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Article history: Glipizide nanosuspensions were prepared by both liquid antisolvent precipitation and media milling technique
Received 11 June 2013 using bead mill. From this study it was concluded that ratio of polymer to drug, milling time and milling speed
Received in revised form 16 January 2014 played significant role in controlling the zeta potential of nanosuspension prepared by media milling whereas,
Accepted 1 February 2014
milling time and milling speed were considered to be significant factors for controlling particle size distribution
Available online 8 February 2014
d (90) of nanosuspension. In the bottom up process ratio of surfactant to drug and speed of mixing played a
Keywords:
significant role in controlling the zeta potential of glipizide whereas ratio of polymer to drug and speed of mixing
Glipizide were considered to be the significant factors that affect the particle size distribution d (90) of nanosuspension. An
Nanosuspensions increase in particle size distribution was observed with the optimized nanosuspension prepared by liquid
Liquid antisolvent precipitation antisolvent precipitation method when tested under accelerated conditions (40 °C at 75% RH for 6 months) as
Media milling compared to media milling method. The X-ray diffraction data shows no form conversion of the drug due to
Zeta potential processing parameters involved in the production of nanosuspension. The formulated nanosuspension has
Particle size distribution d (90) shown a faster dissolution profile (98.97 using bottom up and 96.44% using top down method in 10 min), relative
to that of pure glipizide (20.17% in 10 min), mainly due to the formation of nanosized particles.
© 2014 Elsevier B.V. All rights reserved.
0032-5910/$ – see front matter © 2014 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.powtec.2014.02.011
K.V. Mahesh et al. / Powder Technology 256 (2014) 436–449 437
Commonly used steric stabilizer includes hydroxyl propyl methyl required to reach on optimal conditions in plasma, sulfonylureas may
cellulose (HPMC), hydroxyl propyl cellulose (HPC), polyvinylpyrroli- be more effective if given 30 min prior to meal [21] conversely, this
done (PVP K 30), and pluronics (F68 and F127) whereas electrostatic might reduce patient compliance since after taking the drug if the patient
stabilizer includes polysorbate (Tween-80), sodium lauryl sulfate is not able to have the meal it would result in severe hyperglycemia and if
(SLS) and docusate sodium (DOSS). A suitable working polymer to taken with meal, food would interfere sequentially with its absorption.
drug ratio (steric stabilizer) is from 0.05:1 to 0.5:1 [1]. At high stabilizer Hence, improving the dissolution characteristics of glipizide by preparing
concentrations, well above of the plateau of the adsorption isotherm, nanosuspensions might allow its concomitant dosing with food.
electrostatic stabilizers can cause a decrease in the diffuse layer leading
to a decreased zeta potential and a decreased physical stability. Electro- 2. Materials and methods
lytes are present in the gastrointestinal tract and the contact of the
nanocrystals with these electrolytes cannot be avoided. Electrostatic 2.1. Materials
stabilization is reduced in its efficiency in an electrolyte containing
environment. Therefore it is important to find the optimal concentra- Glipizide was a gift sample from Micro Labs. Baddi, India. Sodium
tion for a stabilizer. For a physically stable nanosuspension solely lauryl sulfate (SLS) was purchased from purchased from Stepan Co.,
stabilized by electrostatic repulsion, a zeta potential of ± 30 mV is USA. Hydroxyl propyl methyl cellulose (HPMC 6 cps) was purchased
required as a minimum. In the case of a combined electrostatic and from Samsung fine chemicals Co., Ltd., Korea. Purified water USP was
steric stabilization, a rough guide line of ±20 mV is sufficient [12,13]. used in this study. Pluronic F68, F-127 and polyvinylpyrrolidone (PVP)
The bottom up technology involving solvent antisolvent precipita- K-30 were from BASF (Ludwigshafen, Germany); Tween-80 (polysorbate
tion technique requires dissolving the drug in a solvent which is then 80) was supplied by RANKEM, India. Other laboratory chemicals used,
added to a non-solvent to precipitate the crystals and the subsequent such as sodium hydroxide and potassium dihydrogen phosphate,
growth of crystal is controlled by the addition of polymer and/or surfac- were purchased from Sigma-Aldrich (Steinheim, Germany) and were
tant to produce fine particles [14]. These methods give better control of analytical grade. A UV–visible double beam spectrophotometer
over particle properties such as, size, morphology and crystallinity as used throughout the study was manufactured by Shimadzu, Japan.
