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CuO promoted Mn2O3-based materials for solid


fuel combustion with inherent CO2 capture†
Cite this: J. Mater. Chem. A, 2015, 3,
10545
D. Hosseini,a Q. Imtiaz,a P. M. Abdala,a S. Yoon,b A. M. Kierzkowska,a A. Weidenkaffc
and C. R. Müller*a

We experimentally demonstrate the promising redox and oxygen release characteristics of a novel
bimetallic Cu–Mn oxygen carrier for chemical-looping with oxygen uncoupling (CLOU) based CO2
capture. The new material was prepared via a co-precipitation technique and showed a higher oxygen
Received 9th February 2015
Accepted 10th April 2015
partial pressure than pure CuO and a higher oxygen carrying capacity than Mn2O3, thus, synergistically
combining the advantages of the individual metal oxides. The promising CLOU characteristics of the new
DOI: 10.1039/c5ta01088h
material were demonstrated further by combusting charcoal fully in a fluidized bed and producing a
www.rsc.org/MaterialsA pure stream of CO2.

Initially CLC was considered for gaseous fuels only.7


Introduction However, since coal is substantially more carbon dioxide
According to the Intergovernmental Panel on Climate Change intensive than methane, substantial research efforts have been
(IPCC), the implementation of carbon dioxide capture and directed towards the development of CLC schemes that allow
storage (CCS) technologies could reduce the total global, the use of solid fuels.
anthropogenic CO2 emissions by approximately 20%.1–3 Here, one possible process option is the prior gasication of the
However, the rst generation CO2 capture technology i.e. amine solid fuel to yield a synthesis gas.8,9 However, gasication is a
scrubbing is possibly prohibitively expensive.4 Nonetheless, comparatively slow process since the main gasication products
emerging second and third-generation CCS technologies such act as poisons to the gasication reaction.10 An alternative strategy
as calcium looping and chemical looping combustion (CLC) is chemical-looping with oxygen uncoupling (CLOU).11 Here,
have the potential to reduce substantially the costs of CO2 molecular oxygen is released from the lattice of an oxygen carrier.
capture.5,7 In CLC oxygen is transferred from air to a hydro- The combustion reaction of the solid fuel with the molecular
carbonaceous fuel via a solid oxygen carrier, typically a transi- oxygen released is very fast when compared to the gasication
tion metal oxide (MexOy).6 In the so-called fuel reactor, the fuel reaction. Conceptually, CLOU is similar to the CLC process, but
is oxidised and the oxygen carrier is reduced. The off-gas of the involves three steps. In the rst step, molecular oxygen is released
fuel reactor comprises a mixture of CO2 and H2O (reaction (1)): via the decomposition of the oxygen carrier according to

CnH2m + (2n + m)MexOy / nCO2 + mH2O MexOy / MexO(y 2) + O2 (3)


+ (2n + m)MexO(y 1) (1)
Subsequently, the solid fuel reacts with the oxygen released
Aer the condensation of steam, a pure stream of CO2 is to produce, aer the condensation of steam, a pure stream of
obtained. To close the redox cycle, the reduced oxygen carrier is CO2:
re-oxidized with air (reaction (2)):
CnH2m + (n + m/2)O2 / nCO2 + mH2O (4)
MexO(y 2) + O2 / MexOy (2)
Finally, the oxygen carrier is transferred back to its initial
oxidation state by using air (reaction (2)). However, the addi-
a
tional requirement to release molecular oxygen at typical
Laboratory of Energy Science and Engineering, ETH Zürich, Leonhardstrasse 21, 8092,
Zürich, Switzerland. E-mail: muelchri@ethz.ch operating temperatures reduces the number of suitable oxygen
b
Laboratory for Energy Conversion Materials, Empa-Swiss Federal Laboratories for carriers for CLOU. An appropriate oxygen carrier for CLOU must
Materials Science and Technology, Ueberlandstrasse 129, 8600, Dübendorf, possess the following characteristics: (i) a high oxygen carrying
Switzerland capacity, (ii) sufficiently high oxygen partial pressure at typical
operating temperatures (800–1100  C), (iii) thermal stability and
c
Institute for Materials Science, University of Stuttgart, Heisenbergstrasse 3, 70569,
Stuttgart, Germany
(iv) fast decomposition kinetics. In addition, resistance to
† Electronic supplementary information (ESI) available. See DOI:
10.1039/c5ta01088h
attrition and agglomeration, cost and environmental impact

