper, lower limit - upper, lower limit
Process values
Maximum coordinate - x, y - x, y
Minimum
Minimum - upper, lower limit - upper, lower limit
Process values
Minimum coordinate - x, y - x, y
6.8.17 'Hysteresis' Class

The 'Hysteresis' evaluation object determines in the y or x
direction (depending on Hysteresis type) the difference be-
tween a forward and backward running curve at a specific
point. This function is available only in the y/x measuring
mode. Without backward displacement enabled, the eva-
luation always supplies bad information.
The effective Hysteresis is always calculated as a positive
value.
If you have difficulty setting the correct limits for the
Hysteresis, you can read off the process values under Anal-
ysis/Numeric (see section 6.5.1) and use them as an ad-
justment aid.
Page 96 5863A_002-228e-06.12
6.8.17.1 Vertical Hysteresis
y The vertical Hysteresis has only one coordinate: the x posi-

tion.
The difference dy represents the process value stored. The
difference y is determined dynamically.
7
dy
6.8.17.2 Horizontal Hysteresis

The horizontal Hysteresis has only one coordinate: the y
y
position.
dx The difference x represents the process value stored. The
difference x is determined dynamically.
6.8.17.3 Summary of the Hysteresis Properties

Hysteresis y = f(x) only
Vertical
Position - 1 coordinate value: x
Reference - absolute, relative to threshold, relative to x-max
Evaluation - on, off
Hysteresis limits - dy1, dy2
Process values
Hysteresis - dy (actual Hysteresis)
Results - OK, NOK
Horizontal
Position - 1 coordinate value: y
Reference - absolute, relative to threshold, relative to x-max
Evaluation - on, off
Hysteresis limits - dx1, dx2
Process values
Hysteresis - dx (actual Hysteresis)
Results - OK, NOK
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6.8.18 'Various Evaluations' Class

Gradient and Integral evaluation are available yet.
6.8.18.1 'Gradient'
y The 'Gradient' evaluation object evaluates the gradient of
the curve between two vertical limits. The calculation is
5 made with a straight line limited by the vertical limits. The
two points of intersection with the vertical limits are used
for the straight line.
dy
If you have difficulty setting the correct gradient limits, you
dx can read off the process values under Analysis/Numerical
(see section 6.5.1) and use them as an adjustment aid.
x/t
The point of intersection of the measuring signal with the

left vertical limit is determined dynamically.
Attention:
The curve plotted within the limits is not taken into ac-
count.
6.8.18.2 'Integral'
This calculates the area below the measuring signal curve
y within the x and t limits respectively.
If you have difficulty setting the correct integral limits, you

can read off the process values under Analysis/Numerical
7 (see section 6.5.1) and use them as an adjustment aid.
x/t
Page 98 5863A_002-228e-06.12
6.8.18.3 Summary of the 'Various Evaluations' Properties
Various Evaluations y = f(x) y = f(t)

Gradient
Position - 2 coordinated values: x1, x2 - 2 coordinated values: t1, t2
Gradient limits - min-gradient, max-gradient - min-gradient, max-gradient
Process values
Gradient - dy/dx - dy/dt
Results - IO, NIO - IO, NIO
Integral
Position - 2 coordinated values: x1, x2 - 2 coordinated values: t1, t2
Integral limits - lower limit, upper limit - lower limit, upper limit
Process values
xb tb
Integral -  y(x).dx -  y(x).dt
xa ta
6.9 System Setup

The 'System setup' page represents the starting point for
various settings which are parameter set independent:
language, password, digital inputs, etc. Log on as Supervi-
sor and press the [System setup] button. This switches
CoMo Net to the configuration mode, which disables nor-
mal measurement.
5863A_002-228e-06.12 Page 99
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6.9.1 Language Selection

The [Language]) button takes you to the language selec-
tion.
Select your language and click on [OK]. If you work with
Internet Explorer, you must close and restart it for the new
language to become effective. The date format can be set
to US mode.
6.9.2 Data and Time Setup

There are two methods of setting the date and time: man-
ually or via LAN (network). In the 'Use time server' setting:
the date and time information is taken from a time server
in the LAN each time the CoMo Net is started and thereaf-
ter on an hourly basis. CoMo sends a message "Time
Please" to port 37 in the User Datagram Protocol UDP.
If no time server exists, the internal time of CoMo Net is

used. Time zone differences can be corrected in the 'Time
offset' field.
Alternatively, this option can be disabled and time set

manually.
6.9.3 Supervisor Password

To change the Supervisor password, enter the new pass-
word in both fields. This change will take place only after
you press the [Execute] button.
The default password is no entry code; just confirm with

'Execute'.
There is a facility for "Auto-Logoff" automatically logout

the 'Supervisor' user when no further user actions have
taken place for a certain specified period of time. This can
be useful in preventing unauthorized persons from making
changes when a 'Supervisor' has forgotten to log off.
Possible waiting times range between 1 and 600 minutes.
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6.9.4 Communication
6.9.4.1 RS-232C
The RS-232C interface is used only as an auxiliary interface

for setting up the CoMo Net IP address for the first time.
Connect the serial cable (Type 1200A27, see section 7.5.1)
on your PC and to CoMo Net.
Now start your terminal program (e.g. HyperTerminal,

Menu Start  Program  Accessories  Communication)
on the PC. Start the HyperTerminal program or start the
presetting for COM 1 of the CD "HyperTerminal configu-
ration".
If you start the Hyperterminal program with an existing

presetting, you must disconnect the connection selected in
order to be able to make changes in the Register
File/Properties.
Select the serial interface used (COM1, COM2, etc.) in the

'Connect to' register. The following settings must be made:
Baud rate (bits per second) 19 200

Data bits 8
Parity none
Stop bits 1
Flow control (handshake) none
In Properties – Settings select:

Emulation Auto detect
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In Properties – ASCII configuration select:
Now test if the connection has been made correctly: Type

":IP" (without quotes!) and then hit the return key. You
now should see your command and the response (the IP
address of your CoMo Net).
Note:
During the entry, you must not use the delete key
(backspace); this command will then no longer be rec-
ognized.
Use the following commands to display or change the

IP-address, the default gateway and the subnet mask
(<return> means: Return key):
Queries
IP address :IP<return>
Default router (Default gateway) :DG<return>
Subnet mask :SM<return>
Firmware version :VE<return>
Mac address :MC<return>
Serial number :SR<return>
Actual PS number :PS<return> (0…255)
Settings
New IP address :IP nnn.nnn.nnn.nnn<return>
New subnet mask :SM sss.sss.sss.sss<return>
New default router :DG ddd.ddd.ddd.ddd<return>
Actual PS number :PS xxx<return> (0…255)
Actuate
Factory reset :20 <return>
Flash memory-Test (Sequence writing) :31 <return> (0=IO; 1=NIO)
Flash memory-Test (Sequence delete) :32 <return> (0=IO; 1=NIO)
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When you have made all the entries, switch off CoMo Net
and then switch it on again.
Note:
IP address, default gateway and subnet mask must be
compatible. Otherwise, the CoMo Net will retain the old
settings after being switched off and then on again.
6.9.4.2 Ethernet, TCP/IP

If you already have a connection to CoMo Net via the
network or via a point-to-point connection, you can
change the IP address from the user interface.
If the IP address has to be changed, the included IP Setup
Wizard can be used, see section 14.5.5 for installation or
section 4.3.1 for use.
If you have any questions of a fundamental nature on the
subject of Ethernet TCP/IP, please study section 15.2 and
in particular 15.2.2.
'Device Name'
can be freely selected but appears in various monitor
screens such as Measurement, System Setup etc. When
several devices are operated in the network, it can be help-
ful to distinguish between devices via their names.
'Group' and 'Description'
are not actively in use and can be changed as required.
'IP address', 'Subnet mask’ and 'Default Gateway'
are the settings necessary for the Ethernet interface. In the
event of changes, a check is made to determine whether
the settings are mutually compatible. Only if this is the case
are the settings also saved, otherwise a warning will appear
in the ‘Info’ line.
The new settings only become effective after you briefly
switch the power supply off and then on again.
MAC address is an internationally unique hardware identi-
fication address and thus cannot be changed.
6.9.4.3 Browser Setup

Section 15.3 provides you with detailed instructions for set-
ting up your browser correctly.
6.9.5 Further CoMos

If there are several devices in the network, the status of
each individual device can be defined here. This allows rap-
id switching to other devices in the network. This is of par-
ticular interest if you use a CoMo View to operate and dis-
play other CoMo Nets in the network, see section 8 'CoMo
View'.
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If you are not operating other CoMo’s in the network,

select 'Single device' here.
6.9.5.1 Sub Device
The address of the main device and its name must be con-
veyed to the sub device in the network.
6.9.5.2 Main Device
Each sub device with its IP address and its name are en-
tered in the main device.
Only CoMo Net devices can be addressed by means of

their IP address.
You can also use a web address provided that you have ac-
cess to the world wide web.
Page 104 5863A_002-228e-06.12

If you begin the target address for example with D:/..., this
must be a file on your local Microsoft Windows file system.
If you begin the target address for example with

//Server1/Data/Manual/002-228e.pdf, this must be a file
on your server in the local network.
6.9.6 Digital I-O's / Field Bus

Opens the window for configuring the digital in-
put/outputs and the Profibus interface. On the one hand
the source of the parameter set change-over can be select-
ed and on the other hand the allocation of the digital I/O’s
can be changed.
The fieldbus button is only displayed if the Profibus option

is present
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6.9.6.1 Digital Inputs/Outputs

The digital inputs can be freely selected for various func-
tionality:
Functionality
Input Default Functionality Alternative Functionality Alternative Functionality
DI1 Cycle (Measure) – –
DI2 Aus Reference Tare x/t
Incremental encoder Tare y
Delete process data
Trigger data acquisition
1
Delete process data PS selection, bit 3
1
1
1
1
The new parameter set is set up immediately with every
change (edge).
Restrictions
The parameter set must only be changed when no measure-
ment is enabled, i.e. when the 'Instrument ready' output is
enabled.
The polarity can be selected for each input (active when

current is flowing or active when no current is flowing).
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The debouncing time can be selected here (in 8 ms steps).

If mechanical switches are used, the debouncing time must
be selected accordingly. A typical value for the debouncing
time is 24 ms.
Similarly, the digital outputs can be freely selected for var-

ious functionality:
Funktionalität
Out- Default Altern. Altern. Altern. Altern. Altern. Altern. Altern. Altern. Altern.
put function function function function function function function function function
DO1 CoMo Aus RT x1 RT x2 RT x3 RT x4 RT y1 RT y2 EO result ---
ready
DO2 Alarm Aus RT x1 RT x2 RT x3 RT x4 RT y1 RT y2 EO result ---
DO3 Good Aus RT x1 RT x2 RT x3 RT x4 RT y1 RT y2 EO result PS selec-
part tion bit 3
DO4 Bad Aus RT x1 RT x2 RT x3 RT x4 RT y1 RT y2 EO result PS selec-
part tion bit 2
DO5 BE Aus RT x1 RT x2 RT x3 RT x4 RT y1 RT y2 EO result PS selec-
result tion bit 1
DO6 RT y2 Aus RT x1 RT x2 RT x3 RT x4 RT y1 RT y2 EO result Barcode
PS selec-
tion bit 0
The 'RT' outputs are set immediately the event appears.

The 'Good part' and 'Bad part' outputs are set only after
the end of the cycle (shortly before 'Instrument ready' is
active again). They are deleted as soon as the next cycle
has been started.
The polarity can be set for each output (normally closed

contact or normally open contact).
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6.9.6.2 Fieldbus (Profibus DP)

Opens as window for configuring the Profibus (see section
13.3.6)
6.9.6.3 Parameter Set switching
Parameter set switching can be made manually as 'Supervi-

sor' or by remote control (PLC or field bus).
In the Supervisor mode, parameter set switching from out-
side is blocked. As soon as the operator logs off the CoMo
Net returns to the Operator mode and parameter switching
is carried out from outside again if this mode is activated.
Note:
An input can be variously assigned as a result of the limited
number of integrated digital inputs. Therefore check the
setting under [Digital inputs], to check whether 'PS selec-
tion, Bit x' is selected (see section 6.9.6.1).
6.9.6.4 Parameter Set Selection – Timing
Start Measure DI1
Measure CA
t1
Switch-over DIx
Ready DO1
t2 t4
t3
t 1: Delay time Reset  Measure = 3 ms
t 2: PS switching time 32 ms
t 3: Delay time Ready = 1 ms
t 4: Evaluation time depends, on the one hand, on the

number of evaluation objects and, on the other
hand, on the number of measuring points.
45 ms minimum evaluation time without evaluation
object with 900 measuring points, see section 7.3.1.
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6.9.7 Test
6.9.7.1 Measuring Signals – Digital Inputs/Outputs

This page can be used for test purposes. All digital inputs
are displayed, and all digital outputs can be individually
switched on or off. The electrical ranges of the analog
inputs are shown as selected in the current parameter set
(y-axis: piezo, strain gage or voltage input).
6.9.7.2 Fieldbus (Option)

If the field bus is selected in 'Remote control', this page is
shown automatically.
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6.9.8 History/Statistics
When the statistics function is enabled, statistics are kept

concerning the process values of each individual evaluation
object, over the entire production batch. It is possible to
choose whether all parts or just good parts are included in
the statistics.
The trend mode always displays the last cycles. The

'Number of cycles' in the trend window can be set in the
range from 2 ... 30.
6.9.8.1 Cycle History Setup

You have the choice to store all curves or only the one for
bad parts see also section 6.4.3.
6.9.9 Data Export Main Settings

After every measuring cycle, the data is exported in binary
format. The process values, the curve values or both to-
gether can be exported. A selection can also be made as to
whether the transmission should cover all parts or only the
good or bad parts. The binary file can be converted into
different formats either cyclically or in batches.
For the data export to function, CoMo Service must be star-

ted on the data server beforehand. The program can be
found on the CD supplied. For installation, see section
14.5.1).
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6.9.9.1 Pathname
Directory Name
If the switch is 'Off' the pathname is assembled from name
of the CoMo Net and its serial number, e.g. CoMo-
Net.1485472.
If the switch is 'On' the pathname can be chosen to suit
the particular application.
6.9.9.2 Activation
Global On/Off
The data export can be switched off here without changing
the settings.
6.9.9.3 Handshake
Await Confirmation
Produces a handshake for secure data transfer between
CoMo and data server. Enabling of the next measuring
cycle (Ready signal) occurs after a successful data transfer.
6.9.9.4 Connection
IP address of the data server
Ping connection check to the server
Data port: Default data port is normally not occupied, but if it

is occupied, select a vacant port above 1 024. (See Internet
Standard Record 'Assigned numbers' RFC 1700).
HMI port can be changed if e.g. an other web server uses

this port.
Ping Test of the connection to the server.
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6.9.9.5 Data Server Settings

Opens the settings screen for the data server.
For this screen to appear, the CoMo Service must first be
started.
IP address of the data server
Data port of the server must correspond to the data export

basic settings, see section 6.9.9.
Root folder shows the path for the stored data.
Transformation after a specified batch size or after every

cycle.
Output format shows the selection of the possible data

formats, into which the binary data can be converted.
Offline post-processing, see next section.
6.9.9.6 Data Storage

The exported data is saved in the root folder on the data
server.
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Root folder
The name of the root folder is made up of the name of the
CoMo and its serial number, separated by a dot.
Subfolder
A subfolder given the number of the parameter set is cre-
ated below the root folder.
Batch number
Another subfolder is named according to the batch num-
ber.
Filename
The export file is transferred in binary format and is there-
fore given the extension .bin. The filenames are numbered
consecutively starting with 00000001.bin.
6.9.9.7 Barcode as Filename

A barcode can also be used instead of the numerical file-
name.
To activate this option, in the data export initialization file

'DataExport.ini' the flag in the line 'serv_useBarcodeForFile-
name' must be changed from 0 to 1.
The InI-file is saved in the same path as the data export

program.
The raw file (.bin) is transferred unchanged in content and
name. The converted file is named with the barcode sup-
plemented with the numerical designation in brackets.
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Use of the barcode as filename makes sense for the follow-

ing output formats:
 XML V2.1
 XML V2.2
 HTML
 ExcelV2.2
 Text
6.9.9.8 Automatic Deletion of Binary File on the Data Server

To keep the amount of storage required on the data server
under control the binary file can be automatically deleted
after conversion into one of the possible formats.
To activate this option the flag in the line 'Delete-BinFiles'

in the data export initialization file 'DataExport.ini' must be
changed from 0 to 1.
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6.9.9.9 Offline Post-Processing

Make sure that CoMo Service is activated.
The CoMo Service can be directly accessed via the URL

address of the data server http://localhost:8080/ or via the
index button, see section 6.9.9.5. No CoMo Net need be
connected. Conversion of the data, based on the binary
file, can take place at any time and in any format.
Language
There is a choice of various menu languages.
Settings
These lead to data being backed up or exported.
Settings and Execution

Opens the menu for the offline conversion of the export
data.
Device Name
Data records for various devices in the network. Its own
subfolder is created for each device.
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Parameter Set
A subfolder for each PS is created under the device name
with its serial number.
Batch
An additional subfolder is created for each batch under the
parameter set.
The number of cycles can also be selected within the batch.
Default file structure for process Data
Selection of output format
Start of conversion
Page 116 5863A_002-228e-06.12

6.9.9.10 Output Formats

Output format: XML V2.1
Filename: 00000001.xml
Output format: XML V2.2

Filename: 00000001.xml
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Output format: HTML

Filename: 00000001.html
Page 118 5863A_002-228e-06.12

Output format: Excel V2.2

Filename: 00000001.xls
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Output format: Text

Filename: 00000001.txt
Page 120 5863A_002-228e-06.12

Output format: QS-STAT (dfq)

Filename: 00000001-00000003.dfq
Output format: Excel Merge

Filename: 00000001-00000003.xls
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Output format: Excel Merge Curve

Filename: 00000001-00000003.vbs
6.9.10 Data Backup

16 parameter sets for particular applications are saved in
the CoMo Net. With the compact flash memory card a to-
tal of up to 16 groups, each with 16 parameter sets, can be
saved. The local group in the CoMo Net is automatically
mirrored on the external memory card after each change.
Data is backed up in a file with the extension .bck. There is
a choice of backing up the data with or without process
values.
6.9.10.1 Data Backup Settings

