4.2.

1 PROJECT : GREASE ON CAM

Figure 9 : Grease on Sdkz machine

 At first, the quantity of the grease on the cam was 5. The specification of Japan is 8.
 Pragramming engineer try to set the timing in the plc.
 Design engineer do some kaizen to the cylinder part which is try to shorten the cylinder
holder.
 We try to run the machine so many times and record the result.

Figure 10 : Grease on cam

 Engineers identified that in 11 pallets that run, there are around 3 to 4 pallets that produce
not good quality of grease.
 The reason of that quality is cause by the timing of the program. The cylinder that moves
down very fast are produce the quality that is not good enough.

1
4.2.2 PROJECT: SPRING INSERTION

Figure 11 : Insert Spring sdkz machine

 The spring need to insert to the rotator. Continued by inserted of ball to the rotator.
 There have 6 cavity of rotator which is A, B ,C ,D ,E and F. the suitable rotator that can
used in semiauto SDKZ machine is cavity C only.
 Engineer need to do kaizen so this kind of machine can use all of the cavity.
 At first, the machine run 55 pallets of cavity C. the result shows only 4 pallets are
missing their spring.

Figure 12 : Spring in the Rotator

 The latest result shown that the missing of the spring to the rotator is decrease.