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In this work we report the development of bimetallic copper–


manganese oxygen carriers for CLOU with the aim to overcome
the drawbacks of the individual metal oxides. The inuence of
the ratio of Cu to Mn on the cyclic redox performance and oxygen
uncoupling capacity was systematically studied over multiple
cycles. The oxygen carriers were characterized in detail to quan-
tify the synergistic effect of combining Cu and Mn, i.e. the release
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of a large quantity of molecular oxygen at a comparatively low


temperature. We also demonstrate the excellent CLOU capability
of the novel materials under practically relevant conditions, i.e. in
a uidized bed at 800  C using a solid fuel viz. charcoal (Fig. S1†).
The details of the synthesis procedure, the characterization tools
Fig. 1 Equilibrium oxygen partial pressure as a function of tempera-
used and the experimental set-up of the chemical-looping
ture, (——) Mn2O3, (C) CuMn2O4, (———) CuO and (.) CuAl2O4. The experiments are provided in ESI.†
thermodynamic data for the pure metal oxides, i.e. CuO and Mn2O3,
CuMn2O4 and CuAl2O4 were taken from Barin and Knacke,23 Schenck
and Kurzen24 and Jacob and Alcock25 respectively. Results and discussion
X-ray diffraction (XRD) measurements were performed to
determine the composition of the calcined oxygen carriers
have to be considered. With regard to equilibrium thermody-
(Fig. S2†). In all oxygen carriers that contained both Cu and Mn,
namics CuO and Mn2O3 are arguably the most attractive oxygen
a spinel phase (CuMn2O4) was observed. Depending on the
carriers for CLOU.12 However, both materials have some draw-
mass ratio of Cu to Mn, also CuO or Mn3O4 were identied. For
backs. In the case of pure CuO, sintering and a comparatively
example, the X-ray diffractograms of 75Cu–25Mn and 50Cu–
low oxygen partial pressure at temperatures below 900  C
50Mn revealed the presence of CuO and CuMn2O4. The oxygen
(Fig. 1) are the main disadvantages. The Mn2O3/Mn3O4 system
carrier with a ratio of CuO to Mn2O3 of 25 : 75 wt% contained
has a low oxygen carrying capacity when compared to CuO/
Mn3O4 and CuMn2O4.
Cu2O (0.03 g O2/g for Mn2O3 versus 0.1 g O2/g for CuO),12 but, on
The surface morphology of the calcined oxygen carriers was
the other hand, a comparatively high partial pressure of O2.
characterized by scanning electron microscopy (SEM, Fig. 2). Pure
A successful strategy to reduce particle growth and agglom-
CuO (Fig. 2(A)) is irregularly shaped with very few faceted surfaces.
eration due to sintering has been the stabilization of the active
On the other hand, pure Mn2O3 (Fig. 2(F)) is composed of
metal by a high Tammann temperature support such as Al2O3,
agglomerated nanoparticles with an average size of 230  30 nm.
TiO2, SiO2, MgO or ZrO2.13–17 Additionally, to further improve
As seen in Fig. 2(B–E), the surface of CuMn2O4 containing oxygen
the performance of the oxygen carriers the use of bimetallic
carriers is composed of cuboidal or polyhedral structures. The
materials has been proposed.18 For example, Azad et al.19
sharpness of the edges of the polyhedron seems to be highest for
studied the oxygen uncoupling characteristics of CuxMn3 xO4
the Mn- and Cu richest materials. Furthermore, the surface
(0.1 # x # 2.5) in a uidized bed (temperature range 800–850  C)
morphology of 34Cu–66Mn, i.e. the oxygen carrier that is almost
using CH4 as a fuel. The oxygen carriers were prepared by
pure CuMn2O4, was found to be similar to that of CuO. These
physically mixing the metal oxides, followed by extrusion. The
observations indicate that the surface morphology of the spinel
materials developed showed a high reactivity with CH4 and,
phase is affected by excess CuO or Mn3O4. In general, the micro-
irrespective of the value of x, no agglomeration was observed.
graphs of Cu containing materials show a comparatively dense
However, the cyclic stability of the new materials was not
assessed. In a subsequent study, Mohammad Pour et al.20
reported the CLOU properties of Cu–Mn oxides prepared by
freeze granulation. The synthesized oxygen carriers released O2
at 750  C. However, again the cyclic stability of the materials was
not investigated. Generally, physical synthesis methods such as
mechanical mixing or freeze granulation do not allow the mix-
ing of the active components on a molecular or atomic level,
thus typically resulting in materials that show poor resistance
towards sintering when tested over repeated redox cycles.17 On
the other hand, wet-chemical synthesis approaches such as co-
precipitation could improve the level of mixing between the
active compound(s) and the support. For example, Imtiaz
et al.21,22 reported the synthesis of MgAl2O4- or Al2O3-stabilized,
Cu-rich oxygen carriers by using a co-precipitation technique.
The oxygen carriers developed possessed excellent mechanical Fig. 2SEM images of the calcined oxygen carriers: (A) CuO, (B) 75Cu–
25Mn, (C) 50Cu–50Mn, (D) 34Cu–66Mn, (E) 25Cu–75Mn, (F) Mn2O3.
properties and a stable redox performance over multiple cycles.
The scale bar is 2 mm.

