JADWAL PELAKSANAAN

Pengolahan Gula Putih Giling Tebu 2020

Feb 25 Jul 21

2019 Oct Nov Dec 2020 Feb Mar Apr May Jun Jul Aug Sep 2020
Today

Construction of Power & Utility

Oct 1 Dec 15

Oct 1 Construction of Refinery Jan 15

Commissioning of Power, Utility & White Sugar Refinery

Dec 1 Feb 24

Start Up & Performance Test White Sugar Processing

Feb 25 Apr 25

Construction of Second Power & STG

Dec 16 Feb 28

Oct 1 Construction of Milling Station & Juice Processing Mar 15

Commissioning of Second Power, STG, Milling Station & Juice Processing

Mar 1 May 25

Start Up & Performance Test Cane Milling

& Sugar Processing
Jul 20 Sep 20
 Progress Pekerjaan Keseluruhan Proyek PG Bombana 2-Nov-19

Progress s/d Progress Progress s/d

No Deskripsi Bobot (%) Deviasi (%)
Minggu Lalu (%) Minggu ini (%) Minggu ini (%)

1 Engineering (Perancangan) 4% 4% 0% 4% 0%

2 Procurement (Pengadaan) 64% 63,752% 0% 63,752% -0,247%

3 Konstruksi 27% 16,974% 0,830% 17,804% -9,196%

4 Komisioning 5% 0% 0% 0% -5%

Total 100% 84,725% 0,830% 85,556% -14,443%

 Progress Pekerjaan Konstruksi Proyek PG Bombana 2-Nov-19
Progress Progress Progress s/d
No Deskripsi Bobot (%) s/d Minggu Minggu ini Minggu ini Deviasi (%)
Lalu (%) (%) (%)

1 Stasiun Persiapan Tebu & Gilingan 25,109% 16,794% 2,219% 19,013% -6,096%

2 Stasiun Ketel & Pembangkit Listrik 19,177% 11,927% 0,162% 12,089% -7,088%

5 Stasiun Proses 24,874% 15,709% 0,393% 16,102% -8,772%

Klarifikasi & Evaporasi Nira 6,905% 6,236% 0,064% 6,300% -0,605%
Puteran & Kristalisasi 7,619% 4,896% 0,130% 5,026% -2,593%
Produksi Gula Putih 10,350% 4,577% 0,199% 4,776% -5,574%

4 Stasiun Utilitas 4,689% 1,906% 0,233% 2,139% -2,550%

6 Perpipaan & Isolasi 4,793% 1,065% 0% 1,065% -3,728%

7 Fasilitas Pemadam Kebakaran 0,491% 0,126% 0,013% 0,139% -0,352%

8 Pekerjaan Sipil & Bangunan 20% 14,855% 0,056% 14,911% -5,089%

9 Peralatan Mesin Shop 0,507% 0,482% 0% 0,482% -0,025%

10 Peralatan Laborat 0,359% 0% 0% 0% -0,359%

Total 100% 62,864% 3,075% 65,939% -34,060%

Balance to Finish 34,061% hari Target Selesai Konstruksi

Target 0,254% per hari 134 15-Mar-20
Target 1,779% per minggu
 DETAIL PROCUREMENT PROGRESS
(Period: 27 Oktober 2019 - 2 November 2019)

PROJECT : The New Sugar Mill Capacity 8000 TCD Expandable to 12000 TCD With 100% White Sugar Production Project
OWNER : PT. Prima Alam Gemilang
CONTRACTOR : PT. Barata Indonesia (Persero)
PO No. : 001/PAG-BI/XI/2017
Schedule Peralatan sampai di Pabrik