compared to top-down methods [15]. Other solvent removal methods
such as, evaporative precipitation into aqueous solution (EPAS) [16] 2.2. Preliminary studies to select the suitable stabilizers
and microemulsions have also been reported, though these are one-
step processes they have certain disadvantages such as low yield Screening for an optimal stabilizer(s) and its amount is very impor-
and degradation of heat sensitive materials [17]. The supercritical fluid tant for the product quality. A suitable stabilizer has to be added to
technology is another extensively researched bottom-up technology stabilize the nanosuspension system and prevent aggregation and
for the preparation of nanoparticles [18], however, it has inherent Ostwald ripening. A series of stabilizers were assorted in preparing the
disadvantages of using extremely high pressures which require high nanoparticles and different formulations were prepared by varying
pressure pumps, temperatures, and specially designed fine nozzles the type of stabilizer at a constant concentration of stabilizer. The
which may pose operational problems. various stabilizers investigated were sodium lauryl sulfate (SLS), polyvi-
High-pressure homogenization relies on the forcing of a suspension nylpyrrolidone (PVP K 30), pluronics F-68 and F-127, Tween-80 and
through a small gap which makes miniaturization of this technology hydroxyl propyl methyl cellulose (HPMC 6 cps).
less straight forward. Media milling, on the other hand, can be performed
by agitation of devices containing the starting suspension and milling 2.2.1. Bottom up process
media. Furthermore, nanosuspension production by media milling is
characterized by its ease of scale-up [5], making results generated on 2.2.1.1. Effect of the types of solvent and antisolvent. The preliminary study
nanosuspensions in downscaled designs valuable and was therefore was aimed to screen the optimal solvent and antisolvent systems that
selected for this study. Apart from this several research articles are together could aid the formation of nanoparticles. The solubility of drug
available for better understanding of nanocrystals formulated by other was found out in various organic solvents (acetone, dichloromethane,
than media milling technology. Though most of the products existing ethyl acetate and isopropyl alcohol) to find out the most suitable solvent
in market are developed based on the media milling technique, there is which had a maximum drug loading providing high super saturation
no research work available in the public domain on the same considering which would aid in rapid nucleation and precipitation. It was seen that
the industrial perspective of nanosuspension development, which amongst the various organic solvents assorted, acetone showed the
includes the cost and time of manufacturing [19]. highest solubility for glipizide (drug loading up to ~ 40 mg/5 ml) and
The aims of this study were to compare top-down and bottom-up was selected as the solvent phase. Owing to poor solubility of glipizide
approaches and evaluate the effect of the processing method and in water and high miscibility of water with acetone, water was then
stabilizer suitability on nanosuspension preparation and stability using selected as the antisolvent phase to assist the precipitation process.
