Professional Documents
Culture Documents
32 649 - GB - 10/2006
GEARBOX :
8S151/181-16S151/181/221/1620TD/1820TO/1920TD/2220TD/2220TO/2320TD/2520TO
The above information may change in the course of time. Only the "Consult" section of the workshop manuals
repertory in standard N° 10320 serves as reference.
32 649
32.6
32.6 . . . .
32.6 . . . .
50 21 028 650
32 649 1
CONTENTS
Synchromesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-1 → 2
— Single synchromesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I1-4 → 5
— Double synchromes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I2-1 → 1
Testing/adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-1 → 12
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-1 → 8
TECHNICAL DATA
Applicability date
Range Family Title Variant Updating Page N°
Start End
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
Applicability date
Range Family Title Variant Updating Page N°
Start End
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT 150DI/DO/BP/BQ/
Features / Gearbox 29/03/2004 A-12
PREMIUM DN/EJ
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
Applicability date
Range Family Title Variant Updating Page N°
Start End
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT 150DI/DO/BP/BQ/
Features / Gearbox 29/03/2004 A-14
PREMIUM DN/EJ
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
Hot shrink temperature of helical teeth gears to secondary shaft . . . . . . . . . . . . . . . . . . . . . . . . 160 to 180 °C
Ring gear temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 °C
Output flange temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 °C
Synchronizer hub, dog clutch, sensor sleeve and disc temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 °C
Input shaft roller bearings temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 °C
4th speed helical teeth gear temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 °C
Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Air pipe banjo screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Locking stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Pulse sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Casing setscrew. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Splitter unit fork hinge screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
Cut-off valve screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Blanking screw on M18 casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Blanking screw on M22 casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Blanking screw on M24 casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Blanking screw on M26 casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Blanking screw on M48 casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Splitter unit control fork threaded peg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
Gearbox side cover setscrew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Reverse interlock holding screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Oil drain plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Magnetic oil drain plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Oil pump screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Control casing switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Control valve setscrew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5
Applicability date
Range Family Title Variant Updating Page N°
Start End
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
REAR SPLITTER
Applicability date
Range Family Title Variant Updating Page N°
Start End
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
Applicability date
Range Family Title Variant Updating Page N°
Start End
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
MAIN CASING
Applicability date
Range Family Title Variant Updating Page N°
Start End
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT 150DI/DO/BP/BQ/
Detailed view / Casing 29/03/2004 D-4
PREMIUM DN/EJ
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT 150DI/DO/BP/BQ/
PREMIUM Dismantling / Casing DN/EJ 29/03/2004 D-5
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
Applicability date
Range Family Title Variant Updating Page N°
Start End
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT 150DI/DO/BP/BQ/
Assembly / Casing 29/03/2004 D-6
PREMIUM DN/EJ
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
OIL PUMP
Applicability date
Range Family Title Variant Updating Page N°
Start End
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
INPUT SHAFT
Applicability date
Range Family Title Variant Updating Page N°
Start End
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
Input shaft
Disassembly
The item numbers shown in the drawing on page F3 correspond to the sequence of disassembly.
The table indicates the designation and reference number of the tools required for assembly / disassembly
of the itemized parts.
Assembly
INTERMEDIATE SHAFT
Applicability date
Range Family Title Variant Updating Page N°
Start End
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
Disassembly /
RENAULT 150DI/DO/BP/BQ/
PREMIUM Assembly / DN/EJ 29/03/2004 G-4
Intermediate shaft
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
16 S 151
16 S 181
16 S 221
16 S 1620
16 S 1820
16 S 1920
16 S 2220
16 S 2320
16 S 2520
8 S 181
8 S 151
OUTPUT SHAFT
Applicability date
Range Family Title Variant Updating Page N°
Start End
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
SYNCHROMESH
Single synchromesh
Applicability date
Range Family Title Variant Updating Page N°
Start End
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
Double synchromes
Applicability date
Range Family Title Variant Updating Page N°
Start End
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
Disassembly /
RENAULT 150DI/DO/BP/BQ/
Assembly / 29/03/2004 I2-1
PREMIUM DN/EJ
Synchronization
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
Double synchromes
GEARSHIFT CONTROL
Gearshift control
Applicability date
Range Family Title Variant Updating Page N°
Start End
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
Disassembly /
RENAULT 150DI/DO/BP/BQ/
PREMIUM Assembly / Gearbox DN/EJ 29/03/2004 J1-7
control
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
Applicability date
Range Family Title Variant Updating Page N°
Start End
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
With "SERVOSHIFT"
Applicability date
Range Family Title Variant Updating Page N°
Start End
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
Applicability date
Range Family Title Variant Updating Page N°
Start End
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
With "SERVOSHIFT"
Removal
The item numbers shown in the drawing on page correspond to the sequence of disassembly.
Do not take the pneumatic servo unit to pieces since it is a complete assembly.
Fitting
Proceed in the reverse sequence to removal.
TESTING/ADJUSTMENT
Applicability date
Range Family Title Variant Updating Page N°
Start End
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
Applicability date
Range Family Title Variant Updating Page N°
Start End
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT 150DI/DO/BP/BQ/
Adjustment / Ram 29/03/2004 K-11
PREMIUM DN/EJ
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
Applicability date
Range Family Title Variant Updating Page N°
Start End
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
TOOLS
Applicability date
Range Family Title Variant Updating Page N°
Start End
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT 150DI/DO/BP/BQ/
PREMIUM Identification / Tools DN/EJ 30/03/2004 L-5
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)
Applicability date
Range Family Title Variant Updating Page N°
Start End
RENAULT 150BO/BP/BQ/
KERAX DN/EJ
RENAULT
150GQ/GN/GS
KERAX DXi
RENAULT
150DT/DI/DO
MAGNUM
RENAULT 150DI/DO/BO/DT/
MAGNUM DXi GQ/GR/GZ/GS
RENAULT 150DI/DO/BP/BQ/
Diagram / Tools 30/03/2004 L-6
PREMIUM DN/EJ
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 3
RENAULT
150GQ/GR/GM/
PREMIUM DXi 11
GN/GP
EURO 4
RENAULT
150GQ/GR/GM/
PREMIUM DXi11
GN/GP
EURO 3 (DOI)