This service backs up the application on the data server or
restores it from this server onto the CoMo.
Page 122 5863A_002-228e-06.12

IP address
Enter the IP address of the data server or the PC on which the
CoMo service is installed.
Subfolder (Sub-directory)
Name of another folder automatically created under the
root folder (directory)
Server settings
Opens the menu for changing the root folder. No spaces are
allowed in the folder names.
6.9.10.2 Backup/Restore CoMo Memory
Settings for backing up the data of the CoMo memory.
Filename
Choose a filename for backing up data. Spaces are not al-
lowed. The file must have the extension .bck.
Include process values

If the data is backed up without process values, only one
file with the extension .bck is created.
If the data is backed up with process values, 16 additional
files with the extension .dat are created.
Automatic Backup
A backup is made automatically in the event of a change in
the CoMo or application setup.
Backup
Copies the contents of the CoMo onto the data server.
Caution:
After a data backup the status is shown on the infor-
mation line at the top of the control window. The infor-
mation shows whether the backup has been performed
successfully, but not whether the file was actually also
actually created on the PC. Please therefore also check
whether the file has also been created in the required
storage location.
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Restore
If you restore a file from the data server a message is dis-
played warning that all existing parameter sets are about to
be overwritten.
Note:
Backups with process data can only be restored onto
CoMos with the same firmware release. In other words
backup and restoration can only be performed with the
same release. If this is not possible, restoration must be
carried out without process data.
Possible errors:
 The data server (PC) was not found. Check the IP ad-
dress and the connections to the server.
 A write-protected file with the same name already ex-
ists.
6.9.10.3 Backup/Restore Compact Flash (CF) Memory Card
Settings for backing up the data of the memory card
Filename
Choose a filename for the backup. Spaces are not allowed.
The file must have the extension .cfb.
Restore
be overwritten.
6.9.11 System Info

This provides you with some system information about
your CoMo Net at a glance:
 General
 Ethernet
 Various settings
 Control
 Data backup
 Data export
 API mode status
 Calibration
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6.9.12 Basic Settings (Factory Reset-Default Setup)

A factory reset can be carried out with or without calibra-
tion. With calibration it requires a special password and is
only accessible to Kistler service technicians. On restoration
of the basic settings, all data (measuring results, curves, pa-
rameter sets and system settings) are deleted. Only the IP
settings (IP address, default gateway or default router, sub-
net mask) as well as the device calibration remain un-
changed.
After you press the button [Execute], you will be warned

that everything will be deleted. Only when you confirm
with [OK] will reset be carried out.
If the device no longer starts (e.g. after programming with

new firmware), an RS-232C short-circuit plug can be used:
by connecting Pin 2 and 3 when switching on CoMo Net,
the device will also be reset to the basic settings. Remove
the plug when the red 'Error' lamp is extinguished!
If a memory card is fitted, after the factory reset the first

group of parameter sets from the card is copied into the
memory of the CoMo.
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6.9.12.1 Delete Compact Flash Memory

The memory card can also be deleted from the factory re-
set screen.
6.9.13 Alarm List

Listing of the alarm messages with date and time. Storage
capacity of the circular buffer for 50 messages.
6.9.14 AppletViewer Download

Normally operation and visualization of CoMo Net takes
place with a default browser, which runs with various
Microsoft Windows operating systems. But if you want to
use different hardware, e.g. an HMI (Human Machine In-
terface) or a web terminal, these will in many cases run
with a Microsoft Windows CE operating system. In most
cases, the CoMo Net does not function with the browsers
for Microsoft Windows CE or will operate very slowly. For
this reason Kistler has developed an AppletViewer.
This involves a Java application, which can be loaded

by CoMo Net and allows operation with Microsoft
Windows CE devices.
The following devices are supported and have been tested
by Kistler
 FRED
 Skeyepad
Other hardware, which runs with the Microsoft

Windows CE operating system, must be tested in each
case.
Page 126 5863A_002-228e-06.12

6.9.14.1 Installation
Start the browser in the web terminal and enter the IP
address in the address line with the extension/ down-
loads.html of the CoMo Net to be contacted. In
order to ensure communication, the CoMo Net and the web
terminal must be configured for the same address range, see
example or IP address administration.
CoMo Net Web terminal

IP address 192.168.101.64 192.168.101.20
Subnet mask 255.255.255.0 255.255.255.0
Default gateway 192.168.101.254 192.168.101.254
When communication is operating, the following menu

appears.
 Now start download of the AppletViewer application,

by double clicking on 'all platforms'.
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The following menu appears.
 Select 'Save'
 On completing the download, close Download.
 Now load onto your target system the appropriate

Command Scripts File for the selection available:
- Microsoft Windows XP, 2000
- Web terminal FRED with start link
- Web terminal SkeyePad
- Linux
Page 128 5863A_002-228e-06.12

 Select 'Save' and the same path as for the AppletView-

er. The Script File must be loaded from the CoMo Net
for each device separately.
 Close this after a successful download.
 Now start the Script File and confirm with execute. The
IP address of the appropriate CoMo Net has been au-
tomatically entered in the Script File. The control system
is loaded.
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If you want to operate several CoMo’s, you must down-

load the Script File for each individual CoMo and save un-
der a clearly assignable name.
The AppletViewer application needs to be downloaded on-

ly once per PC.
Page 130 5863A_002-228e-06.12

Technical Data CoMo Net®
®
7. Technical Data CoMo Net
The latest version of the data sheet with the current tech-
nical data can be downloaded from Kistler's website
www.kistler.com by entering the Type number.
7.1 Analog Inputs

General Data
Sampling rate per channel kHz 10,582
Number of samples per cycle 100 … 1 000
Linearity error ADC Bit <1
Based on Y-channel (force) %FS <0,05
Based on X-channel %FS <0,025
(displacement)
Resolution analog/digital Bit 12
converter (21 Vpp)
Voltage between measurement Vrms <40
ground and case
7.1.1 Charge Input (y-channel)

Type BNC neg.
Charge amplifier for piezoelectric sensor

Measuring range pC ±100 ... 1 000 000
Ranges:
Range 1 (Cg = 1 nF) pC ±100 ... 1 000
>±1 000 ...
Range 2 (Cg = 1 nF) pC
10 000
>±10 000 ...
100 000
>±100 000 ...
1 000 000
Input filter, passive kHz ca. 22
(with 10 m coax cable)
Filter in front of A/D kHz 3
converter
nd
(enabled, 2 order)
Error:
with calibration % <1
without calibration % <3
resolution scaling amplifier % 0,13
Repeat error %FS <0,1
Zero point error and zero point
Software corrected
transition (Reset  Operate)
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Switching Times
Reset  Operate ms <5
Operate  Reset ms <15
(Residual charge <0,5 %FS)
Drift at
25 °C pC/s <±0,1
50 °C pC/s <±0,5
Noise voltage (FS = 20 Vpp) mVpp <20
-5
Interference signal due to cable pCrms/pF 2x10
capacitance (at the input)
Max. input voltage V ±40
(pulse length <0,3 s)
7.1.2 Voltage Input (y-channel)

Piezoresistive sensor, strain gage bridge or others;
Pin Allocation
Function Pin
Bridge supply + 1
Probe cable + 2
Input + 3
Measuring ground 4
Input – 5
Probe cable – 6
Bridge supply – 7
Calibration resistor 8
Type Phoenix 3,5 mm Power source –4 mA 9
Plug: 7.640.075
7.1.2.1 Voltage Amplifier for Sensors with Voltage Output

(instead of charge amplifier)
Sensor types
 Piezoresistive (current fend)
 Strain gage bridge (voltage fed, 4- or 6-wire)
 Sensor with voltage or current output
Measuring range V ±0,005 ... ±10
Ranges
Range 1 V ±0,005 ... ±0,05
Range 2 V >±0,05 ... ±0,5
Range 3 V >±0,5 ... ±1,0
Range 4 V >±1,0 ... ±10
Page 132 5863A_002-228e-06.12

Common mode of the differential V ±18

input stage
Input filter (passive) kHz 5
Filter in front of A/D converter kHz 3
nd
(enabled, 2 order)
Error
Range ±0,005 ... ±0,05 V % <1,5

Ranges ±0,05 ... ±10 V % <1
Resolution scaling amplifier % 0,13
1)
(Range <±0,01 V)
(Range ±0,01 V)
Input resistance M 10
Max. input voltage (continuous) V ±20
1
Value without EMC (effect of HF field): <0,13 %
Tare Function
(Voltage Input after Differential Stage)
Voltage source (2 ranges), V ±1, ±0,1
Resolution (0,05 %)
Zero Offset, Based on ±10 V Output

Scaling amplifier 1...10 V ±1 ... ±10
Scaling amplifier >10...100 V ±1 ... ±10
7.1.2.2 Current Source for Piezoresistive Sensor

Current source for piezoresistive sensor (supply connection
between +Ex 10 V and –4 mA)
Output current mA –4
Error % <0,5
Load resistance k <4,7
7.1.2.3 Voltage Source for Strain Gage Bridge

Output voltage V 5 or 10
Error % <0,5
Output current mA <40
Remarks:
5863A_002-228e-06.12 Page 133

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 The effective bridge voltage is measured and the result

taken into account in the software (important for
6-wire connection).
 Shunt calibration with switchable external resistor.
Caution:
The total of the currents for the strain gage bridge sup-
ply and the potentiometric displacement sensor must not
exceed the power loss specified for the CoMo of 60 mA.
7.1.3 Displacement Input (x-channel)

Potentiometric displacement sensor
Pin Allocation
Function Pin
Input 1
Measuring ground 2
Sensor supply +10 V 3
Type Phoenix 3,5 mm Sensor supply –10 V 4
Plug: 7.640.073
7.1.3.1 Voltage Amplifier for Potentiometric Displacement Sensor

measuring range V ±0,5 … ±10
th
Input filter (enabled, 4 order) Hz 650
Error % <1
Resolution scaling amplifier % 0,25
Input resistance M 10
Max. input voltage (continuous) V ±20
Zero offset of the input signal, V ±10 (±0,02)
resolution
7.1.3.2 Voltage Sources for Displacement Sensor Supply

Output voltages V –10/+10
Error % <0,2
Note:
Because of the equipment power loss, the sum of the
currents for the strain gage bridge supply and the poten-
tiometric displacement sensor must not exceed 60 mA.
Page 134 5863A_002-228e-06.12

7.2 Monitor Outputs

Analog monitor outputs (2 mm sockets), for start-up only
General Data
Error % 0,5
(without error measuring amplifier)
Voltage between measuring Vrms <40
ground and case
Monitor Output Y
Output voltage for FS input signal V ±10
Zero Offset mV <±10
Zero point transition pC <±0,5
(Reset  Operate)
Monitor Output X (Displacement Corrected)

Output voltage for FS input signal V 0 ... 10
Zero offset mV <±20
Note:
The monitor output cannot be used in the incremental
mode. There is a constant voltage of 5 V DC present
irrespective of the measurement signal.
7.3 Signal Evaluation

Section 15.1 describes signal sampling and evaluation.
7.3.1 Evaluation Time

The evaluation time covers the period from the end of the
cycle to when the 'Instrument ready' output is enabled. In
the measurement carried out, the end of the cycle is actu-
ated with digital input 1. For this reason, there are only
900 measuring values in the array.
900 Points 220 Points

Without evaluation object 45 ms 16 ms
(basic time)
Box absolute, +32 ms +8 ms
only evaluation on
Box absolute, everything on +32 ms
Threshold y, +4 ms
only evaluation on
Threshold y, everything on +4 ms
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7.3.2 Time Delay, Real-Time Thresholds (Horizontal)

The measuring signal is an edge on the y-input. The delay is
measured from the digital output (which feeds out the real-
time threshold) to the monitor output; 2,0 ms  t  3,2 ms.
7.4 Digital Inputs/Outputs

Functions: see section 6.9.6.1 'Digital Inputs/Outputs'
Pin allocation: see section 4.2.3 'Digital Inputs'
Digital Inputs (Optocouplers, electrically isolated)
Debouncing Software
programmed
Logical input level High V >14
Logical input level Low V <8
Input current at 24 V mA 5
Input voltage, continuous V <30
Voltage between inputs and case Vrms <40
Digital Outputs (photo-MOS-relays, electrically isolated)
Current loading, continuous mA <100

Current loading, pulse <0,1 s mA <300
Resistance when switched on  <50 (typ. 30)
Voltage V <40
Voltage between outputs and case Vrms <40
Page 136 5863A_002-228e-06.12

7.5 Communication
7.5.1 RS-232C Interface

Pin Allocation
Function Pin
Receiver RxD 2
Transmitter TxD 3
Signal ground SG 5
Cable Wiring (P = Plug, S = Socket)
CoMo Net PC
(D-Sub-9P) (D-Sub-9S)
2 RxD 2 RxD
Type D-Sub-9S 3 TxD 3 TxD
7 RTS
8 CTS
6 DSR
4 DTR
1 DCD
5 SG 5 SG
Screen Screen
Kistler Type: 1200A27, Length: 5 m
RS-232C Interface
(without control leads, level according to standard, electri-
cally isolated)
Baud rate 19 200

Data format 8 data bits,
1 stop bit,
no parity
Voltage at receiver input V <20
continuous
Voltage between signal Vrms <40
ground and case
7.5.2 Ethernet Interface

Pin Allocation
Function Pin
Transmitter + 1
Transmitter – 2
Receiver + 3
Line Termination 4
5
Type RJ45 Receiver – 6
Line Termination 7
8
Interface Ethernet 10Base-T (Electrically Isolated)
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Transmission rate Mbps 10

Topology Twisted Pairs 2
lines and case
LED displays for receiver/
transmitter (RxD/TxD)
and link
Ports Allocated
Protocol tcp 8080
Protocol tcp/udp 5436
7.5.2.1 Timing Data Export
Measure CA
Ready DO1
tA
Configuration for the Measurement

 250 Samples per cycle
 2 Evaluation boxes
 1 Horizontal 'after cycle threshold'
Network
 Kistler Factory LAN, Connection via Switch
Function PC tA
Without data export Not relevant 30 ms
Data export process values, without acknowledge Not relevant 38 ms
Data export process values and curve, Not relevant 38 ms
without acknowledge
Data export process values and curve, Compaq Deskpro, 450 MHz, <340 ms
with acknowledge Microsoft Windows 95 large variation
Data export process values and curve, Compaq Deskpro, 2,4 GHz, typ. 45 ms
with acknowledge Microsoft Windows XP SP1
7.6 Supply Connection

Pin Allocation
Type Phoenix 3,5 mm

Page 138 5863A_002-228e-06.12
Function Pin
Power 24VDC 1
Power GND 2
Plug: 5.510.319
7.7 Other Data

General
Parameter set 16
(with memory card)
Time delay during PS switch ms <32
offer via digital entries
(see also section 6.9.6.4)
Display for Web terminal SVGA (800x600)
Data retention of the lithium Years >5
battery for data memory and
clock
Power supply VDC 18 ... 30
without option W approx. 6
with option W approx. 8
Voltage between supply con- Vrms <40
nections and case
Case for DIN rail mounting,
35 EN50022
Dimensions (WxHxD) mm 40x150x127
Weight with extension module kg 0,8
IP degree of protection accord- 20
ing to IEC60529
Operating temperature °C 0 ... 50
Storage temperature °C –10 ... 70
Relative humidity % 10 ... 80
Vibration resistance g <10
(20 Hz ... 2 kHz,
duration 16 min, cycle 2 min.)
Impact resistance (1 ms) g <200
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®
8. CoMo View
These operating instructions supplement the CoMo Net
Type 5863A1x. They describe the control and display unit
of CoMo View from firmware version 2.0.1 onwards.
The measuring unit is identical to CoMo Net and is de-

scribed in the CoMo Net part of this instruction manual.
Notes regarding
 Brief Instruction Section 5,

 User Concept Section 6.2ff,
 Measurement Setup Section 6.7,
 Evaluation Setup Section 0,
 System Setup Section 6.9,
 Data Export Section 6.9.9
 Data Backup Section 6.9.10
 AppletViewer Section 6.9.14
 Technical Data CoMo Net Section 7
 CoMo View Section 8
 Installation of the Aid Programs Section 14.5
 Installing Flash Programmer Section 14.5.3
 Basics of TCP/IP Section 15.2
can be found in the CoMo Net operating instructions.
8.1 Hints on the Use of Instruction Manual CoMo View®

We recommend you basically to read through the entire in-
struction manual. But if you are in a hurry and already have
experience with Kistler ControlMonitors, you can restrict
yourself to the actual information you require.
Should any further questions arise, or if you want to learn

more about the:
 Connect CoMo View Section 10.2

 First Steps with CoMo View Section 10.3
 User Concept Section 11.1ff
 Display settings Section 11.5.5
 Measurement settings Section 11.5.6
 Evaluation Objects Section 11.5.7
 System Setup Section 11.5.8
 Technical Data CoMo View Section 12
take some time and sit down to read through above men-
tioned sections of the manual.
Page 140 5863A_002-228e-06.12

CoMo View®
We have attempted to give these instructions a clear

presentation to make it easier for you to gain direct access
to the information you need. Please keep these operating
instructions in a safe place where you can retrieve them at
any time.
If you lose these instructions, please contact your nearest

Kistler distributors/sales outlet and ask them for a replace-
ment.
Equipment modifications (conversions, upgrades etc.) usu-

ally also result in amendments to the instruction manual. In
this case, contact your Kistler distributors/sales outlet for
updating facilities for your documentation.
Kistler constantly endeavors to design the equipment oper-

ating procedures so as to make them largely intuitive.
8.2 Equipment Variations and Options

The complete type designation of the ControlMonitor Co-
Mo View is made up of the basic type designation 5863A2
and two additional digits w.
CoMo View Typ 5863A2w
w= 0 without options but with memory card

w= 1 with Profibus DP interface
w= 3 with incremental input
w= 5 with Profibus DP interface and incremental input
Additional options on request:

 Integral time-constant resistor for dynamic measure-
ments of periodic or quasi-periodic processes.
 Input low-pass filter for charge input, strain
gage/voltage input or displacement input.
8.3 Scope of Delivery with Accessories Included

 Phoenix connector for all connections
 Screened terminals
 Crossover Ethernet cable
 Two stranded conductor cables (red, black)
 CD with CoMo Service for backup and data export with
Flashloader for firmware update with operating instruc-
tions with Microsoft VM
 Calibration certificate
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8.4 Optional Accessories

For further accessories such as simulator, displacement sensor,
cables, etc. please look at our web site www.kistler.com or
contact a Kistler distributor.
8.5 Nomenclature Used

Here you will find explanations on the nomenclature used
in these instruction manual, and on the abbreviations and
explanations concerning the meaning of special typefaces.
Abbreviation Definition
FS Full Scale = range end value
M.U. Mechanical Unit = according to the sensor type used
Pressure -> bar, psi, kPa
Force -> N, lbf
Strain -> 
Acceleration -> m/s2, ft/s2
E.U. Electrical Unit = according to measuring input
Charge -> pC
Voltage -> mV or V
pC picoCoulomb = unit of electric charge
-12
1 pC = 10 C
1 C = 1 As
MV milliVolt = unit of voltage
bps bits per second
PLC Programmable Logic Controller
BE Evaluation Object
Text Types
Key designations are contained in square parentheses, e.g.