WEIGHT (%) PROGRESS

WEIGHT
NO QTY Ea DESCRIPTION Material SCHEDULE
FACTOR
On Site
[3]=[1]+[2]
II. PROCUREMENT 64,000% 61,339%
1 Ea Sand Separator system 0,106% 0,085% 26-Nov-19
1 Ea Sand Removing Conveyor No. 1 0,106% 0,000% 26-Nov-19
1 Ea Sand Removing Conveyor No. 2 0,106% 0,000% 26-Nov-19
1 Ea Sand Receiving Bin 0,106% 0,053% 15-Nov-19
1 Ea Waste Water Treatment Pond 0,006% 0,000% 22-Nov-19
1 Ea Tray & IMC Conduct& Instrument fitting& Accessories 0,226% 0,203% 26-Nov-19
1 Ls Air Conditioning 0,042% 0,013% 15-Dec-19
1 Ls Piping system (piping, valves & fittings) 2,724% 2,389% 27-Dec-19
1 Ls Insulation and Cladding 0,331% 0,165% 27-Dec-19
1 Ea Bagasse Elevator 0,064% 0,000% 26-Nov-19
1 Ea Baggase Belt Conveyor 0,064% 0,000% 26-Nov-19
1 Ea Excess Bagasse Conveyor No. 1 0,064% 0,000% 26-Nov-19
1 Ea Excess Bagasse Conveyor No. 2 0,064% 0,000% 26-Nov-19
1 Ea Excess Bagasse Conveyor No. 3 (reclaim bagasse belt conveyor) 0,064% 0,000% 26-Nov-19
1 Ea Surplus bagasse and reclaim system (Reclaim Bagasse Conveyor) 0,064% 0,000% 26-Nov-19
1 Ea Ash Hopper 0,064% 0,000% 15-Nov-19
1 Ea Common Pipe for HighPressure Steam. (Steam Header) 0,019% 0,004% 30-Nov-19
1 Ea Turbo-Generator No.1 0,029% 0,026% 30-Nov-19
1 Ea Diesel Oil Tank (capacity 40.000 liters) 0,029% 0,007% 15-Dec-19
1 Ea Cable and Accessories For High Voltage. 0,029% 0,026% 10-Dec-19
1 Ea Lighting, Lightning and Grounding 0,029% 0,020% 15-Dec-19
1 Ea Electric Accessaries 0,575% 0,517% 20-Dec-19
1 Ea Pump House 0,041% 0,021% 15-Dec-19
1 Ea Engineering office and Laboratory 0,601% 0,511% 27-Dec-19
1 Ea Garage 0,058% 0,029% 31-Dec-19
1 Ls Laboratory Equipments and Apparatus 0,105% 0,063% 20-Dec-19
1 Ls Laboratory Chemicals and Reagents 0,105% 0,074% 20-Dec-19
1 Ls Consumables for production 0,022% 0,007% 20-Dec-19
1 Ls Fire Fighting Accessories 0,189% 0,170% 15-Dec-19
1 Ls Spare Parts for 2 years. (Process House) 0,323% 0,000% 27-Dec-19
1 Ls Spare Parts for 2 years. 0,323% 0,000% 27-Dec-19
5952 Mtr Access Road inside Factory 0,394% 0,268% 31-Dec-19
11904 Mtr Drainage inside Factory Area 0,197% 0,003% 31-Dec-19
1 Ls Lighting inside Factory Area 0,055% 0,005% 31-Dec-19
 DOKUMENTASI KEGIATAN KERJA HARIAN

Akses jalan luar pabrik/road outside fence factory : melanjutkan Kolam Air Baku/Raw water pond : melanjutkan penyedotan air dari
penimbunan dan pemadatan tanah pond 4 ke pond 5

Jembatan timbang/weight bridge : plasteran pasangan kusen Pagar : melanjutkan pemasangan bata merah di bawah BRC
jendela kaca

Bengkel Mesin/Machine Shop : melanjutkan pemasangan dinding

Toilet : pemasangan nat dinding keramik
bata merah

Bengkel Mesin/Machine Shop : melanjutkan pembuatan rangka Warung makan/Canteen : melanjutkan plasteran dinding
struktur bagged conveyor
 DOKUMENTASI KEGIATAN KERJA HARIAN

Fasilitas pengolahan Air limbah/Waste water treatment plant :

Kantor site/Main office : pengacian lantai selasar melanjutkan penulangan dinding pondasi oil separator, buffer & oil
tank

Menara Pendingin 3 Segmen/Cooling tower 3 shell : melanjutkan

Rak & Dudukan Pipa/Pipe Rack & Pipe Sleeper : moving precast
pengacian dinding beton

pipa air kolam & pipa pemadam/Raw water pipe & Fire fighting Stasiun Ketel/Boiler House : melanjutkan pemasangan balok
pipe : melanjutkan perangakaian pipa pemadam/stringing fire struktur E.S.P untuk Boiler zona 1
fighting pipe

Stasiun Ketel/Boiler House : melanjutkan pengelasan casing inlet Stasiun Ketel/Boiler House : melanjutkan pengelasan opening hole
ducht FD fan Boiler kontrol shel chimney
 DOKUMENTASI KEGIATAN KERJA HARIAN