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surface structure with very little porosity. This is possibly due to decreases with an increasing Mn content. The total H2
rapid grain growth at high calcination temperatures (900  C). consumption of bimetallic Cu–Mn is higher than the theoreti-
H2-temperature programmed reduction (TPR) experiments cally expected value, most likely due to the presence of Mn4+ in
were carried out to investigate the effect of the ratio of Cu to Mn the spinel as conrmed subsequently by X-ray absorption
on the reducibility of the materials (Fig. 3). The quantities of H2 spectroscopy. The theoretical H2 consumption was calculated
consumed, as calculated from the H2-TPR experiments, are using the given Cu to Mn ratio and assuming a reduction of
summarized in Table S1.† Pure CuO has a broad, single H2 Mn2O3 to MnO and CuO to Cu.
consumption peak centred at 335  C. On the other hand, the
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To investigate the oxidation states of Cu and Mn in the spinel


reduction of Mn2O3 occurred in two main steps: rst Mn2O3 is system, near edge X-ray absorption spectroscopy (XANES)
reduced to Mn3O4 at 370  C followed by the reduction of studies were performed at the Cu and Mn K-edges. In order to
Mn3O4 to MnO at 455  C. This two-step reduction mechanism study the Cu oxidation state in the spinel, an oxygen carrier
is in good agreement with a previous report.26 The XRD without CuO phase was selected. Similarly, for the Mn oxidation
measurements of reduced Mn2O3 conrms the presence of state an oxygen carrier without excess of Mn3O4 phase was
MnO. Furthermore, the total quantity of H2 consumed was chosen. This is based on the information extracted from the
12.3 mmol g 1 and 6.25 mmol g 1 for CuO and Mn2O3, XRD data shown in Fig. S2.† Fig. 4 (Top) shows the Cu K-edge
respectively. These values are very close to the theoretically XANES spectra of 25Cu–75Mn and the references CuO and
expected values of, respectively, 12.5 mmol g 1 and 6.3 mmol Cu2O. The edge position of the spinel is close to CuO, indicating
g 1. From Fig. 3 it is clear that in the bimetallic oxygen carriers an oxidation state close to Cu2+. Fig. 4 (Bottom) shows the Mn K-
the reduction characteristics of the pure phases were altered. edge XANES spectra of 50Cu–50Mn and the references MnO,
Importantly, the reduction of the bimetallic oxygen carriers Mn3O4, Mn2O3 and MnO2. The edge in the bimetallic sample
started at signicantly lower temperatures when compared to lies between those of MnO2 and Mn2O3, suggesting an average
the pure CuO and pure Mn2O3 phases. This observation could valence state between Mn3+ and Mn4+ in the oxygen carrier.
be explained by the fact that CuMn2O4 contains Mn4+ which is To study the effect of the ratio of Cu to Mn on the decom-
reduced at a lower temperature than Mn3+.27,28 Deconvolution of position characteristics, temperature programmed decomposi-
the overlapping peaks in the H2-TPR proles of the bimetallic tion (TPD) experiments were performed. In Fig. 5, the
oxygen carriers revealed the presence of two reduction steps. normalized mass loss is plotted as a function of temperature.
Reduction at the lower temperature (290  C) is attributed to Fig. 5 shows that pure CuO decomposes in a single step (in the
the reduction of Cu2+. On the other hand, the peak at 320  C is temperature range 770–970  C) to Cu2O. The single step
due to the reduction of Mn3+ and Mn4+ to Mn2+. XRD decomposition of Mn2O3 to Mn3O4 occurred, as expected from
measurements of the reduced bimetallic materials revealed equilibrium thermodynamics, at much lower temperatures, viz.
only the presence of metallic copper and MnO (Fig. S3†). Fig. 3 in the temperature range 730–850  C. Furthermore, the TPD
also conrms that an increasing Mn content in the bimetallic
oxygen carriers shis the reduction temperature of manganese
oxide to lower temperatures. Furthermore, the H2 consumption