[Analysis], [Off] or [Change value].
'Text elements of the user interface' as well as 'Inscrip-

tions on the equipment' are contained in single quotes,
e.g. 'Error', 'Measure' or 'Sensor'.
Parameters are printed in italics.
Bold print is used for special cautionary and warning

notes to be observed when using the equipment; also sec-
tion titles and captions.
Page 142 5863A_002-228e-06.12

9. Functional Description
The CoMo View is a versatile measuring and evaluation
instrument. It can process and display the measurands
recorded either as a function of time y(t) or as a function of
the second measurand y(x). Sensors with a charge or volt-
age output as well as strain gauges can be connected
directly to the y-channel. Either a potentiometric displace-
ment sensor or an incremental linear displacement encoder
or rotary encoder or any displacement sensor with a volt-
age output signal can be connected to the x-channel. This
means that CoMo View can be directly connected for con-
trolling and monitoring any production processes.
The CoMo View can be operated and configured with

restrictions via the color touch screen. Moreover, all addi-
tional CoMo Net’s or CoMo View’s in the network can be
operated and configured, and the curve traces and results
of the analysis and evaluation displayed.
The CoMo consists of two independent devices, the display

unit and the measuring unit, each of which has its own
Ethernet interface. The measuring unit is identical to the
CoMo Net and is equipped with the same firmware as the
CoMo Net. The display unit has its own firmware.
5863A_002-228e-06.12 Page 143

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9.1 Block Schematic Diagram
Page 144 5863A_002-228e-06.12

10. Installation and Operation

The ControlMonitor CoMo View must be used only under
specified operating conditions (see section 12 Technical
Data). It must be protected against excessively dusty con-
ditions as well as mechanical stress (shock, vibration). High
levels of humidity, which can cause condensation in the
event of temperature changes, must be avoided.
10.1 Connections/Display
Apart from the CoMo Net connections, CoMo View has an
additional Ethernet interface, a power connection as well as
a color monitor screen with touch screen facilities. Overall
operation takes place via an internet browser on the PC.
Left-Hand Column
 LED 'Link': lit when the Ethernet is connected at the
electrical level
 LED 'R/T': indicates that the CoMo display unit is send-
ing and receiving data via the Ethernet.
 'Ethernet TCP/IP' connector: connector for the network
or switch connection for operating or displaying addi-
tional CoMo Net’s or CoMo View’s in the network.
 Reset 'Button' for default setup of the display unit
 'Pwr' connector: connection for 24 V DC. supply
Options
 'Incremental input' connector for connecting an incre-
mental position sensor instead of a potentiometric posi-
tion sensor.
 Compact Flash Memory
 Profibus DP
Display
For monitor screen and touch settings, see section 11.5.5.
5863A_002-228e-06.12 Page 145

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10.2 Connecting CoMo View®
10.2.1 Supply Voltage

The 24 VDC (18 ... 30 V) supply voltage can be fed either
to the two-pole Phoenix connector or to the parallel con-
nected round connector.
Pwr
Plug: 7.640.072
Note:
The two connections are designed only as power supply
connections. They cannot therefore be used to supply
other devices.
10.2.2 Reset Button/Emergency Operation with Uncalibrated Touch Screen

 Depressed the key [RESET] during switching on the
power supply, a cold start (default Setup) is executed.
Afterwards the touch screen must then be recalibrated.
The measuring screen appears. The touch screen opera-
tion is now ready to work.
 If the touch screen should not respond any longer, or

the calibration has changed push the [Reset] key for
about 1.5 second. The display screen appears.
Pressing [Reset] again and a yellow arrow appears next
to [Touch Entry]. Each additional press of [Reset] causes
the arrow to jump to the next button
When the button is pressed for longer than 1,5 s, the asso-
ciated menu opens. Briefly pressing the button again resets
the yellow arrow back alongside the button to be pressed.
Accomplish now the desired function.
Page 146 5863A_002-228e-06.12

10.2.3 Network Connection

The CoMo View has two independent Ethernet connec-
tions. The connection in the measuring unit (CoMo Net)
next to the RS-232C connector is used exclusively for con-
figuring the measuring unit via a web browser. For details
on this and on hardware requirements, see section 4.2.5ff
of the CoMo Net instructions.
The second Ethernet connection above the Reset button is

used to operate and display additional CoMo Net’s in the
network.
10.2.3.1 Default IP Addresses

On delivery:
 Measuring unit: 192.168.101.64
 Display unit: 192.168.101.65
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10.3 First Steps with CoMo View®
10.3.1 Navigating
CoMo View is operated via the touch screen. Make sure
that you do not touch the buttons for too short a time.
Blue buttons: page changing
Elongated and square buttons: making settings or carrying

out commands
Logon/Logoff: When you switch on CoMo View, you au-

tomatically have access rights as 'Operator', i.e. you can
monitor measurements, but you cannot enter settings. In
order to change settings, you must logon as 'Supervisor'.
If you are logged on as 'Supervisor', the button changes to
'Logoff', and you can change back to 'Operator'.
In order to utilize the screen fully, the screen can be

switched between large and normal view in the 'Measure-
ment' menu, by pressing the invisible button in the middle.
The buttons are blanked out allowing the measuring curve
to be displayed in maximum size.
 
10.3.2 Screen Areas

The main screen is divided into several areas. Depending
on whether you are working as 'Operator' or are logged in
as 'Supervisor', you will see either more or fewer buttons
(all the buttons are visible only to the Supervisor):
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Status
display
Switch to
other devic-
es
(invisible
button)
Page and
function
switching
Result
Status area
display
User mode
switching
Device
switching
Page and
function
switching
In the idle condition, the screen is refreshed every 0,7 se-

conds. When CoMo View or your PC is heavily loaded, it
Control
area
takes longer. The seconds on the timer therefore run slight-
ly irregularly.
But internally, CoMo Net measures and calculates more
quickly. With slow measurements or if measurements are
stopped, there is enough time for the display to show the
very latest values.
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10.3.3 Choosing the Language

The instrument is set to English in the factory. But it basi-
cally starts up in the same language which you have used
for the measuring unit, or have selected when setting up
the measuring unit. The steps for changing the language
are described below:
 Press [Setup]
 Press [Password]. The default password is blank, so you
can click directly on [OK].
 You again come to the 'Settings' page. Press the newly
appearing button [Syst setup].
 The 'System Setup' page appears. Press [Language].
You can now select your language.
 Wait until the correct language is selected. Press [OK].
 Exit the 'System settings' page by going back to 'Set-
tings' ([Set] button).
 From now on the newly selected language will be
shown. This setting is now saved and is used automati-
cally when switching on.
10.3.4 Setting up a Measurement

To set up a new measurement, the measuring unit must be
connected to a web browser. Now continue with section
4ff or 5.1 to set up your first measurement.
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Reference CoMo View®
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11. Reference CoMo View
The setting facilities and the functions supported by the in-
strument are described below. Additional optional facilities
are described in the corresponding sections.
 'Profibus DP' Section 13.1

 'Incremental input' Section 13.4
 'Compact Flash Memory' Section 13.5
11.1 User Concept
11.1.1 Operator/Supervisor
CoMo View recognizes two authorization levels: 'Operator'
and 'Supervisor'. As Operator you do not need a password,
but you can only monitor measurements.
As Supervisor you have access to all CoMo View settings. In
order to be able to work as Supervisor, you must log on with
a 'Password'. See section 11.5 'Settings'.
In order to prevent unauthorized access, the Supervisor
is automatically logged off, if this function has been selected
in the measuring unit. After a selectable time without user
activity, the system automatically resets 'Supervisor' to
'Operator'. For further details, please see section 6.9.3
'User/Password'.
Several users cannot access the CoMo at the same time.

Another user wanting to log on is told that there is already
a Supervisor logged on.
On the other hand, several CoMo Net’s can be controlled

from one PC. Using the same browser, you can access the
various CoMo Net’s or CoMo View’s in turn. If you want
to gain access to the various instruments simultaneously,
then you must start a new browser for each CoMo Net
(a new window in the existing browser is not sufficient!).
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11.2 Views (Overview)

CoMo View uses different pages (views) to provide the us-
er with the various functions:
Page Operator Supervisor

(Logoff) (Logon)
Measurement
Normal and small view X X
Analyze X X
Measurement setup X
Evaluation setup X
System setup X
Display settings X X
The following sections describe in detail the individual pag-

es and their associated functions.
11.3 Measurement
In the unoperated state, the screen is refreshed every
0,7 seconds. If CoMo View or your PC is heavily loaded, it
will take longer.
Internally, however, CoMo Net measures and calculates fast-

er. With slow measurements or if measurement is stopped,
the display has time to display the current values.
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11.3.1 Cycle History

The last 20 measured cycles are saved and can be called up
on the 'Measure' page with the [Previous]/[Next] buttons.
These buttons are available only in Manual mode (see sec-
tion 11.5.7.8)
This involves a circular buffer, which is used by all parame-

ter sets. This means that the active parameter values are
written last in the circular buffer. The oldest values in the
circular buffer, which may belong to a different parameter
set, are continuously overwritten by more current values.
In addition, the last measuring cycle is stored for each PS.
The following cycle information are stored:

 Measuring curve
 Result (OK/NOK)
 Position of the evaluation objects
 Numeric values (min/max. within the measuring cycle
and process values)
All or only bad curves can be saved. See section 11.5.8.5 for
setup.
11.3.2 Start/Stop
When using manual mode (see section 11.5.7.8), use the
[Start] and [Stop] buttons to control the measurement.
Note:
Please note that the buttons have a certain response
time.
11.4 Analyze
There are four possibilities available for the analysis:
 Numeric results
 Statistics of the process values
 Trend of the process values
 Cycle time
Only enabled evaluation objects are analyzed. Calculation

and display of the values for each evaluation object can be
enabled with the 'Numeric'‚ 'Statistics' or 'Trend' switch.
See section 11.5.7.3.
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11.4.1 Numericals
The 'Numericals' page gives an overview of:
 the maximum and minimum values of the curve and
their position for both axes
 the individual result and the process values for each
evaluation object, provided the 'Numerical' switch is
enabled (see section 11.5.7.3). If there are no values
present for the evaluation object, the 'Result' and 'Pro-
cess value' fields are empty.
11.4.2 Statistics
The statistics consists of information about a measuring
cycle:
 Cycle counter
 Number of good parts
 Number of bad parts
and
 Histograms
 Average value
of the process values for the evaluation object selected:
 Standard deviation:
or
 Capability index cp:

UTL  LTL
cp 
6 ·s
in which UTL and LTL represent the upper and lower
limit,
 Capability index cpk:
 UTL  x x  LTL
cpk  min  , 
 3·s 3 · s 
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The higher this Cp-value the more certain it is that all pro-
duction will be within specification.
While the Cp-value only gives the ratio of the specified tol-
erance to process scatter, the CpK-value also embodies the
position of the average value relative to the specified mean
tolerance. The CpK-value is therefore always smaller than
the Cp-value.

the evaluation objects.
11.4.3 Trend
Trend graphs show the course of process values for a selected
object (e.g. intersection point of a threshold). The graph limits
are set by the corresponding limits of the evaluation object
(e.g. y1, y2 for a vertical threshold). The last process value is
also shown numerically.

the objects.
11.4.4 Cycle Time

Shows an overview of the cycle-relevant times.
Lost cycles come about if the Signal Start measurement

(DI 1) is sent before CoMo View is ready to measure again
after the last cycle.
In the Supervisor mode the counter can be reset for lost

cycles.
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11.5 Settings
After 'Logon', the buttons are enabled for selecting the
various setting facilities.
As 'Operator' i.e. without password entry, only the [Meas]

'Measure', [Data Export] 'Process Data/Batch' and [Displ.
setup] 'Display Settings' buttons are enabled.
[Further Devices] appears only if the connection to other

devices in the network have already been defined, see sec-
tion 11.5.5.6.
11.5.1 Parameter Set: Selection (Supervisor Only)

At bottom left in 'Measure', 'Measurement setup' and
'Evaluation setup' there is the [PS] button. Pressing this
button opens the ‘Select Parameter Set’ page.
This page gives an overview of the 16 groups, each with

16 sets of parameters [Continue] displays the page with
the 16 named parameter sets.
Use the [Up], [Down] buttons to select the required group

or parameter set, which is then shaded blue, and confirm
with [OK].
11.5.2 Measurement Start/Measurement Stop

Measurement Start/Measurement Stop is actuated either
via digital input 1 (‘Automatic’), or with the field bus
switched on via the corresponding bit (see section 13.1). A
rising edge starts the measurement and a trailing edge
stops it. Alternatively, measurement can be started and
stopped manually.
The Supervisor can switch between these two operating

modes at any time: ([Manuel] and [Automatic]) buttons.
The 'Operator' user cannot choose: the operating mode

which he will be working in is preset.
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11.5.3 Zoom / Numericals

Use the [Zoom] button to change the displayed range.

the viewing range coordinates can be set. The point (x1,
y1) represents the bottom left corner and (x2, y2) the top
right corner.
Opens a new page to activate the view of process values.
11.5.4 Data Export (Supervisor Only)

Defining and activating the data export. The data export
settings are specific to the parameter set.
For the data export to take place successfully, CoMo Ser-
vice must be started. For setting up CoMo Service along
with the communication settings, see sections 6.9.9 and
14.5.1 CoMo Net.
When data export is not enabled, no further status infor-

mation appears
Settings and activation of data export
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Deletes the process values of the current parameter set of

the measuring unit i.e.:
 Cycle, good and bad counter
 Cycle history containing the stored curves
 Numerical values, statistical values and trend data
Note:
Do not delete data while the measurement is taking
place!
These data will also be deleted if the y(x)  y(t) measuring

mode is switched in the measuring unit, or the objects are
backed up in ‘Measurement Settings’ or ‘Evaluation Set-
tings’ after a change.
Initiates selection of the data to be exported
Process values of the enabled evaluation objects
Measuring curve
If none of the selection facilities is switched on, data export

is not enabled and there is therefore no communication
with the server.
Batch size corresponds to the number of cycles selected.

Output stops after number of cycles selected
The barcode read is part of the exported data. The number

of characters can be preset.
This barcode can be displayed here.
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 Green LED: data transfer is active.

 White LED: data transfer is complete
 Red LED: data transfer is interrupted
 The start of the batch number can be freely chosen
Shows buffer size and number of cycles in the buffer.
 Buffer size with 1 GB Compact Flash Memory
Ends the current batch or stops data export if the number

of cycles is not limited.
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11.5.5 Display Setting

If the CoMo View is used as a display and/or control unit
for other CoMos, and the connection information is en-
tered, the [Further Devices] button is displayed.
The Communication setup [Comm. setup] and Default set-

up [Factory Reset] are not accessible to the Operator.
11.5.5.1 Monitor Screen

 Contrast setting between 0 and 100 %
 Background lighting switched off after 0 ... 120 min.
Note:
Switching off the screen's backlighting considerably
prolongs its life.
11.5.5.2 Touch Entry/Touch Calibration

 Reaction time 8 ... 80 ms
 Calibration of touch entry. Three points on the screen

must have their positions confirmed.
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11.5.5.3 System Info

 Shows a comprehensive view of the:
Measuring unit selected

 Serial number
 Firmware version
 Flashloader version
 Device name
 IP address
 Subnet mask
 Standard gateway
 MAC address
 Calibration date
Display unit
 Type number
 Firmware version
 Flashloader version
 IP address
 Subnet mask
 Standard gateway
 MAC addresse
I/O settings
 Monitor screen resolution
 Contrast
 Screensaver delay
 Touch response time
 Touch screen calibration
 Language
11.5.5.4 Factory Setting (Default Setup)

If the CoMo View is configured as a single device, (the
[Additional Devices] button does not appear in the display
setting, see section 11.5) the following variations for the
Factory Reset are available for selection:
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If the CoMo View is already configured for the display of

several CoMo Net’s, (the [Additional Devices] button ap-
pears in the display setting, see section 11.5), the Factory
Reset takes place only for the display unit.
For Factory Reset of the measuring unit, see section 6.9.12.
®
11.5.5.5 Ethernet Settings for CoMo View
Ethernet settings for CoMo View:

 Display units
 Measuring units
Copying the IP addresses for selecting additional measur-

ing units (CoMo Net) in the network: see section 11.5.5.6.
Ethernet settings for display unit.
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Attention:
Changed IP settings become effective only after Power
ON/OFF.
of the measuring unit
The list of measuring units entered appears. When this

page is called up for the first time, the internal measuring
unit of the CoMo View appears with the designation
'Intern*'.
If one of the available units is selected with the button, the

menu for setting the IP address is displayed.
The asterisk indicates the internal measuring unit.
The button in the upper screen is newly labeled with the

device name entered here.
®
11.5.5.6 Ethernet Setting for Additional CoMo Net in the Network [Additional Devices]
When there are several CoMo Net’s or CoMo View’s in the

network, and if the CoMo View is to be used for the set-
ting and display of these additional devices, the connection
details can be copied automatically from the main device,
always provided that the additional 'subdevices' with their
IP addresses have been entered in the main device under
[Device Connection]. Each CoMo Net (measuring unit) in
the network can be defined as the main device, see section
6.9.5.
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When a valid IP address or connected device is selected, a

communication test is carried out. If this is successful, the
device status LED lights green. If the device with the IP ad-
dress stated is not recognized, the LED lights red.
[Get] overwrites the existing overview of the measuring

units with the entries under 'Additional Devices' of the
measuring unit defined as 'Main Device' (CoMo Net), see
section 6.9.5.
When the additional devices have been copied, the Info

line shows how many devices have been found.
The newly entered devices are displayed with [OK].
Currently 2 devices are entered.

