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Kulkarni2016.pdf Livro
Kulkarni2016.pdf Livro
4.1 INTRODUCTION
Creams, lotions, gels, ointments, and pastes are examples of different types
of formulations that are used as semisolid dosages. Semisolid dosages are
mostly administered topically, transdermal, or (in the case of some gels) via
subcutaneous injection and can contain many ingredients (5–10 or more).
Solution formulations, on the other hand, are generally simpler and contain
fewer ingredients. As a result, semisolid dosages are more complex than
solutions and are more challenging to make. A decision tree for the classifi-
cation of topical dosage form nomenclature has been published by Buhse
et al. [1] and is shown in Figure 4.1.
Essential Chemistry for Formulators of Semisolid and Liquid Dosages © 2016 Elsevier Inc.
http://dx.doi.org/10.1016/B978-0-12-801024-2.00004-2 All rights reserved. 29
30 Essential Chemistry for Formulators of Semisolid and Liquid Dosages
Yes (1)
Soluon
Is it either (1) liquid or (2) semisolid? (1) Is it (1) clear homogeneous (2)
Suspension
liquid, (2) solid dispersed in
liquid, or (3) an emulsion?
(3)
(2) Loon
Yes
No
(1)
No to either Yes to
(2) or both both
Gel Ointment
Cream
Figure 4.1 Classification of the semisolid dosage form shown here reflects the current
thinking of US Food and Drug Administration. From Ref. [1] (with permission from publisher).
5. I f the drug substance has good thermal stability (i.e., stable at the elevated
mixing temperature), it may be added to the phase in which it is soluble
at the beginning of the process. If thermal stability is an issue, it may be
added after the emulsion is formed. In this case, a suitable dispersing pro-
cess (such as a mill) may be required to make a uniform product
Thermodynamically, macroemulsions (creams and lotions in which the
dispersed-phase droplet size is more than 0.1 μm) are unstable because the
Gibbs free energy of the system is positive. Imagine a system in which an oil
phase, represented by a single large drop (see Figure 4.2) of surface area A1,
is immersed in an aqueous phase. After the emulsion is formed, this single
drop subdivides into several smaller droplets with total area surface A2
(A2 ≫ A1; see Table 4.1). It is assumed that the interfacial tension between
the oil and the water is the same for the single large drop (preemulsion) and
the small droplets (postemulsion), provided that the droplets are larger than
Oil droplets
Oil
Water
Water
Figure 4.2 Schematic representation of an oil phase in an aqueous phase before and after
emulsification. Imagine the oil phase as a single drop in a water phase that is divided into
several small droplets after emulsification. Calculations in Table 4.1 show that as the droplet
size decreases the number of droplets and the combined surface area increase enormously.
Table 4.1 As the droplet size of oil phase is reduced, the number of droplets and
combined surface area of all droplets increase enormously when forming an oil-
in-water emulsion
Droplet size, μm Number of drops Surface area, cm2
26,730 (∼2.7 cm) 1 22.4
20 2.4 × 109 30,000
10 1.9 × 1010 60,000
1 1.9 × 1013 600,000
0.5 1.5 × 1014 1,200,000
In the above-mentioned calculations it is considered that 10 mL of oil phase is dispersed in the
water phase, assuming that initially all of the oil phase (V = 10 mL) is in the form of a single drop
(see Figure 4.2).
Formulating Creams, Gels, Lotions, and Suspensions 33
0.01 μm [3]. Two factors contribute to the change in free energy in going
from state I (preemulsion) to state II (postemulsion): (1) A surface-energy
term (which is positive) that is equal to ΔAγ12 (in which ΔA = A2−A1, and
γ12 is the interfacial tension between the two phases); (2) An entropy-of-disper-
sion term (which is also positive, because producing a large number of drop-
lets is accompanied by an increase in configurational entropy, ΔSconf). From
the second law of thermodynamics:
υ = d2 (ρ − ρ0 )*g/18η
in which υ, creaming rate; d, diameter of the droplet; ρ, density of the drop-
let; ρ0, density of the dispersion medium; g, acceleration due to gravity; and
η, viscosity of the dispersion medium.
For given oil and water phases, ρ, ρ0, and g are fixed. Therefore, for an
emulsion, the rate of coalescence decreases as the diameter of the droplets
decreases and the viscosity of the dispersion medium increases. In other words,
emulsions can be kinetically stabilized if the droplets are made sufficiently
small, and the viscosity of the dispersion medium is sufficiently high.
To prevent coalescence, stabilizers such as surfactants, emulsifiers, thicken-
ers, and polymers are added to the system. These additives form an energy
barrier between the droplets and make the system kinetically stable for a finite
period. Understanding and controlling the factors that influence the forma-
tion and stability of the emulsion are critical to producing a stable product
with an adequate shelf life (three years is typically expected for pharmaceuti-
cal creams or lotions). For testing the stability of emulsions, particle/droplet
size distribution, viscosity, and rheology are key physical parameters.