Fig. 4 Top: Cu K-edge XANES data of 25Cu–75Mn, CuO and Cu2O.


Fig. 3 H2-TPR profiles of the calcined oxygen carriers. Bottom: Mn K-edge XANES of 50Cu–50Mn, MnO2 and Mn2O3.

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Table 1 Quantity of oxygen released and the decomposition


temperature as determined from the acquired TPD profiles

Decomposition
temperature
range ( C)
Oxygen release capacity
Oxygen carrier Starta Endb (g O2/g oxygen carrier)
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CuO 785 970 0.097


75Cu–25Mn 660 950 0.085
50Cu–50Mn 630 995 0.064
34Cu–66Mn 665 1025 0.051
25Cu–75Mn 655 1010 0.045
Mn2O3 720 930 0.034
Fig. 5 TPD profiles of the calcined oxygen carriers in N2: (a) Mn2O3, (b) a
Dened as a 1% weight change. b Dened as a 98% weight change.
25Cu–75Mn, (c) 34Cu–66Mn, (d) 50Cu–50Mn, (e) 75Cu–25Mn, (f) CuO.

experiments also reveal a single-step decomposition mecha- oxygen partial pressure. This is conrmed by the low oxygen
nism for 25Cu–75Mn and 34Cu–66Mn according to: partial pressure of CuAl (Fig. S4†). All bimetallic oxygen carriers
showed very high O2 partial pressures that substantially excee-
3CuMn2O4 / 3CuMnO2 + Mn3O4 + O2 (5) ded the values of the references CuAl and Mn3O4.
The cyclic oxygen uncoupling capacity of the bimetallic oxygen
carriers was evaluated in a TGA at 850  C. The oxygen carriers
As conrmed by XRD (Fig. S2†), 25Cu–75Mn contains
were subjected to ten CLOU cycles. The amount of O2 released is
CuMn2O4 spinel and Mn3O4. It should be noted that the
plotted in Fig. S5(a).† The oxygen carrier 75Cu–25Mn possessed a
conditions used in the TPD experiments do not allow the
high but continuously decreasing O2 carrying capacity. This
decomposition of Mn3O4 to MnO. Thus, a single decomposition
observation could be explained by a decreasing decomposition
step is observed for CuMn2O4 (decomposition to CuMnO2).
rate with cycle number. Fig. S5(b)† shows that within the xed
Increasing the CuO content above 50 wt% in the oxygen carrier
decomposition time chosen (75 min), 75Cu–25Mn decomposes
resulted in a two-step decomposition mechanism (Fig. 5). XRD
completely in the 2nd CLOU cycle, but incompletely in the 10th
measurements of partially and fully decomposed 50Cu–50Mn
CLOU cycle. The decreasing decomposition rate is most likely
and 75Cu–25Mn conrm that in the rst step CuMn2O4 is
due to sintering and agglomeration decreasing the effective
decomposed to CuMnO2 and in the second step excess CuO
surface area and porosity of the material (Fig. S5(c)†). Similarly,
decomposes to Cu2O. Thus, the overall decomposition reaction
50Cu–50Mn also showed a gradual, albeit much slower, decay in
for Cu-rich oxygen carriers can be written as:
the oxygen uncoupling capacity with cycle number. For Cu-rich
CuMn2O4 + 3CuO / 2CuMnO2 + Cu2O + O2 (6) oxygen carriers, the decay in the cyclic oxygen release was found
to decrease with decreasing CuO content. This is in agreement
As shown in the inset of Fig. 5 the decomposition of the with the TPD measurements (Fig. 5), which show that the oxygen
