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UDC 660: : 669.3 : 621.64: 620.103
£620.194,22 : 620.197
DEUTSCHE NORM
‘Corrosion of metals
Probability of corrosion of metallic materials
when subject to corrosion from the outside
Buried and underwater pipelines and structural components
September 1985
Korrosion der Metalle; Korrosionswahrscheinlichkeit metalischer Werkstoffe bel SuSerer Korrosionsbelastung:
Rohrleitungen und Bauteile in Baden und Wassern
In keeping with current practice in standards published by the International Organization for Standardization (ISO),
2 comma has been used throughout as the decimal marker.
2.2 Cohesion :
23. Structural components
Materials
Corr
Estimating the probability of corrosion
‘of materials in contact with soil... ..
5.1. Unalloyed and lowaalloy ferrous materials
5.1.1. Free corrosion in the absence of
extensive concentration cells .
Free corrosion in the presence of
extensive concentration cells .
“Assessment of the effect of anodic and
cathodic regions in the absence of
impressed current cathodes
Anodic corrosion due to cell formation in
the presence of impressed current cathodes.
5.2 High-alloy stainless steels
5.3. Hotdip galvanized steels
5.4 Copper and copper alloys
6 Estimating the probability of corrosion
of materials in contact with water
6.1. Unalloyed and low-alloy ferrous materials
6.1.1. Free corrosion under water
6.1.2 Corrosion at the water/air interface
Contents
613
6.2 High-alloy stainless steels .
6.3 Hotdip galvanized steels
6.4 Copper and copper alloys
7. Stress corrosion eracking :
Unalloyed and lowalioy ferrous materials
7.2 Austenitic Cr-Ni steels
7.3 Hotdip galvanized steels
74 Copper and copper alloys
8 Convsion proweton mesures :
Unalioyed and lowalloy ferrous materials.
74
at
ata
B12
813
8.14
82° High-
821
8.22
i
Cell formation in the presence of
impressed current cathodes
Measures against free corrosion in the
presence or in the absence of
‘concentration cells
Measures against call formation in the
presence of impressed current cathodes
Meatures against stray currents
Measures against stress corrosion cracking
loy and stainless steels
Measures against pitting and
crevice corrosion
Measures against stress corrosion eracking
8.3 Hot-dip galvanized steels -
8.4 Copper and copper alloys
84.1
842
843
Measures against free corrosion.
Measures against stray currents
Measures against stress corrosion
erseking
Continued on pages 2 to 12
DIN 50920 arto Cngh. (rive group 9
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Page 2 DIN 50929 Part 3
1 Scope and field of application
‘The specifications given in this standard are intended
‘to serve as a basis for estimating the probability of
corrosion of metallic pipelines, vessels and structural
‘components whose external surfaces are in contact with
soil or surface water.
The probability of corrosion of these items is governed:
not only by the properties of the materials and the
‘corrosive agents but also by their design, their size and
by external electrochemical effects. Since these param:
‘eters cannot always be described with adequate accuracy,
tthe likely corrosion behaviour can only be estimated.
Such estimates, besides providing information on the
‘ype and extent of corrosion to be expected, also serve
a8 a basis for deciding which protective measures may or
must be taken. The present standard is based on the
information given in DIN 50929 Part 1
2 Concepts
In this standard concepts as defined in DIN 50900 Parts 1
103, DIN 50929 Part 1 and DIN 30676 shall apply. In
addition, the following concepts shall apply.
2.1 Elutriable matter
Elutriable matter is the clay and sit fraction of a soil
composed of particles smaller in size than 0,06 mm,
‘which is separated by elutriation from a given container
at a specified flow rate until the overflow water is
completely clear.
22 Cohesion
For the purposes of this standard, cohesion is a fun«
of the proportion of clay to silt, -e. to the content of
elutriable matter. The cohesion characterizes the degree
10 which a soil is aerated.
2.3: Structural components
For the purposes of this standard, structural components
are buried structures, such as sheet piling, mast bases,
driven piles and similar structures,
3. Materials
“The materials dealt with in the present standard are those
specified in DIN 50929 Part 1. If other materials are used,
‘an expertise is required as to whether and to what
extent the specifications of the above standard are
applicable.