Box–Behnken design (BBD). The objective of this study also includes
optimization of polymer to drug ratio and surfactant to drug ratio that 2.2.1.2. Design of experiments. A set of experiments with Box–Behnken
could give nanosuspensions with ideal characteristic, to optimize Design (BBD) was adopted to develop the nanoparticles of glipizide by
processing factors that could affect the manufacturing process on large liquid antisolvent precipitation method. Initial screening trials were
scale development. carried out in evaluating the formation and processing aspects of
In the present study glipizide was used as a model drug which is a nanosuspension. Various factors like concentration of drug, amount of
potent sulfonylurea and has established potential benefits such as polymer, amount of surfactant, solvent/antisolvent ratio and speed of
lower dose, rapid onset, lower insulin levels, increased sensitizing and mixing were identified as critical to give a product in nanorange and
insulin mimetic effects. However, it is a poorly soluble drug with relatively with required stability. The results from the initial screening trials sug-
high permeability that warrants it to be classified under biopharmaceuti- gested that polymer to drug ratio, surfactant to drug ratio, solvent/
cal classification system (BCS) classification-II. It is observed that admin- antisolvent ratio and speed of mixing are the main factors which affect
istration of sulfonylurea under fasting condition significantly increases the particle size d (90) and zeta potential of nanosuspension. Based on
the area under curve for 24 h and increases the maximum concentration the number of factors and their level a Box–Behnken design was used
of drug in blood compare to their administration under feeding condi- to evaluate the effect of formulation and processing parameters affecting
tions. The presence of food and certain dietary supplements interfere the physical properties of nanosuspension. The four independent factors
with its dissolution and in turn its absorption [20]. In view of the time identified for this study were polymer to drug ratio, surfactant to drug
438 K.V. Mahesh et al. / Powder Technology 256 (2014) 436–449
Table 1 Table 2
Variables for Box–Behnken study for Bottom up technology. Formula composition of nanosuspension batches prepared by bottom up
technology.
Independent factors Design level
Ingredients Quantity/batch (g)
Uncoded Coded Uncoded Coded
Glipizide 4.0
Ratio of surfactant to drug (g) A 0.06–1.0 −1
PVP K 30 0.25–0.50
0.12–1.0 0
SLS 0.25–0.75
0.18–1.0 +1
Solvent/antisolvent 1:10–1:30
Ratio of surfactant to drug (g) B 0.06–1.0 −1
0.09–1.0 0
0.12–1.0 +1
Solvent/Antisolvent (ml) C 1:10 −1
1:20 0
1:30 +1 2.2.2.2. Nanosuspension preparation by top down media milling. Preparation
Speed of mixer (rpm) D 1500 −1 of nanosuspension by media milling involves two main steps. The first
3000 0 one is uniform dispersion of drug and stabilizer in dispersion media and
4500 +1
the second one is particle size reduction in milling chamber. The uniform
dispersion of drug (initial particle size d (90) 6.0 μm) and stabilizer in
dispersion media was prepared by using Heidolph mixer (Model:
RZR2051 control, rose scientific Ltd., Alberta, Canada) operated at
500 rpm. This suspension was loaded in milling chamber of bead mill
ratio, solvent/antisolvent ratio and speed of mixing. All these factors
(Model: Lab Star 1, Netzsch mill, Germany) for particle size reduction.
were operated at three levels (+1, 0, −1). The concentration of drug,
The milling media used for this study was 0.2-mm yttrium-stabilized
type of polymer, type of surfactant, and time of mixing was kept the
zirconium beads. The milling operation was performed in a recirculation
same for all the experiments. Design-Expert 8.0.7.1 software was used
mode with the suspension fed at a rate of 100 ml/min. The bead mill was
to conduct the study. A total of 29 experiments were designed by the
operated at specific speed and time as designed by the DoE. The temper-
software with 2 center points. Experiments were run in random order
ature of suspension was controlled during milling by circulating cold
to increase the predictability of the model. Table 1 shows the indepen-
water through the outer jacket.
dent factors and their design level used in this study. Table 2 list out
The nanosuspensions were dried using spray dryer (Spray Dryer
the formula composition of nanosuspension with respect to the amount
Model: LU 222, Labultima, Mumbai, India) under the following set of
as mentioned in Design of Experiment (DoE).
conditions: inlet temperature, 85 °C; outlet temperature, 60 °C; feed
rate, 2.5 ml/min; and atomization pressure, 2 kg/cm2.
