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Haseli 2018
Haseli 2018
A R T I C L E I N F O A B S T R A C T
Keywords: Numerous studies have indicated that when neither the rate of heat input nor the power output in a thermal
Thermal efficiency power plant is treated as a fixed parameter, minimizing the entropy generation does not lead to an improved
Entropy generation thermal efficiency. This article presents a unified approach to resolve this issue by introducing specific entropy
Gas turbine cycle generation defined as the total entropy generation rate per unit flowrate of the fuel. A regenerative gas turbine
Thermodynamic modeling
and a combined cycle power plants are chosen for the purpose of discussion. It is found that the thermal effi-
Combined cycle power plant
ciency inversely correlates with specific entropy generation, and minimization of specific entropy generation is
identical to maximization of thermal efficiency. An illustrative example is presented to show how specific en-
tropy generation can be applied to improve the efficiency of an integrated cycle. The results reveal that 85% of
the inefficiencies of the combined cycle studied takes place in the gas turbine cycle. Recovering the thermal
energy of the flue gases for both preheating the air and producing the steam within heat recovery steam gen-
erator yields 3.5 percentage points more efficiency than the case in which the heat of flue gases is only recovered
for producing steam. With this modification, minimum specific entropy generation is dropped from 1489 to 1391
(J/K·mole fuel).
https://doi.org/10.1016/j.enconman.2018.01.001
Received 9 July 2017; Received in revised form 24 December 2017; Accepted 1 January 2018
0196-8904/ © 2018 Elsevier Ltd. All rights reserved.
Y. Haseli Energy Conversion and Management 159 (2018) 109–120
power if the combustion temperature and heat capacity flow rate of the will take into account the overall combustion reaction of fuel.
flue gas were fixed. It is proposed to compute the rate of entropy generation per unit
Feidt et al. [11] presented models of the irreversible Carnot engine flowrate of fuel, which will be called specific entropy generation (SEG)
with finite heat transfer areas and speed of the engine through the throughout this article. As the gas turbine and combined cycle power
entropy ratio method of irreversibility and the method of entropy plants are popular means of power generation, the specific entropy
production rate. Their results showed that the maximum power output generation will be determined for a regenerative gas turbine cycle and a
of the engine did not systematically correspond to the minimum en- combined steam/gas turbine power plant. Both of these power cycles
tropy production rate. Li et al. [12] calculated the thermal efficiency, have received tremendous attention from the scientific community and
power output and the rate of entropy generation for an Organic Rankine many articles have been published on the performance modeling of
Cycle. They concluded that minimizing the entropy generation rate did these power generating systems.
neither correspond to maximum thermal efficiency, nor to maximum For instance, Sánchez-Orgaz et al. [16] developed a model for a
power output. Zhou et al. [13] reports that the minimum entropy multi-step regenerative Brayton cycle with reheating and intercooling
generation rate corresponds to the maximum output power in a closed intermediate processes. They have also presented a multi-objective and
Brayton cycle if the inlet conditions of the hot and cold streams are multi-parametric optimization analysis for a recuperative multi-step
fixed. solar-driven Brayton thermo-solar plant [17]. Cao et al. [18] in-
Klein and Reindl [14] investigated minimum entropy generation vestigated the optimum design and thermodynamic performance of a
rate for a refrigeration cycle using a vapor compression cycle model. gas turbine and organic Rankine combined cycle. Polyzakis et al. [19]
They found that minimizing the entropy generation rate does not al- investigated various configurations of a gas turbine cycle combined
ways result in the same design as maximizing the COP of the re- with a steam power plant. Adams and Mac Dowell [20] presented a
frigeration cycle unless the refrigeration capacity is fixed. Cheng and detailed model of a 420 MW combined cycle power plant integrated
Liang [15] analyzed a refrigeration cycle and reported that minimiza- with an amine based carbon dioxide capture and storage.