Stasiun Ketel/Boiler House : melanjutkan pengelasan hopper

Stasiun Gilingan/Mill House : pembuatan tempat kabel (cable tray)
economiser casing Boiler 1 & 2

Stasiun Gilingan/Mill House : melanjutkan perapihan urugan lantai Stasiun Gilingan/Mill House : melanjutkan pengelasan pagar
Mill house pembatas pegangan (hand rail) struktur FC 55a

Stasiun Ketel/Boiler House : melanjutkan pemasangan pipa Stasiun Ketel/Boiler House : penarikan kabel tegangan rendah trafo
baggase secondary Boiler # 2 6 ruang kontrol Boiler

Stasiun Pembangkit/Power House : melanjutkan pembuatan Stasiun Pembangkit/Power House : melanjutkan pembuatan
reducer pipa inlet pompa Cooling tower 3 shel tempat kabel (cable tray)
 DOKUMENTASI KEGIATAN KERJA HARIAN

Stasiun penampung kapur/Lime House : melanjutkan pengelasan Gudang Gula Mentah/Raw sugar Warehouse : melanjutkan
dinding plat Lime storage bin pengacian dinding beton

Stasiun Proses/Process House : melanjutkan pengelasan elbow Stasiun Proses/Process House : pemasangan butter fly valve pipa
pipa air zona 2 inlet pompa Hot water preparation tank

Stasiun Proses/Process House : pemasangan pipa secondary Bengkel Baja/Workshop Maharani : perakitan/pembuatan rangka
heater struktur

Persiapan Tebu/Cane preparation : melanjutkan pengelasan balok Halaman Peletakan Tebu/Cane Yard : melanjutkan pengecoran
struktur lantai Truck tipper 60 ton beton
 Target Penambahan
Discipline Description Plan Actual QTY.
time Remark
Batching Plant 25 m3/hr (Unit) 1 1
Dump truck (6 wheels) 5 2
Dump truck (10 wheels) 5 2
Beton ready mix (m3) 20,000 16,587 200 Per day
Direct worker civil foundation 100 77
Portable Concrete Pump 1 1
Excavator PC 50 1 2
Bulldozer 2 1
Motor Grader 1 0
Vibro Roller 15 ton 1 1
Truck Mixer (Unit) 5 3
Excavator PC 200 (Unit) 3 2
Diesel Generator 2,8 kVA 3 6
Diesel Generator 5 kVA 1 1
Diesel Generator 8 kVA 1 1
Diesel Generator 24 kVA 1 1
Diesel Generator 150 kVA 2 3
Diesel Generator 200 kVA 2 3
Civil Stamper 4 3 1 Rusak
Foundation Dinamic shaft engine vibrator 4 5 2 Rusak
Total Station 3 3
Water pas / Autolevel 3 3
Bar bending 3 5
Bar cutting 2 3 1 Rusak
Welding Machine 6 47
Water pump robin 5 5
Concrite mixer cap. 1m3 3 5 rusak 2
Water truck 5000L 1 1
Bar scissor 2 2
Bore Machine 9 9
Chipping Machine 2 2
Bucket concrete 1 m³ 1 1
TMC 10 T 2 2
Crawler Crane 50 ton 2 0
Crawler Crane 150 ton 1 0
Crane Rafter 25 T 2 3
Crane Rafter 35 T 1 0
Crane Rafter 50 T 1 1
Mobile Crane 25 tons 8 2 To be confirmed
Mobile Crane 50 tons 2 0
Truck 6 wheels / TMC 1 1
Truck 10 wheels / TMC 10 ton 2 1 to be confirmed
Diesel Genset Cap. 350 kVA 1 1
Diesel Genset Cap. 250 kVA 1 3
Diesel Genset Cap. 175 kVA 1 1
Diesel Genset Cap. 150 kVA 2 2
Diesel Genset Cap. 60 kVA 1 1
Steel Diesel Genset Cap. 18 kVA 1 1
Structure (PT. Cutting torch 3 3
MKM) Miller 2 2
Vacuum box 1 1
Trafo 39 39
Dryer 35 35
Gerinda 7" 3 3
Gerinda 6" 13 13
Gerinda 4" 23 23
Oven 2 2
Indirect Worker 12 12
Direct Worker 141 150
Equipment Mobile Crane 25 tons 1 1
Mobile Crane 55 tons 1 1
Truck 6 wheels /TMC 1 1
Truck Crane 8 tons 1 1
Forklift 7 ton 1 1
Diesel Generator 5 kVA 1 2
Diesel Generator 80 kVA 1 1
Diesel Generator 150 kVA 2 2
Diesel Generator 350 kVA 2 0
Mill & Process Cutting Torch 2 15
(IndoSutech) Chain block 3 ton 11 11
Trafo/Inverter 4 15 to be confirmed
Grinding Machine 14" 1 2
Grinding Machine 7" 1 3
Grinding Machine 4" 2 13
Indirect Worker 6 12
Direct Worker 125 161
Welding Machine 1 12
Mesin Bubut 1 1
Boiler Erection, Direct Worker 100 116
ESP Equipment,
STG Crane 25 T 2 0