2.2.1.3. Preparation of glipizide nanoparticles using antisolvent precipita-
tion technique. Glipizide nanoparticles were prepared using liquid 2.3. Characterization of glipizide nanoparticles
antisolvent precipitation technique. Glipizide was dissolved in acetone
at definite concentration and sonicated in a bath sonicator for 2 min. 2.3.1. Particle size measurement
The solution was filtrated through a 0.22 μ Whatman filter paper to The particle size of nanosuspension was measured using Malvern
remove possible particulate impurities. The prepared glipizide solution Zetasizer ZS200. Each sample was measured at least three times. The
was injected by syringe on to the tip of the antisolvent water containing average values were employed for the calculations of the response
each specific concentration of polymer and/or surfactant with stirring. surfaces.
Precipitation took place immediately upon mixing and formed a
suspension with bluish appearance. The consequences of the formulation 2.3.2. Zeta potential
and process parameters, such as the type of solvent, the solvent/ The zeta potential of nanosuspension was measured using Malvern
antisolvent ratio, the speed of mixing, and the concentration of glipizide Zetasizer ZS200 at 25 ± 0.5 °C. Each sample was measured at least
on the properties of the nanoparticles were investigated. The freshly three times. The average values were employed for the calculations of
formed suspension was centrifuged at 5000 rpm (REMI Centrifuge, the response surfaces.
REMI Instruments Pvt. Ltd) for 10 min and washed twice with 5 ml of
deionized water; the obtained nanoparticles were then dried by using a 2.3.3. Percentage yield and drug content
vacuum dryer at 50 °C for 8 h and stored in a desiccator till further use. The glipizide content was determined by dissolving accurately
weighed quantity of glipizide nanoparticles in methanol. The solution
2.2.2. Top down process
Fig. 1. Particle size d (90) of glipizide suspension obtained with various stabilizers using liquid antisolvent precipitation method.
440 K.V. Mahesh et al. / Powder Technology 256 (2014) 436–449
Fig. 2. Particle size d (90) of glipizide suspension obtained with various stabilizers using media milling method.
The responses obtained for this study are well modeled by a linear surfactant to drug and speed of mixing, however, ratio of polymer to
function of the independent variables; hence the first order polynomial drug and solvent/antisolvent ratio were also found to affect the particle
was used for approximating the function as shown in Eq. (1). size.
The final mathematical model in terms of coded factors as determined
Y ¼ β þ β1 X1 þ β2 X2 þ β3 X3 þ β4 X4 þ € ð1Þ by Design-Expert software is shown below in Eqs. (2) and (3) for
responses Y1 and Y2, respectively.
where, € represents noise or error, X represents independent variable, Y
represents response and β represents coefficient. The values of response Y1 ¼ þ360:75−13:65 A þ 17:63 B þ 2:68 C−48:25 D ð2Þ
Y1 (particle size d (90)) and Y2 (zeta potential) ranges from − 7.0 to
−32.0 mV and 219 to 453 nm, respectively. The ratio of maximum to
minimum for both the responses Y1 and Y2 is 2.14 and 2.20, respective- Y2 ¼ þ24:31 þ 5:73 A−0:60 B þ 0:083 C þ 3:86 D: ð3Þ
ly; therefore power transformation was not applied to the obtained
values. Analysis of variance (ANOVA) was applied to determine the A positive sign represents a synergistic effect, while a negative sign
significance and the magnitude of the effects of the main variables and indicates an antagonistic effect. In the case of Y1, negative coefficients
their interactions. The regression model obtained was used to generate of A and D the model refers to decreased particle size at higher level
the counter plots for independent factors. The ANOVA table confirms of surfactant to drug ratio and higher level of speed of mixing respec-
the adequacy of the model (i.e. F b 0.05) as shown in Table 6. It also tively. Similarly, the positive coefficients of B and C indicate the increase
identifies the significant factors that affect the responses Y1 and Y2 of in particle size with increase in ratio of polymer to drug and solvent to
nanosuspension. For zeta potential the ratio of surfactant to drug and antisolvent ratio. Whereas for Y2 the negative coefficients of B refers
speed of mixing (factors A and D) were identified as significant model to decrease in the zeta potential as the concentration of polymer in-
terms. The particle size of the nanoparticles also depends on ratio of creases. However, the positive coefficients of A, C and D refer to increase
Fig. 3. Zeta potential of glipizide suspension obtained with various stabilizers using liquid antisolvent precipitation method.