tion of entropy generation could lead to a maximum coefficient of Unlike past studies, this article does not intent to present a con-
performance (COP) if the temperature of heat source is fixed. ventional thermodynamic analysis to determine the efficiency and
It can be concluded from the above survey that a reduction in the power output. Rather, the objective is to show how a specific entropy
entropy generation rate in an irreversible power cycle does not always generation analysis can be useful to enhance the overall thermal effi-
lead to an increase in thermal efficiency unless either the rate of heat ciency when neither the power output nor the rate of heat input is
input or the net power output is kept constant. In practice, a power treated as a fixed parameter. Following the work of Bejan [2,3], the
plant is designed and constructed to meet a certain power requirement. entropy generation due to the rejection of heat from the power plants
In this case (fixed power output), a design based on minimum entropy will be accounted for in the calculation of the total entropy generation
generation rate would lead to exactly a design that corresponds to rate.
maximum thermal efficiency. We will get back to this case latter in
Section 4. However, if the power output is unknown and treated as a 2. A regenerative gas turbine power cycle
varying parameter, for instance, when investigating the feasibility of a
new integrated system, minimization of entropy generation rate may A schematic of a regenerative gas turbine power cycle is depicted in
not lead to a maximum thermal efficiency. This will be demonstrated in Fig. 1. It consists of a compressor, a heat exchanger, a combustor, and a
Section 4. turbine. Air consisting of 21% oxygen and 79% nitrogen (mole basis) is
This article presents a unified approach to show how an entropy- supplied form the ambient. The combustion gases are assumed to
based analysis should be performed to gain useful information for de- consist of carbon dioxide, steam, oxygen and nitrogen. For simplicity of
sign purposes even when the rate of heat input or the power output is the analysis, the pressure drop on the path of the working fluid is ne-
not a fixed parameter in thermal power plants. It is important to realize glected and all gaseous species are treated like ideal gases.
that the combustion of fuel is the major driver to operate a heat engine
such as steam and gas turbine power plants. So, it is also appropriate to
2.1. Thermodynamic analysis
systematically account for the amount of fuel burnt when applying an
entropy analysis. Conventionally, the entropy generation in a power
The thermodynamic analysis will be performed per unit molar
cycle is calculated regardless of how much fuel is consumed. In contrast
flowrate of the fuel assumed to be methane in this work. Within the
to the previous works on this subjects; e.g. [5,9,15], the present article
combustor, methane is burnt in air according to the following reaction.
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Y. Haseli Energy Conversion and Management 159 (2018) 109–120
The flue gases existing the heat exchanger are discharged to the
ambient.
The hot combustion products leaving the combustor are expanded
within the turbine to the ambient pressure; i.e. p5 = p1. The tempera-
ture at the outlet of the turbine is determined as [5,21]
kt − 1
⎡ p kt ⎤
T5 = T4−T4 ηt ⎢−⎛⎜ 5 ⎞⎟ ⎥
⎢ ⎝ p4 ⎠ ⎥
⎣ ⎦ (13)
where
Fig. 1. Schematic of a regenerative gas turbine cycle. kt = cp,g /(cp,g−R) (14)
CH 4 + λ (O2 + 3.76N2) → CO2 + 2H2 O+ (λ−2)O2 + 3.76λ N2 (1) cp,g = ∑ yi cp,i i = CO2, H2 O, O2, N2 (15)
It is assumed that the fuel enters the combustor at the same pressure Also, ηt is the isentropic efficiency of the turbine, and yi denotes the
and temperature of air. The combustion products comprising carbon mole fraction of component i in the combustion gases.
dioxide, steam, oxygen and nitrogen leave the combustor at T4, which is The turbine power production and the entropy generation due to the
the turbine inlet temperature (TIT). The molar flowrate of the air re- expansion process are obtained using Eqs. (16) and (17), respectively.