Pipe Work : Direct Worker 80 151

Prayoga Indirect Worker 9 13
KWS Forklift 15T 1 1
Pustek Compressor Sandblast 2 1 to be confirmed
Tronton 1 1
Forklift 5T 1 1
 kompresor Udara 2 2
Sand Pot Gratex presure 8 bar 1 1
Airless 45 : 1 Graco 1 1
Hose Blasting Clemco 2 2
Hose Painting Toyo 2 2
Spay Gun Norgreen 3 3
Spary Gun Meiji 3 3
Holder Blasting 2 2
Nozzle Blasting 2 2
Mini Sanpot 4 4
Kompresor Listrik 1 1
PT. Adi Raya direct worker 5 0
(OHC)
direct worker 82 30
Indirect worker 2 0
Mesin Las 23 23
Grinding Machine 4" 16 16
CV. Agung
Grinding Machine 6" 10 10
Jaya
Dryer 21 21
Chain block 2 ton 6 6
Chain block 1 1/2 ton 1 1
Lever Block 1 1/2 ton 5 5
direct worker 20 35
PT. PSP
Indirect worker 2 2
direct worker 5 2
Indirect worker 1 2
PT. BE THA Mesin bor 4 4
PRAMESTI Grinda 4" 4 4
(Instalasi WTP) Cutting Touch 14" 1 1
Mesin las 2 2
Generator 1 1

PT. Karya Sinar

direct worker 11 21
Cipta (KSC)

PT. UEE Direct worker civil foundation 200 178

Indirect 31 10
Mesin genset Mobile (85 Kva) 1 1
Mesin Genset Portabale (35 Kva) 2 2
Mesin Genset 2 2
Mesin Bending 1 1
Mesin Cutting Well (14") 2 2
mesin cutting touch 1 1
Mesin stamper 2 2
Mesin molen 1 1
Mesin Vibrator Listrik 2 2
Mesin vibrator + selang 1 1
Lampu tembak + lampu sorot (1000 watt) 1 1
TMC 1 1
Excavator PC 140 1 1
Dump Truck 2 2
direct worker 25 9
PT. Seagull CT
indirect worker 2 0
Cane
Preparation & direct worker 28 48
Mill House
Direct Worker 20 5
Mesin Genset 1 1
Steel Mesin Travo Las 3 3
Structure
(CV Sedia Budi) Grinding Machine 7" 1 1
Grinding Machine 4" 2 2
Dryer/termos kawat las 2 2

