2004 Chevrolet Aveo 2004 ACCESSORIES & EQUIPMENT Stationary Windows - Aveo 2004 ACCESSORIES & EQUIPMENT Stationary Windows - Aveo SPECIFICATIONS FASTENER TIGHTENING SPECIFICATIONS Fastener Tightening Specifications Specification Application Metric English Door GI 7Nm 62 Ib in Exterior Rear Door Garnish Molding Screws 15 Nm 13 Ib in Guide Rail Bolts 7Nam 62 Ib in Outside Rearview Mirror Assembly Screws 45Nm 40 1b in Rearview Mirror Mounting Screw 12Nm IIb in STATIONARY WINDOWS SCHEMATIC ICONS Stationary Windows Schematic Icons SCHEMATIC AND ROUTING DIAGRAMS Icon Icon Definition CAUTION: When performing service on or near the SIR components or the SIR wiring, the SIR system must be disabled. Refer to SIR Disabling and Enabling Zones. Failure to observe the correct procedure could cause deployment of the SIR components, personal injury, or unnecessary SIR system repairs. DEFOGGER EMATI2004 Chevrolet Aveo 2004 ACCESSORIES & EQUIPMENT Stationary Windows - Aveo Fig. 1: Rear Window Defogger and Heated Mirrors Schematics Courtesy of GENERAL MOTORS CORP. COMPONENT LOCATOR STATIONARY WINDOWS COMPONENT VIEWS.2004 Chevrolet Aveo 2004 ACCESSORIES & EQUIPMENT Stationary Windows - Aveo Fig. 2: Rear Window and Roof Antenna Component Views Courtesy of GENERAL MOTORS CORP. Callouts For Fig. 2 Component Views Callout ‘Component Name 1 Roof Antenna 2 Rear Window Defogger2004 Chevrolet Aveo 2004 ACCESSORIES & EQUIPMENT Stationary Windows - Aveo Fig. 3: I/P Fuse Block Component Views Courtesy of GENERAL MOTORS CORP. Callouts For Fig. 3 Component Views Callout Component Name Ignition Lock Module (North America) Rear Fog Relay (LHD - w/Rear Fog) Defog Relay (RHD) Turn Signal/Hazard Flasher (LHD) w}rfrfale Wiper Relay Park/Neutral Position (PNP) Relay (RHD) Daytime Relay Lamp (DRL) Relay (Scandanavian) Blink Relay Blower Relay Turn Signal/Hazard Flasher (RHD) alalafulala Park/Neutral Position (PNP) Relay (LHD)2004 Chevrolet Aveo 2004 ACCESSORIES & EQUIPMENT Stationary Windows - Aveo Defog Relay (LHD) Rear Fog Relay (RHD) Fuse Block - I/P Fig. 4: I/P Component Views Courtesy of GENERAL MOTORS CORP. Callouts For Fig. 4 Component Views Callout ‘Component Name 1 Multifunction Alarm Module 2 Ignition Key Alarm Switch 3 Defogger Switch 4 Clock/Tele Tail 5 Cluster 6 Radio 7 Tweeter Right/Left Similar2004 Chevrolet Aveo 2004 ACCESSORIES & EQUIPMENT Stationary Windows - Aveo 8 Cigar Lighter 9 Wiper Switch 10 Blower Switch ul Horn Switch 12 Headlamp Switch STATIONARY WINDOWS CONNECTOR END VIEWS. Defog Relay Connector End Views a ia Connector Part Information | * 4K 36905 « 9-Way Relay F Pin Wire Color Circuit No. Function 86 D-BU 193 [Rear Defog Relay Control (w/o AIO) 86 D-BU 193 [Rear Defog Relay Control (w/A/C) 85 BK 450 Ground = a 393 __ [Rear Defog Element Supply Voltage 30 OG/D-GN 1142 Battery Positive Voltage Defogger Switch (w/o A/C) Connector End Views2004 Chevrolet Aveo 2004 ACCESSORIES & EQUIPMENT Stationary Windows - Aveo _eelrry o 3 [Bete « KET MG 651050 8: Way F 090-II Series (WH) Connector Part Information Pin Wire Color Circuit No. Function 1 = : Not Used. 2 BK 450 Ground 3-4 ~ Not Used . ‘Accessory a Se 348 Voltage 6 D-BU 193 Rear Defog Relay Control 7 L-GN/RD 230 Instrument Panel Lamps Dimming Control 8 BN/IWH 309 Right Park Lamp Supply Voltage Rear Window Defogger (Ground) Connector End Views ee ass « KET MG 630063 « 1-Way 250 Series (BK) . Connector Part Information 12004 Chevrolet Aveo 2004 ACCESSORIES & EQUIPMENT Stationary Windows - Aveo Pin Wire Color Circuit No. Function A BK 850 Ground Rear Window Defogger (Positive) Connector End Views 88 « KET MG 630063 « 1-Way 250 Series (BK) Pin Wire Color | Circuit No. Function A PU 293 [Rear Defog Element Supply Voltage Connector