quired per unit molar flowrate of fuel is obtained by applying a con-
servation of energy to the combustor. Hence, Wt = [hCO2 + 2h H2O + (λ−2) hO2 + 3.76λh N2 ]4
hCH4 + λh3,O2 + 3.76λh3,N2 = h4,CO2 + 2h4,H2O + (λ−2) h4,O2 + 3.76λh4,N2 −[hCO2 + 2hH2O + (λ−2) hO2 + 3.76λh N2 ]5 (16)
111
Y. Haseli Energy Conversion and Management 159 (2018) 109–120
0.35
1750
0.3
1650
0.25 1550
1 3 5 7 9 11
PR
Fig. 2 shows the variation of the thermal efficiency and specific compression processes. As discussed by Petrakopoulou et al. [24] and
entropy generation with the pressure ratio (p2/p1) at three different Cziesla et al. [25] some portion of the irreversibilities and thus the
values of TIT. The thermal efficiency attains its maxima at PR = 4.8 for entropy generation due to various processes is unavoidable because of
TIT = 1373 K. On the other hand, the specific entropy generation technological and economic constraints. For instance, one way to de-
reaches its minima at the same pressure ratio of 4.8. The maximum crease the combustion-related portion of the specific entropy genera-
thermal efficiency and minimum specific entropy generation at tion is to increase TIT; see Fig. 2 and Table 1. However, due to the
PR = 4.8 are ηth = 0.428 and SEGRGT = 1566 J/K·mol fuel. As shown in limited durability of the turbines blades at higher temperatures, TIT can
Fig. 2, the maximum thermal efficiency and the minimum specific en- not be increased beyond a certain temperature.
tropy generation are also coincident at TIT = 1273 K and TIT = 1173 K.
The optimization with respect to either thermal efficiency or specific 3. A combined gas/steam turbine power cycle
entropy generation leads to PR = 4.4 and PR = 3.8 when TIT is 1273 K
and 1173 K, respectively. Table 1 summarizes the optimization results. We now extend the analysis presented in Section 2 for a combined
It is obvious from Fig. 2 and Table 1 that a higher TIT yields a higher gas/steam turbine power cycle as schematically shown in Fig. 5. It
thermal efficiency but a lower specific entropy generation. consists of a gas turbine cycle, and a steam cycle with a deaerator as the
Fig. 3 depicts the thermal efficiency and the specific entropy gen- bottoming cycle. The flue gases leaving the gas turbine (state 4) are
eration of the cycle versus the pressure ratio for three different values of directed to a heat recovery stream generator (HRSG) where incoming
the heat exchanger effectiveness at TIT = 1200 K. Similar to the graphs pressurized preheated water (state 9) is superheated to state 10. The
in Fig. 2, an inverse relation between the thermal efficiency and the flue gases are then discharged to the ambient.
specific entropy generation is evident in Fig. 3. A higher effectiveness of To preheat the water before entering the HRSG, steam is extracted
the heat exchanger leads to a higher thermal efficiency and a lower from the steam turbine (state 11), which is mixed with the water (state
specific entropy generation. The maximum thermal efficiency and the 7) in the deaerator. As seen in Fig. 5, two pumps are used in the steam
minimum specific entropy generation take place at the same pressure cycle. The condensate pump (CP) located downstream of the condenser
ratio for each value of the effectiveness. The numerical values of the pressurizes the condensate to the steam extraction pressure; i.e.
optimum pressure ratio and the corresponding maximum thermal effi- p7 = p11. The second pump, feed pump (FP), further increases the
ciency and minimum specific entropy generation are given in Table 2. pressure of the preheated water leaving the deaerator to 3 MPa.
The main conclusion is that the thermal efficiency correlates inversely The steam leaving the last stage of the steam turbine (state 12) is
with the specific entropy generation. condensed at a constant pressure within the condenser. The con-
Fig. 4 represents the contribution of each irreversible process to the densation heat is then transferred to the cooling water, which after
specific entropy generation at optimum pressure ratio when cooling to a desired temperature is recirculated to the condenser. In
TIT = 1200 K and ε = 0.8. The combustion process is the main con- fact, the cooling water is a medium between the condenser and the
tributor to the entropy generation, a well-known fact noted in past ambient. It first absorbs the condensation heat and then rejects it to the
studies [22–24], followed by the cooling of the flue gases and ambient.