The communication status LED shows the connection to
the device concerned:
 Green LED indicates OK

 Red LED indicates no connection or device switched off.
Device designation with * indicates the device which is in-

dicated after power up.
Switches the page to select the next 12 devices.

A maximum of 24 devices can be selected.
Pressing the button on an entered device opens the follow-

ing menu:
The name entered here corresponds to the subdevice

name, which was selected in the main device.
The name may be different from the device name entered
in the measuring unit under 'Communication' (System in-
fo), see section 6.9.4. This device name is accepted with
'Load'.
The button labels also change to the changed name.
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11.5.5.7 Switching Between Additional Devices
When the device is in the ‘Setting’ mode, a selection can

be made between the devices shown.
Specifies the measuring unit (dark button), to be displayed

after Power On. Additionally indicated with * on the but-
ton.
11.5.6 Measurement Settings

A new application can be fully set up with the control func-
tions on the CoMo View without any need for a connec-
tion to the web browser.
The 'Meas setup' button accesses the menu for this pur-
pose.
If you have selected a not yet fully defined PS, the buttons
appear light gray. In addition, you will be asked to fully de-
fine the PS before you can make changes.
11.5.6.1 Messart
 Select sensor and type of measurement
11.5.6.2 Measuring Range y-axis

 Shows the possible measuring range
 Adjustable actual measuring range
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11.5.6.3 Measuring Range x-axis

 Shows the possible measuring range
 Adjustable start and end of measurement
 Shows the sampling interval
11.5.6.4 Digital Low-Pass Filter of the y-axis

 Filter on/off
 Set cut-off frequency f0
11.5.6.5 Cycle Control

 No settings possible
 No current settings shown.
11.5.6.6 y Real Time Threshold

 Thresholds 1 and 2 on/off
 All threshold parameters adjustable
 x-axis from ... to
 y-level
 y-Hysteresis
 Pass direction selectable
 Preview of application-related settings
11.5.6.7 x Real Time Threshold

 Thresholds 1 to 4 on/off
 All threshold parameters adjustable
 x-position
 x-Hysteresis
 Pass direction selectable
 Preview of application-related settings
Changes must be saved; only then do they also become ef-

fective.
Note:
Saving deletes the:
 cycle and good/bad counter
 cycle history (curves)
 numerical values, statistics and trend data
11.5.6.8 Export Error Alarm
Note:
With data export enabled, an alarm message appears,
which must be confirmed under Settings/Process Values.
The Ready Signal is only returned in the automatic mode
to ready for measurement after confirmation.
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11.5.6.9 Parameter Set Selection

Opens parameter set selection
Select the parameter set wanted, blue line, with the arrow
buttons and confirm with [OK].
11.5.6.10 Renaming Parameter Set
The parameter set can be renamed via the keyboard.
Only a restricted character set is available.
11.5.7 Evaluation Setup (EO)

Different evaluation objects (EO) can be activated for the
evaluation of the process values (signal curve). We of
course distinguish between real-time evaluation and post-
cycle evaluation. Process evaluation is only carried out in
the state 'evaluation' on the end of cycle (see section
6.7.9). All evaluation objects are divided into classes and
types:
7. Box
 Entry-Exit
 No-Entry
 Trapezoid
 Entry
 Exit
 No Exit
8. Stop Position
 Stop Position
 End Box Max Values
9. Threshold
 Vertical threshold
 Horizontal threshold
10. Numerical
 Max-Min Box
 Maximum Box
 Minimum Box
11. Hysteresis (for y(x) only)
 Vertical Hysteresis
 Horizontal Hysteresis
12. Gradient
 Gradient
 Integral
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11.5.7.1 Setting EO
Page switching in order to make all settings accessible.
Each EO is identified by a number. This button is used to

select an EO.
11.5.7.2 EO Shift/Size Change

An EO must be selected. The EO number becomes red.
There are two ways to shift an evaluation object:

 via EO property (see section 11.5.7.3)
 directly on the measuring curve
For the second method, use the buttons [Change Size] and
[Shift] respectively and then the four arrow buttons. The
step size depends on the magnification selected. To reduce
the step size, use the button [Zoom: on EO], which magni-
fies the EO and the curve. The button is accessible via
Pressing the button again takes you back to the arrow but-
tons.
[Zoom Off] disables magnification of the EO.
11.5.7.3 Changing EO Properties

An EO must be selected. The EO number becomes red.
To change the properties of an evaluation object, press

[Property]. This opens the property pages. Unlike the situa-
tion with a new object, type and identification number can
no longer be changed. The object number is now shown.
All attributes for the evaluation object can be changed.
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Setting an evaluation object covers 4 pages. In order to be

able to carry out the settings more clearly and faster, we
recommend using the browser operating facilities on the
PC. The four pages for setting an evaluation object are
shown summarized there on one page.
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11.5.7.4 New EO
All types of post-cycle evaluation objects can be changed,
newly created or deleted.
All evaluation objects are divided into classes and types.

Selection of evaluation class.
Selection of evaluation type.
[Next] is used to enable the evaluation object selected

above. The EO must be defined on the three following
pages.
You will find a detailed description of the evaluation ob-

jects in the CoMo Net operating instructions in section 0.
Each of these evaluation objects produces an 'individual

evaluation result': 'IO'/'NIO' (OK or NOT OK). When
combined, the individual results of all active evaluation ob-
jects produce the process evaluation result: ‘Good part’/
Bad part’. The result is fed to the digital outputs (in the de-
fault setting the good part goes to output 3 and the bad
part to output 4) and is shown in the status display (see
section 10.3.2).
11.5.7.5 Delete EO
To delete the evaluation object selected, press [Del. EO]. If
all evaluation objects have been deleted, numbering starts
again at 1.
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11.5.7.6 BE Ausgang
This allows allocation of an individual result of the evalua-
tion object to any digital output or one bit of output byte 9
on the Profibus (see section 13.3.9.2). Up to 10 process
values, the number depending on the (S1 … L3), can also
be allocated here (see section 13.3.9.2).
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11.5.7.7 Reference Curve

A reference curve should always be based on a good part.
The reference curve can be useful for placing the evalua-
tion objects and for a visual comparison with an
actual curve. To save a reference curve, press the [New
reference curve] button. The measured curve is then
copied and shown in blue. To delete it again, press [Delete
reference curve].
11.5.7.8 Manual/Automatic (Supervisor Only)

As 'Supervisor', that means in the logged on state, you can
switch over the measuring mode with the [Manual] and [Au-
tomatic] buttons.
After logoff, the mode is selected which is set in 'Meas-
urement Settings'/'Cycle Control' 'Operating Mode for
Operator' (see section 6.7.11).
11.5.7.9 Zoom
Use the [Zoom] button to change the screen section.

the section coordinates can be set. The point (x1, y1) cor-
responds to the bottom left corner, (x2, y2) corresponds to
the top right corner.
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11.5.8 System Settings

Enter the password and press the [System Settings] button.
Measuring and monitoring cannot be carried out in the
system settings mode.
The 'System Settings' page leads to the following, parame-

ter set independent settings:
 Language
 Date
 Communication
 Further CoMos
 History/Statistics
 Data Backup
 Daten Export
 I/O Test
 Password
 Factory Reset
 System Information
 Alarm List
11.5.8.1 Language Selection

Several operating languages are currently implemented:
 German
 English
 French
 Chinese
 Italian
 Czech
 Spanish
After you have selected the language you want and have
confirmed with [OK], the operating elements appear in the
appropriate language.
11.5.8.2 Date/Time
In addition to setting date & time, different time servers
can be activated as the source of the system time.
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11.5.8.3 System Settings: Communication (Internal Measuring Unit – CoMo Net )
For Ethernet connection settings for the internal measuring
unit (CoMo Net), see also section 11.5.5.5. In addition to
the communication settings, the device name of the inter-
nal measuring unit can also be entered here.
Note:
Changed communication settings become effective only
after Power ON/OFF.
11.5.8.4 Further CoMos

Selection of CoMo status
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11.5.8.5 Digital Inputs/Outputs

Allocation of functions of the digital inputs and outputs.
Selection of source for parameter set switching.
11.5.8.6 History/Statistics
Statistics Mode
It is possible to select the parts to be included in the statis-
tics.
Trend
The number of cycles for displaying the trend can be re-
duced as required from a maximum of 30 cycles.
Circular Buffer for Measuring Cycles

A selection can be made as to which curves (cycles) are to
be saved. A maximum of the last 20 cycles can be saved.
If cycles have already been saved in another parameter set,

this memory will continue to be filled up to a maximum of
20 curves. From there on, the oldest curve will be deleted
from the memory each time.
11.5.8.7 Data Backup

The data of all 16 parameter sets are stored as a block in a
protected area in CoMo View.
Note
Please note that in the event of a hardware defect, the da-
ta backup may no longer be accessible. It is therefore ad-
visable to use the backup procedure each time a setting is
changed.
Backup server
IP address of the server on which the CoMo backup service
is running and the data is to be backed up. See section
14.5.1 for details of the path of the root directory for back-
ing up.
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Server settings
Opens the menu for changing the root folder (directory),
whose name must not contain any spaces
Sub-folder (sub-directory) on server

Name of another sub-folder created automatically under
the root folder. Spaces are not allowed.
Backup of data in CoMo memory
File Name
Select a file name for the data backup. Blank characters are
not allowed. The file automatically receives the extension
.bck.
Inclusive Process Data

If backup takes place without process data, only one file
with the extension .bck is created.
If backup takes place with process data, then in addition
16 files with the extension .dat are created.
Automatic Backup
A backup is performed automatically if anything is changed
in the CoMo or application setup.
Backup
Copies the contents of the CoMo to the data server.
Attention:
After backup has taken place, the status is shown in the
'Info' line at the top margin of the control window. This
information shows whether the backup has been suc-
cessful, but not whether the file has also actually been
created in the PC. Please check therefore that the file
has in fact been created in the desired memory location.
Restore
be overwritten.
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Note:
Data backups with process data can only be restored
onto CoMos with the same firmware release. In other
words backup and restoration can only be performed
with the same release. If this is not possible, restoration
must be carried out without process data.
Possible errors:
 The data server (PC) was not found. Check the IP ad-
dress and the connections to the server.
 There is already a file with the same name which is
write-protected.
Settings for backing up the data of the memory card
Filename
Choose a filename for the backup. Spaces are not allowed.
The file must have the extension .cfb.
Backup
Copies the contents of the compact flash memory card to
the data server.
Restore
Overwrites all of the existing parameter sets with the se-
lected backup copy. It is also possible to confirm or cancel
here.
11.5.8.8 System Setup – Data Export

This is a slightly limited setup routine via the touch screen.
For custom path settings see 6.9.9.1.
For data server settings see 6.9.9.5.
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11.5.8.9 Test Digital Inputs/Outputs

Status of digital inputs
Status of digital outputs.
Each output can be switched on or off with the button.

Test of wiring to PLC.
Status of the input byte of the Profibus interface
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Status of the bit and bytes of the Profibus interface. Each

bit of the byte shaded blue can be switched on and off
with buttons 1-4 and 5-8.
11.5.8.10 Password
11.5.8.11 Factory Reset
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11.5.8.12 System Information
11.5.8.13 Alarm List
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Technical Data CoMo View®
®
12. Technical Data CoMo View
12.1 Measuring Part and Interfaces

See technical data for CoMo Net (measuring unit) section 7.
12.2 Other Data

General
Display QVGA (320x240)
STN color
- Display area mm 115x86
Operating temperature °C 0 ... 45
Power supply VDC 18 ... 30
Basic design W approx. 10
Option Profibus DP W approx. 1
Option Encoder W approx. 0,7
Voltage between power Vrms <40
supply connections and
case
Case for panel-mounting
Dimensions (WxHxD)
Panel mounting slot mm 40x150x127
mm 182x146
Weight kg 1,2
IP degree of protection
acc. to IEC 60529
Front mounting 67
Rear side 20
Storage temperature °C –10 ... 70
12.3 Connections
12.3.1 Device Power Supply

Type DC latching socket mm 2,5
or
Phoenix mm 3,5
Pin Allocation
Function Pin
Type Phoenix 3,5 mm
5863A_002-228e-06.12 Page 181

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Power 24VDC / 0,6A 1 (+)

Power GND 2 (–)
Plug: 7.640.072
12.3.2 Ethernet Interface

Pin Allocation
Function Pin
Transmitter + 1
Transmitter – 2
Receiver + 3
Line termination 4
5
Type RJ45 Receiver – 6
Line termination 7
8
Interface Ethernet 10Base-T (Electrically Isolated)
Transmission rate Mbps 10

Topology Twisted Pairs 2
lines and case
LED displays for receiv-
er/transmitter (RxD/TxD)
and Link
12.4 Dimensions
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Technical Data CoMo View®
12.4.1 Panel Mount
5863A_002-228e-06.12 Page 183

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13. Options
13.1 Profibus DP (Option)
The Profibus DP Option Is integrated in the basic unit.
Connection is made via the RS-232C D-Sub connector. The
following description assumes a basic knowledge of the
Profibus DP, its application and configuration.
13.2 Functions
The following functionality is supported through the Profi-
bus:
Control
 Start/stop measuring cycle
 Trigger for saving data
 Tare x,y
 Select measuring program
 Delete statistics and trend
 Measurement readiness status
 Set reference signal for incremental encoder
Setup
 Evaluation functions
Read
 Production part identification
Outputs
 Status information
 Result of process evaluation
 Real-time results (x-, y-thresholds)
 10 numerical process values
13.3 Connection
Since the Profibus interface (D-Sub connector) uses the

same connection as the serial RS-232C interface, a decision
must be able to be made as to whether the interface is to
be used for RS-232C or Profibus. When the Profibus inter-
face is activated, the hardware output is set to Profibus,
and when deactivated it is switched to RS-232C. When
RS-232C communications are sent, the system checks as to
whether the hardware output is set to Profibus, and if so
switches to RS-232C. After the data are sent, the system
switches back to Profibus.
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Options
Elements
 One LED (PB)
 Connector: the Profibus cable is connected here.
In accordance with the Profibus-DP standard EN50170

(DIN 19245), a 9-pole D-Sub connector is incorporated
(required for transfer rates of more than 1 500 kbit/s).
Pin Allocation
Function Pin
Screen (connected to Case
equipment case)
– 1
– 2
B-line: RxD/TxD positive; 3
according to RS-485 spec-
ification
1)
Request To Send 4
GND BUS, isolated; 5
1
RS-485 page )
+5 V BUS, isolated; 6
1
RS-485 page )
– 7
A-line: RxD/TxD 8
negative; according to
RS-485 specification
– 9
1)
+5 V BUS and GND BUS are used for the bus termina-
tion. In normal applications only A-Line, B-Line and
screen are used.
13.3.1 Baud Rate

The baud rate in a Profibus DP network is permanently set
in the Profibus-Master. The CoMo detects the baud rate
automatically and sets itself accordingly.
Baud rates supported kbit/s 9,6

19,2
45,45
93,75
187,5
500
Mbit/s 1,5
3
6
12
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13.3.2 Times
Min. station delay s 100

(slave hold-off interval)
1
Maximum responder time bit ) 15 @ 9,6 kbd
15 @ 19,2 kbd
15 @ 45,45 kbd
15 @ 93,75 kbd
15 @ 187,5 kbd
15 @ 500 kbd
20 @ 1,5 Mbd
35 @ 3 Mbd
50 @ 6 Mbd
95 @ 12 Mbd
2)
Reaction time Ms 16 (min.)
24 ... 32 (type)
1)
Stated in bit times. The bit time is the time required to
send one bit. To obtain the actual time, the bit time
must be multiplied by the baud rate.
2)
Reaction time of the CoMo itself. Added to this are ad-
ditional delay times from the field bus, see section
13.3.11. Shorter reaction times will be possible only in
future firmware versions.
13.3.3 Termination
The end nodes in a Profibus-DP network must be termi-
nated to avoid reflections on the bus line. This is made
possible with the termination in the connector.
If CoMo Net is connected as the first or last module in a
network the termination in the connector must be enabled.
13.3.4 GSD File

A GSD file is assigned to every device on a Profibus DP
network; this file contains all necessary information on the
device. During configuration of the Profibus DP master, it
is needed in order to inform the master what facilities a
specific device (slave e.g. CoMo) is offering. The Co-
Mo Net/View-CD contains the GSD file (KIAG0993.gsd)
required or it can be downloaded from our website
http://www.kistler.com
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Options
13.3.5 Status LED (PB)

The CoMo Net Profibus DP-option is equipped with one
LED (PB).
LED 'On' Field bus online, data traffic possible
LED 'Off' Field bus offline or interface not configured/
enabled.
13.3.6 Starting Profibus

Perform the following steps to connect CoMo Net to your
PLC:
Select and set the field bus in the system settings under
[Digital I-O/Field bus], [Field bus], [Profibus].
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®
Six different modes are available for selection, in which the

mode [CoMo Net V2.2 old] represents an older version
with AnyBus module and only 2 input and 4 output bytes.
Numerical values are stored differently depending on the

manufacturer of the PLC.
Little endian
The byte with the least significant bit value is saved at the
lowest memory address.
Big endian
The byte with the most significant bits value is stored first,
ie at the lowest memory address.
Set slave address within the range of 0 ... 124
In order to meet the various Profibus requirements in prac-

tice, there are the following versions of Profibus support:
Mode Bytes In Bytes Out

Small (S1) 2 3 ---
Small (S2) 4 10 ---
Large (L1) 12 26 Including process
values
values
values
The various modes vary in size of the memory resources

required for the input and output PLC buffer. The memory
modes have downward compatibility, i.e. each mode con-
tains the functionality and configuration of the smaller
mode.
 Connect the Profibus cable. If the Kistler