Part Information DIAGNOSTIC INFORMATION AND PROCEDURES DIAGNOSTIC STARTING POINT - STATIONARY WINDOWS Begin the system diagnosis by reviewing the system Description and Operation. Reviewing the Description and Operation information will help you determine the correct symptom diagnostic procedure when a malfunction exists. Reviewing the Description and Operation information will also help you determine if the condition described by the customer is normal operation. Refer toSymptoms - Stationary Windows in order to identify the correct procedure for diagnosing the system and where the procedure is located. SYMPTOMS - STATIONARY WINDOWS ‘Visual/Physical Inspection « Inspect for aftermarket devices which could affect the operation of the rear window defogger. Refer to Checking Aftermarket Accessories in Wiring Systems. « Inspect the easily accessible or visible system components for obvious damage or conditions which could cause the symptom. Intermittent2004 Chevrolet Aveo 2004 ACCESSORIES & EQUIPMENT Stationary Windows - Aveo Faulty electrical connections or wiring may be the cause of intermittent conditions. Refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems. Symptom List Refer to Defogger Grid Lines Diagnosis in order to diagnose the symptom DEFOGGER GRID LINES DIAGNOSIS. NOTE: Refer to Avoid Damage to Grid Lines Notice in Cautions and Notices. If it has been observed during use that a grid line is inoperative, the following procedure can be used to find the break. If none of the grid lines is operating, a full system diagnosis should be completed before attempting to repair the grid lines. il 2. 6 Turn the ignition ON Turn ON the rear window defogger. NOTE: Use extreme care when testing the rear window defogger grid line using a DMM. The test lead from the DMM if applied to roughly to the grid line could cause an open circuit. From the inside of the vehicle, connect a voltmeter to each end of a grid line. The voltmeter will indicate battery voltage if the grid line is open. If a grid line is found to be open, move a voltmeter terminal from one side of the grid line and retest at a point nearer to the other side of the window. Continue to retest, each time bringing one of the voltmeter terminals closer to the opposite side of the window from where it was originally connected. The break in the grid line is at the point where the voltmeter begins reading 0 volts instead of battery voltage. Use a marking crayon to lightly mark the break point on the rear window. Mark the glass instead of marking directly on the grid line, and make the mark far enough from the grid line so that the mark can easily be removed without disturbing the repair. Use a grid line repair kit to fix the break in the grid line. Refer toGrid Line Repair . REPAIR INSTRUCTIONS REARVIEW MIRROR REPLACEMENT The inside rearview mirror is attached to a support which is secured to the windshield glass. The support is installed by the glass supplier using a plastic-polyvinyl butyl adhesive. Service replacement windshield glass has the mirror support bonded to the glass assembly. In order to install a detached mirror support or install a new part, the following items will be2004 Chevrolet Aveo 2004 ACCESSORIES & EQUIPMENT Stationary Windows - Aveo needed: LOCTITE(R) Minute-Bond Adhesive « Original or replacement mirror support Wax marking pencil or crayon Rubbing alcohol « Clean paper towel « Fine grit sandpaper, grit #320 or #360 « 2mm Allen wrench Installation Procedure ® ¢ Fig. 5: Measuring Distance Between Headliner and Bottom of Mirror Support Courtesy of GENERAL MOTORS CORP. 1, Measure the distance from the headliner to the bottom of the mirror support will be mounted on the windshield.