Table 1 For simplicity of the analysis, the pressure drop is neglected on the
The maximum thermal efficiency and minimum specific entropy generation obtained
path of the working fluid. The thermodynamic analysis is only focused
with respect to the pressure ratio at three turbine inlet temperatures.
on the components of the steam cycle since we have previously dis-
TIT [K] 1373 1273 1173 cussed the thermodynamic modeling of the compressor, combustor and
the gas turbine in Section 2. Table 3 provides the equations for the
Optimum PR 4.8 4.4 3.8
conservation of energy and entropy generation per unit molar flowrate
ηth 0.428 0.405 0.38
SEGRGT [J/K·mol fuel] 1566 1633 1707 of the fuel burnt in the combustor for the components of the steam
cycle. In Table 3, ncw denotes the flowrate of the cooling water required
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Y. Haseli Energy Conversion and Management 159 (2018) 109–120
0.31
1800
0.26
1700
0.21
1600
0.16 1500
1 3 5 7 9 11 13
PR
800
Likewise, discharging the heat of the flue gases to the environment
generates entropy. Hence,
600
Qg,L
Sg,L = + S13−S5
T1 (28)
400
where S13 is the entropy of the flue gases at ambient pressure and
temperature.
200 As the entropy generation due to the different processes discussed
above is described per unit molar flowrate of the fuel, the specific en-
tropy generation of the combined cycle is obtained as
0
Compressor Heat Combustor Turbine Flue gases
SEGcc = (Sc + Scom + St ) + (SHRSG + Sst + Scon + Sdea + Scp + Sfp)
exchanger cooling + (Sg,L + Sc,L) (29)
Fig. 4. Illustration of how the specific entropy generation at optimum design point
(PR = 4.1) is distributed throughout the gas turbine cycle of Fig. 1 (TIT = 1200 K,
ε = 0.8). 3.2. Typical results
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Y. Haseli Energy Conversion and Management 159 (2018) 109–120
entropy generation is investigated. As shown in Fig. 7, there exists an generation at the optimum pressure ratio and optimum extraction
optimum extraction pressure which maximizes the thermal efficiency pressure is illustrated in Fig. 9. The largest source of the specific en-
and minimizes the specific entropy generation. This optimum pressure tropy generation is the combustion process followed by the compressor
happens at 416 kPa, at which the thermal efficiency is 0.465 and the and the gas turbine. The entropy generation of the pumps are com-
specific entropy generation is 1489 J/K·mol fuel. paratively negligible so they are excluded in Fig. 9. The share of the gas
Fig. 8 depicts the effect of the gas turbine inlet temperature on the turbine cycle and the steam cycle to the specific entropy generation at
thermal efficiency and the specific entropy generation at the optimum the design point is 85% and 15%, respectively.
values of the pressure ratio and extraction pressure. A higher turbine
inlet temperature boosts the thermal efficiency and reduces the specific
entropy generation. The conclusion from Figs. 6–8 is that a design on 3.3. Design improvement
the basis of maximum thermal efficiency is identical to that based on
minimum specific entropy generation, and that the thermal efficiency The results in Fig. 9 reveal that the components of the gas turbine
correlates inversely with the specific entropy generation. We reached cycle significantly contribute to the specific entropy generation com-
the same conclusion in Section 2 for the regenerative gas turbine power pared to those of the steam cycle. Thus, in order to improve the effi-
cycle. ciency of the combined cycle, one must focus on enhancing the design
The contribution of each irreversible process to the specific entropy of the topping cycle. For example, a higher turbine inlet temperature
could boost the thermal efficiency of the combined cycle (see Fig. 8).