bimetallic oxygen carriers started at 650  C. Thus, the carriers with a lower CuO content possess faster apparent
decomposition of the bimetallic oxygen carriers occurs at a decomposition rates. The CLOU performance of 34Cu–66Mn
lower temperature when compared to the pure oxides, i.e. CuO showed a 12% decrease in the quantity of oxygen released as
and Mn2O3. Importantly, combining the oxides of Mn and Cu determined over the ten cycle experiment. On the other hand,
also increased the quantity of oxygen released compared to pure 25Cu–75Mn possessed a stable oxygen release capacity over the
Mn2O3. Hence, the new bimetallic materials possess very 10 CLOU cycles tested. The experimentally determined cyclic
promising CLOU characteristics. The oxygen release capacity oxygen release, viz. 1.4 mmol g 1 oxygen carrier was close to its
and the decomposition temperature of the synthesized oxygen theoretically expected value of 1.53 mmol g 1 oxygen carrier.
carriers are summarized in Table 1. To assess the attrition resistance of the oxygen carriers
Equilibrium thermodynamic calculations show that the synthesized, additional CLOU experiments were performed in a
equilibrium O2 partial pressure of CuMn2O4 is higher than that uidised bed at 850  C and 950  C. The decomposition reaction
of CuO (Fig. 1). In order to determine the equilibrium O2 partial was performed in a N2 atmosphere, whereas a mixture of 10.5
pressure of the different bimetallic oxygen carriers, the vol% O2 and 89.5 vol% N2 was used for re-oxidation. Fig. 6 plots
decomposition reaction was conducted in a packed bed reactor the cyclic O2 release of the bimetallic oxygen carriers at 850 and
in a N2 atmosphere. Fig. S4† plots the O2 partial pressure at 800  C 950  C. The oxygen carrier 75Cu–25Mn shows a low cyclic O2
for the synthesized bimetallic oxygen carriers, pure Mn3O4 and release at 850  C. This is due to the fact that the CuO–Cu2O
the state-of-the-art reference material CuAl (the CuAl oxygen couple has a low equilibrium oxygen partial pressure at 850  C.
carrier contained 70 wt% CuO and 30 wt% Al2O3). Under the Thus, the O2 released is predominantly due to the decomposi-
conditions studied here, Mn3O4 could not be decomposed to tion of the spinel phase that is, however, only present in a
MnO. From Fig. 1 it is expected that at 800  C CuO has a very low comparatively small quantity in 75Cu–25Mn. Furthermore,

10548 | J. Mater. Chem. A, 2015, 3, 10545–10550 This journal is © The Royal Society of Chemistry 2015
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value of 1.53 mmol g 1, was observed for 25Cu–75Mn (both at


850  C and 950  C). The oxygen carrier 25Cu–75Mn contains
CuMn2O4 and excess Mn3O4. Furthermore, no agglomeration
was observed during the 25-cycle experiment. A size analysis of
cycled 25Cu–75Mn (1 g) detected only a small quantity (15 mg)
of particles with dp < 300 mm, indicative a high attrition resis-
tance of the material. The stable O2 release of 25Cu–75Mn is
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attributed to the presence of excess Mn3O4 (subsequently