ControlMonitor is the last device on the bus, and the
termination resistors are disconnected in the bus
connector, you must connect them.
 Now configure the new Profibus slave (CoMo

Net/View) on your PLC: if allowed by your PLC, you
can scan the bus for new slaves. Certain PLCs now al-
low loading of all of the required details from the
slave.
If yours does not, load the GSD file included on the
CoMo Net/View CD and define the number of input
and output bytes according to the selected mode.
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Options
 CoMo Net supports all Profibus baud rates (9,6 kBaud to

12 MBaud). The Profibus master specifies the speed and
the CoMo Net matches it automatically.
 Now define on your PLC the input and output points
required to control the CoMo Net and evaluate the
status signals.
13.3.7 Assignment of the Evaluation Results and Process Values to the Field Bus
The factory default is automatically set for output of the
process values to the Profibus in modes L1, L2 and L3. This
assignment can be changed via the user interface.
Alternatively, the process values to be sent can be selected
via the control menu or the browser. Selection vie Profibus
takes priority. This assignment depends on the parameter
set.
Evaluation object and process value assignment.
The evaluation result for max. 8 evaluation objects can be

assigned to the 8 bits in output byte 9.
Continue to process value assignment.
In modes L1, L2 and L3, a maximum of 10 numerical values

(process values) can be read out via Profibus (output bytes
11 ... 50).
The sources for numerical values 0 ... 5 are assigned by de-

fault. Basically all available sources can be assigned as de-
sired to the 10 numerical values.
An overview table of the current settings can be called up
with the [PS+EO Info] button. This list can be printed and
used as log.
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13.3.8 Data Format

Numerical values are transferred in the Long Integer
Format (32 Bit) or in the Single Precision Float Format
(IEEE-754).
13.3.9 Description of the Input/Output Bytes)
13.3.9.1 Input Bytes (Kistler CoMo Net /CoMo View  PLC)

® ®
Mode Byte No Function Description Restrictions

S1, 1 Control signal Bit 0: Measure (0 = inactive, 1 = active); Bit 0: static,
S2, switches automatically in Auto operating mode Start allowed only if
L1, L2 Measure active  Operate Ready == 1
Bit 1: Start/Stop Trigger
(0 = Stop data acquisition, Bit 1: static
1 = Start data acquisition)
Bit 2: Reserve
Bit 3: Displacement taring (zero point correction measuring Bit 3: Edge 0  1
curve (x-channel))
Bit 4: Force taring (zero point correction measuring curve Bit 4: Edge 0  1
(y-channel)
Bit 5: Acknowledge system error Bit 5: Edge 0  1
Bit 6: Reset parts counter/ new batch (incl. Stat/Trend data) Bit 6: Edge 0  1
Bit 7: Identification mode Bit 7: static
(0 = Control signals, 1 = Equipment information,
see output bytes 2 ... 4)
S1, 2 Control signal Bit 0 ... 3: Parameter set number 0 ... 16 (dual system) Bit 0 ... 3: static
S2, (only defined parameter sets can be selected) Transfer with strobe signal, from
L1, L2 Bit 4 ... 5: Reserve (dual system) external active in operator mode
Bit 6: Strobe for parameter set switching only
Bit 7: Set incremental encoder zero position Bit 6: Edge 0  1
Bit 7: Edge 0  1
S2, 3 Control signal Bit 0: Mode Selection (0=measure with curve display
L1, L2 (1=instant)
Bits 1 … 3: Reserve
Bits 4 ... 7: Switching of group of parameter sets Bits 4 … 7: static, only
(dual system) with com-
pact flash
memory activated
S2, 4 Universal bits Bit 0: Read barcode 20 ≤ character Bit 0: static

L1, L2 (0=process value output) (1= barcode)
Bit 1: Read strobe for barcode Bit 1: edge 0  1
Bit 2: Read barcode 20 < character < 34 Bit 2: static
(0 = disable, 1 = enable)
Bits 3 ... 7: Reserve
L1, L2 5 ... 6 Code for process Default setting == 0 == according to CoMo setting otherwise
value source 1 according to process value source table, see section 13.3.9.61)
and process value, see section 13.3.9.81)
or
Barcode (1 … 7 character) termination with 3H Only active if byte4/ bit0 set to1
or
or
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Options
Mode Byte No Function Description Restrictions

or
L2 13 ... 14 Code for process Default setting == 0 == according to CoMo setting otherwise
or
or
or
or
or
or
L3 25 EO setup Bit 0: Strobe Bit 0: edge 0  1
Bit 1: Save Parameter Bit 1: static
Bit 2 ... 7: Reserve
or Only active if byte4/ bit0 and
Barcode (20 … 34 character) termination with 3H bit2 set to 1
L3 26 EO setup EO number (1 … 255) as on the measurement screen or shown Integer
in the evaluation setup, as shown in table 13.3.9.3, 13.3.9.4,
13.3.9.5
Real-time thresholds contain the following numbers:
Y1 – RTTH  201
Y2 – RTTH  202
X1 – RTTH  211
X2 – RTTH  212
X3 – RTTH  213
X4 – RTTH  214
L3 27 EO setup Parameter number (0 … 255) for corresponding EO as shown in
table 13.3.9.3/13.3.9.4/13.3.9.5
L3 28 … EO setup Parameter value as shown in table 13.3.9.3/13.3.9.4/13.3.9.5 Float IEEE-754 format
31 or
Barcode (20 … 34 character) termination with 3H Only active if byte4/ bit0 and
bit2 set to 1
L3 32 … Reserve Reserve Not supported
40 or
Barcode (20 … 34 character) termination with 3H Only active if byte4/ bit0 and
bit2 set to 1
1)
Machine control system settings differing from the de-
fault settings, must be statically present at the Profibus.
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13.3.9.2 Output Bytes (Kistler CoMo Net CoMo View  PLC)

® ®
Mode Byte Function Description Limitations

No
S1, S2, 1 Control Bit 0: Meas. readiness (0 = not ready, 1 = ready)
L1, L2 signal Bit 1: Good part (0 = invalid, 1 = good part)
Bit 2: Bad part (0 = invalid, 1 = bad part)
Bit 3: Measure status (0 = inactive, 1 = active)
Bit 4: Status of start/stop trigger for saving data
(0 = inactive, 1= active),
Bit 5: Common alarm Bit 5: For fine encoding see
output byte 4
Bit 6: Reset status of parts counter
Bit 7: Identification mode
S1, S2, 2 Control Identification mode == 0:
L1, L2 signal Bits 0 ... 3: Current parameter set number (1 ... 16) Bits 0 ... 3: static
Bit 6: System error (0 = OK, 1 = error)
Bit 7: Status of zero of incremental encoder
(0 = not set, 1 = set)
Identification mode == 1:
Software version (Vx.x.y.y) first 2 digits (xx) BCD encoded
S1, S2, 3 Results/ Identification mode == 0:
L1, L2 CoMo Bit 0: Real-time threshold Y1
informati- Bit 1: Real-time threshold Y2
on Bit 2: Acknowledgement of EO settings (0 = error, 1= OK)
Bit 3: Data export batch status (0 = inactive, 1= active)
Bit 4: Real-time threshold X1
Softw. version (Vx.x.y.y) 3rd and 4th digit (yy) BCD encoded
S2, L1, 4 CoMo Identification mode == 0:

L2 status Bit 0: Measure mode (0=normal measurement, 1=instant)
Bit 1: Status Supervisor=1 / Operator=0
Bit 2: Barcode handshake (1=read)
Bit 3: Reserve
Bit 4: Alarm bit 0 (fine encoding for alarm handling) As shown in table "Alarms" 13.3.9.7
Bits 0 ... 4: CoMo type (0 … 31): CoMo Net, SigMo, etc.
S2, L1, 5 ... Cycle Cycle number Integer, 32-bit
L2 8 counter
S2, L1, 9 EO results Bits 0 ... 7: Evaluation object 1..8 (0=NOK; 1=OK)
L2
S2, L1, 10 Universal Bits 0 … 3: Read actual group (dual system) of parameter set Bit 0 ... 3: static
L2 bits Transfer with strobe signal, from
external active in operator mode only
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Mode Byte Function Description Limitations

No
L1, L2 11 Process- Default: y-max. of the graph. IEEE-754 floating-point format
... value 1 0X7FCxxxxx: Invalid
14 parameter configure.
0x7FC00000: Source invalid
0x7FC00001: Value selection
invalid
0x7FC00002: Calculation of
numerical values not
activated
0x7FC00003: Not used
0xFFC00000 (= indeterminate):
result not available (e.g. box not
touched)
All other values are to be interpreted

as measurement
L1, L2 15 Process Default: y-min. of the graph IEEE-754 floating-point format
... value 2
18
L1, L2 19 Process Default: x-max. of the graph IEEE-754 floating-point format
... value 3 Default in Instant mode: y-value
22
L1, L2 23 Process Default: x-min. of the graph IEEE-754 floating-point format
... value 4 Default in Instant mode: x-value
26
L2 27 Process Default: Good parts IEEE-754 floating-point format or

... value 5 integer
30
L2 31 Process Default: Bad parts IEEE-754 floating-point format or
... value 6 integer
34
L2 35 Process No default IEEE-754 floating-point format
... value 7
38
... value 8
42
... value 9
46
... value 10
50
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13.3.9.3 Table: "Evaluation Object Class, Parameter Number and Parameter Description"
Evaluation object class Parameter number and param-

eter description
Class ‘Box‘ 0: x1
Entry-Exit, No Entry, 1: x2
Entry, Exit, No Exit 2: y1
Class ‘Stop position‘ 3: y2
Stop position, End Box
Maximum Value
Class ‘Numericals‘
Max-Min,
Maximum,
Minimum
Class ‘Box‘
Entry-Exit, No Entry,
Entry, Exit, No Exit
Class ‘Box‘ 0: x1
Trapezium 1: x2
2: y1L (bottom left)
3: y1H (top left)
4: y2L (bottom right)
5: y2H (top right)
Class ‘Threshold‘ 0: x1 (Position)
x after-cycle threshold 1: y1 (lower limit)
(vertical) 2: y2 (upper limit)
Class ‘Threshold‘ 0: x1 (limit left)
y after-cycle threshold 1: x2 (limit right)
(horizontal) 2: y1 (level)
Class ‘Various‘ 0: x1
Integral 1: x2
2: Min (lower limit)
3: Max (upper limit)
Class ‘Various ‘ 0: x1
Gradient 1: x2
2: Min (lower limit)
Class ‘Hysteresis‘ 0: x1
x-hysteresis 1: Min (lower limit)
Class ‘Hysteresis‘ 0: y1
y-hysteresis 1: Min (lower limit)
13.3.9.4 Table: "Real-time Threshold Class; Parameter Number and Parameter Description"
Parameter element class Parameter number and param-

eter description
y real-time threshold 0: x1 (limit left)
(201 - 202) 1: x2 (limit right)
2: y1 (level left)
3: y2 (level right)
x real-time threshold 0: x1 (Position)
(211 - 214)
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Options
13.3.9.5 Table "Scaling of y-axis; Parameter Number and Parameter Description"
Axis (230) Parameter number and param-

eter description
y (230) 0: Sensitivity
x (231) 1: Offset
2: Range from
3: Range to
13.3.9.6 "Process Value Sources" Table

In the following table, the "Code" column represents the
value of the first byte for programming a process value
(see section 13.3.9.1 "Input Bytes").
Code Source (Object) Value Selection

00 Value according to device setting Not specified
01 Evaluation object 1 According to "Process values from EO" table
13 ... 99 Reserved for additional evaluation objects (EO) According to "Process values from EO" table
101 Curve without reverse motion According to "Process values of the graph" table
240 Counter According to "Values Counter" table (Integer)
255 Test value output: 0xFABC (for test purposes) Not specified
13.3.9.7 Table "Alarms"

The following table describes the alarm code built from bit
4…7 of the output byte 4 (see section 13.3.9.2 Output
bytes).
Code Value CoMo

00 0000 No alarms
01 0001 Incremental encoder module not existing
02 0010 Exceptional error at the data server
03 0011 Output buffer for data export full
04 0100 Reference for incremental encoder not set
05 0101 No connection to the data server for data export
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13.3.9.8 "Process Values and EO Limits " Table

In the following table the column "code" marks the value
of the second byte for the programming of a process value,
(Code 0 … 99, see section 13.3.9.6 "Process value
source").
If the limits of a EO are read, the parameter number in Ta-
ble 13.3.9.3 is added with 10, see example below for the
reading of the Trapezium limits. The number of limitations
dependence on EO type.
Code Value CoMo

00 – No value selection
01 Process Value 1 All EO with at least 1 process value
02 Process Value 2 All EO with 2 process values
10 Limit Example: Limits for Trapezium: x1
11 Limit x2
12 Limit y1 (bottom)
13 Limit y1 (top)
14 Limit y2 (bottom)
15 Limit y2 (top)
13.3.9.9 "Process Values of the Graph" Table

In the following table the column 'code' marks the value of
the second byte for the programming of a process value
(Code 101 … 199, see section 13.3.9.6 'Process value
source').
Code Value CoMo

10 x-Min
11 x-Max
12 y-Min
13 y-Max
14 x-Pos of y-Min
15 x-Pos of y-Max
13.3.9.10 "Counter" Table

In the following table the column 'code' marks the value of
the second byte for the programming of a process value
(Code 240, see section 13.3.9.6 'Process value source').
Code Value CoMo

03 Good parts Integer
04 Bad parts Integer
05 Batch number Integer
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13.3.10 Matching EO Settings via Profibus (Example)

Evaluation EO3 is to be matched to the specified values via
Profibus.
Control sequence:
Measure
Measure Input
Byte 1/ Bit 0
Meas. readiness Output Measurement readiness

Byte 1/ Bit 1
Strobe for Input

reading setting Byte 25/ Bit 0
Saving read data Input

Byte 25/ Bit 1
EO number from Input

settings Byte 26/ Value 3 3 3 3
Parameter number Input

Byte 27/ Value 0 1 2 3
(x1) (x2) (y1) (y2)
Input
Value x1 Byte 28/ Value 41 41 3F 3F
Value x2 Byte 29/ Value 91 9C 0C A8
Value y1 Byte 30/ Value 1E 00 CC F5
Value y2 Byte 31/ Value B8 00 CD C3
Data word interpretation in the above example is equiv-

alent to "Big Endian" (Rockwell – Allen Bradley PLC)
‘Little-Endian’ is used for Siemens PLC
Procedure to adjust a EO
x2 1 x2’ right
x1 2 x1’
1
x1 x1‘
x2 2 x2‘ wrong
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13.3.11 Read Barcode via Profibus

A bar code or ASCII characters can also be read on the pro-
fibus. As a handshake, the digital output 6 can be used as
shown in chapter 6.9.6.1. The barcode is inserted in the
data export file in the part ID field.
Input byte 4 with bit 0 (barcode receive enable) and bit 1

(strobe to read the barcode) acts as a control signal.
Control sequence:
Measuring
Measuring Input
Byte 1/Bit0
Ready for meas. Output not ready

Byte 1/Bit 1
Input
Read barcode Byte 4/Bit 0 ready
Read strobe Output

Byte 4/Bit 1
Receive barcode DO6
13.3.12 Timing with Profibus

Several delay times affect the controling and the outputs
with Profibus:
SPS cycle time e.g. 10 ms e.g. 10 ms

Proportional to bus utilization (proportional to total bytes (proportional to total bytes
of all slaves) divided of all slaves) divided
through baud rate through baud rate
Minimum slave time (slave e.g. 2 ms e.g. 2 ms
1)
shutoff time)
CoMo Net reaction time 16 ... 32 ms 16 ... 32 ms
1)
Adjustable in profibus master
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13.4 Incremental- / Absolute Encoder (SSI) Option

CoMo Net Typ 5863A1w
w = 3 Expansion module with incremental input

w = 4 Expansion module with incremental input and
Compact Flash memory expansion
with incremental input
with incremental input and Compact Flash memory
expansion
If the encoder module is already mounted on your CoMo

Net, you can skip to the next section.
Retrofitting with the encoder module:

After knocking out the square aperture at the side of the
CoMo Net, affix the module to the CoMo Net with the
three screws.
The only connection is the 15-pole D-Sub connector (pin

allocation see section 13.4.3) to which various encoder
types can be connected:
 Incremental encoders
 Linear displacement encoder or rotary encoder
 With or without reference pulse
 With analog sine and cosine signals 1 Vpp
 With analog sine and cosine signals 11 App
 With digital signals (RS-422)
 Absolute encoder (SSI)
CoMo Net Typ 5863A2w
w = 3 with incremental input

w = 5 with Profibus DP interface and incremental input
The differences compared with a potentiometric displace-

ment sensor are:
 The sensor setup (see section 13.4.1.2 for details)
 The fact that with an incremental encoder it is necessary
to move to or set a reference point before the absolute
position is known (see section 13.4.1.2 for details).
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13.4.1 Measurement Setup

The basic principles for setting up a measurement are de-
scribed in detail in section 6.7 'Measurement setup'. Only
the deviations specific to the incremental encoders are
dealt with here. The two places where you can make set-
tings are indicated with red circles.
13.4.1.1 Selecting Sensor

The choice of the sensor type for the x-axis has been
extended by the incremental encoder.
If no expansion module (EM) with incremental encoder is

installed, an error message appears as soon as you press
the [Incremental Encoder] button.
The [Auto Range] mode for automatic axes scaling is not

available for the strain gauge sensor type. For the
incremental encoder, this [Auto Range] in axis scaling is
available.
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Options
After you have selected the incremental encoder for the

x-axis, it must now be scaled. After you switch on the Co-
Mo Net the message appears that the reference point is
not yet set. Now
13.4.1.2 Scaling x-axis Incremental Encoder

After you have selected the unit for the x-axis, the encoder
settings follow.
 'Input Signal'
The appropriate input signal type must be selected ac-
cording to the sensor connected.
 'Encoder Type'
We distinguish between linear displacement encoders
and rotary encoders.
 'Grating period (GP)' (refer to data sheet)

The measuring direction can be reversed by a negative
grating period (GP).
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The grating period indicates the mechanical distance be-

tween two increment gradations in the sensor (or with ro-
tary encoders the pulse counts NP). The resolution (R) can
be increased with an interpolation factor (IF) >1, and also
by setting the number of evaluated edges (FL) to 2 or 4.
The grating period and the pulse count unit are always m
and degrees (360 °) respectively, no matter which mechan-
ical unit is selected.
Linear displacement encoder:

R = GP / (IF * FL)
Rotary encoder:
R = 360 ° / (NP * IF * FL)
In the "RS-422" setting, the interpolation factor is set ac-

cording to the interpolator in the sensor (see encoder data
sheet). Possible values: 1 ... 10 000.
The following equation is used to calculate the displace-

ment:
y  z · TP· p  b
y: Displacement e.g. [mm]

z: Counter value
GP: Grating period [m] (according to sensor data sheet)
p: Counting direction (polarity of TP: + or –)
b: Reference value e.g. [mm]
+ Counting direction
Page 202 5863A_002-228e-06.12

Options
 'Reference Position Setting'

Since an incremental encoder, as its name already im-
plies, supplies only the relative position, a reference
point is needed, which must be made known to the
measuring instrument (CoMo) by means of an addi-
tional signal. This can be done in various ways:
 via digital input 3 (or field bus)

 by means of a signal coming direct from the encoder
 by means of a button on the screen
As long as the reference position is not set, a correspond-

ing Alarm can be seen (see also digital outputs).
When the instrument is restarted, this information is lost
and must be reset for each parameter set with encoder.
If a measurement is started without the reference position

being set, then measurands will be saved and evaluated
only from the moment when the reference position is set.
It is thus possible to begin measurement immediately with-
out reference or "master" cycle, provided that the refer-
ence position is set before the measuring curve comes
within the relevant range.
Otherwise a reference cycle must be initiated in order to
record the reference position. The good/bad evaluation is
then invalid.
Auto-Range
Auto-Range is available only for the charge input (piezo)
and the voltage input, but not for strain gage. Auto-Range
can only be carried out after the encoder reference has
been set.
5863A_002-228e-06.12 Page 203

®
The y-axis is scaled in [pC].