K.V. Mahesh et al. / Powder Technology 256 (2014) 436–449 441
Table 6
Summary of ANOVA of Box–Behnken screening design batches using liquid antisolvent
precipitation technique.
R2 Fcal
Table 5
Factor level and response data for BBD study (liquid antisolvent precipitation method).
Runs Factor-1 A. Ratio of Factor-2 B. Ratio of Factor-3 C. S/AS (ml) Factor-4 D. Speed Response-1 Response-2
surfactant to drug (g) polymer to drug (g) of mixing (rpm) PSD d (90) (nm) Zeta potential (mV)
g, gram; ml, milliliter; rpm, rotation per minute; nm, nanometer; mV, millivolts; PSD, particle size distribution; BBD, Box–Behnken design.
442 K.V. Mahesh et al. / Powder Technology 256 (2014) 436–449
Fig. 5. Perturbation graph for effect of individual factors on response Y1 using liquid antisolvent precipitation method.
glipizide is very less. The probable reason for this may be high high zeta potential value. The zeta potential value of nanosuspension
energy and shear force generated as a result of the impaction of decreased at high level of PVP K 30, irrespective of factor level A. At
media with the drug which provides the energy inputs to break this stage due to increased concentration of PVP K 30 in nanosuspension
the microparticulate drug into nanosized particulates. Thus a little its adsorption on drug particles increases which leads to a reduction of
amount of surfactant at high speed of mixing was just sufficient to the measured zeta potential. The adsorption layer of stabilizer shifts
reduce the particle size. The same statement is found true when it the plane of shear, at which the zeta potential is measured, to a larger
was observed that the particle size at high speed of mixing was distance from the particle surface. Consequently the measured zeta
significantly reduced irrespective of the concentration of PVP K 30. potential is lowered. It was also observed that there is no much difference
It was also observed that at low S/AS volume ratio and high speed in the zeta potential with increase or decrease in solvent/antisolvent
of mixing the particle size reduction was more as compared to volume ratio and concentration of polymer. However, a slight decrease
high S/AS volume ratio and low speed of mixing. in zeta potential is observed while increasing the polymer. An increase
Zeta potential is the potential at the hydrodynamic shear plane and in surfactant concentration and speed of mixing increased the zeta
can be determined from particle mobility under an electric field; the potential. The probable reason for this may be that due to high speed of
mobility will depend on surface charge and electrolyte concentration. mixing the adsorption of steric and electrostatic stabilizers was more
As can be seen the zeta potential value was increased at low level factor which increases the particle mobility and zeta potential value. However,
B where the factor A was high. At low level of the factor B the particle of there was no much effect of solvent to antisolvent ratio on zeta potential
drug was not covered so densely with PVP K 30. Due to which SLS but the speed of mixing increased the zeta potential. Once again this may
diffuses faster to the particle surfaces due to its excellent dispersion be due to excellent adsorption of steric and electrostatic stabilizers on the
properties. Adsorption of SLS on to the particulate surface leads to a drug due to high speed of mixing.
Fig. 6. Perturbation graph for effect of individual factors on response Y2 using liquid antisolvent precipitation method.
K.V. Mahesh et al. / Powder Technology 256 (2014) 436–449 443
Fig. 7. Overlay plot for optimized parameters of nanosuspension prepared by liquid antisolvent precipitation technique.
3.2.2. Optimization of formulation and processing parameters using parameters suggested by DoE software to get the responses in required
graphical optimization method range.