conrmed via in situ XRD) which has a high Tammann
temperature (644  C) when compared to Mn2O3 (334  C) and
CuO (526  C). Thus, excess Mn3O4 in 25Cu–75Mn effectively
stabilized CuMn2O4 against sintering and agglomeration.
To investigate the phase changes occurring during decom-
position and re-oxidation, in situ XRD measurements were
performed over three CLOU cycles at 850  C. The X-ray dif-
fractograms of Mn-rich (25Cu–75Mn) and Cu-rich (50Cu–50Mn)
oxygen carriers are given in Fig. 7(a) and (b), respectively. Fig. 7
shows that independent of the Cu to Mn ratio, the spinel
CuMn2O4 decomposed to CuMnO2. In situ XRD also conrms
that the excess phase in 50Cu–50Mn, i.e. CuO, is reversibly
decomposed to Cu2O (Fig. 5(b)), whereas in 25Cu–75Mn
(Fig. 7(a)) the excess phase, i.e. Mn3O4, is not decomposed
under the conditions studied here. The stable CLOU charac-
Fig. 6 Cyclic CLOU characteristics of the oxygen carriers synthesized teristics of 25Cu–75Mn are attributed to the presence of high
as determined in a fluidised bed at (a) 850  C and (b) 950  C. The Tammann temperature Mn3O4 in both the decomposed and
theoretically expected values for Mn3O4, 25Cu–75Mn, 34Cu–66Mn, oxidized oxygen carriers.
50Cu–50Mn, 75Cu–25Mn, CuO and CuAl are 0, 1.53, 1.67, 2.1, 2.6, 3.14
Based on the TGA and uidised bed experiments, 25Cu–
and 2.20 mmol g 1, respectively.
75Mn was chosen as the most promising oxygen carrier to be
assessed further in a CLOU experiment using a solid fuel. In a
75Cu–25Mn exhibits a high, but continuously decreasing uidized bed, 10 CLOU cycles using charcoal as a fuel were
oxygen release at 950  C. The decreasing quantity of oxygen performed at 800  C. The concentration proles of O2 and CO2
released is due to sintering and/or agglomeration. At 850  C in the off-gas of the uidized bed are plotted in Fig. 8. Fig. 8(a)
50Cu–50Mn also shows a continuously decreasing oxygen convincingly demonstrates that 25Cu–75Mn fully combusts the
release over the rst 10 cycles. Despite its stable oxygen release charcoal added. Indeed, no CO2 could be detected in the re-
over the second 10 cycles, 50Cu–50Mn shows again a decrease oxidation step which conrms that the fuel was completely
over the last 5 cycles. burnt by the molecular oxygen released by the oxygen carrier.
To understand better the origin of the decreasing oxygen During combustion the concentration of CO was below the
release, oxidised 50Cu–50Mn that has undergone 25 redox detection limit of the analyser (0.01 vol% CO). The decompo-
cycles was analysed further by SEM (Fig. S6†). The sintering of sition kinetics were fast, as demonstrated by the fact that the
individual particles can be clearly observed. On the other hand, combustion was completed within 5 min. Furthermore, no
50Cu–50Mn possessed a stable O2 release when tested at 950  C. agglomeration was observed aer the 10-cycle experiment. On
However, the quantity of oxygen released was 60% lower than the other hand, Fig. 8(b) shows that the charcoal added to a bed
the theoretically expected value of 2.1 mmol g 1 oxygen carrier.
A possible explanation for the low oxygen release capacity is a
rapid decrease in surface area owing to sintering under the
operating conditions studied here (uidised bed at 950  C). A
similar observation was made for 34Cu–66Mn (Fig. 6(b)). The
oxygen carrier 34Cu–66Mn releases only 18% of the theoreti-
cally expected quantity of 1.67 mmol g 1 oxygen carrier at 950  C.
At 850  C, the quantity of O2 released by 34Cu–66Mn continu-
ously decreased with cycle number owing to sintering and
agglomeration. For Al2O3-stabilised Cu (CuAl), the quantity of
O2 released started to decrease aer 15 cycles. Under the
conditions studied, the decomposition of CuAl2O4 is not fully
reversible22 resulting in a lower quantity of oxygen released than
Fig. 7 In situ XRD of (a) 25Cu–75Mn and (b) 50Cu–50Mn: (-)
the theoretically expected value of 2.2 mmol g 1. A very stable CuMn2O4, (:) CuMnO2, (C) Mn3O4, (B) CuO, (+) Cu2O. The blue line
cyclic oxygen release, and close to the theoretically expected and red line correspond to air and N2, respectively.

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