The x-axis is scaled in counter units and its range is from
–4.1E6 to +4.1E6
The possible range results from the counter range multi-

plied by the resolution.
The further procedure for setting the application is the
same as for the measurement with a potentiometric posi-
tion sensor.
13.4.1.3 Scaling x-axis of SSI Encoder

After selecting the SSI encoder and the unit, you have to
make several settings for the particular sensor.
 'Encoder type'
We distinguish between linear displacement sensors
and shaft encoders.
 'Resolution' (as shown on sensor data sheet)

The sign of the measuring direction can be chosen.
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Options
 'Encoding' (as shown on the sensor data sheet) binary

and Gray code with a length of between 8 and 31 bits
are supported.
 'Reference position'
The current position is recorded and displayed with the
button. This position can be allocated to a linear or an-
gular position.
The sampling interval is calculated from the displacement

divided by the number of measurements (samples). In the
opposite example a sampling interval of 0,005 mm would
result. However, the displacement sensor only provides a
resolution of 0,01 mm. The sampling interval is therefore
set on the maximum resolution of this sensor.
13.4.2 Test Mode
Scaling of the bar graph display is dependent on the exist-

ing measuring range setting.
The encoder numerical value is independent of the setting.
5863A_002-228e-06.12 Page 205

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13.4.3 Technical Data
D-Sub 15P pin allocation:
Digital Inputs RS-422A Analog Inputs

Pin Pin
Incr. encoder SSI Incr. encoder
1 A+ Track A Data+ 9 IA+ or UA+ Track A
1 9 2 A– Data– 10 IA– or UA–
3 B+ Track B Clock+ 11 IB+ or UB+ Track B
4 B– Clock– 12 IB– or UB–
8 15 5 R+ Reference 13 IR+ or UR+ Reference
6 R– 14 IR– or UR–
7 +5 V (Sensor supply) 8+15 GND
General
Encoder counter (incremental) bits 32
Sensor supply V, mA 5, <80
Analog input (differential)
Interpolation factors IPF 1, 2, 5, 10
Current signals A,B App 5 … 16
Z (Reference) App 2 … 8,5
Voltage signal A, B Vpp 0,6 … 1,2
Z (Reference) Vpp 0,1 … 0,85
Max. frequency kHz 250
Digital input (differential)
Signal A,B, Reference Level RS-422A
Max. frequency MHz 5
Encoder, absolute (SSI) bits 32
Digital input (differential)
Signal A, B & reference Level RS-422A
Max. frequency MHz 1
Resolution bits 8 … 31
Code Binary or Gray
Sampling rate in the CoMo
x-axis kHz approx. 1
y-axis kHz 10,5
13.4.4 General Restrictions

The chip of the encoder interface (MMI4832) feeds a
32 bit position counter. Calculations are however made
with float inside the CoMo. The integer  float conversion
is possible only in the range from –4.1e6 to +4.1e6 without
loss of accuracy. This determines the limit of the range of
the physical unit (e.g. mm or degree) for the
encoder input, depending on encoder resolution and refer-
ence value.
13.4.4.1 Monitor Output for x-axis

Cannot be used if an incremental sensor is connected. The
output is constant at 5 V DC.
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Options
13.5 Compact Flash Memory Card

Compact flash memory cards up to 4 GB are supported.
®
SanDisk compact flash cards must be used to ensure
perfect operation.
The memory card must not be inserted or removed

while connected to power.
13.5.1 Replacing Memory Card

Hot plugging is not possible. This also means that, to en-
sure the card is detected after being inserted, the supply
voltage must be switched off briefly and then on again
13.5.1.1 Inserting Empty Memory Card

Insert an empty or new memory card into the slot. To en-
sure the card is detected the supply voltage must be
switched off briefly and then on again.
An image of the contents of the CoMo's memory is copied
to the memory card.
13.5.1.2 Inserting of a Used Memory Card

If you insert a memory card from a different device and the
data differs from the device memory, a alarm message ap-
pears. You are asked to log in and execute a synchronisa-
tion of the memory contents.
The direction of synchronisation can be chosen.
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13.5.1.3 Deleting Memory Card

In 'system control' under 'basic setting' the memory card
can be deleted.
After 'Execute' there is another screen where the 'deleting'

has to be confirmed.
If the memory card is to be used empty in another device,
it is essential that before leaving this setting page, it is re-
moved from the slot. This can happen without switching
off the power supply.
The device restarts automatically.
If the memory expansion is not removed from the slot, the

device memory is copied to the memory expansion as soon
as you leave the setting page with 'OK'.
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Maintenance and Diagnosis
14. Maintenance and Diagnosis
14.1 Safety Precautions

Please refer to the rules described in section 2.1 'For your
safety'.
14.2 Causes of Drift at Charge Input

The slow change of the zero point of the output signal
during the measuring cycle is called drift. The maximum
drift is specified as ±0,1 pC/s at 25 °C (see section 7). If
this value is exceeded by a considerable margin, this may
be due to one of the following causes:
Cause 1
In this case, the output signal drifts exponentially towards
zero. This is caused by too low an insulation resistance in
the feedback branch of the charge amplifier.
The cause is due to poor insulation resistance of the range
capacitor. To remedy this fault, send the device for repair
to your authorized Kistler Sales Center/distributor.
Input Signal Input Signal Input Signal

t t t
Measure Measure Measure Measure Measure Measure

inactive active inactive active inactive active
Output Signal
+ + +
t t t
- - -
Input offset
Output Signal Output Signal
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Cause 2
In this case, the output drifts linearly in the positive or neg-
ative direction. The reason could be a damaged or defec-
tive input operational amplifier.
Remedy
The operational amplifier at the input must be exchanged
by sending the device for repair to the authorized Kistler
sales outlet/distributors.
Output Signal
+ + +
t t t
- - -
Cause 3
The direction of the drift in this case may be positive or
negative, depending on the polarity of the offset voltage at
the amplifier input. The drift is caused by the insulation
resistance at the input of the charge amplifier being too
low. It could also be due to the insulation resistance of the
sensor being too low.
Remedy
The insulation of the sensor cable and the sensor can be
1
measured with the Type 5493 insulation tester . Any dirty
plugs or sockets at the amplifier input, sensor or cables
must be cleaned or exchanged. In some circumstances, the
zero point of the input stage of the charge amplifier must
be recalibrated.
Output Signal
+ + +
t t t
- - -
1
The input resistance of the charge amplifier cannot be
measured with the insulation tester.
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Remarks
Cause 3 is easy to diagnose by removing the sensor and
sensor cable from the charge amplifier input and connect-
ing a charge calibrator. Cause 3 may also be due to the
insulation resistance of the operational amplifier in the in-
put stage being too low.
14.3 Circuit Examples for Piezoelectric Sensor

The charge amplifier has a BNC
Monitor Uout
socket at the input. The monitor
GND output
output is at two 2 mm test sock-
ets. The signal ground is electri-
cally isolated from the protective
ground.
Charge input
Grounding screw
Note:
The analog inputs can be checked on the 'System setup
– I/O test' page (see section 6.9.7).
Charge Input, EMC and Ground Loops

For EMC applications, the measuring ground must be
connected to the equipment case via the grounding screw
M2,5x5 (next to the BNC input). This can lead to inter-
ference caused by ground loops where sensors are not
ground-isolated. The two requirements for grounding,
bilateral (EMC) or unilateral (prevention of ground loops)
are contradictory, since the screening is used simultaneous-
ly as a signal conductor. It may be necessary to find the
best solution by carrying out tests.
Other Possibilities
 Establish a low impedance connection between the
equipment case and the sensor (large-area copper
braiding, ribbon cable).
 Use a triaxial connection for the signal input. The outer
sheath is used for screening and the inner one for signal
transmission. A similar effect is achieved when the
coaxial cable is installed in a metal sheath, which is
connected to ground at both ends. The screening must
be isolated from the metal sheath.
5863A_002-228e-06.12 Page 211

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Circuit Examples
a) CoMo grounded, sensor isolated
EMC: acceptable
Ground loop:
good
Sensor
Grounding
screw
b) CoMo isolated, sensor grounded
EMC: to some
extent acceptable
Ground loop:
good
c) CoMo and sensor grounded, equipotential bonding

lead
EMC: good
Ground loop:
to be tested
d) CoMo isolated, sensor grounded, triaxial screen

(grounded at both ends)
EMC: very good
Ground loop:
good
Remarks
EMC testing was carried out using circuit version c).
Page 212 5863A_002-228e-06.12

Important Notes
Because of the extremely high input insulation of the
charge amplifier, its signal input must be protected against
all contamination.
Sensors must be connected with special, highly isolated
and low-noise BNC cables. We recommend the use of
cables from the Kistler range. These have been subjected to
special testing for insulation resistance, low noise and low
triboelectricity resulting from movement.
Before connecting the input cable, discharge it with a short
piece of wire.
Afterwards, switch off the CoMo Net; at least ensure that
it is not in a measuring cycle. Reason: the ‘Reset contact’
must be closed to prevent possible damage to the input
MOS-FET.
If higher sensitivity is used (small measuring ranges), com-
pliance is also required with the following:
The interference signal (noise) increases in proportion to
the cable length or capacitance.
The input cable should not be installed with freely hanging

lengths of over 30 ... 50 cm if accelerations or vibrations
are to be expected during operation.
Monitor Output
The monitor signal is within a range of ±10 V (see also sec-
tion 3.1 'Block Schematic Diagram').
The measuring ground is electrically isolated from the
equipment case when the grounding screw is removed.
14.4 Calibration
14.4.1 Kistler Calibration Service

In order to keep a share of the world market, products
must meet the highest quality requirements. ISO9001
requires test equipment to have a known and valid
relationship to nationally accepted standards. Traceability
must be guaranteed. Kistler offers the following calibration
services:
Swiss Calibration Service (SCS)

Kistler is accredited as SCS Calibration Center (Number
049) for the measurands: pressure, force, acceleration and
electric charge. To ensure traceability and to guarantee
measuring uncertainties, calibration devices and methods
are checked and revised regularly.
Recalibration
Our products can be retested and recalibrated. All records
are kept and are available to our customers, so that repairs
and calibrations can be traced back comprehensively.
On-Site Calibration
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In those cases where instruments requiring calibration can-

not be transported, Kistler offers an on-site calibration ser-
vice.
14.5 Installations of the Aid Programs Delivered on the CD

The CD provided contains several extras for working with
CoMo Net. Descriptions are provided below as to how the-
se can be used. From Windows NT/2000 onwards, you will
need the local administrator rights, to enable you to carry
out these installations.
14.5.1 Installing Data Export

Insert the CD containing the Instruction manual into the
drive. If installation does not start automatically, start the
program ReleaseNotes_De.htm with Microsoft Windows
Explorer.
Follow the installation notes in section 3 and install the

CoMo Services.
During the installation process, you will be asked whether

you want to install the Services as Microsoft WindowsNT-
Service.
This mode supports a user-independent installation. This
means that when you start the server or PC, you do not
need to log on as user.
If you don’t want to use this option, the program will be

installed so that a user must log on before the program will
run.
If, nevertheless, you want the program to start automati-
cally, you must install a link for the desired user in the auto
start folder.
The installation creates two subfolders, one for the system

settings (backup) and one for the process and curve data.
Installation paths (default):
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 Programs
C:\Programme\Kistler\5863A CoMo Net-View\CoMo
Services\
 Data
C:\Kistler\CoMo Services\Backup\
C:\Kistler\CoMo Services\Data\
Start the program in the above subfolder by double clicking
on DataExport.exe.
Section 6.9.9 of these instructions explains the necessary

device settings for data export.
If the Service has been installed as NT-Service, the system

info page can be loaded under
'Start/Programme/Kistler/5863A CoMo Net-View/CoMo
Services/Server status', which contains a link to the latest
event entries (Service Log).
14.5.2 Installing SUN JVM (j2re)

Insert the CD containing the operating manual into the
drive. If installation does not start automatically, start the
program ReleaseNotes_De.htm with Microsoft Windows
Explorer.
Follow the installation notes in section 3 and install the

SUN Java Virtual Machine by clicking on '1.5.0.' of this
CD.
Section 15.3.1 of these instructions explains the necessary

device settings for operating with SUN Java.
You can also download the latest Java version from the
SUN Microsystems home page: www.java.com. Click on
'Java Software Download' and the version will be automat-
ically installed on your PC.
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14.5.3 Installing Flash Programmer

The flash programmer (see also section 14.6) is needed
when a new firmware is available for CoMo, and you want
to load the latest firmware version.
Open the Release Notes on the CD, click on 'Install flash
programmer' in section 3 and follow the instructions or go
onto the Kistler Homepage www.kistler.com and down-
load under support/software the latest firmware.
14.5.4 Installing the Instruction Manual

Open the Release Notes on the CD, click on 'Install Instruc-
tion Manual' in section 3 and follow the further instruc-
tions. In the menu 'Start/Program/Kistler/5863A CoMo
Net-View', a link will be installed, enabling you to open the
Instruction Manual and Release Notes directly.
14.5.5 Installing IP Setup Wizard

Insert the CD included with the instruction manual into the
drive. If it does not start automatically, start the program
ReleaseNotes_De.htm with Windows Explorer.
Follow section 3 of the installation instructions and install

the IP Setup Wizard by clicking 'Install'.
14.5.6 Installing Hyperterminal Configuration

Insert the CD included with the instruction manual into the
drive. If it does not start automatically, start the program
ReleaseNotes_De.htm with Windows Explorer.
Follow section 3 of the installation manual and install the

Hyperterminal Configuration by clicking 'Install'.
14.6 Updating Firmware

Installation of the flash programmer, see section 14.5.3.
CoMo Net/View is equipped with a so-called Flashloader,

with which the new firmware (operating software) can be
downloaded if necessary. This requires a PC and the soft-
ware with the firmware. If more recent firmware is availa-
ble, you can download this from our web site:
www.kistler.com.
Page 216 5863A_002-228e-06.12

Procedure
1) Backup the parameter sets as described in section
6.9.10!
2) Start the FlashProgrammer through doubleclick the icon

beside
or:
Start the FlashPrg program "Start/Program/Kistler
/5863A CoMo Net-View/FlashProgrammer"
Enter the IP address of the CoMo Net which should receive

the new firmware.
Note:
Ensure that you have selected the correct device!
3) Click on [Connect] to connect with CoMo Net.
4) Open the file with the new firmware [Open File] but-
ton. If you have selected the default setting during the
installation, you will find the firmware in the following
folder:
C:\Programme\Kistler\5863A CoMo Net-View/Firm-
ware Versions\cnet0xyz.sss contains the version Vx.y.z
(e.g. V3.1.2)
 If you have connected a CoMo Net, no selection ap-

pears.
 With an update for a CoMo View, the
measuring unit must be updated first and
then the display unit.
5) Delete the old program with [Erase & Program Flash].