Optimization of nanosuspension was performed to find the levels of
factors A–D which gives particle size d (90) Y1 of 200–300 nm range 3.3. Nanosuspension preparation by top down technology
and Y2 of −4 to −32 mV range. Under this model predicted Y1 and Y2
in required range at A, B, C and D values of 0.25 g (ratio of surfactant to 3.3.1. Effect of independent factors on particle size distribution (Y1) and
drug), 0.50 g (ratio of polymer to drug), 300/3000 (solvent/antisolvent), zeta potential (Y2)
and 3000 rpm (speed of mixing), respectively for a batch size 4 g. By A total of 29 experiments were carried out to study the effect of
using these values of factors three different batches of nanosuspensions formulation and processing factors affecting the zeta potential and
were prepared. Fig. 7 represents an overlay plot showing the optimized particle size distribution of nanosuspension. Response data for all
Table 7
Factor level and response data for BBD study (media milling method).
Runs Factor-1 A. Ratio of Factor-2 B. Ratio of Factor-3 C. Milling Factor-4 D. milling Response-1 Response-2
surfactant to drug (g) polymer to drug (g) time (h) speed (rpm) PSD d (90) (nm) Zeta potential (mV)
g, gram; h, hours; rpm, rotation per minute; nm, nanometer; mV, millivolts; PSD, particle size distribution; BBD, Box–Behnken design.
444 K.V. Mahesh et al. / Powder Technology 256 (2014) 436–449
Fig. 8. Perturbation graph for effect of individual factors on response Y1 using media milling method.
K.V. Mahesh et al. / Powder Technology 256 (2014) 436–449 445
Fig. 9. Perturbation graph for effect of individual factors on response Y2 using media milling method.
irrespective of factor level A. At this stage due to increased concentration value increases with increase in concentration of factor A and milling
of PVP K 30 in nanosuspension its adsorption on drug particles increases speed (D). The same response was observed when the milling speed
which leads to reduction of the measured zeta potential. The adsorption and milling time are kept high.
layer of the stabilizer shifts the plain of shear at which the zeta potential
is measured to a larger distance from the particle surface. Consequently 3.3.2. Optimization of formulation and processing parameters using
the measured zeta potential is lower. In such cases zeta potentials graphical optimization method
of about ± 20 mV are still sufficient to fully stabilize the system in Optimization of nanosuspension was performed to find the levels
combination with steric stabilization [12]. It was also observed that of factors A–D which gives Y2 in − 20 to − 25 mV range and Y1
zeta potential value increases at high milling speed and lower polymer (d(90)) of 250–300 nm. Under this the model predicted Y1 and Y2 in
concentration. The probable reason for this may be that due to high required range at A, B, C and D values of 0.50 g, 0.38 g, 6 h, 4500 rpm,
milling speed the adsorption of steric and electrostatic stabilizers is respectively for a batch size of 4 g. By using these values of factors
more which increases the particle mobility and zeta potential value. three different batches of nanosuspensions were prepared. Fig. 10
The zeta potential value increases at low level of factor B (polymer represents and overlay plot showing the optimized parameters
concentration) where the level of factor C is high. The zeta potential suggested by DoE software to get the responses in required range.
Overlay Plot
5.0
4.0
3.5
Fig. 10. Overlay plot for optimized parameters of nanosuspension prepared by media milling technique.
446 K.V. Mahesh et al. / Powder Technology 256 (2014) 436–449
Fig. 11. Mean dissolution profiles of pure glipizide and glipizide nanosuspension prepared by liquid antisolvent precipitation method and media milling respectively.
3.4. In vitro dissolution studies and − 23.6 mV for media milling method, as they are stabilized by
steric and electrostatic stabilizers which suggests that no aggregation of
In order to ascertain whether the goal of improving the rate of nanoparticles took place.
dissolution of glipizide is achieved, the results of in vitro dissolution of
different glipizide samples are shown in Fig. 11. The rate of dissolution
of pure glipizide was very low: only 20.17% of the drug was dissolved in 3.5. Powder X-ray diffraction studies
the first 10 min; only 68.33% of the glipizide was dissolved after 60 min.