34 Essential Chemistry for Formulators of Semisolid and Liquid Dosages
4.5 EXCIPIENTS
Categories of excipients generally used in semisolid and liquid dosages are
discussed in USP <1059>. Some examples are presented below.
• Preservatives: All nonsterile dosage forms need to be protected against
microbial growth. This is commonly accomplished by the addition of
preservatives to the formulation. Several factors are involved in the
selection of a preservative, including solubility in the water phase, the
partition coefficient between the oil and water phases, taste/odor (for
oral formulations), the type of formulation (solution, emulsion, spray,
ointment), pH of the product, compatibility with the drug substance
and other excipients, possible side effects, and the target patient popu-
lation (infant/pediatric, adult, geriatric) [5]. The relationship between
pH and antimicrobial activity is often complex—for example, benzoic
acid is both antifungal and antimicrobial; however, antifungal activity
is less susceptible to pH than antimicrobial activity. Quaternary ammo-
nium compounds are incompatible with anionic surfactants, anionic
excipients, or gels composed of carbomer (anionic polymer). An ideal
preservative exhibits a wide spectrum of antimicrobial activity, remains
active throughout product manufacture to the end of the product
shelf life, does not compromise the quality and performance of the
product or package, and does not adversely affect patient safety.
Regulatory agencies generally require justification for inclusion, proof
of efficacy, and safety information not only on preservatives, but also
for most of the excipients used in formulations. The required concen-
tration of the preservative is determined by separate studies on “mini-
mum inhibitory concentration”, that is, the lowest concentration of an
antimicrobial preservative that will inhibit the visible growth of a
microorganism after overnight incubation. Table 4.2 lists some of the
Formulating Creams, Gels, Lotions, and Suspensions 37
Table 4.4 Examples of gelling agents and thickeners used in pharmaceutical semisolid
or liquid formulations
Ingredient Route of administration and
category Ingredients dosages form reported in FDA-IIG
Cellulose Carboxymethyl Topical lotion, ophthalmic
derivatives cellulose solutions, nasal spray
Hydroxymethyl Topical solutions
cellulose
Hydroxypropyl Topical gel, lotion, oral suspension
cellulose
Hydroxypropylmethyl Oral suspensions, ophthalmic
cellulose solution
Hydroxyethyl cellulose Topical lotions, solutions,
ophthalmic solutions
Methylcellulose Topical lotions, creams, nasal gel,
ophthalmic solutions
Polymers Carbomer Topical gels, creams, lotions, oral
suspensions
Polycarbophil Topical gels, solutions, suspensions
Poloxamers Topical gels, lotions, creams, oral
suspensions
Sodium hyaluranate Topical gel
Polyvinyl alcohol Topical lotions, ophthalmic
suspensions
Colloidal solids Magnesium aluminum Topical lotion, ointments, oral
silicate liquids and suspensions
Bentonite Topical lotion, suppositories,
topical and oral suspensions
Microcrystalline Topical gels, oral suspensions,
cellulose nasal sprays
Natural gums Acacia (gum arabic) Oral suspensions, syrups
Alginates Oral suspensions
Carrageenan Topical lotion, oral suspensions
Collagen Topical gel
Gelatin Topical paste, emulsions, creams,
oral suspensions
Gellan gum Ophthalmic solution
Guar gum Topical lotion, suspensions, oral
suspensions
Pectin Topical paste
Tragacanth Oral suspensions
Xanthan Topical lotion, creams
Carbomer: Polyacrylic acid; Polycarbophil: Polyacrylic acid cross-linked with divinyl glycol.
Formulating Creams, Gels, Lotions, and Suspensions 41
4.6 CONCLUSION
Various aspects of formulating emulsions (creams and lotions), gels, oint-
ments, and liposomes are discussed. The current thinking of the US Food
and Drug Administration on the classification of semisolid dosage forms is
also discussed.
REFERENCES
[1] Buhse L, Kolinski R, Westenberger B, Wokovich A, Spencer J, Chen CW, et al. Topical
drug classification. Int J Pharm 2005;295:101–12.
[2] Osborne DW. Review of changes in topical drug product classification. Pharm Tech
October 02, 2008;32(10).
[3] Tadros ThF. In: Tadros ThF, editor. Emulsion formation and stability. Wiley VCH,
Verlag, GmbH & Co. KGaA; 2013.
[4] Kulkarni V. Liposomes in personal care products. In: Rosen MR, editor. Delivery
system handbook for personal care and cosmetic products. William Andrew Publishing;
2005. pp. 285–302.
[5] Elder DP, Crowley PJ. Antimicrobial preservatives, Parts—1, 2, and 3. Am Pharm Rev
January 2012.
[6] Celestino MT, Magalhães UO, Fraga AGM, Almada do Carmo F, Lione V, Castro HC,
et al. Rational use of antioxidants in solid oral pharmaceutical preparations. Braz J Pharm
Sci 2012;48:405–15.