You will now be asked to give a path and file name for
the data backup. When you confirm with OK, backup
takes place automatically. The file is saved in the same
folder as the firmware.
Programming starts immediately after the deletion pro-
cess.
6) When the process has been completed successfully, the

message ‘Flash successfully programmed’ appears. Now
press the [Disconnect] button in order to return the
CoMo to the normal operating condition.
7) Now reset the device to the basic setting (section 6.9.12)

and then reload the backed up parameter sets (section
6.9.10.2)
5863A_002-228e-06.12 Page 217

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14.7 Touch Screen Operation

CoMo Net/View is set up with large buttons for touch
screen operation. Only a partial area is required on large
screens. With a screen size of 800x600 pixels, it will be
necessary to switch to full screen in Internet Explorer. In
addition, the header can be hidden with the option 'Auto-
matically in the background' (right-hand mouse button
click in the remaining header line).
Page 218 5863A_002-228e-06.12

Annex
15. Annex
15.1 Technical Explanations
15.1.1 Error when Scaling via Measuring Chain

Scaling establishes the relationship of the electrical input
quantity to the unit selected. At the voltage input, the zero
point can be freely selected, i.e. two scaling points are nec-
essary. With the charge amplifier, the zero point is fixed,
i.e. the straight line always goes through the zero point.
In order to ensure close accuracy, the two scaling points

must be as close as possible to the end of the actual working
range.
15.1.2 Linearity
The linearity and repeat errors amount to <0,15 %FS, repre-
senting approx. 3 digitization stages of the A/D converter.
15.1.3 Zero Point

Charge Amplifier
The initial value sampling after the start of a measurement
is used for the zero point correction. The zero point error is
thus negligible. However, over a longer measuring time
within a small measuring range, the drift may result in a
more than negligible zero point error.
Voltage Input
The zero point error constitutes part of the calibration
error, i.e. <1,5 % FS.
5863A_002-228e-06.12 Page 219

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15.1.4 Resolution of the A/D Converter

The CoMo Net operates with a 12-bit A/D converter re-
sulting in 4 096 digitization stages over the entire range of
the converter. The converter always operates in bipolar
mode.
The output range of the A/D converter is typically 95 %. This

allows a small overdrive of up to 5 % of the channel inputs
without A/D overload and compensation for the component
tolerances by means of the CoMo Net calibration. As 12 bits
represent a resolution of 1/4 096, then for 100 % input sig-
nal, there are still 4 096 · 0,95 = 3 890 digitization stages
available (0,95 = 95 % of the ADC).
y-Axis
The measuring input for charge and voltage always oper-
ate in bipolar mode. The resolution of the A/D converter is
thus:
200 % / 3 890 = 0,051 % of the input range.
Loading of the A/D converter of 95 % represents an out-

put voltage Uout of 10 V at the monitor output.
Output range in relation to input range (100 % FS).
x-Axis
The voltage input value for potentiometric displacement
sensor UEnd of meas. – UStart of meas. is automatically matched to
the UADC range to 10 V (12 bit) via the internal gain and
an offset voltage.
The resolution of the A/D converter is thus:
100 % / 4 096 = 0,025 % of the input range.
Page 220 5863A_002-228e-06.12

Annex
UM UM
A E
U
IN
U AD
C
- +10
10V V
x-axis scaling
0mm 10mm
(-10mm) (0mm)
Monitor Uout
0 10
V V
Input voltages  UME – UMA  > 1 V can be amplified to the

maximum ADC output. Smaller input voltages are ampli-
fied by a factor of 20.
15.1.5 Sampling x-axis (Measuring Function y = f(x))

The CoMo Net saves a maximum of 1 000 (or 250 or 5 00)
individual values of a measurement. The condition for start
and end of a measurement is explained in section 6.7.11.4
'Start trigger/stop trigger'.
The device calculates the sampling interval x from

(measurement end - measurement start)/1 000 (or 250 or
500). This sampling interval x is always a whole number
multiple of the A/D converter resolution. In the scaling of
the x-axis, the device shows the sampling interval x set
(section 6.7.7.1) in the corresponding unit.
Sampling of the x interval takes place in the device at the

maximum sampling rate of 10,582 kHz. A check is made
every 0,095 ms as to whether the next positive x interval
is reached. If yes, the x, y value pair is saved.
5863A_002-228e-06.12 Page 221

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When measuring takes place 'with' return movement, test-

ing also takes place for negative intervals x.
With very rapidly changing x-signals, it is possible that not

every x interval will be measured.
15.1.6 Sampling the t-axis (Measuring Function y = f(t))

The CoMo Net saves a maximum of 1 000 (or 250 or 500)
values of a measurement. The conditions for start and end
of measurement are explained in section 6.7.11.4 'Start
trigger/stop trigger'. The sampling interval t is calculated
from the measuring time entered/1 000 (or 250 or 500).
The CoMo Net shows in the axis scaling (section 6.7.6) the
theoretical sampling rate and the sampling interval. This
sampling interval t is always a whole number fraction of
the maximum sampling rate 10,582 kHz, the sampling in-
terval of the sampling rate, i.e. a multiple of 0,095 ms.
The y-value is saved at each sampling interval.
15.2 Basics of TCP/IP
15.2.1 Basic Instructions

With TCP/IP, every network user is given an IP-address. As
with normal postal addresses, every address (country –
town – street – house number) must occur only once, oth-
erwise there will be confusion and mail will no longer be
delivered with reliability.
Individual devices communicate with each other using the-
se IP addresses. Every PC, every CoMo etc. has its own ad-
dress.
The default gateway or router (also a computer) can be
compared to a post office. Each post office has its own ad-
dress (default gateway address). In the case of networks
with several subnetworks, these post offices are used to
send communications from one district (area covered by
the mail room) to another. Each network user must know
the address of the post office if he wants to send mail to
another district. The address with a number finishing with
254 (xxx.xxx.xxx.254) is often selected for the post office.
The subnet mask determines how large a district is. All
parts of the address, which are 'relevant', must correspond,
so that they are seen to be 'in the same district'. All mail to
addressees, which are in the same district, will be delivered
directly – i.e. not via the post office. All mail to addressees
which are not in the same district, is directed via the post
office.
Network User Address IP Address Example
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Annex
Network User 1 Switzerland, Winterthur, Eulachstrasse, 22 192.168.101.22

Network User 2 Switzerland, Winterthur, Eulachstrasse, 1 192.168.101.1
Network User 3 Switzerland, Winterthur, Neuwiesenstrasse, 3 192.168.30.3
'Eulachstrasse' mail room Switzerland, Winterthur, Eulachstrasse, 254 192.168.101.254
'District' mask relevant. relevant. relevant. no matter 255.255.255.0
Special case: 'Island network': In a small island network, no

post office is necessary. It must nevertheless be defined,
but is never used. Here also, the subnet mask determines
which network users are found.
Usually, a network administrator is responsible for adminis-

tering the addresses for the company network. In an island
network, you can take over the addresses and their admin-
istration yourself.
15.2.2 IP Address
A 32 bit value (4 octets = 4 bytes) is used as the address,
so that a communication partner can be addressed on the
internet. This address contains the network number and
the host number. The network number is the same for all
hosts in the same network. It must be used only once any-
where in the world. By contrast, each host in the same
network must have its own specific number.
Because an internet address can be shown in various ways,

the notation as set out below should be used:
The internet address is divided into 4 fields of 8 bits each.

Each field describes an 8 bit value between 0 and 255
(decimal). The individual fields are separated with a point.
Example: 124.96.18.0.
At the start of the ARPANET, there were only Class A net-

works, because it was assumed that there would only be a
few large networks. But when local networks were introduced
in many organizations, this assumption was no longer true. It
was therefore decided to introduce additional classes. Class B
is for medium size networks, Class C for small networks with
only a few hosts. Class D has been used for some years for
'Multicasting', i.e. IP packages are distributed simultaneously
to a group of hosts.
Class E is mentioned here only for the sake of complete-

ness. Here the first 4 bits are set to 1. This class is reserved
exclusively for research.
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The following are the characteristic values for the individual

network classes:
Network Max. Networks Max. hosts Internet Addresses Remarks

Class (Worldwide)
A 126 >16 000 000 1 – 126 A few networks with very
many hosts possible
127 Reserved for loopback
(local host)
B >16 000 65 536 128.0 – 191.254 Many networks with many
hosts
C >2 000 000 254 192.0 – 223.255.254 Very many small networks
with only a few hosts possible
Which class should be used for a particular network will

depend upon the number of available hosts and the net-
works.
When internet addresses are issued, it should also be taken

into account that network and host ID's with all bits on 0
(network address) or 1 (broadcast; to everyone) are re-
served and are therefore not allowed to be issued.
If the network is to be connected to the internet, a registered

network number must be used. All over the world, the net-
work numbers are administered by the Network Information
Center (NIC). Larger access providers receive whole network
areas from the NIC which they administer and issue to their
customers themselves. Today therefore, you will receive your
network numbers from your access provider.
The following network numbers have been reserved for

private unregistered networks:
Class Network Number Address Area

Network ID
A 10 10.0.0.0 – 10.255.255.255
B 172.16 – 172.31 172.16.0.0. – 172.31.255.255
C 192.168 192.168.0.0 – 192.168.255.255
Subnetworks, Network Mask

To make routing within large networks possible (Classes A
and B), a network must be subdivided into so-called
subnetworks, in which the host part of the internet address
is divided into a subnetwork number and the actual station
number. It is now possible to branch into internal subnet-
works within the network using the subnetwork numbers.
But from outside, the entire network is seen as a single
entity.
Without the division into subnetworks, an IP host would

not be able to determine whether it can reach a target
directly via its network interface, or whether it has to trans-
fer the data package to a gateway known to it for further
routing. As with a "real" network, the host separates the
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wanted IP address into a network and a host part using the

network mask and makes the following evaluation:
 If the subnetwork part is the same as with its own ad-
dress, the target is in the same subnetwork, and it must
be directly accessible via the network interface (the
other host is in the same LAN).
 If the subnetwork part is not the same as with its own
address, there must be a route definition available, or
the default gateway is used.
The network mask indicates to the system which bits of the

internet address are used as network/subnetwork address,
and which bits are used as host address. Like the internet
address, the network address is 32 bits long; each bit of the
mask corresponds to a bit of the internet address.
To determine the internet mask, proceed as follows:

 For each bit (binary 1) of the network mask, the corre-
sponding bit of the internet address is interpreted as
part of the network/subnetwork.
 Each deleted bit (binary 0) is interpreted as part of the
host address.
For the sake of simplicity, the values 255 (binary 1111

'1111) or 0 are mostly used as network mask. These values
allow the network/subnetwork part to be more easily dis-
tinguished from the host part.
Depending on the network class, the first (Class A), the

first two (Class B) or the first three bytes of the network
mask must be given as 255, since they indicate the net-
work address. The remaining bits can be set or deleted ac-
cording to the subnetwork.
Examples of networks/subnetworks and network addresses:

st nd rd th
1 byte 2 byte 3 byte 4 byte
Class A Network num- Host number
network ber
(1-126)
Network 255 255 0 0
mask
Subnetwork Network num- Subnetwork Host number
ber number
For a Class A network, the mask is normally set to

255.255.0.0 or 255.255.255.0. If, with a Class A network,
the mask is set to 255.255.255.0, this means that the first
byte is the network address, the second and third bytes the
subnetwork address and the fourth byte the host address.
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st nd rd th
1 byte 2 byte 3 byte 4 byte
Class B Network number Host number
network (129-191)
Network 255 255 255 0
mask
Subnetwork Network number Subnetwork Host number
number
If, with a Class B network, the mask is set to

255.255.255.0, the first and second bytes give the net-
work address, the third the subnetwork address and the
fourth the host address.
Because it is very difficult today just to obtain a C-address,

these networks today must also normally be subdivided to
enable appropriate routing to be set up.
If no subnetworks are required, the network masks will ap-

pear as follows (default network mask):
Class A 255.0.0.0
Class B 255.255.0.0
Class C 255.255.255.0
Note:
The following subnet masks must not be used:
SM: 0.0.0.0
SM: 255.255.255.255
The Broadcast Address or Broadcast Mask

One advantage of the internet is that with the internet
address, not just networks but also individual hosts can be
addressed directly. Normally the host number 0 is not
issued to an individual computer but indicates the network.
Now in order to send a message to all hosts in a network, a
broadcast address is used. All hosts in a network or sub-
network respectively have the same broadcast address.
Today the broadcast address is usually configured auto-

matically.
The broadcast address comprises the network address and

host address used, in which all bits are set (binary 1).
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Internet host address Network (Sub) network Network mask Broadcast Host
class number Address number
3.0.0.10 A 3 255.0.0.0 3.255. 255.255 10
11.1.0.12 A 11.1 255.255.0.0 11.1.255.255 12
129.39.0.15 B 129.39 255.255.0.0 129.39.255.255 15
128.45.2.8 B 128.45.2 255.255.255.0 128.45.2.255 8
192.3.1.8 C 192.3.1 255.255.255.0 192.0.1.255 8
192.3.1.24 C 192.3.1.1 192.3.1.31 255.255.255.240 8
15.2.3 Specifying the IP Address

Please read these instructions carefully!
There are many different situation for a connection be-

tween a PC and a CoMo. Here we describe the most popu-
lar situations. Please consult this section carefully!
 Situation A
Temporary point-to-point connection PC – CoMo
Adjust IP address of CoMo to IP address of the PC.
 Determine the IP address of your computer (Section
15.2.3.2).
 Determine the IP address of your CoMo (Section
15.2.3.1).
 Change the IP address of the CoMo (Section
15.2.5).
 Situation B
Temporary point-to-point connection PC – CoMo
Adjust IP address of the PC to IP address of CoMo.
 Determine the IP address of your CoMo (Section
15.2.3.1).
 Determine the IP address of your computer (Section
15.2.3.2).
 Change the IP address of your computer (Section
15.2.6).
 Situation C
Temporary connection of a PC to a CoMo in the net-
work.
 Obtain an authorized Ethernet setting from your
network administrator or try the DHCP setting (au-
tomatic address download from the network) Sec-
tion DHCP (automatic address issue in the network).
 Change the IP address of your computer (Section
15.2.6) if the automatic IP address download was
unsuccessful.
 Version D
Fixed standalone PC connection to a CoMo
 Same as Versions A or B.
 Version E
Fixed PC connection to a CoMo in the network.
 Same as Version C.
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 Version F
Preferred solution for a new installation of a CoMo in
an existing network with permanently installed PC.
 Obtain an authorized Ethernet setting from your

network administrator and proceed according to
section 15.2.
 Change the IP address of the CoMo (Section
15.2.5).
Communication Test
After you have adjusted the Ethernet settings, you must re-
start the CoMo (supply ON/OFF) and possibly also the PC.
 Open the DOS entry window (see section 15.2.3.2) and

enter the following command:
"ping nnn.nnn.nnn.nnn"
The following message appears:
"Ping is being executed for nnn.nnn.nnn.nnn ..."
 With functioning communication, you will receive the

following message:
"Reply from nnn.nnn.nnn.nnn. Bytes=32 Time=1ms
TTL=63"
 With faulty communication, you will receive the follow-

ing message:
"Timeout for the request" or
"Reply from nnn.nnn.nnn.nnn. Target host not
reached"
 Check the cable as in section 4.2.5.

 Recheck the Ethernet settings.
 If you are still unsuccessful, ask your network adminis-
trator for support.
Recommendation
If you want to set up a notebook computer for occasional
use with the CoMo, we recommend the following configu-
ration:
 Microsoft Windows XP, supports the configuration of
an alternative IP address if the IP address is automati-
cally sought as default.
or
 Ask the network administrator for a fixed IP address,
which can be used for the LAN as well as for the point-
to-point connection.
or
obtain an additional LAN interface e.g. PCMCIA card, so
that you can configure an additional LAN connection spe-
cially for operation with CoMo.
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15.2.3.1 Determining the IP Address of the CoMo
Use the serial interface RS-232C to read the Ethernet set-
tings (section 6.9.4.1).
:IP<return>
:SM<return>
:DG<return>
or if you already operate the CoMo via the Ethernet con-

nection, you can look at the setting on the browser (sec-
tion 6.9.4).
15.2.3.2 Obtain the IP Address of your PC

We assume that the TCP/IP driver has already been in-
stalled and enabled on your PC.
Microsoft Windows 95/98

 Start the 'MS-DOS Prompt' (Start Menu – Programs –
MS-DOS Prompt)
 Type in 'ipconfig'
 You will now see details of the network interface(s).
Microsoft Windows NT/2000

 Open an Explorer (or 'Workstation') and change to the
path C:\WINNT\system32. Here you will find
'cmd.exe', which you should now start.
 You will now see details of the network interface(s).
Microsoft Windows XP
 Open an Explorer (or 'Workstation') and change to the
path C:\WINDOWS\system32. Here you will find
'cmd.exe', which you should now start.
 You will now see details of the network interface.
If you get no output, or if the IP address is 0.0.0.0, you

should consult section 15.2.3.4 (automatic IP settings) or
your PC should first be setup for TCP/IP connection. Ask
your network administrator.
15.2.3.3 Valid IP Address from the Network Administrator

It is not permitted to connect a network-capable device to
the network without an accurately defined Ethernet con-
figuration. Please obtain the necessary details from your
network administrator.
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15.2.3.4 DHCP (Automatic Address Issue in the Network)

If a DHCP (Dynamic Host Configuration Protocol) server is
installed in your network, and this option is enabled in the
network setting, an available IP address is automatically
issued to the PC when you log onto the network. In this
case, you must not make any more manual changes when
starting up. If no DHCP server is found, the PC selects any
address or 0.0.0.0.
If this occurs with Version A, change to Version B. If this

occurs with Version C, you will need a valid IP address
from the network administrator.
15.2.4 Selecting a New IP Address

Free choice is available only within an isolated network
used only by you. Determine the IP address of the CoMo
or PC. Use the same setting up to the last block. With each
device, the last number must be increased or lowered by
one with respect to the previous one. A choice can be
made between 1 and 253.
Note:
Exceptions are the following
0.0.0.0 / 255.255.255.255 / 127.*.*.*
15.2.5 Changing the IP Address on the CoMo ®

Two routes are available:
1. via Ethernet and TCP/IP connection, see section 6.9.4.2
2. via RS-232C interface, see section 6.9.4.1.
Command
:IP nnn.nnn.nnn.nnn<return>
:SM sss.sss.sss.sss<return>
:DG ddd.ddd.ddd.ddd<return>
15.2.6 Changing the IP Address on your PC

Applies to situations B, C (only if DHCP was not able to
obtain an address) and D from section 15.2.3.
Important:
Before you change anything on the PC, make a screen
shot of the respective dialog, or notice the old settings!
Otherwise you will not be able to operate your PC on
your LAN again!
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Note:
Remove your PC from the local area network before
you change the settings and do not connect it again
before everything has been restored!
For this, open the system control (Menu: Start/Settings/

Control Panel/ Networks). Display the settings for the LAN
connection.
Display the properties of LAN connection 'Internet protocol

(TCP/IP)'.
Normally you need only change settings if 'Obtain IP ad-

dress automatically' (DHCP = Dynamic Host Configuration
Protocol) is enabled.
Microsoft Windows XP offers an 'Alternative configu-

ration'. Use this for your point-to-point connection. If your
Microsoft Windows does not offer an alternative configu-
ration, make a note of the old condition so that you can
restore it for the company network.
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You may possibly not have local administrator rights on

your PC and can therefore only view but not change certain
values. In this case, get in touch with your network adminis-
trator.
Now enter the details. The adjacent illustration shows an ex-

ample with IP address, which allows a connection with the
presetting of CoMo (192.168.101.64).
You do not have to change DNS and WINS settings.
Close the menu 'Properties of internet protocol TCP/IP'.