The formulation of glipizide nanosuspensions significantly improved 3.5.1. Powder X-ray diffraction studies of nanosuspensions prepared by
the dissolution rate, since almost 100% of the drug was dissolved in the liquid antisolvent precipitation technique
first 10 min for both the nanosuspensions prepared by liquid antisolvent As shown Fig. 12a, the diffraction pattern of glipizide powder
precipitation method as well as by media milling method, respectively. revealed several sharp high intensity peaks at diffraction angles (2θ)
The surface-active agents may have contributed to the increase in disso- of 7.5°, 20.5°, 21°, 22°, 23.5°, 29°, 32° and 33°, respectively, suggesting
lution rate due to the improved wettability and solubility of the drug. that the drug existed as crystalline material. While in glipizide nanopar-
Moreover, the zeta potential of optimized batch of nanosuspension ticles of optimized batch the peaks are almost similar in intensity and
was found to be − 22 mV for liquid antisolvent precipitation method position, indicating that the crystallinity of the drug is intact (Fig. 12b)
3000 3000
a b
2000 2000
Counts
Counts
1000 1000
0 0
20 30 40 50 60 70 80 20 30 40 50 60 70
2000 2000
c d
1500 1600
1200
Counts
1000
Counts
800 800
400 400
0 0
20 30 40 50 60 70 80 20 30 40 50 60 70 80
Degrees 2-Theta Degrees 2-Theta
Fig. 12. X-RD pattern of a. pure glipizide b. nanosuspension prepared by liquid antisolvent precipitation technique c. nanosuspension prepared by media milling at high speed and d.
nanosuspension prepared by media milling at low speed.
K.V. Mahesh et al. / Powder Technology 256 (2014) 436–449 447
Fig. 13. Mean dissolution profiles of fresh and aged glipizide nanosuspensions prepared by liquid antisolvent precipitation method and media milling respectively at different
stability conditions.
and increased dissolution as seen from dissolution studies could be higher milling speed. Fig. 12c and d shows the X-RD pattern of unmilled
attributed to a decrease in particle size from micrometer to nanometer. drug, spray-dried nanosuspensions at low speed, and spray-dried
nanosuspensions at high speed.
3.5.2. Powder X-ray diffraction studies of nanosuspensions prepared by top
down media milling technique 3.6. Stability studies
The powder X-ray diffraction study of spray-dried nanosuspension
operated at high milling speed and low milling speed showed no In order to study the effect of aging on dissolution profile of
significant shift in the main peaks when compared with pure drug glipizide nanosuspension, the nanosuspension was kept at 4 °C,
(Fig. 12a). The characteristic peaks for milled drug were observed at 25 °C and 40 °C/75% RH for 6 months. Then, dissolution rate was mea-
same 2θ value as those of unmilled drug. A slight decrease in intensity sured. The results revealed that the dissolution rates of nanosuspension
of peaks was observed with spray-dried nanosuspension operated at prepared by top down media milling method were not affected by the
Fig. 14. Effect of storage on glipizide nanosuspensions prepared by liquid antisolvent precipitation technique: a. 4 °C, b. 25 °C, and 40 °C/75% RH up to 180 days (6 months).
448 K.V. Mahesh et al. / Powder Technology 256 (2014) 436–449
Fig. 15. Effect of storage on glipizide nanosuspensions prepared by media milling technique: a. 4 °C, b. 25 °C, and 40 °C/75% RH up to 180 days (6 months).
effect of aging, as there was no significant difference (P N 0.05) in in particle size d (90) was observed in all the formulations with the great-
dissolution rates of aged nanosuspension compared with the fresh er increase at 40 °C/75% RH as compared to 4 °C and 25 °C respectively.