Table 3
The energy and entropy balance equations for the components of the steam cycle.
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Y. Haseli Energy Conversion and Management 159 (2018) 109–120
0.43
0.41
ηcc
1650
0.39
1550
0.37
0.35 1450
0 5 10 15 20 25
PR
115
Y. Haseli Energy Conversion and Management 159 (2018) 109–120
1505
0.458
0.456
1495
0.454
0.452 1485
0 500 1000 1500 2000
p11 [kPa]
0.5 1700 Fig. 8. The effect of the gas turbine inlet temperature
on the thermal efficiency (black line) and the specific
PR = 9.6, p11 = 416 kPa entropy generation (blue line) of the combined cycle.
(For interpretation of the references to color in this
1650 figure legend, the reader is referred to the web ver-
0.48
sion of this article.)
1550
0.44
1500
0.42
1450
0.4 1400
1023 1073 1123 1173 1223 1273 1323
T3 [K]
generation associated with the operations of the power cycles of Figs. 1 1,000
and 5. Fig. 13 shows the trends of the SEG and total entropy generation
Entropy generation [J/K.mol]
rate varying with the pressure ratio for both the regenerative gas tur- 800
bine and combined cycles. From Fig. 13, it is evident that the minimum
entropy generation rate occurs at exactly the same pressure ratio at
600
which the SEG is minimized. In other words, as the power output is
fixed (i.e., 1 MW), minimizing the entropy generation rate and max-
imizing the thermal efficiency lead to an identical optimum pressure 400
ratio.
As discussed in Section 1, minimizing the entropy generation rate 200
does not necessarily lead to maximum thermal efficiency if both the
power output and the heat input are allowed to vary. An illustrative
example is shown in Fig. 14 in which the results are obtained by as- 0
suming a constant mass flowrate of 1 kg/s for the air in the power cycles
of Figs. 1 and 5. It can be readily observed that a reduction in the en-
tropy generation rate does not always correspond to an increase in the
thermal efficiency. The entropy generation rate monotonically in-
Fig. 9. Illustration of how specific entropy generation at optimum design point
creases for the regenerative gas turbine cycle whereas it decreases for
(PR = 9.6, p11 = 416 kPa) is distributed throughout the combined cycle of Fig. 5.
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Y. Haseli Energy Conversion and Management 159 (2018) 109–120
Fig. 10. The modified layout of the combined gas/steam turbine power cycle.
0.495
ηth
30
0.49
20
0.485
10
0.48
0.475 0
6 7 8 9 10 11
PR
117
Y. Haseli Energy Conversion and Management 159 (2018) 109–120
Table 5 this case, the chemical energy of the fuel is not fully released and the
Performance comparison of the combined cycles of Fig. 5 and Fig. 10. work output of the cycle per unit mole of the fuel will be lower com-
pared to the case when the fuel is completely combusted.
Parameter Combined cycle Modified combined cycle
Although the case of incomplete combustion may happen in a power
Pressure ratio 9.6 9.6 8.0 plant after being operated for a period of time, it should be noted that
Steam extraction pressure [kPa] 416 416 416 during the design stage of a power plant a complete combustion of fuel
HRSG inlet temperature [K] 750.6 665.8 644.7
is assumed by considering an excess air well-above the theoretical
Steam temperature [K] 673 623 623
Specific entropy generation [J/ 1489 1430 1391 stoichiometric air [20]. The results support the conclusion that a design
K·mole fuel] based on maximum thermal efficiency is equivalent to that obtained by
Efficiency of combined cycle 0.465 0.486 0.50 minimization of SEG. The effect of incomplete combustion on the per-
Efficiency of topping cycle 0.278 0.325 0.347 formance and entropy generation of thermal power plants may be in-
Efficiency of bottoming cycle 0.322 0.315 0.315
vestigated in a future study.