4 Corrosive agents
‘The assessment of corrosive agents shall be made on the
basis of investigations of the parameters given in tables 1
‘and 6 and the ratings specified therein. These ratings
shall be used in various ways for the various types of
corrosion and materials specified.
5 Estimating the probability of corrosion
of materials in contact with soit
5.1. Unalloyed and low.alloy ferrous materials
While unalloyed and low-alloy ferrous materials in
contact with soil may undergo uniform surface removal
2s a result of corrosion, wide or deep pitting is the rule.
LLocatizea corrosion phenomena are generally 10 be
ascribed to the formation of corrosion cells or to the
action of impressed current cathodes. The soils are
classified in soil categories as a function of their corro-
sivity. Sea and lake beds cannot be assessed on the basis
of the information given below.
5.1.1. Free corrosion in the absence of
extensive concentration cells
Free corrosion in the absence of concentration cells, in
articular aeration calls, is hardly ever encountered,
Samples used for field corrosion tests carried out in
homogeneous soil to assess soil aggressiveness can reliably
similate the conditions of homogeneous free corrosion
‘The removal rates are around 0,01 to 0,1 mm per year
‘and usually decrease with time as coatings are formed,
‘Such conditions are, to a limited extent, also applicable
to small-size structures if anv risk due to impressed
‘current cathodes is excluded and the soil is homogeneous.
This also includes pipelines the elements of which are
not frictionally connected in the axial direction and
pipelines provided with high-resistance sheathing exhibit-
ing smal defects.
To estimate the probability of corrosion, ratings Zy to
Z;q given in table 1 shall be used. These ratings are
‘obtained from soil analyses for Z; to Zg, and from
information on the local factors for Zg to Zz. A total
rating, Bo, shall be calculated from equation (1). This
‘otal rating shall be used in accordance with table 2 to
estimate the probability of free corrosion at the sampling
point concerned and to classify the soil, but does not
allow for any extensive concentration cells that may be
present in heterogeneous soils.
By=Z,+Z,+Z,+lZytDytletZ,+Zq+Zy (1)
‘There is always an increased probability of corrosion in
heavily contaminated soils (soils contaminated by fuel
ash, slag, pieces of coal, coke, refuse, rubble, waste
water) due to concentration cells and where cells are
formed in the presence of impressed current cathodes
{see subclouse 5.1.4)DIN 50929Part 3. Page 3
Table 1. Information relating to the assessment of soil
No. Parameters investigated/measured Unit [Measurement ranges] Rating a4
2) Assessment ofa soil sample ii
Type of soi z a
'@) cohesion: proportion of elutriable Percentage <10 i
matter by mass >10 to 30 2
$30 to 60 i
$50 to 80 a
>80 i
1 “Sse i
contamination due to fuel ash, slag, z
pieces of coal, coke, refuse, rubble, a
waste water i
‘Soil resistivity Qem Zs e
| |. >50000 +4 &
| |>20.000 to 50 000] 42 f
2 5.000 to 20 000] ° i
5 2000 to 5.000) 2
1000 to 2.000 “4
g |< 1000 6
5 Water content Percentage | Z 5
: 3 By inaae <2 0
2 >20 a
s DH value 2
: | >9 +2
3 4 | >55 109 °
= 4 055 I
: <4 3
é Buffer capacity mmol/kg Zs
5 Acidity up to pH 4,3, | 0
Q {alkalinity Ks.) "
& 33
3 s| = —~---______-___ }---=--
3 Alkalinity up to pH 7.0 a
s (acidity Kp 70) 2
8 4
5 +6
3 3
g 10
a Sulfide (S2—) content mgikg %
é c <5 °
: 5 to 10 3
a >10 6
i Neutral salt e(Ct= and 2 c(S042-) mmol kg Z,
5 {aqueous extract) contents | a a
é 7 | 3% 10 4
§ >10 t 30 2
i $30 to 100 3
. >100 4
i ‘Sulfate (S04?) content ‘mmol Teg Zs
i 9 | (hydrochloric acid extract) ee "|
2 200 5 4
>5 1010, 2
>10 3
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