nanosuspension (P value 0.49 at 4 °C, 0.48 at 25 °C and 0.32 at Agglomeration, crystal growth due to Ostwald ripening or both may be
40 °C/75% RH respectively, which were greater than 0.05). Fig. 13 the contributing factors. It is important to note that there was negligible
shows the dissolution profile of fresh and aged nanosuspensions. increase in particle size of nanosuspensions prepared by either liquid
Although the aged nanosuspension appears to have lower dissolu- antisolvent precipitation method or media milling method at 4 °C and
tion rate than the fresh nanosuspension in the graph, similarity 25 °C up to 6 months (180 days). However, a drastic increase in particle
factor (F 2 ) of the two release profiles was 77.51 at 4 °C, 55.93 at size was observed in nanosuspension prepared by liquid antisolvent
25 °C and 51.51 at 40 °C/75% RH respectively, indicating acceptably precipitation technique (Fig. 14c) at 40 °C/75% RH after 6 months. The
similar profiles (if F2 ≥ 50 the data is considered similar). particle size of initial nanosuspension was 244.32 nm and changed to
Also, there was no much change observed in the dissolution profiles 826.35 nm after 6 months. This showed that liquid antisolvent precipita-
of nanosuspensions prepared by bottom up liquid antisolvent precipita- tion technique failed to prevent Ostwald ripening under accelerated
tion technique kept at 4 °C and 25 °C, but a drastic decrease in drug conditions. This increase in particle size could be the reason for decreased
release was observed with the nanosuspensions kept at 40 °C/75% RH. % drug release of nanosuspensions prepared by liquid antisolvent
There was a significant difference (P b 0.05) found in the dissolution technique kept at 40 °C/75% RH (Fig. 13). However, there were no signif-
profile of fresh and aged nanosuspension prepared by bottom up liquid icant/drastic increase in particle size observed in nanosuspensions
antisolvent precipitation technique kept at 40 °C/75% RH (Fig. 13). The prepared by top down media milling method at any of the aforemen-
decrease in dissolution profile may be attributed to increase in the tioned storage conditions. This shows the potential of media milling
particle size of the nanosuspensions due to Ostwald ripening. The P method to prevent Ostwald ripening or particle agglomeration and thus
values for the release profiles of fresh and aged nanosuspensions formation of stable nanosuspension.
prepared by antisolvent precipitation technique kept at 4 °C, 25 °C
and 40 °C/75% RH are 0.49, 0.48 and 0.03 (P b 0.05). The F2 values for 4. Conclusion
the release profiles of fresh and aged nanosuspensions prepared by
antisolvent precipitation technique kept at 4 °C, 25 °C and 40 °C/75% Glipizide nanoparticles were prepared by both liquid antisolvent
RH are 73.57, 62.67 and 3.66 (F2 value less than 50), respectively. precipitation and media milling technique. The Box–Behnken design
The above findings were further supported by the particle size has been applied successfully to optimize formulation and process
analysis of fresh and aged nanosuspensions kept at different stability parameters for nanosuspensions. From this study it was concluded
conditions. The change in the particle size of nanosuspensions was inves- that polymer concentration (ratio of polymer to drug), milling time
tigated as a function of time and temperature to determine the efficiency and milling speed played significant role in controlling the zeta poten-
of preparation process to prepare stable nanoparticles with no Ostwald tial of nanosuspension prepared by media milling. On the other hand
ripening. Fig. 14 shows the effect of storage on glipizide nanosuspensions milling time and milling speed were considered to be significant factors
at 4 °C (Fig. 14a), 25 °C (Fig. 14b) and 40 °C/75% RH (Fig. 14c) prepared for controlling particle size distribution d (90) of nanosuspension. In the
by liquid antisolvent precipitation method. Fig. 15 shows the effect of bottom up process surfactant concentration (ratio of surfactant to drug)
storage on glipizide nanosuspensions at 4 °C (Fig. 15a), 25 °C (Fig. 15b) and speed of mixing played a significant role in controlling the zeta
and 40 °C/75% RH (Fig. 15c) prepared by media milling method. Increase potential of glipizide. On the other hand polymer concentration (ratio
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