Power output [kW/mole fuel/s] 373.4 390.4 401.5
Power output of topping cycle [kW/ 223.1 260.5 278.5
mole fuel/s]
Power output of bottoming cycle 150.3 129.9 123 5. Conclusion
[kW/mole fuel/s]
Molar flowrate of aira [mole/s] 41.95 49.6 51.2
Molar flowrate of steama [mole/s] 9.92 9.16 8.68 The results reveal that the thermal efficiency inversely correlates
with the specific entropy generation defined as the total entropy gen-
a
Note: Molar flowrate of air/steam is per unit molar flowrate of the fuel. eration rate associated with the operation of a power plant per unit
flowrate of the fuel burnt in the combustor. Maximization of thermal
the combined cycle as the pressure ratio increases. On the other hand, efficiency and minimization of specific entropy generation lead to an
there exists an optimum pressure for the thermal efficiency. As shown identical design. An emphasis is placed on the entropy generation term
in Sections 2 and 3, the maximum thermal efficiency and minimum SEG due to the rejection of heat to the environment from a power plant
take place at the same pressure for both the gas turbine cycle and which should be accounted for in the calculation of the total entropy
combined cycle. generation rate.
The results presented in this article are obtained based on certain An example is presented to show how the specific entropy genera-
simplifying assumptions which are common in thermodynamic mod- tion can be useful to improve the thermal efficiency of a combined
eling of power cycles; e.g. see Refs. [9,10,12,13,15]. The key assump- cycle. It is found that the gas turbine cycle contributes to 85% of the
tions employed in this study are (1) all components operate adiabati- specific entropy generation. Recovering the thermal energy of the flue
cally, (2) air consists of O2 and N2, (3) combustion products contain gases in a heat exchanger to preheat air before combustor and to pro-
CO2, H2O, O2 and N2, (4) pressure drop is neglected, (5) ideal gas be- duce steam in the HRSG is found to be more efficient than recovering
havior of gaseous species. The results show that the SEG method can be the heat within the HRSG only. This modification led to 3.5 percentage
employed as a useful tool to detect inefficiencies in a power plant. It is points increase in the thermal efficiency of the combined cycle.
important to recognize the difference between SEG (J/K·mole fuel) and The total entropy generation rate calculated per unit flowrate of the
the entropy generation rate (W/K). The former accounts for the amount air does not correlate with the specific entropy generation or thermal
of fuel burnt in the combustor whereas the latter does not. efficiency in the power cycles studied. If a thermal power plant is de-
One may decide to use a more complex approach (e.g. a non-stoi- signed to meet a given net power (i.e., fixed power output), mini-
chiometric model) to reexamine the findings of this study. It can also be mization of entropy generation rate would lead to a design identical to
argued, for instance, that the fuel combustion may not be entirely that obtained by maximization of thermal efficiency. However, if the
complete in practice. If the amount of oxygen is insufficient to com- power output is unknown, for instance, when analyzing the feasibility
pletely burn the carbon and hydrogen contents of the fuel, the com- of a new integrated power cycle, it is suggested to apply the specific
bustion products may also contain carbon monoxide and hydrogen. In entropy generation method.
1850
S gen [J/K.mole air]
50
1750
40
1650
30
1550
1450 20
0 5 10 15 20 25
PR
118
Y. Haseli Energy Conversion and Management 159 (2018) 109–120
2050 10500 Fig. 13. Comparison of the trends of the specific en-
tropy generation and the entropy generation rate
SEG (gas turbine cycle) varying with the compressor pressure ratio for the gas
Sgen (gas turbine cycle) 9500 turbine and combined cycles of Figs. 1 and 5.
8500
1850
7500
1750
6500
1650
5500
1550
4500
1450 3500
0 5 10 15 20 25
PR
0.36 1500
Sgen (gas turbine cycle)
η th (combined cycle) 1300
0.32 Sgen (combined cycle)
1100
0.28
900
0.24 700
0 5 10 15 20 25
PR
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