PT. Sarana
direct worker 25 18
Remaja Mandiri
Civil Foundation Works For Building and Equipment To-date (Based on schedule recovery & percepatan barata terbaru)
To date 2018 2019
Persentase Deviasi
No. Description Maret April Mei Juni Juli Agustus September Oktober November Desember Januari Februari Maret April Mei Juni Juli Agustus September Oktober
(%) (%)
Minggu ke 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
Rencana 100%
1 Cane Preparation
Realisasi 99% -1%
Rencana 100%
2 Mill House
Realisasi 100% 0%
Rencana 100%
3 Boiler House
Realisasi 100% 0%
Rencana 100%
4 Power House
Realisasi 100% 0%
Rencana 100%
5 Process House
Realisasi 100% 0%
Rencana 100%
6 Bagasse House
Realisasi 100% 0%
Rencana 100%
7 Coal Storage House
Realisasi 100% 0%
Rencana 100%
8 CO2 Gas Building
Realisasi 100% 0%
Rencana 100%
9 Lime House
Realisasi 100% 0%
Rencana 100%
10 Pump House
Realisasi 100% 0%
Rencana 100%
11 Foundation for Final Molasses tank
Realisasi 100% 0%
Rencana 100%
12 Foundation of Cooling tower
Realisasi 93% -7%
Rencana 100%
13 Machine Shop
Realisasi 100% 0%
Rencana 100%
14 Water treatment House
Realisasi 100% 0%
Rencana 100%
15 Weighbridge House
Realisasi 100% 0%
Rencana 100%
16 River Pump House
Realisasi 100% 0%
Rencana 100%
17 Dispatchshed Molasses
Realisasi 95% -5%
Rencana 100%
18 Administration Office
Realisasi 100% 0%
Rencana 100%
19 Garage
Realisasi 0% -100%
Rencana 100%
20 Canteen
Realisasi 50% -50%
Rencana 100%
21 Toilets
Realisasi 50% -50%
Rencana 100%
22 All Equipment Foundation
Realisasi 86% -14%
Rencana 100%
23 Fence
Realisasi 64% -36%
Rencana 100%
24 Road
Realisasi 55% -45%
Rencana 100%
25 Product Warehouse
Realisasi 100% 0%
Rencana 100%
26 Raw Sugar Warehouse
Realisasi 83% -17%
Rencana 100%
27 Cane Yard
Realisasi 30% -70%
Steel Structure Schedule
To date 2018 2019
Persentase Deviasi
No. Description Maret April Mei Juni Juli Agustus September Oktober November Desember Januari Februari Maret April Mei Juni Juli Agustus September Oktober
(%) (%)
Minggu ke 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
Rencana 100%
1 Mill House
Realisasi 86% -14%
Rencana 100%
2 Boiler House
Realisasi 81% -19%
Rencana 100%
3 Power House
Realisasi 97% -3%
Process House Building with Rencana 100%
4
Affination Buiding Realisasi 76% -24%
Rencana 100%
5 Bagasse House
Realisasi 73% -27%
Rencana 100%
6 Coal storage House
Realisasi 81% -20%
Rencana 100%
7 CO2 Gas Building
Realisasi 81% -20%
Rencana 100%
8 Lime House
Realisasi 96% -4%
Rencana 100%
9 Pump House
Realisasi 0% -100%
Rencana 100%
10 Water Treatment Plant Building
Realisasi 96% -4%
Machine Shop, Part Warehouse Rencana 100%
11
Building Realisasi 95% -5%
Rencana 100%
12 Weigh Bridge House for Cane Truck
Realisasi 98% -2%
Rencana 100%
13 River Pump House
Realisasi 96% -5%
Rencana 100%
14 Dispatchshed Molasses
Realisasi 90% -10%
Rencana 100%
15 Administration Office
Realisasi 98% -2%
Rencana 100%
16 Garage
Realisasi 0% -100%
Rencana 100%
17 Canteen
Realisasi 22% -78%
Rencana 100%
18 Toilets
Realisasi 22% -78%
Rencana 100%
19 Control Room
Realisasi 76% -24%
Rencana 100%
20 Pipe Rack & Pipe Sleeper
Realisasi 48% -52%
Cut & Fill Target Kerja Progress s/d 02-11-19 Progress 02-11-19
Description Level Luas (m2) Cut (m3) Fill (m3) Luas (m2) Cut (m3) Fill (m3) Luas (m2) Cut (m3) Fill (m3)
Ponds
Raw Water Pond no. 1, 3 & 4 194,000 468,000 400,000 194,000 468,000 400,000
Raw Water Pond no. 2 & 5 86,000 103,099 263,200 44,479 103,099 286,798 0 0 0
Waduk/Pond dekat sungai 20,000 32,000 24,000 20,000 32,000 24,000
Waste Water Reservoir 36,750 157,601 73,500 47,290 186,266 49,813 0 0 0
Excess Condensate Pond 3,600 7,500 7,500 3,600 7,500 7,500
Total Ponds 340,350 768,200 768,200 309,368 796,865 768,111 0 0 0
Percentage Ponds 100% 100% 100% 90.90% 103.73% 99.99% 0.00% 0.00% 0.00%

Cut & Fill (Future) Target Kerja Progress s/d 02-11-19 Progress 02-11-19
Description Level Luas (m2) Cut (m3) Fill (m3) Luas (m2) Cut (m3) Fill (m3) Luas (m2) Cut (m3) Fill (m3)
Ponds
Waste Water Reservoir (Future) 83,250 166,500 166,500
Excess Condensate Pond (Future) 14,400 28,500 28,500 14,400 28,500 28,500
Total Ponds 97,650 195,000 195,000 14,400 28,500 28,500 0 0 0
Percentage Ponds 100% 100% 100% 14.75% 14.62% 14.62% 0.00% 0.00% 0.00%