With Microsoft Microsoft Windows 95 and 98, the PC
must be restarted for the changes to take effect.
After finishing work with CoMo, do not forget to reset

your PC to the company network settings!
15.3 Browser Setup

In principle, you can connect CoMo and operate with the
browser immediately. Nevertheless, it is advisable to check
certain settings and correct them if necessary. Also if vari-
ous settings on the browser had been changed from the
initial settings, it may be necessary to change settings.
The CoMo interface requires Java. Java must therefore be

installed and enabled.
15.3.1 Microsoft Internet Explorer with SUN's Java

Please read these instructions carefully!
Microsoft is no longer allowed to distribute its own Java

(Microsoft VM). Therefore on new Windows installations
you need to install the SUN VM Firmware version V2.0 an
higher for CoMo Net Server is compatible to this platform.
For touch screen applications we recommend installing
SUN Java J2RE (Java 2 Runtime Environment) Version
1.4.1 or higher instead of Microsoft VM.
15.3.1.1 Proxy
Internet connections are often established via a proxy.
However, with internal connections direct access is possi-
ble.
If your CoMo and your PC are on the same subnet, i.e.
have the same standard gateway (section 15.2), the proxy
should be turned off or the proxy bypass should be acti-
vated. If you are unsure please contact your network ad-
ministrator!
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Start Internet Explorer and open Extras/Internet Op-

tions/Connections. Click on 'Settings'.
Either switch the proxy off entirely (blue circle) or switch

the bypass on and enter the IP address of your CoMo un-
der 'Advanced' – 'Exceptions' (red circle).
If your PC and CoMo do not use the same gateway (are
not on the same network), ask your Network Administrator
whether the proxy has to be switched on.
Bypass proxy server
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15.3.1.2 Temporary Internet Files

In Internet Explorer under Internet Options / General
choose the 'Settings' button.
It is advisable to look for a newer version of stored pages

automatically.
Set disk space to use of at least 100 MB to avoid HTML
pages having to be reloaded each time.
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On the Windows Control Panel open the Java Control

Panel by pressing .
On the General tab under 'Temporary Internet Files',

check that the temporary files are not being left in the
cache.
To avoid the possibility of the pages not being fully dis-

played in the browser, this option must not be checked.
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15.3.1.3 Install and Enable Java

Check whether a JVM is Already Installed.
Go into Control Panel (Start/Settings/Control Panel). If you
find the Java icon, SUN Java is already installed.
Now double click on the Java icon. Under the 'General'/

'Application Info' folder you will find the version details.
The version number installed must be higher than 1.4.1.
For installation, see section 14.5.2.
Enable SUN Java in Internet Explorer under Tools/Internet

options/Advanced.
After you have enabled JRE, you must restart Internet Ex-
plorer.
The area in which you are currently working is shown in In-

ternet Explorer in the status line at the bottom of the
screen.
In Internet Explorer under Internet options, select the

'Security' button.
Four areas are available:

 Internet
 Local intranet
 Trusted sites
 Restricted sites
Select the area in which you are currently working. Click on

‘Custom level…’.
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We recommend 'High safety' or 'Medium safety'.
You are now ready to work with CoMo Net.
15.3.2 Mozilla Firefox with SUN's Java

Please read through these instructions carefully!
The Mozilla Firefox browser is freeware that can be down-

loaded from www.mozilla.org. It is fully compatible with
CoMo and is slightly faster than Internet Explorer in loading
the pages.
In order to work with CoMo, you need Mozilla Firefox 1.0

or higher and SUN Java J2RE (Java 2 Runtime Environ-
ment) Version 1.4.1 or higher instead of Microsoft VM.
15.3.2.1 Proxy
Internet connections are often set up via what is known as
a proxy (intermediate stage). On the other hand, with in-
ternal connections, direct access is possible.
If your CoMo and your PC are on the same subnet, i.e.
have the same default gateway (section 15.2), the proxy
should be switched off or the proxy bypass enabled. If you
are not sure, contact your network administrator!
Start Mozilla Firefox and open Tools/Options/Advanced/

Network/Settings.
If 'No Proxy' is selected, leave this setting.
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15.3.2.2 Temporary Internet Files

Start Firefox and open Tools/Options/Advanced/Network/
Settings.
The pages used are saved in the cache.
Set Offline Storage of at least 10 MB to avoid the HTML

pages having to be reloaded each time.
15.3.2.3 Install and Enable Java

Proceed as described in section 15.3.1.3 for the points:
 "Check if you already have the JMV installed"
 "Install the SUN JVM (if necessary)"
Enable the SUN JVM for Mozilla Firefox

Start Mozilla Firefox and open Tools/Options/Content.
Enable 'Java' and 'Java Script'.
You are now ready to work with CoMo Net.
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15.4 Trouble Shooting

Error (Effect) Possible Cause and Remedy
No connection to CoMo  Refer to section 4.3.
 CoMo switched on?
 LAN cable correct? Is the 'Link' LED lit?
 IP address / DG / SM correct?
 Is a 'ping' heard?
 Browser correctly configured?
 Try switching CoMo off and then on.
Slow connection to CoMo  Is CoMo running a measurement? When CoMo Net is carrying out a
measurement, this takes priority. The user interface will then be slow-
er.
 Is the LAN heavily loaded?
 Is the own PC heavily loaded?  if necessary restart browser
 Are several browsers enabled on the same CoMo?
Without changing options in  Check if your browser is in state 'Offline', see section 4.3.3
the browser, the connection  Check the proxy setting, see section 15.3.1
to CoMo only works sporadi-  If you have a switch in operation, check whether it is functioning cor-
cally. rectly.
You try to change a value on  The value selected is outside the permitted range.
the user interface, but the old  Check if your browser is in state 'Offline', see section 4.3.3
value remains.
Set IP address: after switching IP address, default gateway and subnet mask are incompatible. Look up
on and off, the device has the section 15.2.3 or ask your network administrator.
old IP address again.
'No Message'  The browser is no longer connected to CoMo. If this is the case on all
pages, check the connection (Ethernet, TCP/IP) and CoMo itself.
 If this does not apply to all pages, it may be that after reloading the
firmware you have not carried out resetting to basic settings. Do this
(see section 6.9.12).
In the Setup mode the parameter sets are selected by the

Supervisor and in the Auto mode they are chosen by the
machine's control system.
In 'Measure' the [PS] button is on the bottom left. Pressing

this button opens the 'Choose PS Group from CF' page.
In 'Measure', 'Measurement Setup' and 'Evaluation Setup'

the [PS] button is on the bottom left. Pressing this button
opens the 'Select Parameter Set' page.
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16. Index
cpk ................................................................. 59
1
Cut-out .......................................................... 12
1 Point Measurement .................................... 66 Cycle Control ................................................. 77
192.168.101.64 ............................................. 32 Cycle History .......................................... 55, 153
2 D
2 Point Measurement .................................... 67 Data Acquisition ............................................. 77
255.255.255.0 ............................................... 32 Data Export .................................................... 86
Debouncing Time ......................................... 107
A
Default Gateway .................................. 103, 222
A/D Conversion ............................................. 77 Delete Compact Flash Memory .................... 126
Abbreviation .......................................... 16, 142 Deletion of Binary File .................................. 114
Acceleration ................................................... 18 DHCP ........................................................... 231
Accessories ............................................ 16, 142 Digital Inputs/Outputs ................................. 106
Administrator Rights ............................ 214, 232 Display ........................................................... 50
Analyze .......................................................... 58 DMS ........................................................ 20, 27
Authorization levels ...................................... 151 DNS ............................................................. 232
Authorization Levels ....................................... 49
E
Auto-Logoff ........................................... 61, 100
Automatic .............................................. 77, 156 Edge ......................................... 77, 79, 106, 156
Average value .............................................. 154 Electrostatic Discharges .................................. 12
Average Value ............................................... 59 EMC ....................................................... 12, 211
EO ................................................................. 48
B
Ethernet ....................................................... 103
Backward Direction ......................................... 87 Evaluation ...................................................... 87
Bad Part ......................................... 82, 107, 170 Evaluation object ............................................ 86
Bar code................................................. 56, 108 Evaluation Object ........................................... 48
Barcode as Filename .................................... 113 Evaluation Objects ................................. 81, 167
Block Schematic Diagram ............................... 23 Evaluation Result, individual ................... 82, 170
BNC-Socket ................................................... 27 Evaluation Setup ............................................ 81
Box ................................................................ 89 Evaluation Time............................................ 135
Box Type Entry .............................................. 89
F
Box Type Entry-Exit ....................................... 89
Box Type Exit ................................................. 90 Fieldbus ........................................................ 109
Box Type no Entry ......................................... 89 Filter, digital ................................................... 73
Box Type no Exit ............................................ 90 Force .............................................................. 18
Bridge Circuit ................................................. 20 Forward Direction............................................ 87
Browser.......................................................... 36 Frequency f0 .................................................. 73
Browser Setup .............................................. 232 Functionality ................................................ 106
Funktionalität ............................................... 107
C
G
Cache .................................................. 234, 238
Calibration Service ....................................... 213 Good Part ...................................... 82, 107, 170
Calibration sheet ............................................ 67 Ground Loops .............................................. 211
Calibration Sheet ........................................... 66
H
Changing the IP Address on Your PC ........... 230
Classification / Production Quality ................. 85 Help ............................................................... 38
Common-Mode Voltage ................................ 12 High-Impedance Sensors ................................ 19
Compact Flash Memory Card ...................... 207 Hysteresis ....................................................... 92
Configuration Mode ...................................... 99
cp .......................................................... 59, 154
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I O
Inputs, analog............................................... 131 Object Numbers ............................................ 84
Inputs, digital.................................................. 28 Offset ............................................................ 65
Installations of the Aid Programs Delivered on OK ......................................................... 82, 170
the CD ...................................................... 214 Operator ................................................ 49, 151
Installing the Instruction Manual .................. 216 Optocouplers ............................................... 136
Insulation Resistance .................................... 209 Output Formats ........................................... 117
IP Address .................................................... 217 Output, digital ............................................. 106
IP Degree of Protection ........................ 139, 181 Overload........................................................ 74
IP Service Program.......................................... 32
P
IP-Address ............................................ 102, 222
Ipconfig ........................................................ 229 Panel Mount ................................................ 183
Island Network ............................................. 223 Parallel Connection of Piezo-Sensors ............. 19
Parameter Set
J
Timing .................................................. 108
Java settings ......................................... 236, 238 Copy .................................................... 52, 53
Java-Webserver ............................................ 216 Delete .................................................. 52, 53
Designation ................................................ 81
K
Info ............................................................ 44
Kistler, Calibration service ............................. 213 Name ......................................................... 44
Kistler, User ..................................................... 49 Section ..................................................... 156
Klasse Numerisch Max-Min ............................ 95 Selection......................... 52, 53, 82, 156, 167
Parameter Set Independent ............................ 99
L
Password ..................................................... 100
LAN .............................................................. 100 Photo-MOS-Relays ........................................ 29
Language ....................................... 40, 100, 150 Piezoelectric Sensor ........................................ 27
®
Linearity ....................................................... 219 Piezotron ...................................................... 27
Point-to-Point Connection ........................... 231
M
Polarity ........................................................ 106
M.U. ....................................................... 16, 142 Post-Trigger Function .................................... 78
M2,5x5 .................................................. 12, 211 Pressure ......................................................... 18
Measure (small) .............................................. 39 Pre-Trigger Function ....................................... 78
Measurement ................................................. 50 Process Data .......................................... 81, 167
Measurement Setup ....................................... 62 Process Values ............................................... 87
Measuring Chain .................................... 25, 219 Profibus
Measuring Direction ....................................... 87 Data format.............................................. 190
Measuring Range ........................................... 19 GSD file .................................................... 186
Measuring States ............................................ 77 Input Bytes ............................................... 190
Measuring Unit............................................... 19 Option ..................................................... 184
Messstopp ...................................................... 77 Output Bytes ............................................ 192
Microsoft-VM............................................... 215 Slave Address ........................................... 188
Monitor Outputs .......................................... 135 Starting .................................................... 187
Status LED ................................................ 187
N
Termination .............................................. 186
Navigating ...................................................... 38 Proxy ................................................... 232, 237
Network administrator ................................... 232 PS+EO Info .................................................... 53
Next ............................................................... 62
Q
No Message ................................................. 239
NOK ....................................................... 82, 170 Quartz Crystal ............................................... 19
Nomenclature ......................................... 16, 142
R
Nominal Measuring Range ............................. 67
Numerical ....................................................... 87 Real-time Threshold ..................................... 192
Numerical Type Max-Min ............................... 95 Real-Time Threshold ................................ 74, 79
Numericals...................................................... 58 Recalibration ................................................ 213
Numerisch .................................................... 154 Reference................................................. 49, 86
Reference Curve ............................................ 82
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®
Resolution .................................................... 220 Subnet Mask ................................................ 222

Restrictions .................................................. 106 SUN JVM (j2re) ............................................ 215
RS-232C .............................................. 101, 137 Supervisor......................................... 49, 61, 151
RS-232C short-Circuit Plug .......................... 125 Supply Voltage ............................................... 12
Swiss Calibration Service .............................. 213
S
System Info .................................................. 124
Safety ............................................................ 11 System Setup ................................................. 99
Sampling ...................................................... 221
T
Sampling Interval ......................................... 221
Save ............................................................... 87 Taring ............................................................ 80
Scaled Axis TCP/IP ................................................. 103, 222
Piezo .......................................................... 63 TCP/IP, Basics .............................................. 222
Voltage input (y) ........................................ 68 Technical Data ............................................. 131
Scaling Repeated ........................................... 69 Time ............................................................. 100
Scope of Delivery ................................... 16, 141 Time Delay ................................................... 136
Screw ............................................................. 12 Time Server .................................................. 100
SCS .............................................................. 213 Touch Screen ............................................... 218
Sensitivity ...................................................... 66 Transport Damage ......................................... 11
Set Name ....................................................... 53 Trend ............................................... 60, 87, 155
Setting Measurements ................................. 200 Trigger Functions ........................................... 78
Settings Mode ............................................. 173 Type Designation .................................... 15, 141
Setup Mode ................................................... 62
U
Several CoMo Net ......................................... 49
SG/Voltage .............................................. 26, 27 Units of Measurement ................................... 17
Short-Circuit Plug ........................................ 125 User Concept ......................................... 49, 151
Shunt ............................................................. 20
V
Shunt Measurements ..................................... 63
SI Units .......................................................... 17 Value Pair ..................................................... 221
Signal Curve .......................................... 81, 167 Via Sensitivity ................................................. 71
Specifying the IP Address ............................. 227
W
Speichern ....................................................... 88
SSI Encoder .................................................. 204 Webserver.................................................... 216
Standard deviation ....................................... 154 WINS ........................................................... 232
Standard Deviation ........................................ 59
Y
Start Measurement ........................................ 77
States ............................................................. 77 y(t) ................................................................. 70
Static Measurement ........................................ 20 y(x) ................................................................ 71
Statistics ........................................... 59, 87, 154 y-Measuring Input ................................. 63, 201
Stop Position .................................................. 93
Z
Storage .......................................................... 12
Strain ............................................................. 18 Zero Point Correction ................................... 219
Strain gages ................................................... 27 Zoom ............................................................. 55
Strain Gages ............................................. 20, 63
Page 242 5863A_002-228e-06.12

Declaration of Conformity
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Instruction

 CoMo Net Type 5863A1... from Firmware version 3.1.4

Information in this document is subject to change without

©2005 … 2012, Kistler Instrumente AG. All rights reser-

2. Important Notes ........................................................................................................................... 11

3. Functional Description ................................................................................................................. 22

4. Installation and Operation ........................................................................................................... 26

5. Brief Instruction ........................................................................................................................... 41

6.8.4 Zoom ............................................................................................................. 82

6.9.6.3 Parameter Set switching .............................................................................. 108

8.5 Nomenclature Used .................................................................................................... 142

9. Functional Description ............................................................................................................... 143

10. Installation and Operation ......................................................................................................... 145

11.5.7.1 Setting EO ................................................................................................... 168

13. Options....................................................................................................................................... 184

13.3.9.3 Table: "Evaluation Object Class, Parameter Number and Parameter

13.3.9.9 "Process Values of the Graph" Table ........................................................... 196

14. Maintenance and Diagnosis ....................................................................................................... 209

15. Annex ......................................................................................................................................... 219

15.3.1 Microsoft Internet Explorer with SUN's Java ................................................. 232

16. Index ........................................................................................................................................... 240

17. Declaration of Conformity .......................................................................................................... 243

Total pages 243

To the extent permitted by law Kistler does not accept any

The ControlMonitor CoMo Net is used for monitoring

Kistler offers a wide range of measuring instruments and

Kistler also designs entire measuring systems for special

Our general catalogue gives an overview of our product

If there are particular questions which you still want to

2.1 For Your Safety

It must be assumed that safe operation is no longer possible:

 when the product shows visible signs of damage,

If, in such cases, safe operation can no longer be guaran-

The product must be disconnected from all power sources

Great care is also necessary when connecting the various

Check the scope of delivery before first use of the equip-

2.3 Transport and Storage

2.4 Supply Voltage

2.5 Electromagnetic Compatibility (EMC)

In the tests carried out in this connection, the signal ground

To connect the ControlMonitor to ground, a tab receptacle

In general, where ground loops and faults occur, tests will

2.6 Disposal Instructions for Electrical and Electronic Equipment

Do not discard old electronic instruments in municipal

2.7 Hints on the Use of These Instructions

We recommend you basically to read through the entire in-

Should any questions arise during operation of the

 Brief Instructions Section 5

We have attempted to give these instructions a clear presen-

If you lose these instructions, please contact your nearest

This instruction manual is also available as a .pdf file in var-

Kistler constantly endeavors to design the equipment oper-

2.8 Equipment Variations and Options

ControlMonitor CoMo Net Type 5863A1w

w = 0 without expansion module

Additional options on request:

2.9 Scope of Delivery with Accessories Included

2.10 Accessories (Optional)

2.11 Nomenclature Used

Key designations are contained in square parentheses, e.g.

'Text elements of the user interface' as well as 'Inscriptions

Parameters are printed in italics.

Bold print is used for special cautionary and warning